KR20140058990A - Metal gasket having compound offset structure - Google Patents
Metal gasket having compound offset structure Download PDFInfo
- Publication number
- KR20140058990A KR20140058990A KR1020120125542A KR20120125542A KR20140058990A KR 20140058990 A KR20140058990 A KR 20140058990A KR 1020120125542 A KR1020120125542 A KR 1020120125542A KR 20120125542 A KR20120125542 A KR 20120125542A KR 20140058990 A KR20140058990 A KR 20140058990A
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- KR
- South Korea
- Prior art keywords
- plate
- metal plate
- metal
- forming
- gas hole
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F11/00—Arrangements of sealings in combustion engines
- F02F11/002—Arrangements of sealings in combustion engines involving cylinder heads
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/08—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
- F16J15/0818—Flat gaskets
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16J—PISTONS; CYLINDERS; SEALINGS
- F16J15/00—Sealings
- F16J15/02—Sealings between relatively-stationary surfaces
- F16J15/06—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces
- F16J15/08—Sealings between relatively-stationary surfaces with solid packing compressed between sealing surfaces with exclusively metal packing
- F16J15/0818—Flat gaskets
- F16J2015/0843—Flat gaskets with an edge portion folded over the plate itself
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S277/00—Seal for a joint or juncture
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Gasket Seals (AREA)
Abstract
Since the grommet structure is formed not only on the inner circumferential portion but also on the outer circumferential portion of the gasket, it is possible to adjust the step difference thickness on both sides, thereby reducing the initial deformation of the mating member and causing a leak on the first grommet side due to excessive thermal deformation of the mating member According to the present invention, in the gasket for forming the sealed case by bending the ends of the upper and lower plates so as to enable the secondary seal with the grommet on the outer circumferential side, And a stepped portion between the bolt portion and the outer peripheral portion is bent in correspondence with the bent thickness of the gas hole so that the stepped portion with respect to the gas hole side can be adjusted.
Description
The present invention relates to a metal gasket having a composite step, and more particularly, to a metal gasket having a gas hole through which a high-temperature exhaust gas passes, and a case having a plurality of fastening holes formed at its edge, To a metal gasket having a composite stepped portion forming a stepped portion.
Generally, in order for the engine to operate smoothly, there must be a suction device for sucking the mixer in the cylinder and an exhaust device for discharging the gas after combustion.
The suction device comprises an air cleaner for removing dust and the like in the intake air, and an intake manifold for distributing the mixer to each cylinder.
The exhaust device includes an exhaust manifold for collecting the gas after combustion discharged from each cylinder, an exhaust pipe for exhausting the exhaust gas to the rear of the vehicle, a catalytic converter for purifying harmful components in the exhaust gas, and a muffler for reducing noise during exhaustion .
At this time, the exhaust gas discharged from the engine is purified by the oxidation-reduction action in the catalytic converter through the exhaust muffler through the exhaust manifold, and the purified exhaust gas passes through the center muffler and the main muffler, So that it can be discharged to the outside.
At this time, a connection portion between the exhaust outlet portion of the CCC (Close-Coupled Catalyst) and the front muffler, a connection portion between the front muffler and the UCC (underbody catalytic converter), a connection portion between the UCC and the center muffler, A gasket is indispensably used at a connection portion between the muffler and the main muffler. The size of the gasket is somewhat different depending on the engine, and its shape is similarly used over all vehicle types.
Here, the gasket will be briefly described with reference to FIGS. 1 and 3 attached hereto.
1 and 2, since the gasket used in the exhaust pipe receives heat of exhaust gas at a high temperature, the
At this time, a
At this time, the
That is, as shown in a cross-sectional view taken along the line A-A of FIG. 2, the end of the
The
The above-described conventional technique has a structure in which the grommet is provided at the sealing portion to maintain the seal.
However, as shown in the cross-sectional view of FIG. 3, since the grommet step is adjusted by folding soft material, the step difference between the grommet mounting portion and the grommet is increased due to the thickness difference. The deformation becomes large.
SUMMARY OF THE INVENTION It is an object of the present invention to solve the above problems and provide a metal gasket having a composite stepped portion in which a grommet structure is formed not only on the inner circumferential portion but also on the outer circumferential portion of the metal gasket, .
SUMMARY OF THE INVENTION It is an object of the present invention to provide a gasket which forms a closed case by bending an end of an upper plate and a lower plate so that a gap between the gasket and the gas hole is adjusted, Wherein at least one of the ends of the bolt portion and the outer peripheral portion is bent.
According to another aspect of the present invention, there is provided a case in which the case is bent with the end of the upper plate wrapping around the end of the lower plate toward the gas hole side, the end of the lower plate is bent with the end of the lower plate wrapping around the end of the upper plate and the end of the lower plate is wrapped around the end of the upper plate. It is preferable to bend.
According to another aspect of the present invention, there is provided a case in which the end of the upper plate is bent with the end of the upper plate wrapping around the end of the lower plate toward the gas hole, the end of the lower plate and the end of the upper plate face each other with the bolt side, It is preferable to bend.
According to another aspect of the present invention, there is provided an air conditioner, comprising: a case having an upper end bent toward the gas hole, a lower end bent toward the lower end of the lower plate, .
According to another aspect of the present invention, there is provided a case in which the upper end of the upper plate is bent with the end of the upper plate wrapping around the end of the lower plate toward the gas hole, the end of the lower plate is bent with the end of the lower plate wrapping around the end of the upper plate, .
Further, according to the present invention, it is preferable that the thickness of the upper plate has a dimension larger than the thickness of the lower plate.
According to the present invention, it is preferable that a space portion is formed between the upper plate and the lower plate at a predetermined interval, and the space portion is filled with the heat-resistant filler.
Further, according to the present invention, it is preferable that the heat-resisting filler is composed of mica or at least one metal plate.
According to the present invention, it is preferable that the metal plate has any one of a full bead, a half bead and a double half bead on one side of the gas hole, between the gas hole and the bolt, and on the outer circumferential side.
Further, according to the present invention, the metal plate may include: an upper metal plate forming a concave full bead; And a lower metal plate forming a convex full bead facing the upper metal plate so as to face the upper metal plate.
According to another aspect of the present invention, there is provided a metal plate comprising: an upper metal plate forming a convex full bead; And a lower metal plate for forming a concave full bead so as to abut against the upper metal plate.
In addition, according to the present invention, the metal plate may include: an upper metal plate forming a recessed full bead to abut the plane of the lower metal plate; And a lower metal plate adjacent to the concave full bead of the upper metal plate and forming a convex full bead to abut the plane of the upper metal plate.
Further, according to the present invention, the metal plate comprises: a planar upper metal plate; And a lower metal plate for forming a convex full bead to correspond to the upper metal plate.
Further, according to the present invention, it is preferable that the metal plate is composed of a metal plate which forms a convex full bead so as to come into contact with the upper plate.
According to another aspect of the present invention, there is provided a metal plate comprising: a top plate portion contacting an upper plate; and a top plate forming an upward inclined surface on both sides of the top plate portion; And a lower metal plate that forms a downward sloped surface on both sides of the lower flat portion.
According to another aspect of the present invention, there is provided a metal plate comprising: a top plate portion contacting an upper plate; and a top plate forming an upward inclined surface on both sides of the top plate portion; It is preferable that it is composed of a flat metal plate.
In addition, according to the present invention, it is preferable that the metal plate is composed of an upper plane portion abutting the upper plate and a metal plate forming an upward inclined plane on both sides of the upper plane portion.
According to another aspect of the present invention, there is provided a metal plate comprising: a top plate portion contacting an upper plate; and a top plate forming an upward inclined surface to one side of the top plate portion; And a lower metal plate which forms a downward sloped surface on one side of the lower flat portion.
According to another aspect of the present invention, there is provided a metal plate comprising: a top plate portion contacting an upper plate; and a top plate forming an upward inclined surface to one side of the top plate portion; It is preferable that it is composed of a flat metal plate.
In addition, according to the present invention, it is preferable that the metal plate is composed of an upper flat portion contacting the upper plate and a metal plate forming an upward inclined surface to one side of the upper flat portion.
Therefore, the metal gasket having the composite step according to the present invention can form a grommet structure not only on the inner periphery but also on the outer periphery of the gasket, so that the thickness of the step on both sides can be adjusted, Even if a leakage occurs on the side of the primary grommet due to excessive thermal deformation of the water, secondary sealing with the grommet on the outer peripheral side is possible and the sealing ability can be further improved.
1 is a plan view of a conventional metal gasket,
FIG. 2 is a cross-sectional view taken along line AA of FIG. 1,
Figure 3 is a cross-sectional view of a metal gasket interposed between mating objects for sealing;
4 is a top view of a metal gasket having a composite step according to an embodiment of the present invention,
5 is a sectional view taken along the line BB of Fig. 4,
FIG. 6 is a cross-sectional view of a metal gasket interposed between counterparts according to an embodiment of the present invention,
7 is a sectional view of a metal gasket having a composite step according to the first embodiment of the present invention,
8 is a sectional view of a metal gasket having a composite step according to a second embodiment of the present invention,
9 is a cross-sectional view of a metallic gasket having a composite step according to a third embodiment of the present invention,
10 is a sectional view of a metal gasket having a composite step according to a fourth embodiment of the present invention,
11 is a cross-sectional view of a metal gasket having a composite step according to a fifth embodiment of the present invention,
12 is a sectional view of a metal gasket having a composite step according to a sixth embodiment of the present invention,
13 is a sectional view of a metallic gasket having a composite step according to a seventh embodiment of the present invention,
14 is a cross-sectional view of a metal plate having a full bead structure of a metal gasket having a composite step according to an embodiment of the present invention,
15 is a sectional view of a metal plate having a double half bead structure of a metal gasket having a composite step according to an embodiment of the present invention,
16 is a sectional view of a metal plate having a half bead structure of a metal gasket having a composite step according to an embodiment of the present invention.
Hereinafter, embodiments of a metal gasket having a composite step of the present invention will be described in more detail with reference to the accompanying drawings.
FIG. 4 is a plan view of a metallic gasket having a composite step according to an embodiment of the present invention, FIG. 5 is a sectional view taken along line BB of FIG. 4, Fig.
7 is a cross-sectional view of a metal gasket having a composite step according to the first embodiment of the present invention, FIG. 8 is a cross-sectional view of a metal gasket having a composite step according to a second embodiment of the present invention, Sectional view of a metal gasket having a composite step according to a third embodiment of the present invention.
10 is a cross-sectional view of a metal gasket having a composite step according to a fourth embodiment of the present invention, and Fig. 11 is a sectional view of a metal gasket having a composite step according to the fifth embodiment of the present invention.
12 is a cross-sectional view of a metal gasket having a composite step according to a sixth embodiment of the present invention, FIG. 13 is a sectional view of a metal gasket having a composite step according to the seventh embodiment of the present invention,
14 is a cross-sectional view of a metal plate having a full bead structure of a metal gasket having a composite step according to an embodiment of the present invention, and Fig. 15 is a cross-sectional view of a metal gasket having a double half bead structure 16 is a sectional view of a metal plate having a half bead structure of a metal gasket having a composite step according to an embodiment of the present invention.
4 shows a top view of a gasket according to an embodiment of the present invention.
As shown in the drawings, in the first to fourth embodiments of the present invention, a gasket is formed by a
The
Hereinafter, the first to fourth embodiments will be specifically described with reference to FIGS. 7 to 10. FIG.
7 shows a cross-sectional view of a first embodiment of a metallic gasket having a composite step of the present invention.
Hereinafter, a cross-sectional view according to the embodiments of the present invention corresponds to a cross-sectional view taken along line C-C of FIG.
As shown in the drawing, the
The
Likewise, the
At this time, the gas hole is a through hole through which the exhaust gas passes, and the fastening hole is a portion where a fastening means such as a bolt is fastened together with the exhaust pipe facing each other.
Assuming that the gas hole portion where the
More preferably, the thickness of the
In each of the embodiments described below in the first and second embodiments, the height of the gas hole portion where the upper plate is folded down to the lower plate is larger than the height of the bolted portion where the lower plate is bent over the upper plate, The thickness of the upper plate is formed to be equal to or larger than the thickness of the lower plate.
8 shows a second embodiment of a metallic gasket having a composite step of the present invention.
As shown in the drawing, the
The
The
9, the
10, the
11 to 13 illustrate the fifth to seventh embodiments in which the upper plate and the lower plate are bent at their ends and the heat-resistant filler such as a metal plate or a mica material is inserted into the upper plate and the lower plate.
11, the
The
Likewise, the
At this time, the space formed between the
The mica material is a group of aluminosilicate hydrated minerals mainly composed of alkali and alkaline earth metals, iron, magnesium, manganese, vanadium and the like, and is a monoclinic system having a hardness of 2 to 3 and a specific gravity of 2.4 to 3.2.
The general characteristic of mica is that it has a complete cleavage in one direction, it is thinly peeled, the cleaved piece is wheeled, and is elastic and rugged. In addition, it has low electrical and thermal conductivity and is resistant to high voltage.
The mica material plays a role of maximizing the sealing effect of the gasket, and is disposed at a position excluding the circumference of the gas hole, the fastening hole, and the periphery.
When the hot exhaust gas passes through the gasket, the mica material expands due to the high temperature, thereby maximizing the sealing force between the exhaust pipes.
In the fifth to seventh embodiments, the ends of the lower plate, which is in contact with the upper plate on the upper plate, have the same height as the upper plate, and the ends of the upper plate, which is in contact with the lower plate under the lower plate, The upper end of the bolt may be formed with a step corresponding to the step difference and the upper plate between the bolt part and the outer circumferential part may form a plane without forming a step as in the sixth embodiment of FIG.
12 shows a sixth embodiment of the metallic gasket having the composite stepped portion of the present invention.
The upper plate 610 and the
The
Hereinafter, the metal plate as the heat-resistant filler will be described in the following various embodiments.
13 shows a seventh embodiment of the present invention. As shown in FIG. 13, an
The
The
The
Therefore, the concave full bead and the convex full bead are positioned to face each other, so that even if beads are not formed between the bolt part and the outer circumferential part, they can be caulked to the upper and lower plates while maintaining a constant interval.
Figs. 14 to 16 show different forms of beads that the metal plate can have on the gas hole side, between the gas hole and the bolt portion, and on the outer peripheral portion side.
Fig. 14 (a) is characterized in that the upper metal plate and the lower metal plate are formed so as to face each other on the gas hole side, between the gas hole and the bolt portion, or on the outer peripheral side, with full beads.
That is, the
Fig. 14 (b) is characterized in that an
That is, the
Fig. 14 (c) is characterized in that the
That is, the
Fig. 14 (d) is characterized in that the
In other words, the
Fig. 15 is a view showing that the upper metal plate and the lower metal plate are formed so as to face each other with a double half bead on either side of the gas hole, between the gas hole and the bolt portion, or on the outer peripheral portion side.
15 (a) is characterized in that the upper metal plate and the lower metal plate are formed so as to face each other with a double half bead on either side of the gas hole, between the gas hole and the bolt portion, or on the outer peripheral portion side.
That is, the
15B is characterized in that the
That is, the
Fig. 15 (c) is characterized in that the
That is, the
Fig. 16 is characterized in that the upper metal plate and the lower metal plate are formed so as to face each other on the gas hole side, between the gas hole and the bolt portion, or on the outer peripheral side, with a double half bead.
16 (a) is characterized in that the upper metal plate and the lower metal plate are formed so as to face each other with half beads on either side of the gas hole, between the gas hole and the bolt portion, or on the outer peripheral portion side.
That is, the
Fig. 16 (b) is characterized in that the
That is, the
Fig. 16 (c) is characterized in that the
That is, the
110, 210, 310, 410, 510, 610, 710: top plate
120, 220, 320, 420, 520, 620, 720:
801, 803: Upper metal plate 802, 804: Lower metal plate
Claims (20)
Wherein at least one of the ends of the bolt portion and the outer peripheral portion is bent corresponding to the bent thickness of the gas hole side so that the step with the gas hole side is adjusted when assembled with the mating member.
Wherein the end of the lower plate is bent toward the outer side of the upper plate with the end of the lower plate wrapping around the end of the upper plate and the end of the lower plate is bent around the end of the upper plate with respect to the outer periphery. Metal gasket with multiple steps.
Wherein the upper end of the upper plate is bent toward the gas hole side and the lower end of the lower plate is bent toward the outer periphery side while the end of the lower plate surrounds the end of the upper plate. Metal gasket with multiple steps.
Wherein the end of the upper plate and the end of the upper plate are in contact with each other while the end of the lower plate is bent toward the outer side of the upper plate and the end of the upper plate is interposed between the ends of the lower plate and the outer plate. Metal gasket with step difference.
Wherein an upper end of the upper plate is bent toward the gas hole side and a lower end of the lower plate is bent toward the outer side of the lower plate so that the lower end of the lower plate is bent toward the gas hole side, .
Wherein the thickness of the upper plate has a dimension greater than the thickness of the lower plate.
Wherein a space portion having a predetermined space is formed between the upper plate and the lower plate, and the space portion is filled with a heat-resistant filler.
Wherein the heat-resistant filler is composed of mica or at least one metal plate.
Wherein the metal plate forms one of a full bead, a half bead, and a double half bead on the gas hole side, between the gas hole and the bolt portion, and on the outer peripheral portion side.
The metal plate may include:
An upper metal plate forming a concave full bead;
And a lower metal plate for forming a convex full bead facing the upper metal plate so as to face the upper metal plate.
The metal plate may include:
An upper metal plate forming a convex full bead;
And a lower metal plate for forming a concave full bead so as to abut against the upper metal plate.
The metal plate may include:
An upper metal plate forming a recessed full bead so as to abut the plane of the lower metal plate;
And a lower metal plate adjacent to the recessed full bead of the upper metal plate to form a convex full bead to abut the plane of the upper metal plate.
The metal plate may include:
A planar upper metal plate;
And a lower metal plate for forming a convex full bead so as to abut against the upper metal plate.
Wherein the metal plate comprises a metal plate forming a convex full bead to abut the upper plate.
The metal plate may include:
An upper metal plate which forms an upward sloping surface on both sides of the upper plane portion and an upper plane portion which abuts on the upper plate;
And a lower metal plate that forms a downward sloping surface on both sides of the lower flat portion and a lower flat portion that abuts against the lower plate.
The metal plate may include:
An upper metal plate which forms an upward sloping surface on both sides of the upper plane portion and an upper plane portion which abuts on the upper plate;
Wherein the metal gasket comprises a flat lower metal plate.
Wherein the metal plate is composed of an upper plane portion abutting the upper plate and a metal plate forming an upward inclined plane on both sides of the upper plane portion.
The metal plate may include:
An upper metal plate for forming an upper inclined surface to one side of the upper plane portion;
And a lower metal plate which forms a downward sloped surface on one side of the lower flat portion and a lower flat portion which abuts on the lower plate.
The metal plate may include:
An upper metal plate for forming an upper inclined surface to one side of the upper plane portion;
Wherein the metal gasket comprises a flat lower metal plate.
Wherein the metal plate is composed of an upper planar portion abutting the upper plate and a metal plate forming an upward inclined surface to one side of the upper planar portion.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120125542A KR20140058990A (en) | 2012-11-07 | 2012-11-07 | Metal gasket having compound offset structure |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120125542A KR20140058990A (en) | 2012-11-07 | 2012-11-07 | Metal gasket having compound offset structure |
Publications (1)
Publication Number | Publication Date |
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KR20140058990A true KR20140058990A (en) | 2014-05-15 |
Family
ID=50889035
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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KR1020120125542A KR20140058990A (en) | 2012-11-07 | 2012-11-07 | Metal gasket having compound offset structure |
Country Status (1)
Country | Link |
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KR (1) | KR20140058990A (en) |
-
2012
- 2012-11-07 KR KR1020120125542A patent/KR20140058990A/en not_active Application Discontinuation
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