KR20140118140A - Sorting system and process for recycling filing material - Google Patents

Sorting system and process for recycling filing material Download PDF

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Publication number
KR20140118140A
KR20140118140A KR1020130033547A KR20130033547A KR20140118140A KR 20140118140 A KR20140118140 A KR 20140118140A KR 1020130033547 A KR1020130033547 A KR 1020130033547A KR 20130033547 A KR20130033547 A KR 20130033547A KR 20140118140 A KR20140118140 A KR 20140118140A
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KR
South Korea
Prior art keywords
sorting
materials
particle size
axis
specific gravity
Prior art date
Application number
KR1020130033547A
Other languages
Korean (ko)
Inventor
박건수
권영훈
조광수
공경록
장지영
Original Assignee
코오롱글로텍주식회사
주식회사 성원리사이클
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 코오롱글로텍주식회사, 주식회사 성원리사이클 filed Critical 코오롱글로텍주식회사
Priority to KR1020130033547A priority Critical patent/KR20140118140A/en
Priority to CN201480000986.0A priority patent/CN104245143B/en
Priority to US14/388,942 priority patent/US9789491B2/en
Priority to JP2015508885A priority patent/JP5944577B2/en
Priority to PCT/KR2014/002669 priority patent/WO2014157990A1/en
Publication of KR20140118140A publication Critical patent/KR20140118140A/en
Priority to US15/376,502 priority patent/US10052638B2/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/18—Drum screens
    • B07B1/22—Revolving drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
    • B07B1/42—Drive mechanisms, regulating or controlling devices, or balancing devices, specially adapted for screens
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/04—Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size

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  • Combined Means For Separation Of Solids (AREA)

Abstract

The present invention relates to a sorting method for recycling a filling material. The sorting method for recycling a filling material according to the present invention comprises: a first selection step of selecting at least two materials based on the particle size; and a second selection step of selecting at least two materials having a particle size within a fixed range based on specific gravity by using vibration after the first selection. Accordingly, the two materials can be separated to each have a purity of greater than or equal to 99%.

Description

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a sorting system and a recycling filing material,

The present invention relates to a sorting system and a sorting method for recycling fillers, and more particularly, to a sorting system and a sorting method for recycling fillers in which at least two materials are mixed.

In general, artificial turf is artificially formed to have a grass shape by using synthetic fiber as a material, and it is used in soccer field, field hockey field, various indoor interior and leisure facilities because it is easy to manage after construction and is always maintained in green.

Generally, artificial turf includes a carpet type substrate, a grass layer formed on the substrate and having a grass shape, and a filler filled in the grass layer.

The substrate and grass layer are fabricated using thermoplastic chemical fibers as a fibrous structure, wherein the filler comprises a particulate silica sand and an elastic body such as rubber or silicone particles.

Such artificial turf is inevitably replaced due to its longevity due to abrasion and the like after a few years after construction. Accordingly, a method of separating the substrate made of the thermoplastic chemical fiber, the grass layer, and the filler to recycle the artificial turf has been disclosed. Since the separated base material and grass layer are made of chemical fiber, they can be recycled by using heat or the like.

However, in the case of the filler material made of the silica sand and the elastic body, there is a problem that it is difficult to separate the silica sand and the elastic body because they are fine particles even if the particle sizes of the silica sand and the elastic body are different from each other. Further, even if the diatomaceous earth and the elastic body are separated, there is a problem that they are difficult to be recycled unless they are completely separated from each other.

Accordingly, an object of the present invention is to provide a sorting system and a sorting method for recycling fillings, each of which can be separated so as to have a purity of 99% or more, for recycling of a filler material in which at least two materials are mixed.

According to the present invention, there is provided a sorting method for recycling a filler material in which at least two materials are mixed, comprising: a first sorting step of sorting the at least two materials based on a particle size; And a second sorting step of sorting at least two substances having a particle size falling within a predetermined range after the primary sorting using vibration based on the specific gravity.

The first sorting step is a step of sieving a first material having a size larger than a predetermined particle size and performing sieving.

The first sorting step is performed in a dry manner.

The second sorting step includes the step of providing a slope with respect to at least one axis of the X axis, the Y axis, and the Z axis, and generating a vibration in a predetermined traveling direction.

The second sorting step further includes the step of sucking the first material having a relatively small specific gravity by the generated vibration.

The second sorting step may further include removing the derivative of the first material inhaled.

The at least two materials include silica sand and an elastic body.

According to another aspect of the present invention, there is provided a sorting system for recycling a fill material having at least two materials mixed therein, comprising: a first sorting apparatus for sorting at least two materials based on a particle size; And a second sorting device for sorting at least two substances having a particle size falling within a predetermined range after the primary sorting using vibration based on the specific gravity.

The first sorting apparatus includes a screen capable of squeezing a size larger than a predetermined size.

The first sorting apparatus includes a trommel screen.

The second sorting apparatus includes a diaphragm having an inclination with respect to at least one of the X axis, the Y axis, and the Z axis and generating vibration in a predetermined traveling direction.

The second sorting apparatus further includes a suction unit for sucking the first substance having a relatively small specific gravity by the generated vibration.

The second sorting apparatus further includes a differential eliminating section for removing the fine particles of the first material.

The second sorting apparatus includes an inlet through which at least two substances having a particle size with the predetermined range are introduced; And a first discharge unit positioned below the housing and discharging a substance having a specific gravity out of the at least two materials.

The at least two materials include silica sand and an elastic body.

As described above, according to the present invention, there is provided a sorting system and a sorting method for recycling fillers, each of which can be separated so as to have a purity of 99% or more for recycling of a filler material in which at least two materials are mixed.

FIG. 1 is a flowchart of a sorting method for recycling a filler according to an embodiment of the present invention,
FIG. 2 is a front view of the first sorting apparatus used in the method of FIG. 1,
3 is a side view of the first sorting apparatus of FIG. 2,
4 is a schematic view of a secondary sorting apparatus used in the method of FIG.

Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings, which will be readily apparent to those skilled in the art to which the present invention pertains. The present invention may be embodied in many different forms and is not limited to the embodiments described herein. In order to clearly illustrate the present invention, parts not related to the description are omitted, and the same or similar components are denoted by the same reference numerals throughout the specification.

FIG. 1 is a flowchart of a method for selecting a filler material recycle according to the first embodiment of the present invention.

The sorting method for recycling a filler material in which at least two materials are mixed according to the first embodiment of the present invention includes a first sorting step (S110) of sorting at least two materials on the basis of particle size, And a second sorting step (S210) of sorting at least two substances having a particle size belonging to a predetermined range using vibration based on the specific gravity. The first sorting step will be described in more detail with reference to FIG. 2 and FIG. 3, and the second sorting step will be described in detail with reference to FIG.

The recycling method for recycling the filler according to the first embodiment of the present invention may be such that the purity of each of the two materials is 99% or more so as to recycle the filler in which at least two materials are mixed. Particularly, the sorting method for the recycling of the filler material is effective for separating the mixed materials in which the specific gravity is different but at least two materials which can be easily separated because the difference in particle size is not large.

Here, the at least two materials may have different specific gravity ranges. For example, the first material may comprise a material having a specific gravity between 1 and 2, preferably between 1 and 1.7, and the second material may have a specific gravity between 2 and 3, preferably between 2.2 and 2.6 Lt; RTI ID = 0.0 > a < / RTI > The at least two materials may have different particle size content ratios. For example, the first material may have a particle size between 0.01 mm and 3 mm, among which the particle size between 1 and 3 mm may be included in the largest proportion, and the second material may also be between 0.01 mm and 3 mm Size, and among them, the particle size between 0.1 and 0.9 mm can be included in the largest proportion.

In particular, the method for recycling fillings according to the first embodiment of the present invention is characterized in that, in order to recycle the filler material mixed with at least two materials, which are filled when artificial turf is applied, , And the filler material may include silica sand and an elastic body. The elastic body may include a rubber chip or silicone, and the specific gravity may have a value between 1 and 2, preferably between 1 and 1.7. The sandpaper may have a specific gravity of between 2 and 3, preferably between 2.2 and 2.6. According to the sorting method for recycling the filler material according to the present invention, each of the silica sand and the elastic body can be separated so as to have a purity of 99% or more, so that it is very easy to recycle each of the silica sand and the elastic body.

The first sorting step (S110) according to the first embodiment of the present invention is performed by the first sorting apparatus 100 shown in FIG. 2 and FIG.

The first sorting apparatus 100 can sort the first material and the second material based on the particle size. For example, as described above, the content ratio according to the particle size of the first material may include the largest particle size between 1 and 3 mm, and may include various particle sizes sequentially. Likewise, the content ratio of the second material with respect to the particle size may be in the range of 0.1 to 0.9 mm in the largest proportion, and may be sequentially contained in various particle sizes. Here, the first sorting apparatus 100 may sort only the substance having the particle size of between 1 and 3 mm included in the largest proportion of the first substance to about 1 to 40% for the entire first substance, And about 10 to 30% of the total amount. Accordingly, the first sorting apparatus 100 may include a screen capable of squeezing the size of the particle size of 1 to 3 mm or more. Accordingly, the first sorting apparatus 100 according to the present invention may include any type of apparatus as long as it includes a screen capable of squeezing a size larger than a predetermined size. That is, the first sorting apparatus 100 may include a screen capable of sieving a substance having the largest particle size range among the fillers. For example, the primary sorting apparatus 100 may include a trommel screen apparatus.

The first sorting apparatus 100 can sort the materials having the largest particle size range among the at least two materials included in the filler by dry or wet method. Preferably, the first sorting apparatus 100 can be selected by a dry method.

Therefore, the first sorting apparatus 100 can sort the first material at a predetermined ratio. When the first sorting is completed, the remaining first and second materials are mixed and present.

The mixture is subjected to the second screening step (S120). The mixture has a particle size falling within a predetermined range according to the first sorting. That is, the first material having a particle size of 1 to 3 mm or more is separated through the primary sorting so that the range of the particle size of the first material is similar to that of the second material. Accordingly, the second sorting step S120 may separate the first material and the second material based on the specific gravity.

The first sorting step S110 according to an embodiment of the present invention is performed by the first sorting apparatus 100 shown in FIG. 2 and FIG.

The first sorting apparatus 100 includes a screen 111, a filtrate storage unit 113, and a rotation unit 115.

The screen 111 includes a plurality of screening holes 117 capable of screening a size larger than a predetermined particle size, and the screen 111 shown in FIGS. 1 and 2 shows a trommel screen as one embodiment have. Any type of screen may be included as long as it is capable of separating a material having a size greater than or equal to a predetermined particle size according to the intention of the present invention.

The size of the predetermined size or larger refers to a size range of the largest size among the fillers including at least two materials that flow into the screen of the first sorting apparatus 100. For example, as illustrated in FIG. 1, the filler may have a particle size between 0.01 mm and 3 mm, the first material having a particle size between 1 and 3 mm in the largest proportion; The first material may have a particle size of between 0.01 mm and 3 mm, and when the first material includes a second material having a particle size between 0.1 and 0.9 mm in the largest proportion, The sorting hole 117 may have a size such that materials having a particle size of less than 1 mm are passed therethrough in order to select only a substance having a particle size of between 3 mm and 3 mm.

Therefore, the first material 10 having a particle size of 1 mm or more, which can not pass through the first hole 117 of the first material among the fillers introduced into the first sorting apparatus 100, And the remaining first material and second material 20 having a particle size of less than 1 mm that has passed through the sorting hole 117 can be accommodated in the following filter material receiving portion 113. [ The size of the sorting hole 117 can be adjusted corresponding to the particle size of the materials included in the filler, and the numerical values of the particle size described above are only examples for explaining the present invention in detail.

The rotating part 115 applies a rotational force to the screen 111 to rotate the screen so that the first material and / or the second material is sieved according to the size of the sorting hole 117.

The first sorting apparatus 100 may be configured to sort out the first material having a particle size larger than the sorting hole size among the first materials and the second substance among the first materials included in the filler by about 1 to 40 %, Preferably about 20 to 30%, of the total weight of the composition.

If the first material having a particle size that can not be passed through the sorting hole 117 is selected at a predetermined ratio, the remaining first material and second material are transferred to the second sorting apparatus 200.

Although the first sorting apparatus 100 shown in FIGS. 2 and 3 shows an embodiment in which materials are separated according to the particle size by a dry method, the present invention is not limited to the present invention, The device 100 may also be a wet process.

The second sorting step S120 according to an embodiment of the present invention is performed by the second sorting apparatus 200 shown in FIG.

The second sorting apparatus 200 according to an embodiment of the present invention includes a housing 210, a diaphragm 220, a suction unit 230, and a differential elimination unit 240.

An inlet 211 is provided at an upper portion of the housing 210 so that the mixture after being primarily selected by the first sorting device 100 of FIG. 2 and FIG. 3 can be introduced.

The diaphragm 220 is provided inside the housing 210 to receive the mixture introduced from the inlet 211. Two materials having a particle size falling within a predetermined range (mixture after primary sorting) can be selected using vibration based on the specific gravity.

The diaphragm 220 has an inclination with respect to at least one axis of the X axis, the Y axis, and the Z axis, and generates vibration in a predetermined traveling direction. As shown in FIG. 4, the diaphragm 220 has a predetermined inclination with respect to the Y-axis, and vibration is generated in a direction from a high slope to a low slope. The inlet 211 is provided at a portion where the diaphragm 220 has a high slope so that the remaining mixture after the primary sorting flows into the portion where the diaphragm 220 has a high slope. The second material having a relatively larger specific gravity due to the inclination, vibration, and vibration direction of the diaphragm 220 is directed toward the lower inclined portion of the diaphragm 220, and the first discharge portion 213 The second material is discharged. On the other hand, the first material having a relatively low specific gravity is slow in movement of the second material and jumps higher than the diaphragm 220 due to the vibration of the diaphragm 220.

The first material is sucked through the suction unit 230 provided inside the housing 210 and is discharged through the connection passage 240 connecting the suction unit 230 and the fine particle removal unit 250, . The suction unit 230 may include any device capable of sucking a predetermined substance by generating a suction force. The first material sucked through the suction unit 230 may include a plurality of differentiations of the second material. The first material sucked through the suction unit 230 is transferred to the differential reject unit 250 through the connection unit 240 to remove the fine particles of the second material.

The differential demultiplexer 250 may include a cyclone device and includes a second discharge portion 251 through which the first material is separated and a third discharge portion 253 through which the fine particles are discharged. The cyclone device is provided in a conical shape, for example, and a first substance whose fine particles are removed along a conical shape by centrifugal force is discharged through a second discharge portion 251, and the second component contained in the first substance And is discharged through the third discharge portion 253, so that the first substance can be sorted more thoroughly.

Accordingly, according to the first embodiment of the present invention, the first material and the second material are separated so as to have purity of 99% or more, respectively, so that each of the first material and the second material can be recycled for a desired purpose .

Although several embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various modifications may be made without departing from the principles and spirit of the invention . The scope of the invention will be determined by the appended claims and their equivalents.

100: Primary sorting device
111: Screen
113: Selection ball
115: Filtered water storage part
117:
200: secondary sorting device
210: Housing
220: diaphragm
230:
240:
250:

Claims (15)

Claims 1. A method for sorting recycling of fillings in which at least two materials are mixed,
A first sorting step of sorting at least two materials on the basis of particle size;
And a second sorting step of sorting at least two materials having a particle size falling within a predetermined range after the primary sorting using vibration based on the specific gravity. The method according to claim 1,
The first sorting step may include:
Selecting a first material having a size larger than a predetermined particle size by performing a sieving process. 3. The method of claim 2,
Wherein the first sorting step is performed in a dry manner. The method of claim 3,
Wherein the second screening step comprises:
Wherein inclination is provided with respect to at least one axis of the X axis, the Y axis, and the Z axis, and vibration is generated in a predetermined traveling direction. 5. The method of claim 4,
Wherein the second screening step comprises:
And sucking a first material having a relatively small specific gravity by the generated vibration. 6. The method of claim 5,
Wherein the second screening step comprises:
Further comprising the step of removing fine particles of the sucked first material. The method according to claim 6,
Wherein said at least two materials comprise silica sand and an elastic body. CLAIMS 1. A sorting system for reclamation of fill material in which at least two materials are mixed,
A first sorting device for sorting at least two materials based on the particle size;
And a second sorting device for sorting at least two substances having a particle size falling within a predetermined range after the primary sorting using vibration based on the specific gravity. 9. The method of claim 8,
The first sorting apparatus comprises:
A screening system for recycling fillings, comprising a screen capable of sieving a size larger than a predetermined size. 10. The method of claim 9,
Wherein the first sorting apparatus comprises a trommel screen. 11. The method of claim 10,
The second sorting apparatus comprises:
And a diaphragm having an inclination with respect to at least one of the X-axis, the Y-axis, and the Z-axis and generating vibration in a predetermined traveling direction. 12. The method of claim 11,
The second sorting apparatus comprises:
And a suction unit for sucking a first material having a relatively small specific gravity by the generated vibration. 13. The method of claim 12,
The second sorting apparatus comprises:
Further comprising a fine particle removing unit for removing fine particles of the first material sucked. 14. The method of claim 13,
The second sorting apparatus comprises:
An inlet through which at least two materials having a particle size of the predetermined range are introduced;
And a first discharging portion located at a lower portion of the housing and discharging a substance having a specific gravity out of the at least two materials. 15. The method of claim 14,
Said at least two materials comprising silica sand and an elastomer.
KR1020130033547A 2013-03-28 2013-03-28 Sorting system and process for recycling filing material KR20140118140A (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
KR1020130033547A KR20140118140A (en) 2013-03-28 2013-03-28 Sorting system and process for recycling filing material
CN201480000986.0A CN104245143B (en) 2013-03-28 2014-03-28 Sorting method and sorting device for recycling filler included in artificial turf
US14/388,942 US9789491B2 (en) 2013-03-28 2014-03-28 Sorting method and apparatus for recycling filler included in artificial turf
JP2015508885A JP5944577B2 (en) 2013-03-28 2014-03-28 Sorting method and sorting apparatus for recycling filler contained in artificial turf
PCT/KR2014/002669 WO2014157990A1 (en) 2013-03-28 2014-03-28 Sorting method and sorting device for recycling filler included in artificial turf
US15/376,502 US10052638B2 (en) 2013-03-28 2016-12-12 Sorting method and apparatus for recycling filler included in artificial turf

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
KR1020130033547A KR20140118140A (en) 2013-03-28 2013-03-28 Sorting system and process for recycling filing material

Publications (1)

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KR20140118140A true KR20140118140A (en) 2014-10-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
KR1020130033547A KR20140118140A (en) 2013-03-28 2013-03-28 Sorting system and process for recycling filing material

Country Status (1)

Country Link
KR (1) KR20140118140A (en)

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