KR20140106802A - Forming apparatus for solid matter and analysis method for behavior of solid matter - Google Patents
Forming apparatus for solid matter and analysis method for behavior of solid matter Download PDFInfo
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- KR20140106802A KR20140106802A KR1020130020863A KR20130020863A KR20140106802A KR 20140106802 A KR20140106802 A KR 20140106802A KR 1020130020863 A KR1020130020863 A KR 1020130020863A KR 20130020863 A KR20130020863 A KR 20130020863A KR 20140106802 A KR20140106802 A KR 20140106802A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N33/00—Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00
- G01N33/20—Metals
- G01N33/204—Structure thereof, e.g. crystal structure
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N2291/00—Indexing codes associated with group G01N29/00
- G01N2291/02—Indexing codes associated with the analysed material
- G01N2291/023—Solids
- G01N2291/0234—Metals, e.g. steel
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Abstract
Description
The present invention relates to a solidification forming apparatus and a method for analyzing the behavior of a solidification product, and more particularly, to a solidification forming apparatus and a solidification forming apparatus capable of improving the reliability of a casting produced by analyzing the behavior of solidification products generated in a mold in a continuous casting process. And a method for analyzing the behavior of a solidified product.
Generally, a cast steel is produced by cooling molten steel accommodated in a mold through a cooling stand. For example, in the continuous casting process, a molten steel is injected into a mold having a predetermined internal shape, and a reaction product is continuously drawn in the mold to the lower side of the mold to produce semi-finished products having various shapes such as slabs, blooms, billets, beam blanks, Process.
In this continuous casting process, the cast steel is first cooled in the casting mold, and after passing through the casting mold, water is injected into the casting mold and the casting is secondarily cooled. Also, as shown in FIG. 1, the casted steel sheet drawn out from the casting mold is taken out in a vertical direction of a predetermined section, then passes through a banding process (bending process), and thereafter is converted into a horizontal direction (calibrated, unbending process) . At this time, when the casting direction of the cast steel is changed and the cast steel is deformed, that is, when the cast steel is subjected to bending and calibrating, tensile stress is applied in the casting length direction of the cast steel. Due to such a tensile stress, cracking occurs in the surface of the cast steel in the direction perpendicular to the casting longitudinal direction (casting width direction) at the casting temperature conditions of the cast steel (e.g., between 700 and 900 DEG C).
On the other hand, when the primary cooling progresses in the mold, the mold is vibrated for the smooth lubrication of the cast steel. Due to such vibration, a so-called oscillation mark (OM) is generated on the surface of the cast steel in a direction perpendicular to the casting direction. The oscillation mark OM has, for example, a depth of about 0.2 to 1.0 mm and a width of about 1 to 3 mm. When a stress is applied during casting, particularly during the casting bending or calibrating described above, such an oscillation mark (OM) acts as a position where stress concentrates, that is, acts as a notch effect, do. Most of the surface cracks in the casting are occurring in the oscillation mark (OM).
As such, the oscillation mark is directly related to the surface quality of the cast steel, and research on the initial forming mechanism is underway. However, since the specimen procurement is almost impossible in the process, indirect research is mainly conducted through simulation and the like.
In the past, in the laboratory, a small amount of specimen was melted by a static method, and the coagulation behavior was examined. The specimen was heated to a high temperature and subjected to a tensile test to investigate the strength at a high temperature. However, the results of the analysis through these tests are in a state in which the operating conditions such as the mold vibration are not reflected during the casting, and therefore, there is a problem that the reliability is deteriorated due to the distances from the actual casting process situation.
The present invention provides a method for analyzing the behavior of a solidification product and a device for forming a solidification product capable of easily measuring the solidification behavior of a melt in a mold during a continuous casting process.
The present invention provides a coagulating material forming apparatus and a method for analyzing the behavior of a coagulating material which can suppress or prevent process defects caused by an oscillation mark of cast steel.
The present invention provides a coagulating material forming apparatus and a method for analyzing the behavior of a coagulating material capable of improving the quality of a casting produced.
A method for analyzing the behavior of a solidification product according to an embodiment of the present invention is a method for analyzing the behavior of a solidification product, comprising the steps of: preparing a melt in a container; Immersing at least a portion of an apparatus for forming a coagulum, comprising an inner member and an outer member surrounding at least a portion of the inner member, in the melt; Forming a solidified material on the surface of the solidified material forming apparatus by lowering the outer member; Withdrawing the coagulating material forming device from the melt by raising the coagulating material forming device; Separating the solidified material from the solidified material forming apparatus; And analyzing the solidified material.
The coagulating material forming apparatus can be vibrated in the process of forming the coagulated material.
The melt may comprise a first melt and a second melt injected onto the first melt.
The process of immersing at least a portion of the coagulum forming apparatus in the melt may damp at least the portion of the inner member enclosing the outer member in the first melt.
The process of immersing at least a portion of the coagulum-forming apparatus in the melt may be performed while detecting the surface of the second melt using a bubble detector.
And a step of disposing a plurality of the coagulating material forming devices in the upper part of the container before the process of immersing at least a part of the coagulating material forming device in the molten material.
The second melt may be introduced between the inner member and the solidification product in the course of vibrating the solidification device.
The plurality of coagulating material forming devices may be vibrated in the same size or different sizes in the process of vibrating the coagulating material forming device.
Wherein the plurality of coagulant-forming apparatuses form a plurality of coagulant-forming apparatuses, each of the coagulant-forming apparatuses comprising: a plurality of coagulant- It is possible to descend at a speed.
The process of analyzing the solidified product may analyze the surface shape of the solidified product contacting the inner member.
An apparatus for forming a solidification product by cooling a melt, comprising: an inner member having a flat surface on at least one side; An outer member provided on the outer side of the inner member and surrounding at least a part of the inner member; Driving means for moving the inner member and the outer member in the vertical direction; And a control unit for controlling operations of the vibration device and the driving means.
A flow path through which the coolant moves may be formed in the inner member.
The outer member may be formed to surround at least the lower portion of the inner member which is immersed in the melt.
The apparatus for forming the solidified material may be provided with a trough surface detector for sensing the trough surface of the molten material accommodated in the container.
And a vibrating device for vibrating the inner member.
The plurality of devices for forming the solidified material may be provided along the width direction or the length direction of the container.
The solidification forming apparatus and the method for analyzing the behavior of the solidification product according to the embodiment of the present invention can easily diagnose the solidification behavior of the melt in the mold during the continuous casting process. That is, the solidification behavior of the melt in the mold can be reproduced in the continuous casting process under the same conditions as the continuous casting process. Thus, the condition of the continuous casting process that can reduce defects that may occur in the cast steel can be set. Therefore, the produced cast steel can significantly improve the quality and productivity of the cast steel by significantly suppressing the cracks generated on the surface during casting. It is easy to analyze the influence of the process conditions such as the type of steel and casting conditions on the initial solidification of the melt and it is important to evaluate the casting condition because of the high reliability of the analysis result. It is possible.
BRIEF DESCRIPTION OF THE DRAWINGS Fig. 1 is a view schematically showing a structure of a continuous casting apparatus. Fig.
2 is a schematic view of an apparatus for forming a solidification product according to an embodiment of the present invention.
3 is a view showing a structure of an inner member constituting the solidification forming apparatus shown in Fig.
4 is a view showing a structure of an outer member constituting the solidification forming apparatus shown in FIG. 2;
5 is a view showing an operation state of a solidification forming apparatus according to an embodiment of the present invention.
6 is a view showing a state in which a plurality of coagulating material forming apparatuses according to an embodiment of the present invention are installed.
7 is a flowchart showing a method for evaluating the behavior of a solidification product according to an embodiment of the present invention.
8 is a view showing a process of forming a solidification product for evaluating the behavior of solidification products according to an embodiment of the present invention.
9 is a graph showing a photograph of the solidification product formed by the embodiment of the present invention and a result of the surface analysis of the solidification product.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method and an apparatus for producing a cast steel according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings. It will be apparent to those skilled in the art that the present invention may be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, It is provided to let you know.
1 is a view schematically showing the structure of a continuous casting apparatus.
With reference to Fig. 1, a general continuous casting apparatus as a cast steel casting apparatus will be described.
The continuous casting apparatus includes a
In this process, molten steel is first cooled inside the mold 30, and the casting material drawn from the mold 30 is secondarily cooled while passing through the cooling line. When the molten steel is supplied to the mold, a flux, which is a subsidiary material, is also supplied to the mold. The flux lubricates the molten steel that is first cooled in the mold, that is, the main body, so as to easily escape from the mold. In addition, vibration of the mold is prevented by using a mold vibrating apparatus (not shown) to prevent the mold from being welded to the surface of the mold.
On the other hand, the flux is melted by molten steel to form a liquid phase layer, a sintered layer and a powder layer, and the flux is intermittently introduced into the casting mold, do. Thus, an oscillation mark (OM) is formed on the surface of the solidified material contacting the mold surface.
By using such a principle, the present invention forms a solidification product, analyzes the surface shape of the solidification product formed, and diagnoses the behavior of the solidification product in the mold, thereby improving operating conditions such as vibration of the mold and casting You can set the speed.
FIG. 2 is a view schematically showing an apparatus for forming a solidification product according to an embodiment of the present invention, FIG. 3 is a view showing a structure of an internal member constituting the apparatus for forming a solidification product shown in FIG. 2, FIG. 5 is a view showing an operation state of the apparatus for forming a solidification product according to an embodiment of the present invention, and FIG. 6 is a view showing an embodiment of the present invention Fig. 3 is a view showing a state in which a plurality of solidified-material forming apparatuses are installed.
Referring to FIG. 2, the coagulant-forming
The coagulating material forming apparatus includes a
The
The
The
The
The vibrating
The
The
The
The
In order to analyze the solidification behavior of the melt, the present invention forms a solidified product MS of the melt on the
The first driving means 240 is connected to the
The second driving means 242 is connected to the fixing
The first and second driving means 242 may be cylinders having driving shafts extending in the vertical direction and various means capable of moving the
As shown in FIG. 6, a plurality of coagulating material forming apparatuses formed through the above-described structure may be provided. That is, the solidification forming apparatus including the
Further, since the descending speeds of the respective second driving means 242 can be controlled to be the same or different from each other, the solidification behavior of the molten material can be quickly analyzed according to the circumferential speed.
Hereinafter, a method for analyzing the behavior of solidification products using the solidification forming apparatus according to an embodiment of the present invention will be described.
FIG. 7 is a flowchart showing a method of evaluating the behavior of a solidification product according to an embodiment of the present invention, FIG. 8 is a view showing a process of forming a solidification product to evaluate the behavior of the solidification product according to an embodiment of the present invention, 9 is a graph showing a photograph of the solidification product formed by the embodiment of the present invention and a result of the surface analysis of the solidification product.
7, a method of evaluating the behavior of the solidified product includes a process (S100) of providing a melt in a container, and a step of immersing at least a part of the
First, the process of preparing the melt can be used in the container, which is the same as the molten steel (M) used in actual continuous casting. When the molten steel M is charged into the container, the flux S is injected into the container to form the same environment as the inside of the mold at the time of continuous casting. At this time, the molten steel (M) and the flux (S) to be used may be variously changed depending on the type of steel to be produced. Here, the melt is described as molten steel and flux, but the melt may be formed of a first melt and a second melt having different specific gravity, different kinds of steel, and the like, and the first melt and the second melt may have a plurality of layers And the like.
When a melt is provided in the container, a solidified product (MS) of the melt is formed using a solidification device provided on the upper part of the container.
The first driving means 240 and the second driving means 242 are driven through the control of the control unit to lower the
The detection result is transmitted to the control unit and the control unit recognizes that the lowering of the
When the lowering of the
Next, the control unit drives the
Then, the
Then, the control unit drives the second driving means 242 to lower the
The control unit stops the operation of the
Such processes may be performed using a plurality of coagulating material forming apparatuses. At this time, it is needless to say that the vibration condition and the descending speed may be variously applied to a plurality of coagulating material forming apparatuses.
Thereafter, when the
Next, the surface of the solidified product MS is analyzed by using an analyzer using a laser beam or the like on the inner surface of the separated solidified product MS, that is, the surface of the
9 (a) shows the solidification product (MS) obtained through the solidification device, and FIG. 9 (b) shows the result of analyzing the inner surface of the obtained solidification product MS through the analyzer .
As shown in FIG. 9A, on the inner surface of the solidification product MS, stripe marks, that is, oscillation marks OM are formed along the width direction of the
The gap OM may vary in accordance with the circumference, and the depth may vary according to the magnitude of vibration of the
Of Figure 9 (b) is the distance from there to show the analysis of the inside surface, an oscillation mark (OM) doedaga interval remains constant in the 470 ~ 550 (10 -1 ㎜) area of the coagulum (MS) And the depth increased sharply. Such a result can be reflected in the actual continuous casting process to set process conditions that can improve the quality of the cast steel.
While the present invention has been particularly shown and described with reference to exemplary embodiments thereof, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit or scope of the following claims.
200: coagulating material forming device 210: inner member
220: outer member 230: vibrating device
240: first driving means 242: second driving means
250: Bubble detector 260: Frame
Claims (16)
Providing a melt in the container;
Immersing at least a portion of an apparatus for forming a coagulum, comprising an inner member and an outer member surrounding at least a portion of the inner member, in the melt;
Forming a solidified material on the surface of the solidified material forming apparatus by lowering the outer member;
Withdrawing the coagulating material forming device from the melt by raising the coagulating material forming device;
Separating the solidified material from the solidified material forming apparatus; And
Analyzing the solidified material;
≪ / RTI >
And a method of analyzing the behavior of the solidified product that vibrates the solidified product forming device in the process of forming the solidified product.
Wherein the melt comprises a first melt and a second melt injected onto the first melt.
Wherein the step of immersing at least a part of the coagulation-
Wherein at least a portion of the inner member enclosing the outer member is immersed in the first melt.
Wherein the step of immersing at least a part of the coagulation-
A method for analyzing the behavior of a solidification product while detecting the surface of the second melt using a tumbling detector.
Prior to the process of immersing at least a portion of the coagulum-forming apparatus in the melt,
And arranging a plurality of the coagulating material forming devices in the upper part of the container.
Wherein the second melt flows into the space between the inner member and the solidification product during the vibration of the solidification product formation apparatus.
Wherein the plurality of coagulating material forming devices are vibrated in the same size or different sizes in a process of vibrating the coagulating material forming device.
In the course of forming the solidification product,
Lowering the outer member along the inner member to form a solidified product on a surface of the inner member,
Wherein said plurality of coagulant-forming devices lower each of said outer members at the same or different rates.
Wherein the analysis of the solidification product comprises analyzing the surface shape of the solidification product in contact with the inner member.
An inner member having at least a flat surface on one side;
An outer member provided on the outer side of the inner member and surrounding at least a part of the inner member;
Driving means for moving the inner member and the outer member in the vertical direction;
A control unit for controlling operations of the vibration device and the driving means;
≪ / RTI >
Wherein a flow path through which the coolant flows is formed inside the inner member.
Wherein the outer member is formed to enclose at least a lower portion of the inner member that is immersed in the melt.
Wherein the device for forming the solidified material is provided with a tumbling surface detector for detecting the tumbling surface of the molten material contained in the container.
And a vibrating device for vibrating the inner member.
The apparatus for forming a solidified product
Wherein the plurality of coagulating material forming devices are provided along the width direction or the length direction of the container.
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KR20160073680A (en) * | 2014-12-17 | 2016-06-27 | 주식회사 포스코 | Forecasting apparatus for solid matter and forecasting method or solid matter using the same |
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KR20160073680A (en) * | 2014-12-17 | 2016-06-27 | 주식회사 포스코 | Forecasting apparatus for solid matter and forecasting method or solid matter using the same |
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