KR20140127644A - Apparatus and Method for Manufacuring Bean Curd and Bean Curd Thereof - Google Patents

Abstract

The present invention provides a bean curd, which contains vegetable calcium that combines gaps between bean proteins and forms pores that are expanded when heated so that water in the pores flows out; and when heat is lost, the pores are contracted thus absorbing water from the outside through the pores. The present invention also provides an apparatus and method for manufacturing the bean curd.

Description

TECHNICAL FIELD [0001] The present invention relates to an apparatus for manufacturing a tofu,

The present invention provides an apparatus for manufacturing a tofu and a method of manufacturing the apparatus.

Tofu is the most popular processed soybean product, and it is a food rich in high quality vegetable protein.

According to the conventional method of producing tofu, the soaked beans are first soaked in water, and then water is added little by little to the grinder. This is called "rice bran" and boil directly in the pot or steam the boiler to heat it. When the heating is over, put it in a bag and squeeze it and divide it into bean paste (or soybean milk) and beage. When the soybean soup (water) is cooled to some degree and is about 70 ~ 80 ℃, add the coagulant. In the past, we used coagulant (magnesium chloride which is the main component of the liquid wastewater that melted in the salt), but in recent years, powder coagulants based on calcium sulfate have been used. When the coagulant is added, the protein in the bean is hardened. Leave it for a while, then leave a clear smile. The coagulated substance that has settled down is poured in a box with a small hole on all sides and then swollen. Then, when the lid is closed, . If the tofu is firm enough, put it in the box water, remove the box from the water, and soak the tofu in water for a while.

There is an ointment head and a soybean head which are slightly different from each other, and the ointment head is very smooth and soft in that it is hardened by putting it in a plastic bag without leaving water completely. Sundae is sold in a polyethylene pocket when the bean is solid and solid. Tofu is a protein that is hardened by putting a coagulant in the bean, in which the oil of the bean in the bean is almost coagulated with the protein.

In the conventional tofu described above, jasmine or calcium sulfate was used as the coagulant, but the jasmine and the like were contained in heavy metals during the production process, thus giving a fatal problem to the protein and fat-rich tofu.

In addition, since soybean fat of the conventional soybean curd described above is coagulated after being packed with proteins, there is a problem that it is like an organism and can not be breathed and dead, and it has to be circulated after completion of the product.

In order to solve the above-described problems, the present invention provides a tofu which is rich in protein and fat, which is not contained in heavy metals, and which is not used as a coagulant or calcium sulfate.

In addition, the present invention provides a tofu which can form pores due to binding between proteins and survive as an organism so that freshness can be maintained even in a distribution process after completion of the product, and a manufacturing method thereof.

In order to achieve the above-mentioned object, in one aspect, the present invention provides a shredder comprising: a shredder for shredding so-called beans; a shredder comprising two or more outlets for separating shredded soybeans from beans and soy beans; A boil tank containing a vessel containing the soybean soup separated through one of the outlets and a heating means for heating the soybean soup contained in the vessel at a specific temperature; Crushing means for crushing the solidified sole; A molding frame including a body for containing vegetable calcium added to solidify the soybean soup, a body for containing the pulverized product of the soybean meal crushed by the pulverizing means, and a lid covering the body; And a pressing means for pressing the lid.

According to another aspect of the present invention, there is provided a process for producing soybean meal, comprising the steps of: crushing soybeans using a grinder; A boiling step of boiling the soybean soup separated at the step of grinding at a specific temperature; A solidifying step of adding vegetable calcium to the boiled soybean soup to solidify the soybean curd; A pulverizing step of pulverizing the soybean curd; And a shaping step of putting the pulverized soybean curd into a forming mold and pressing the pulverized pulverized soybean curd contained in the forming mold under pressure.

At this time, in the solidifying step, magnesium and salt may be further added to the soybean soup which has been broken.

On the other hand, in the pulverization step, the soybean curd may be pulverized and water may be removed using a squeezing net.

On the other hand, in the crushing step, a trickle can be added as a recipe.

According to another aspect of the present invention, there is provided a method for producing a soybean protein comprising the steps of: mixing vegetable calcium with soybean proteins to form pores between soybean proteins; The pores are contracted to release the liquid from the pores to the outside.

Since the tofu according to the embodiment of the present invention does not use egg yolk or calcium sulfate as a coagulant, it is rich in protein and fat rather than being contained in heavy metals in the production process.

In addition, the tofu according to the embodiment of the present invention forms pores due to binding between proteins, and is alive and alive as an organism, so that it is possible to maintain freshness in the distribution process after completion of the product.

1 is a perspective view of a head manufacturing apparatus according to an embodiment.
FIG. 2 illustrates a coagulation vessel and a spatula used in the head manufacturing apparatus according to one embodiment.
3 is a flowchart of a head manufacturing method according to another embodiment.
FIG. 4A shows the structure of the head produced by the conventional head manufacturing method, and FIG. 4B shows the structure of the head manufactured by the head manufacturing method according to another embodiment of FIG.

Hereinafter, some embodiments of the present invention will be described in detail with reference to exemplary drawings. It should be noted that, in adding reference numerals to the constituent elements of the drawings, the same constituent elements are denoted by the same reference symbols as possible even if they are shown in different drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.

In describing the components of the present invention, terms such as first, second, A, B, (a), and (b) may be used. These terms are intended to distinguish the constituent elements from other constituent elements, and the terms do not limit the nature, order or order of the constituent elements. When a component is described as being "connected", "coupled", or "connected" to another component, the component may be directly connected or connected to the other component, Quot; may be "connected," "coupled," or "connected. &Quot;

As the embodiments of the present invention, each constituent part of the apparatus for conducting the respective processes simultaneously with the respective steps of the head manufacturing method will be described in more detail with reference to the accompanying drawings.

1 is a perspective view of a head manufacturing apparatus according to an embodiment.

1, a head manufacturing apparatus 100 according to an embodiment includes a hopper 110 for charging beans, a crusher 111 for crushing so-called beans, two outlets for separating beans and beans, And a crusher 116 including a plurality of crushers 114 and 115.

The beans are washed with water and the washed beans are kept in the bag for a certain period of time and called beans. The so-called beans are introduced into the hopper 110 and then crushed by the crusher 111. As a result of the grinding, when the beans are separated into beans and beans, the beans are discharged to the outside through the non-use outlet 114 among the two or more outlets. The outflowed beads 117 are stored in the reservoir 118 and used in a separate bead manufacturing process. Out of the two or more outlets, the soybean soup is leaked to the outside through the soybean soup outlet (115).

The structure of the crusher 111 is not specifically shown, but the supplied beans are crushed by the gear crushing method. For example, the shredder 111 may include a pair of helical gears and a spur gear, which are located in the center and on both sides of the shredder 111 and are integrated with each other. As a result of the meshing of the pair of helical gears, the beans are crushed and transported to the two spur gears, followed by the engagement of the pair of spur gears, resulting in a more fragile bean and bean soup.

The head manufacturing apparatus 100 according to an embodiment of the present invention includes a container 119 containing a soybean soup separated through a soybean soup outlet 115 and a heating means 120 for heating a soybean soup contained in the container at a specific temperature And a boiling tank 121.

The container 119 has a supply pipe 122 formed on a side surface thereof and a discharge pipe 123 formed on a bottom surface thereof. A valve 124 is coupled to the discharge pipe 123 formed on the bottom surface so that the impurities extracted from the container 119 can be discharged to the impurity container 126.

The heating means 120 is located on the bottom surface of the container 119, and may be a direct heating mechanism such as a gas range or an indirect heating mechanism such as a boiler or steam. The heating means 120 can cut the soybean soup contained in the container 119 to a predetermined temperature, for example, 90 to 99 degrees. The bean soup is boiled for a certain time until the soybean soup becomes the same as the soybean soup, and the bean sprouts of the container (119) are stirred with a spatula or the like.

FIG. 2 illustrates a coagulation vessel and a spatula used in the head manufacturing apparatus according to one embodiment.

2, the tofu manufacturing apparatus 100 according to an embodiment of the present invention includes a coagulation vessel 210 for containing a soybean soup to solidify a soybean soup by adding vegetable calcium, and a vegetable calcium And a spatula 220 for sputtering them. However, the solidifying container 210 and the spatula 220 may not be used exclusively for the tofu manufacturing apparatus 100 but may be used for manufacturing a conventional container and a spatula for producing a tofu.

On the other hand, it is also possible to add salt as a dehydrating salt in order to align the liver with an inorganic substance such as magnesium in order to increase the absorption rate to the body when they are solidified after mixing the soybean soup and the vegetable calcium as a coagulant in the solidifying vessel 210. However, But is not limited thereto.

Referring again to FIG. 1, the head manufacturing apparatus 100 according to an embodiment includes a mold frame 136 including a mold frame body 134 and a mold frame cover 135. The solution outlet 131 may be formed at the lower end of the mold, but the present invention is not limited thereto.

The mold body 134 may be in the shape of an empty square cylinder inside, but is not limited to this shape. The mold frame lid 135 has a rectangular shape with an area slightly smaller than the inner surface area of the mold frame body 134 so as to be inserted into the rectangular mold frame mold body 134. The mold frame 135 may have two parallel knobs 137 formed on the upper portion thereof, but is not limited thereto.

After the solidified sole is placed on the molding body 134 having the sieve net, excess moisture can be removed by using a sieve net. In a state in which the filter cloth is removed, the soymilk placed on the mold body 134 is crushed using a spatula or the like to bind the proteins between the plant calcium layers to form pores between the proteins as described later with reference to FIG. 5B.

At this stage, you can add a recipe of dried fruits such as tripe, various vegetables, and peanuts.

After the mashed quay is well put into the mold body 134, the mold shell 135 is covered with the mold body 134. [

The head manufacturing apparatus 100 according to an embodiment may include a pressing means 138 for pressing the mold frame cover 135. [ The pressing means 138 may be an electric pressing device such as a motor and a cylinder, or a mechanical pressing device which is mechanically moved up and down by a manual force. A circular plate 139 is formed at a lower portion of the pressing means 138 and can be uniformly pressed onto the molding frame cover 135. For example, the cylinder can be conveyed to the cylinder formed in the circular plate 139 by the compression drive of the compressor in the air tank, so that the mold frame cover 135 can be pressed.

1 and 2, the manufacturing method of the head is described. Hereinafter, a method of manufacturing the head using the manufacturing apparatus of the tofu will be described. However, the manufacturing method of the tofu is not limited to the use of the manufacturing apparatus of the two.

3 is a flowchart of a head manufacturing method according to another embodiment.

Referring to FIG. 3, the head manufacturing method 300 according to another embodiment includes a step of finishing (S310), boiling (S320), solidifying (S330), pulverizing (S340), and forming .

Referring to FIGS. 1 and 3, the polish-cutting step (S310) is a step of grinding beans by using a grinder to separate beans and beans. Wash the beans with water before the polish-up step (S310), and wash the soaked soybeans for a certain period of time and call them beans. In step S310, the so-called beans are introduced into the hopper 110 and then pulverized by a pulverizer. When the beans are separated into beans and beans as a result of the grinding, the beans are discharged to the outside through the beverage outlet (114). The outflowed beads 117 are stored in the reservoir 118 and used in a separate bead manufacturing process. And discharges the soybean soup to the outside through the soybean soup outlet (115).

The boiling step (S320) is a step of boiling the soybean soup separated at the cooking step (S310) at a specific temperature. The soybean soup separated through the outlet 115 for the soybean soup in the boiling step S320 is placed in the container 119 and heated using the heating means 120 so that the soybean soup contained in the container 119 is maintained at a constant temperature, You can hang up to 90 to 99 degrees. At this time, in the boiling step (S320), the soybean soup can be put in the container 119 with a spatula or the like until the soybean soup becomes the same as the soybean soup.

The solidifying step (S330) is a step of adding vegetable calcium to the soybean soup and solidifying to produce soybean curd. In the solidifying step (S330), vegetable calcium is added as a coagulant to a soybean soup contained in a dedicated or non-dedicated solidifying vessel (210), followed by stirring with a spatula (220) to solidify the soybean soup with soybean soup. In the solidifying step (S330), the soybean paste is added to the solidifying vessel 210 to mix the vegetable calcium, which is a coagulant, with the vegetable calcium, and then the desalted salt is added to the liver to match the inorganic substance such as magnesium But the present invention is not limited thereto.

The pulverization step (S340) is a step of pulverizing the soybean curd produced in the solidification step (S330). In the crushing step (S340), the molten soot can be placed on the mold body (134) having a sieve net and excess moisture can be removed using a sieve net. In a state in which the filter is removed, the tofu placed in the mold body 134 is crushed using a spatula or the like to bind the proteins between the calcium ions and the proteins to form pores between the proteins.

In this crushing step (S340), it is possible to add a recipe such as dried fruits such as tripe, various vegetables, and peanuts.

The forming step S350 is a step of holding the pulverized soybean curd into a forming mold and molding the ground pulverized powder contained in the forming mold under pressure. In the forming step S350, the crushed quay is well put into the mold body 134, and then the mold frame 135 is covered with the mold body 134. Then, The pressurizing means 138 presses the mold cover 135 so that the crushed tofu contained in the mold frame body 134 can be completed with the tofu as a product. As described above, for example, the cylinder can be pressed by the pressurizing means 138 to the cylinder formed in the circular plate by the compression drive of the compressor in the air tank, thereby pressing the mold frame lid 135. [

Then, the tofu molded in the mold body 134 is cut into a size suitable for commercialization or the like, packed and shipped.

FIG. 4A shows the structure of the head produced by the conventional head manufacturing method, and FIG. 4B shows the structure of the head manufactured by the head manufacturing method according to another embodiment of FIG.

The soybean curd produced by the conventional method of tofu production shown in FIG. 4A is obtained by washing the soybeans and then pulverizing and soaking the soybeans to separate the soybean soup and bean curd. Then, when the soybean soup is boiled, the soybean curd is used to solidify the soybean soup. To complete the product.

The tofu produced by the conventional method of producing tofu shown in FIG. 4A was prepared by adding ozone water to the soybean soup, removing the water contained in the soybean soup using osmotic pressure and having a finished tofu shape using a coating form of soybean fat do. Therefore, as shown in FIG. 4A, the head manufactured by the conventional head manufacturing method does not sufficiently contain water, and the proteins 410 and 420 are not bonded to each other.

On the other hand, the head shown in FIG. 4B includes vegetable calcium 430 which is produced by the method of manufacturing tofu according to another embodiment described with reference to FIG. 3, and which overlaps soy protein 410, 420, Pores 440 are formed between the soybean proteins 410 and 420. 4B, upon receiving heat, the pores 440 are expanded to suck a liquid, e.g., water, from the outside into the pores 440 and lose heat, so that the pores 440 are contracted, The liquid can be flowed out to the outside from the outlet 440.

Although the embodiments have been described with reference to the drawings, the present invention is not limited thereto.

It is to be understood that the terms "comprises", "comprising", or "having" as used in the foregoing description mean that a component can be implanted unless specifically stated to the contrary, But should be construed as further including other elements. All terms, including technical and scientific terms, have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs, unless otherwise defined. Commonly used terms, such as predefined terms, should be interpreted to be consistent with the contextual meanings of the related art, and are not to be construed as ideal or overly formal, unless expressly defined to the contrary.

The foregoing description is merely illustrative of the technical idea of the present invention, and various changes and modifications may be made by those skilled in the art without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas falling within the scope of the same shall be construed as falling within the scope of the present invention.

Claims (5)

A crusher for crushing the so-called beans, and a crusher comprising two or more outlets for separating the crushed soybeans from beans and beans;
A boil tank containing a vessel containing the soybean soup separated through one of the outlets and a heating means for heating the soybean soup contained in the vessel at a specific temperature;
Crushing means for crushing the solidified sole; And
A molding frame including a body for containing vegetable calcium added to solidify the soybean soup, a body for containing the pulverized product of the soybean meal crushed by the pulverizing means, and a lid covering the body;
And pressurizing means for pressing the lid. A step of grinding the so-called beans using a grinding machine to separate beans and beans;
A boiling step of boiling the soybean soup separated at the step of grinding at a specific temperature;
A solidifying step of adding vegetable calcium to the boiled soybean soup to solidify the soybean curd;
A pulverizing step of pulverizing the soybean curd;
And a shaping step of putting the pulverized soap into a shaping mold and molding the pulverized pulverized soap contained in the shaping mold under pressure. 3. The method of claim 2,
In the solidifying step, magnesium and salt are additionally added to the soybean soup that has been terminated,
Wherein the tofu is pulverized in the pulverizing step, and water is removed using a sieve. The method according to claim 2 or 3,
And adding the triac as a recipe in the crushing step. The present invention relates to a method for producing soybean protein, comprising the steps of: mixing vegetable calcium, soy protein, soy protein, soy protein, Tofu which discharges liquid from the pores to the outside.

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