KR20140039629A - Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same - Google Patents
Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same Download PDFInfo
- Publication number
- KR20140039629A KR20140039629A KR1020120106005A KR20120106005A KR20140039629A KR 20140039629 A KR20140039629 A KR 20140039629A KR 1020120106005 A KR1020120106005 A KR 1020120106005A KR 20120106005 A KR20120106005 A KR 20120106005A KR 20140039629 A KR20140039629 A KR 20140039629A
- Authority
- KR
- South Korea
- Prior art keywords
- terephthalate resin
- polycyclohexylenedimethylene terephthalate
- acid
- producing
- color
- Prior art date
Links
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/199—Acids or hydroxy compounds containing cycloaliphatic rings
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/02—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
- C08G63/12—Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/16—Dicarboxylic acids and dihydroxy compounds
- C08G63/18—Dicarboxylic acids and dihydroxy compounds the acids or hydroxy compounds containing carbocyclic rings
- C08G63/181—Acids containing aromatic rings
- C08G63/183—Terephthalic acids
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/78—Preparation processes
- C08G63/81—Preparation processes using solvents
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
- C08L67/03—Polyesters derived from dicarboxylic acids and dihydroxy compounds the dicarboxylic acids and dihydroxy compounds having the carboxyl- and the hydroxy groups directly linked to aromatic rings
Abstract
Description
본 발명은 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법 및 이에 의해 제조된 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지에 관한 것으로, 더욱 상세하게는 색상이 우수한 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법 및 이에 의해 제조된 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지에 관한 것이다.The present invention relates to a method for preparing a polycyclohexylenedimethylene terephthalate resin, and to a polycyclohexylenedimethylene terephthalate resin produced by the present invention, and more particularly, to a polycyclohexylenedimethylene terephthalate resin It relates to a production method and a polycyclohexylenedimethylene terephthalate resin produced thereby.
폴리알킬렌테레프탈레이트(Poly(alkylene terephthalate))는 내마모성, 내구성, 열안정성 등 우수한 물성을 가지고 있어, 섬유, 필름, 성형품 등의 재료로 사용되고 있다. 이러한 폴리알킬렌테레프탈레이트에는 폴리에틸렌테레프탈레이트(Poly(ethylene terephthalate), 이하 'PET'), 폴리부틸렌테레프탈레이트(Poly(butylene terephthalate), 이하 'PBT'), 폴리사이클로헥실렌디메틸렌테레프탈레이트(Poly(1,4-cyclohexylenedimethylene terephthalate), 이하 'PCT') 등이 상업화되어 있으며 이중 상업적으로 가장 널리 쓰이고 있는 재료는 섬유, bottle 용도로 사용되고 있는 PET이다.Polyalkylene terephthalate (Poly (alkylene terephthalate)) has excellent physical properties such as wear resistance, durability, heat stability, and is used as a material for fibers, films, molded articles, and the like. Such polyalkylene terephthalates include polyethylene terephthalate (PET), polybutylene terephthalate (PBT), and polycyclohexylenedimethylene terephthalate (PET). Poly (1,4-cyclohexylenedimethylene terephthalate), hereinafter referred to as 'PCT' is commercialized and the most widely used material is PET, which is used for fiber and bottle.
PET는 우수한 물성에도 불구하고, 결정화 속도가 상대적으로 느리기 때문에 높은 결정화도가 제품 단계에서 요구되는 엔지니어링 플라스틱 용도로 사용되려면, 핵제 및 결정화 촉진제 등의 도움이 필요하며 사출성형 공정 중 생산속도가 낮아지거나 금형온도를 결정화 속도가 높게 유지되도록 조절해야 한다.Despite the excellent physical properties, PET has relatively low crystallization rate, so in order to be used for engineering plastics where high crystallinity is required at the product stage, it needs the help of nucleating agent and crystallization accelerator, and the production speed during injection molding process is lowered or mold The temperature should be adjusted to maintain the crystallization rate high.
한편, PBT는 PET보다 결정화 속도가 빠르기 때문에, 위에서 언급된 엔지니어링플라스틱 용도로 PET의 물성적인 문제점, 즉 결정화 속도가 느린 점을 극복하여, 엔지니어링플라스틱 용도에서는 폭넓게 사용되어져 왔다. 그러나, PBT는 PET 대비 낮은 열변형온도를 가지고 있어, PET 대비 우수한 성형성에도 불구하고 높은 내열도를 요구하는 용도에는 그 사용이 제한되어 왔다. On the other hand, since PBT has a faster crystallization rate than PET, it has been widely used in engineering plastics applications to overcome the physical problems of PET as mentioned above, that is, the crystallization rate is slow. However, since PBT has a lower heat deflection temperature than PET, its use has been limited to applications requiring high heat resistance despite excellent moldability compared to PET.
한편, PCT는 상술한 폴리에스터 재료의 문제점, 즉 느린 결정화 속도로 기인한 성형성 문제와 낮은 열변형 온도로 인한 용도전개 상의 제한을 극복할 수 있는 새로운 재료로서 주목을 받고 있다.On the other hand, PCT is attracting attention as a new material that can overcome the problems of the polyester material described above, namely, the moldability problem due to the slow crystallization rate and the limitations in the development of the application due to the low heat deformation temperature.
이러한 PCT는 테레프탈산(terephthalic acid, 이하 TPA라 한다) 또는 디메틸테레프탈레이트(dimethyl terephthalate, 이하 DMT라 한다)와 1,4-사이클로헥산디메탄올(1,4-cyclohexanedimethanol, 이하 CHDM이라 한다)의 에스테르 혹은 에스테르 교환 및 중축합 반응에 의해 제조되는 결정성(crystalline) 폴리에스테르로서, 매우 높은 녹는점(Tm)과 매우 빠른 결정화 속도를 갖는다. 1960년대 최초로 PCT가 개발된 이후, PCT 섬유의 특징인 부드러운 촉감에 의해 주로 카펫(carpet) 용도로 시장이 전개되었으나, 폴리아마이드(polyamide)의 등장에 따라 PCT의 뚜렷한 용도가 점점 사라지게 되었고, 1980년대에 들어와 엔지니어링 플라스틱 분야에서 PCT 컴파운드 조성(compound formulation)이 개발되면서 고내열성(high heat-resistant)이 요구되는 전기·전자와 자동차 분야에서 커넥터(connector)류와 내열 부품 용도로만 사용되고 있는 실정이었다.Such PCT is an ester of terephthalic acid (hereinafter referred to as TPA) or dimethyl terephthalate (hereinafter referred to as DMT) and 1,4-cyclohexanedimethanol (hereinafter referred to as CHDM), or Crystalline polyesters produced by transesterification and polycondensation reactions, having very high melting points (Tm) and very fast crystallization rates. Since the development of the PCT for the first time in the 1960s, the market developed mainly for carpet use by the soft touch characteristic of PCT fibers.However, with the appearance of polyamide, the distinct use of PCT gradually disappeared. With the development of PCT compound formulations in the field of engineering plastics, they have been used only in connectors and heat-resistant parts in the electrical, electronic and automotive fields, where high heat-resistant is required.
PCT는 범용 폴리에스테르인 PET와 PBT에 비해 뛰어난 내열성, 내화학성, 내흡습성, 그리고 흐름성을 가지고 있으며, 그 중에서도 열변형 온도(heat deflection temperature)가 245 내지 260℃, 연속 사용(continuous-use) 온도가 130 내지 150℃로 액정(liquid crystalline) 폴리에스테르를 제외한 상업화된 부분 방향족(non-wholly aromatic) 폴리에스테르 중 유일하게 폴리아마이드, 폴리페닐렌설파이드(polyphenylene sulfide), 액정 폴리머(Liquid Crystalline Polymer)와 같은 금속 대체 가능 엔지니어링 플라스틱을 의미하는 슈퍼 엔지니어링 플라스틱 군에 속한다. 특히, PCT는 폴리아마이드 등 다른 고분자 수지들과 비교할 때 색상 안정성이 매우 우수하고 수분 흡수율이 월등히 낮아, 높은 온도에서 진행되는 표면 실장 기술(Surface Mounting Technology)이 실행되는 전자 소재 용도나 제품이 사용되는 동안 열 및 빛에 지속적으로 노출되는 LED(Light Emitting Diode)의 하우징 (housing) 또는 반사체 (reflector) 용도에서 유용하게 적용될 수 있다.PCT has superior heat resistance, chemical resistance, hygroscopicity, and flowability compared to general-purpose polyesters such as PET and PBT. Among them, heat deflection temperature is 245 to 260 ° C, continuous-use. The only polyamide, polyphenylene sulfide, and liquid crystalline polymer in commercialized non-wholly aromatic polyesters except liquid crystalline polyesters with temperatures of 130-150 ° C. It belongs to the group of super engineering plastics, which means metal-substituteable engineering plastics. In particular, PCT has excellent color stability and extremely low water absorption when compared to other polymer resins such as polyamide, and is used in electronic material applications or products in which surface mounting technology is performed at high temperatures. It can be usefully applied in the housing or reflector use of LED (Light Emitting Diode) which is continuously exposed to heat and light.
미국 특허 제5,106,944호는 DMT와 CHDM 등의 주원료와 titanium alkoxide와 alkaline earth metal salt류를 촉매로 사용하여 PCT를 제조하는 공정에 대하여, 그리고 미국 특허 제5,124,388호에는 hindered phenol 계 안정제에 의한 PCT Copolyester 및 PCT Copolyester/Polycarbonate blend의 색상 향상 기술에 대하여 각각 개시하고 있다. 그리고, 미국 특허 제4,972,015호에는 고유점도 0.7~1.1인 PCT 및 PCT copolyester로 제작된 박판 열성형 열고정 성형품(a thin-walled thermoformed heatset article)에 대하여 개시하고 있으며, 미국 특허 제5,242,967호에서는 PCT의 결정화 특성을 향상시키는 방법으로서 지방족 폴리에스터를 첨가하는 방법을 개시하고 있다. 또한, 미국 특허 제 4,859,732호에서는 PCT의 결정화 특성 및 강도를 향상시키는 방법으로서, 선형 알코올(linear alcohol)과 유리강화 섬유가 첨가된 PCT 컴파운드 조성에 대한 기술을 개시하고 있다.U.S. Patent No. 5,106,944 describes a process for producing PCT using main materials such as DMT and CHDM, titanium alkoxide and alkaline earth metal salts as catalysts, and U.S. Patent No. 5,124,388 discloses PCT copolyester and Color enhancement techniques for PCT Copolyester / Polycarbonate blends are disclosed, respectively. In addition, US Patent No. 4,972,015 discloses a thin-walled thermoformed heatset article made of PCT and PCT copolyester having an intrinsic viscosity of 0.7-1.1, and US Patent No. 5,242,967 discloses A method of adding an aliphatic polyester as a method of improving the crystallization characteristics is disclosed. In addition, US Pat. No. 4,859,732 discloses a technique for the composition of PCT compounds to which linear alcohol and glass-reinforced fibers are added as a method of improving the crystallization characteristics and strength of the PCT.
그러나, 종래 기술은 컴파운드 단계에서 결정화 특성 및 색상 향상을 위한 조성만을 제안한 것으로, PCT 중합 단계에서 PCT의 색상 안정성 및 열안정성을 근본적으로 향상시킬 수 있는 제조방법은 보고된 바 없었다.However, the prior art proposed only the composition for improving the crystallization characteristics and color in the compound step, and no manufacturing method has been reported that can fundamentally improve the color stability and thermal stability of the PCT in the PCT polymerization step.
본 발명은 색상이 우수하면서도 열안정성이 향상된 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법을 제공하는 것이다.The present invention provides a method for producing a polycyclohexylenedimethylene terephthalate resin having excellent color and improved thermal stability.
본 발명의 일 측면에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법은, 물에 용해된 사이클로헥산디메탄올(CHDM)을 포함하는 디올 화합물에 테레프탈산(TPA) 또는 디메틸테레프탈산(DMT)을 포함하는 디카르복실산을 혼합하여 액상의 혼합물을 제조하는 단계; 및 상기 액상의 혼합물에 질소를 투입하고 교반하며 버블링을 행하는 단계를 포함한다.According to an aspect of the present invention, a method for preparing a polycyclohexylenedimethylene terephthalate resin includes terephthalic acid (TPA) or dimethyl terephthalic acid (DMT) in a diol compound containing cyclohexanedimethanol (CHDM) dissolved in water. Mixing dicarboxylic acids to prepare a liquid mixture; And adding nitrogen to the mixture of the liquid phase, stirring and bubbling.
상기에서, 상기 디올 화합물은 에틸렌 글리콜, 디에틸렌 글리콜, 1,4-부탄디올, 1,3-프로판 디올, 및 네오펜틸 글리콜로 이루어진 군에서 선택된 하나 이상을 전체 디올 화합물 mol 수에 대하여 20 mol% 이내로 더 포함할 수 있다.In the above, the diol compound is one or more selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propane diol, and neopentyl glycol within 20 mol% with respect to the total number of moles of the diol compound. It may further include.
상기에서, 상기 디카르복실산은 아이소프탈산(IPA), 나프탈렌 2,6-디카르복실산(2,6-NDA), 디메틸이소프탈산(DMI), 및 디메틸 나프탈렌 2,6-디카르복실산(2,6-NDC)으로 이루어진 군에서 선택된 하나 이상을 전체 디카르복실산 mol 수에 대하여 20 mol% 이내로 더 포함할 수 있다.In the above, the dicarboxylic acid is isophthalic acid (IPA), naphthalene 2,6-dicarboxylic acid (2,6-NDA), dimethylisophthalic acid (DMI), and dimethyl naphthalene 2,6-dicarboxylic acid ( 2,6-NDC) may be further included within 20 mol% based on the total number of moles of dicarboxylic acid.
또한, 상기 버블링을 행하는 단계 이후 에스터화 반응 및 중축합 반응을 행하는 단계를 더 포함할 수 있다.The method may further include performing an esterification reaction and a polycondensation reaction after the bubbling.
그리고, 상기 중축합 반응은 290℃ 이상 310℃ 미만으로 행할 수 있다.And the said polycondensation reaction can be performed at 290 degreeC or more and less than 310 degreeC.
아울러, 촉매로서 티타늄 화합물을 투입하는 단계를 더 포함할 수 있다.In addition, it may further comprise the step of injecting a titanium compound as a catalyst.
그리고, 상기 티타늄 화합물은 티타늄 옥사이드, 티타늄 킬레이트 화합물, 테트라-n-프로필 티타네이트, 테트라-이소프로필 티타네이트, 테트라-n-부틸 티타네이트, 테트라-이소부틸 티타네이트, 및 부틸-이소프로필 티타네이트로 이루어진 군에서 선택될 수 있다.And the titanium compound is titanium oxide, titanium chelate compound, tetra-n-propyl titanate, tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl titanate, and butyl-isopropyl titanate It may be selected from the group consisting of.
또한, 상기 티타늄 화합물은 상기 최종 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지 중량을 기준으로 티타늄 원소의 함량이 10 내지 50ppm으로 투입할 수 있다.In addition, the titanium compound may be added in an amount of 10 to 50 ppm of titanium element based on the weight of the final polycyclohexylenedimethylene terephthalate resin.
아울러, 인계 안정제를 투입하는 단계를 더 포함할 수 있다.In addition, it may further comprise the step of adding a phosphorus stabilizer.
여기서, 인계 안정제는 트리에틸 포스페이트(tri-ethyl phosphate), 트리메틸 포스페이트(tri-methyl phosphate), 트리페닐 포스페이트(tri-phenyl phosphate), 트리에틸 포스포노 아세테이트(tri-ethyl phosphonoacetate), 인산 (phosphoric acid), 및 아인산(phosphorous acid) 으로 이루어진 군으로부터 선택될 수 있다.Here, the phosphorus stabilizer is triethyl phosphate (tri-ethyl phosphate), trimethyl phosphate (tri-methyl phosphate), triphenyl phosphate (tri-phenyl phosphate), triethyl phosphonoacetate (phosphoric acid) ), And phosphorous acid.
본 발명의 다른 측면에 따른 상기 제조방법에 따라 제조된 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지는 고유점도가 0.50 내지 1.10 dl/g 이고, 150℃에서 1시간 열처리 후 color-L 값이 84 이상, 및 Color-b 값이 4 이하일 수 있다.Polycyclohexylenedimethylene terephthalate resin prepared according to the production method according to another aspect of the present invention has an intrinsic viscosity of 0.50 to 1.10 dl / g, color-L value 84 or more after heat treatment at 150 ℃ 1 hour, And a Color-b value may be 4 or less.
본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법은, 폴리머의 중합도, 색상 및 색상 안정성이 우수하고, 열안정성이 획기적으로 향상된 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지를 제조할 수 있으며, 본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지는 SMT(표면 실장기술)이 적용되는 LED 하우징 소재로 사용하기에 적합하다.The method for producing a polycyclohexylenedimethylene terephthalate resin according to the present invention can be produced a polycyclohexylene dimethylene terephthalate resin excellent in the degree of polymerization, color and color stability of the polymer, and significantly improved thermal stability The polycyclohexylenedimethylene terephthalate resin according to the present invention is suitable for use as an LED housing material to which SMT (surface mounting technology) is applied.
도 1은, 고유점도 측정 시 사용되는 Ubbelodhe 점도관의 일부 내부 구간의 모식도이다.1 is a schematic diagram of some internal sections of the Ubbelodhe viscous tube used for intrinsic viscosity measurement.
본 발명은 다양한 변환을 가할 수 있고 여러 가지 실시예를 가질 수 있는 바, 특정 실시예들을 상세한 설명에 상세하게 설명하고자 한다. 그러나, 이는 본 발명을 특정한 실시 형태에 대해 한정하려는 것이 아니며, 본 발명의 사상 및 기술 범위에 포함되는 모든 변환, 균등물 내지 대체물을 포함하는 것으로 이해되어야 한다. 본 발명을 설명함에 있어서 관련된 공지 기술에 대한 구체적인 설명이 본 발명의 요지를 흐릴 수 있다고 판단되는 경우 그 상세한 설명을 생략한다.The present invention is capable of various modifications and various embodiments, and specific embodiments are described in detail in the description. It is to be understood, however, that the invention is not to be limited to the specific embodiments, but includes all modifications, equivalents, and alternatives falling within the spirit and scope of the invention. DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.
본 발명은, 물에 용해된 사이클로헥산디메탄올(CHDM)을 포함하는 디올 화합물에 테레프탈산(TPA) 또는 디메틸테레프탈산(DMT)을 포함하는 디카르복실산을 혼합하여 액상의 혼합물을 제조하는 단계; 및 상기 액상의 혼합물에 질소를 투입하고 교반하며 버블링을 행하는 단계를 포함하는 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법을 제공한다.The present invention comprises the steps of preparing a liquid mixture by mixing dicarboxylic acid containing terephthalic acid (TPA) or dimethyl terephthalic acid (DMT) to a diol compound containing cyclohexane dimethanol (CHDM) dissolved in water; And it provides a method for producing a polycyclohexylene dimethylene terephthalate resin comprising the step of adding nitrogen to the mixture of the liquid, stirring and bubbling.
또한, 본 발명은, 고유점도가 0.50 내지 1.10 dl/g 이고, 150℃에서 1시간 열처리 후 color-L 값이 84 이상, 및 Color-b 값이 4 이하인 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지를 제공한다.In addition, the present invention is a polycyclohexylene dimethylene terephthalate resin having an intrinsic viscosity of 0.50 to 1.10 dl / g, color-L value of 84 or more, and Color-b value of 4 or less after heat treatment at 150 ℃ 1 hour to provide.
이하, 본 발명의 구현예에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법에 대하여 보다 상세하게 설명한다.Hereinafter, a method for preparing a polycyclohexylenedimethylene terephthalate resin according to an embodiment of the present invention will be described in more detail.
일반적으로, 부분 방향족 폴리에스터 수지는 당해 분야에 공지된 바에 따라, 통상적으로 디카르복실산과 디올 화합물로부터 중합된다. 방향족 폴리에스테르 수지의 제조방법은, (A)디카르복실산 화합물, 디올 화합물, 인계 안정제 화합물을 혼합한 후 에스테르화 반응시키는 단계, (B)상기 에스테르화 반응으로 얻어진 결과물에 촉매 화합물을 첨가한 후 축중합 반응시키는 단계, (C)상기 축중합 반응물을 압출하여 펠렛을 제조하는 단계를 포함하며, 필요에 따라 (D)상기 펠렛을 결정화하여 고상중합을 실시하는 단계를 추가할 수 있다.In general, partially aromatic polyester resins are usually polymerized from dicarboxylic acids and diol compounds, as known in the art. In the method for producing an aromatic polyester resin, (A) a dicarboxylic acid compound, a diol compound and a phosphorus stabilizer compound are mixed and esterified, and (B) a catalyst compound is added to the resultant obtained by the esterification reaction. After the condensation polymerization reaction, (C) comprising the step of extruding the condensation polymerization reactant to produce a pellet, if necessary (D) may be added to the step of crystallizing the pellet to perform a solid phase polymerization.
본 발명의 일 구현예에 따르면, 물에 용해된 사이클로헥산디메탄올(CHDM)을 포함하는 디올 화합물에 테레프탈산(TPA) 또는 디메틸테레프탈산(DMT)을 포함하는 디카르복실산을 혼합하여 액상의 혼합물을 제조하는 단계; 및 상기 액상의 혼합물에 질소를 투입하고 교반하며 버블링을 행하는 단계를 포함하는 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법이 제공된다.According to one embodiment of the present invention, a liquid mixture is prepared by mixing dicarboxylic acid containing terephthalic acid (TPA) or dimethyl terephthalic acid (DMT) with a diol compound containing cyclohexanedimethanol (CHDM) dissolved in water. Manufacturing step; And it provides a method for producing a polycyclohexylene dimethylene terephthalate resin comprising the step of adding nitrogen to the liquid mixture, stirring and bubbling.
본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법은, 물에 용해된 사이클로헥산디메탄올(CHDM)을 포함하는 디올 화합물을 사용하고, 질소 버블링을 행한다는 특징을 가진다.The method for producing a polycyclohexylenedimethylene terephthalate resin according to the present invention is characterized by performing nitrogen bubbling using a diol compound containing cyclohexanedimethanol (CHDM) dissolved in water.
사이클로헥산디메탄올은 테레프탈산과 함께 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 주원료이며, 사이클로헥산디메탄올은 녹는점이 상온보다 높기 때문에 상온에서 왁스 형태의 고체이며, 이러한 사이클로헥산디메탄올을 반응기에 효과적으로 투입하기 위하여는 액상으로 만든 후 투입하는 것이 공정의 운전 측면에서 편리하다. 한편, 사이클로헥산디메탄올을 액상으로 만드는 방법에는 사이클로헥산디메탄올을 가열하여 녹는점 이상의 온도, 예컨데 100℃ 정도에서 보관하며 투입하는 방법과 사이클로헥산디메탄올에 잘 용해되는 용매를 사용하여 용액화하여 투입하는 방법 등이 있다. 여기서, 오랜 시간 열에 의해 사이클로헥산디메탄올을 가열할 경우, 산화반응 등의 부반응에 의해 사이클로헥산디메탄올 또는 이로부터 제조되는 수지의 색상에 나쁜 영향을 끼칠 수 있기 때문에 용액화하여 투입하는 방법이 바람직하다.Cyclohexanedimethanol is the main raw material of polycyclohexylenedimethylene terephthalate resin together with terephthalic acid, and cyclohexanedimethanol is a waxy solid at room temperature because its melting point is higher than room temperature, and such cyclohexanedimethanol is effectively introduced into the reactor. In order to do this, it is convenient to make the liquid and then add it in terms of operation of the process. Meanwhile, the method of making cyclohexane dimethanol in a liquid phase is prepared by heating the cyclohexane dimethanol at a temperature above the melting point, for example, at about 100 ° C., and liquefying using a solvent that is well dissolved in cyclohexane dimethanol. How to put Here, when cyclohexane dimethanol is heated by heat for a long time, it is preferable to add the solution by adding a solution because it may adversely affect the color of cyclohexane dimethanol or a resin produced therefrom by side reactions such as oxidation reactions. Do.
한편, 반응기 안에 반응물을 담은 후 질소 버블링을 실시하는 것은 미량의 산소에 의한 산화반응을 최대한 방지하는 데에 그 목적이 있다.On the other hand, the nitrogen bubbling after the reaction in the reactor is aimed to prevent the oxidation reaction by the trace amount of oxygen as much as possible.
상기에서, 디올 화합물은 사이클로헥산디메탄올(CHDM)을 포함할 수 있으며, 한편 에틸렌 글리콜, 디에틸렌 글리콜, 1,4-부탄디올, 1,3-프로판 디올, 및 네오펜틸 글리콜로 이루어진 군에서 선택된 하나 이상을 더 포함할 수 있다. 즉, 상기 디올 화합물은 1,4-사이클로헥산디메탄올을 주로 지칭하는 것이지만, 에틸렌 글리콜, 디에틸렌 글리콜, 1,4-부탄디올, 1,3-프로판 디올, 및 네오펜틸 글리콜로 이루어진 군에서 선택된 1종 이상을 전체 디올 화합물 mol 수에 대하여 20 mol% 이내로 더 첨가하여 사용할 수 있다. 이는 20 mol%를 초과하여 사용될 경우는 폴리에스터의 물성이 PCT와 매우 다르게 변화되어 결정성 PCT 수지에 적합하게 개발된 용도로의 적용이 어렵게 되는 문제가 있기 때문이다.In the above, the diol compound may include cyclohexanedimethanol (CHDM), while one selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propane diol, and neopentyl glycol It may further include the above. That is, the diol compound mainly refers to 1,4-cyclohexanedimethanol, but is selected from the group consisting of ethylene glycol, diethylene glycol, 1,4-butanediol, 1,3-propane diol, and neopentyl glycol. More than one species may be used by further adding within 20 mol% with respect to the total number of mol of the diol compound. This is because when it is used in excess of 20 mol%, the physical properties of the polyester is very different from that of PCT, which makes it difficult to apply to applications developed for crystalline PCT resin.
한편, 상기 디카르복실산은 테레프탈산(TPA) 또는 디메틸테레프탈산(DMT)을 포함할 수 있으며, 한편 아이소프탈산(IPA), 나프탈렌 2,6-디카르복실산(2,6-NDA), 디메틸이소프탈산(DMI), 및 디메틸 나프탈렌 2,6-디카르복실산(2,6-NDC)으로 이루어진 군에서 선택된 하나 이상을 더 포함할 수 있다. 즉, 사용되는 디카르복실산과 그 유도체로는 주로 테레프탈산(TPA) 또는 디메틸테레프탈산(DMT)을 의미하나, 아이소프탈산(isophthalic acid; IPA), 나프탈렌 2,6-디카르복실산(2,6- naphthalenedicarboxylic acid; 2,6-NDA), 디메틸이소프탈산(dimethylisophthalate; DMI), 디메틸 나프탈렌 2,6-디카르복실산(dimethyl 2,6-naphthalenedicarboxylate; 2,6-NDC) 등을 전체 디카르복실산 mol 수에 대하여 20 mol% 이내로 더 포함할 수 있다. 이는 20 mol%를 초과하여 사용될 경우는 폴리에스터의 물성이 PCT와 매우 다르게 변화되어 결정성 PCT 수지에 적합하게 개발된 용도로의 적용이 어렵게 되는 문제가 있기 때문이다.On the other hand, the dicarboxylic acid may include terephthalic acid (TPA) or dimethyl terephthalic acid (DMT), while isophthalic acid (IPA), naphthalene 2,6-dicarboxylic acid (2,6-NDA), dimethylisophthalic acid (DMI), and one or more selected from the group consisting of dimethyl naphthalene 2,6-dicarboxylic acid (2,6-NDC). That is, the dicarboxylic acid and derivatives thereof mainly mean terephthalic acid (TPA) or dimethyl terephthalic acid (DMT), but isophthalic acid (IPA), naphthalene 2,6-dicarboxylic acid (2,6- naphthalenedicarboxylic acid (2,6-NDA), dimethylisophthalate (DMI), dimethyl naphthalene 2,6-dicarboxylic acid (dimethyl 2,6-naphthalenedicarboxylate; 2,6-NDC) It may further include within 20 mol% based on the number of mol. This is because when it is used in excess of 20 mol%, the physical properties of the polyester is very different from that of PCT, which makes it difficult to apply to applications developed for crystalline PCT resin.
또한, 상기 버블링을 행하는 단계 이후 에스터화 반응 및 중축합 반응을 행하는 단계를 더 포함할 수 있다. 즉, 질소 버블링은 에스터화 반응 전, 즉 승온 전 단계에서 제한없이 행해질 수 있다. 이러한 질소 버블링은 상술한 바와 같이 미량의 산소에 의한 산화반응을 최대한 방지하는 데에 그 목적이 있다.The method may further include performing an esterification reaction and a polycondensation reaction after the bubbling. That is, nitrogen bubbling can be carried out without limitation in the step before the esterification reaction, i.e., before the elevated temperature. As described above, the nitrogen bubbling is aimed at preventing the oxidation reaction by the trace amount of oxygen as much as possible.
그리고, 상기 중축합 반응은 290℃ 이상 310℃ 미만으로 행할 수 있다. 중축합 반응온도가 290℃ 미만인 경우 폴리사이클로헥실렌디메틸렌테레프탈레이트의 용융점에 가까워져 반응속도가 느릴 뿐 아니라 폴리머가 반응기 내부에 고화되는 문제가 있으며, 310℃ 이상일 경우에는 산화반응 및 열분해 반응에 의해 목표로 하는 분자량, 색상 등 목표 물성을 갖는 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조가 어렵게 되기 때문이다.And the said polycondensation reaction can be performed at 290 degreeC or more and less than 310 degreeC. If the polycondensation reaction temperature is less than 290 ° C, the reaction rate is slow due to the melting point of the polycyclohexylenedimethylene terephthalate, and the polymer is solidified inside the reactor. This is because the production of polycyclohexylenedimethylene terephthalate resin having target physical properties such as target molecular weight and color becomes difficult.
아울러, 상기 제조방법은 촉매로서 티타늄 화합물을 투입하는 단계를 더 포함할 수 있다. 본 발명에서는 티타늄 화합물을 촉매로서 사용하는데, 상기 티타늄 화합물은 티타늄 옥사이드, 티타늄 킬레이트 화합물, 테트라-n-프로필 티타네이트, 테트라-이소프로필 티타네이트, 테트라-n-부틸 티타네이트, 테트라-이소부틸 티타네이트, 및 부틸-이소프로필 티타네이트로 이루어진 군에서 선택될 수 있다.In addition, the production method may further include the step of adding a titanium compound as a catalyst. In the present invention, a titanium compound is used as a catalyst, and the titanium compound is titanium oxide, titanium chelate compound, tetra-n-propyl titanate, tetra-isopropyl titanate, tetra-n-butyl titanate, tetra-isobutyl tita Nate, and butyl-isopropyl titanate.
또한, 상기 티타늄 화합물은 최종 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지 중량을 기준으로 티타늄 원소의 함량이 10 내지 50ppm으로 투입할 수 있다. 이러한 함량 범위는 변색을 일으키는 부반응을 제어하기 위한 것으로, 티타늄 원소의 함량이 10ppm 미만일 경우에는 반응속도가 낮아지는 문제가 있고, 티타늄 원소의 함량이 50ppm을 초과할 경우에는 폴리머의 색상을 악화시키고 열분해 반응을 일으키는 단점이 있기 때문이다.In addition, the titanium compound may be added in an amount of 10 to 50 ppm of titanium element based on the weight of the final polycyclohexylenedimethylene terephthalate resin. This content range is for controlling side reactions that cause discoloration. When the content of titanium element is less than 10 ppm, there is a problem that the reaction rate is lowered. When the content of titanium element is more than 50 ppm, the color of the polymer is deteriorated and pyrolysis is caused. This is because there is a disadvantage in causing a reaction.
아울러, 상기 제조방법에서 인계 안정제를 더 혼합할 수 있다. 이러한 인계 안정제는 에스테르화 반응 초기에, 더욱 바람직하게는 에스테르화 반응 이전의 슬러리에 투입하는 것이 바람직하며, 폴리머 중량 대비 안정제에 포함된 인 원소 함량 기준으로 30 ppm 이내가 되도록 투입하는 것이 바람직하다. 이는 인계 안정제의 함량이 30 ppm를 초과하는 경우, 중합 반응속도가 느리고 최종 도달되는 중합도가 낮아지는 문제가 있기 때문이다.In addition, the phosphorus stabilizer may be further mixed in the manufacturing method. The phosphorus stabilizer is preferably added at the beginning of the esterification reaction, more preferably in the slurry before the esterification reaction, and is preferably added so as to be within 30 ppm based on the phosphorus element content included in the stabilizer relative to the weight of the polymer. This is because if the content of the phosphorus stabilizer exceeds 30 ppm, there is a problem that the polymerization reaction rate is slow and the degree of polymerization finally reached is low.
여기서, 인계 안정제는 트리에틸 포스페이트(tri-ethyl phosphate), 트리메틸 포스페이트(tri-methyl phosphate), 트리페닐 포스페이트(tri-phenyl phosphate), 트리에틸 포스포노 아세테이트(tri-ethyl phosphonoacetate), 인산 (phosphoric acid), 및 아인산(phosphorous acid) 으로 이루어진 군으로부터 선택될 수 있다.Here, the phosphorus stabilizer is triethyl phosphate (tri-ethyl phosphate), trimethyl phosphate (tri-methyl phosphate), triphenyl phosphate (tri-phenyl phosphate), triethyl phosphonoacetate (phosphoric acid) ), And phosphorous acid.
또한, 본 발명에 있어서 에스테르화 반응은 당업계에 알려진 설비 및 유사한 반응 조건에서 실시할 수 있으며, 바람직하게는 온도 230-290℃, 압력 0.5-3.0㎏/㎠의 조건에서 4 내지 10시간 동안으로 실시할 수 있다. 또한, 에스테르화 반응 중의 물은 즉시 제거 가능하도록 시스템을 구성하는 것이 바람직하다.In addition, the esterification reaction in the present invention can be carried out in the equipment and similar reaction conditions known in the art, preferably for 4 to 10 hours at a temperature of 230-290 ℃, pressure 0.5-3.0kg / ㎠ It can be carried out. It is also desirable to configure the system so that the water during the esterification reaction can be removed immediately.
한편, 상기 중축합 반응은 온도 290-320℃, 압력 0.1-2.0 torr의 조건에서 100 내지 300분간 실시할 수 있다. 중축합 반응으로 발생하는 싸이클로헥산디메탄올 및 부산물은 즉시 제거 가능 하도록 시스템을 구성하는 것이 바람직하다. On the other hand, the polycondensation reaction can be carried out for 100 to 300 minutes under the conditions of the temperature of 290-320 ℃, pressure 0.1-2.0 torr. Cyclohexanedimethanol and by-products generated by the polycondensation reaction are preferably configured to be immediately removable.
고상중합 반응을 행할 경우, 온도 230-270℃이고, 압력은 진공도 0.2-2.0 torr, 또는 질소 분위기하에서 실시할 수 있다.In the case of performing the solid phase polymerization reaction, the temperature is 230 to 270 ° C, and the pressure can be carried out in a vacuum degree of 0.2 to 2.0 torr or in a nitrogen atmosphere.
한편, 대부분의 고분자는 중합된 후 색상을 띄게 되며, 특히 중합 제조 과정 중 지나친 열에 장시간 노출될 때, 열분해, 산화분해 반응에 의해 고분자 재료의 색상은 어두운 황색으로 변하게 되며, 색상을 포함한 제품의 외관이 중요하기 때문에 고분자 재료의 색상이 중요한 품질의 한 항목이 된다.On the other hand, most polymers have a color after polymerization, and in particular, when exposed to excessive heat during the polymerization process, the color of the polymer material becomes dark yellow by pyrolysis and oxidative decomposition reactions. Because of this importance, the color of the polymer material becomes an important quality item.
본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법에 따라 제조된 PCT 수지는 고유점도가 0.50 내지 1.10 dl/g 이고, 150℃에서 1시간 열처리 후 color-L 값이 84 이상, 및 Color-b 값이 4 이하일 수 있다.
PCT resin prepared according to the method for producing a polycyclohexylenedimethylene terephthalate resin according to the present invention has an intrinsic viscosity of 0.50 to 1.10 dl / g, color-L value of 84 or more after heat treatment at 150 ℃ 1 hour, and The color-b value may be 4 or less.
이하, 본 발명의 바람직한 실시예를 첨부도면을 참조하여 상세히 설명하기로 한다. 다만, 이들 실시예는 오로지 본 발명을 예시하기 위한 것으로서, 본 발명의 범위가 이들 실시예에 의해 제한되는 것으로 해석되지는 않는다 할 것이다.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. It should be understood, however, that these examples are for illustrative purposes only and are not to be construed as limiting the scope of the present invention.
실시예Example 1 One
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에, triethyl phosphate 7g, Titanium oxide 계 촉매 (Sachtleben사의 상표명 Hombifast PC) 20 g (촉매 중 유효 Ti 비율 15%)을 투입하고 질소 분위기 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화(esterification) 반응을 진행하고, 계속해서 295℃, 0.5 내지 1 torr의 진공도에서 200 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. To this, 20 g of triethyl phosphate and 20 g of Titanium oxide-based catalyst (trade name Hombifast PC, manufactured by Sachtleben) were added and stirred and mixed in a nitrogen atmosphere at 90 ° C. to form a slurry, and at a final temperature of 1.5 atm. The esterification reaction was carried out while raising the temperature to 260 ° C. for 6 hours, followed by a polyester polycondensation reaction at 295 ° C. and a vacuum degree of 0.5 to 1 torr for 200 minutes to obtain a PCT polymer.
실시예Example 2 2
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 질소 분위기 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 300℃, 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. Here, 7 g of triethyl phosphate and 20 g of Titanium oxide-based catalyst (Sachtleben's brand name Hombifast PC) were added to the reactor, stirred and mixed in a nitrogen atmosphere at 90 ° C. to obtain a slurry, and a final temperature of 1.5 The esterification reaction was performed by raising the temperature to 260 ° C. for 6 hours at atmospheric pressure, followed by a polyester polycondensation reaction at 300 ° C. and a vacuum degree of 0.5 to 1 torr for 280 minutes to obtain a PCT polymer. Got it.
실시예Example 3 3
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 질소 분위기 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 305℃, 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. Here, 7 g of triethyl phosphate and 20 g of Titanium oxide-based catalyst (Sachtleben's brand name Hombifast PC) were added to the reactor, stirred and mixed in a nitrogen atmosphere at 90 ° C. to obtain a slurry, and a final temperature of 1.5 The esterification reaction was performed by raising the temperature to 260 ° C. for 6 hours at atmospheric pressure, followed by polyester polycondensation reaction at 305 ° C. under a vacuum of 0.5 to 1 torr for 280 minutes. Got it.
비교예Comparative Example 1 One
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 온도 310℃ 및 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. Into this, 7 g of triethyl phosphate and 20 g of Titanium oxide catalyst (Sachtleben's brand name Hombifast PC) (15% effective Ti ratio in the catalyst) were added to the reactor, stirred and mixed at 90 ° C. to a slurry state, and the final temperature was 1.5 atm. The esterification reaction was carried out while raising the temperature to 260 ° C. for 6 hours, followed by a polyester polycondensation reaction at a temperature of 310 ° C. and a vacuum degree of 0.5 to 1 torr for 280 minutes to obtain a PCT polymer. .
비교예Comparative Example 2 2
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 온도 315℃ 및 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. Into this, 7 g of triethyl phosphate and 20 g of Titanium oxide catalyst (Sachtleben's brand name Hombifast PC) (15% effective Ti ratio in the catalyst) were added to the reactor, stirred and mixed at 90 ° C. to a slurry state, and the final temperature was 1.5 atm. The esterification reaction was carried out while raising the temperature to 260 ° C. for 6 hours, followed by a polyester polycondensation reaction at a temperature of 315 ° C. and a vacuum degree of 0.5 to 1 torr for 280 minutes to obtain a PCT polymer. .
비교예Comparative Example 3 3
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 40 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 온도 300℃ 및 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. Here, 7 g of triethyl phosphate and 40 g of Titanium oxide catalyst (Sachtleben's brand name Hombifast PC) were added to the reactor, stirred and mixed at 90 ° C. to form a slurry, and at a final temperature of 1.5 atm. The esterification reaction was carried out while raising the temperature to 260 ° C. for 6 hours, followed by a polyester polycondensation reaction at a temperature of 300 ° C. and a vacuum degree of 0.5 to 1 torr for 280 minutes to obtain a PCT polymer. .
비교예Comparative Example 4 4
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후 반응기에 투입하고, 여기에 Terephthalic acid (TPA) 48 Kg을 투입한 다음, 5 시간 동안 질소를 TPA와 CHDM 수용액 속에 투입하며 교반시켜 버블링을 실시하면서 TPA-CHDM 슬러리를 제조하였다. 여기에 triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 60 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 온도 300℃ 및 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then charged into the reactor. 48 Kg of Terephthalic acid (TPA) was added thereto, followed by nitrogen for 5 hours in an aqueous solution of TPA and CHDM. TPA-CHDM slurry was prepared while bubbling by stirring. To this, 60 g of triethyl phosphate and 60 g of Titanium oxide catalyst (Sachtleben's trade name Hombifast PC) (15% effective Ti ratio in the catalyst) were added to the reactor and stirred and mixed at 90 ° C. to form a slurry, at a final temperature of 1.5 atm. The esterification reaction was carried out while raising the temperature to 260 ° C. for 6 hours, followed by a polyester polycondensation reaction at a temperature of 300 ° C. and a vacuum degree of 0.5 to 1 torr for 280 minutes to obtain a PCT polymer. .
비교예Comparative Example 5 5
1,4-cyclohexanedimethanol (trans 70 %) 65 Kg 을 물 6.5 Kg에 녹인 후, 여기에 Terephthalic acid 48 Kg, triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 300℃, 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
65 Kg of 1,4-cyclohexanedimethanol (trans 70%) was dissolved in 6.5 Kg of water, and then 20 g of Terephthalic acid, 7 g of triethyl phosphate, and 20 g of Titanium oxide-based catalyst (trade name Hombifast PC from Sachtleben) were used. A ratio of 15%) was added to the reactor, stirred and mixed at 90 ° C. to form a slurry, and the esterification reaction was performed by heating the final temperature at 1.5 atm to 260 ° C. for 6 hours, followed by 300 ° C. and 0.5 to 0.5%. A polyester polycondensation reaction was carried out at a vacuum degree of 1 torr for 280 minutes to obtain a PCT polymer.
비교예Comparative Example 6 6
Terephthalic acid 48Kg, 100℃로 5시간 이상 가열한 1,4-cyclohexanedimethanol (trans 70 %) 65 Kg, triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 300℃, 0.5 내지 1 torr의 진공도에서 280분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
Terephthalic acid 48Kg, 1,4-cyclohexanedimethanol (trans 70%) 65 Kg heated at 100 ° C for at least 5 hours, triethyl phosphate 7 g, Titanium oxide catalyst (Sachtleben Corporation Hombifast PC) 20 g (effective Ti ratio in the catalyst 15 %) Was added to the reactor, stirred and mixed at 90 ° C. to a slurry state, and the esterification reaction was carried out at a final temperature of 1.5 atm for 6 hours, followed by an esterification reaction, followed by 300 ° C. and 0.5 to 1 torr. The polyester polycondensation reaction was carried out at a vacuum degree of 280 minutes to obtain a PCT polymer.
비교예Comparative Example 7 7
Terephthalic acid 48 Kg, 100℃로 5시간 이상 가열한 1,4-cyclohexanedimethanol (trans 70 %) 65 Kg, triethyl phosphate 7 g, Titanium oxide 계 촉매(Sachtleben사의 상표명 Hombifast PC) 20 g (촉매중 유효 Ti 비율 15%)을 반응기에 투입하고 90℃에서 교반 혼합하여 슬러리 상태로 만들고, 최종온도 1.5 기압에서 6 시간 동안 260℃까지 승온하며 에스테르화 (esterification) 반응을 진행하고, 계속해서 300℃, 0.5 내지 1 torr의 진공도에서 280 분 동안 폴리에스터 중축합 (polycondensation) 반응을 진행하여, PCT 폴리머를 얻었다.
Terephthalic acid 48 Kg, 1,4-cyclohexanedimethanol (trans 70%) 65 Kg heated at 100 ° C for at least 5 hours, triethyl phosphate 7 g, Titanium oxide based catalyst (Sachtleben brand Hombifast PC) 20 g (effective Ti ratio in the catalyst) 15%) was added to the reactor and stirred and mixed at 90 ° C. to form a slurry, and the esterification reaction was carried out at a final temperature of 1.5 atm for 6 hours, followed by an esterification reaction, followed by 300 ° C., 0.5 to 1 A polyester polycondensation reaction was performed for 280 minutes at a vacuum degree of torr to obtain a PCT polymer.
시험예Test Example 1 One
실시예 1 내지 3, 및 비교예 1 내지 7에서 얻은 PCT 수지의 고유점도를 하기와 같은 방법으로 측정하였다.The intrinsic viscosity of the PCT resins obtained in Examples 1 to 3 and Comparative Examples 1 to 7 was measured by the following method.
o-chlorophenol에 PCT 수지를 1.2 g/dl의 농도로 용해시킨 후 Ubbelodhe 점도관을 사용하여 고유점도를 측정하였다. 점도관의 온도를 35℃로 유지하고, 점도관 내부 구간 a - b(도 1) 사이를 용매(solvent)가 통과하는 데에 걸리는 시간(efflux time)을 t, 용액(solution)이 통과하는 데에 걸리는 시간을 t0라고 할 때 비점도(specific viscosity)는 다음과 같이 정의되고,After dissolving PCT resin at a concentration of 1.2 g / dl in o-chlorophenol, the intrinsic viscosity was measured using a Ubbelodhe viscous tube. The temperature of the viscous tube is maintained at 35 ° C., and the time required for the solution to pass through the solution e is the time it takes for the solvent to pass between the internal sections a-b (FIG. 1). When the time taken to t 0 is the specific viscosity is defined as
이때 고유점도를 다음 보정식을 이용하여 구하였다.At this time, the intrinsic viscosity was calculated using the following correction equation.
이때, A는 Huggins상수로서 0.247를, c는 농도값으로서 1.2 g/dl 의 값이 각각 사용되었다.
At this time, A was 0.247 as Huggins constant, and c was 1.2 g / dl as the concentration value.
시험예Test Example 2 2
실시예 1 내지 3, 및 비교예 1 내지 7에서 얻은 PCT 수지의 색상을 하기와 같은 방법으로 측정하였다.The color of the PCT resin obtained in Examples 1 to 3 and Comparative Examples 1 to 7 was measured by the following method.
PCT 수지를 150℃ convection oven에서 1시간 동안 결정화 시킨 후, 색상 측정기를 사용하여 PCT 수지의 색상을 측정하였다.After PCT resin was crystallized for 1 hour in a 150 ℃ convection oven, the color of the PCT resin was measured using a color meter.
색상 측정 시 CIE LAB 지표를 사용하였다. CIE LAB 계는 인간이 색채를 감지하는 노랑-파랑, 초록-빨강 등의 반대 색설에 기초하여 CIE에서 정의한 색 공간 좌표로서, L*값은 밝기 (0~100 ; 0은 black, 100은 white), a*값은 초록-빨강(0을 기준으로 +는 빨강, -는 초록), 그리고 b*값은 노랑-파랑 (0을 기준으로 +는 노랑, -는 파랑)등의 색상을 나타낸다.
CIE LAB indicator was used for color measurement. The CIE LAB system is a color space coordinate defined by CIE based on the opposite color theory of yellow-blue, green-red, etc., where human senses color. L * value is brightness (0-100; 0 is black, 100 is white) , a * values are green-red (+ is red based on 0,-is green), and b * values are yellow-blue (+ is yellow based on 0,-is blue).
이상에서 실시한 실시예 및 비교예의 조건 및 물성 결과를 하기 표 1에 나타내었다.
The conditions and physical properties of the Examples and Comparative Examples carried out above are shown in Table 1 below.
투입형태CHDM
Input type
질소버블링 시간CHDM
Nitrogen bubbling time
온도Polycondensation
Temperature
1시간
열처리후
Color-L*150 degrees
1 hours
After heat treatment
Color-L *
1시간
열처리후
Color-b*150 degrees
1 hours
After heat treatment
Color-b *
가열투입100 ℃
Heating
가열투입100 ℃
Heating
상기 표 1에서 나타나듯이, 본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법은 색상이 우수한 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지를 제조할 수 있으며, 본 발명에 따른 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지는 SMT(표면 실장기술)이 적용되는 LED 하우징 소재로 사용하기에 적합하다는 점을 알 수 있었다.
As shown in Table 1, the method for producing a polycyclohexylenedimethylene terephthalate resin according to the present invention can produce a polycyclohexylenedimethylene terephthalate resin excellent in color, the polycyclohexylene according to the present invention Dimethylene terephthalate resin was found to be suitable for use as a LED housing material to which SMT (surface mounting technology) is applied.
이상으로 본 발명 내용의 특정한 부분을 상세히 기술하였는바, 당업계의 통상의 지식을 가진 자에게 있어서, 이러한 구체적 기술은 단지 바람직한 실시 양태일 뿐이며, 이에 의해 본 발명의 범위가 제한되는 것이 아닌 점은 명백할 것이다. 따라서 본 발명의 실질적인 범위는 첨부된 청구항들과 그것들의 등가물에 의하여 정의된다고 할 것이다.While the present invention has been particularly shown and described with reference to specific embodiments thereof, those skilled in the art will appreciate that such specific embodiments are merely preferred embodiments and that the scope of the present invention is not limited thereby. something to do. It is therefore intended that the scope of the invention be defined by the claims appended hereto and their equivalents.
Claims (12)
상기 액상의 혼합물에 질소를 투입하고 교반하며 버블링을 행하는 단계;
를 포함하는 폴리사이클로헥실렌디메틸렌테레프탈레이트 수지의 제조방법.Preparing a liquid mixture by mixing a diol compound including cyclohexanedimethanol (CHDM) dissolved in water with a dicarboxylic acid including terephthalic acid (TPA) or dimethyl terephthalic acid (DMT); And
Adding nitrogen to the liquid mixture, stirring and bubbling;
Method for producing a polycyclohexylenedimethylene terephthalate resin comprising a.
Priority Applications (3)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120106005A KR101862367B1 (en) | 2012-09-24 | 2012-09-24 | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same |
TW102134336A TWI589639B (en) | 2012-09-24 | 2013-09-24 | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same |
PCT/KR2013/008537 WO2014046518A1 (en) | 2012-09-24 | 2013-09-24 | Method for preparing polycyclohexylene dimethylene terephthalate resin with excellent color, and polycyclohexylene dimethylene terephthalate resin prepared thereby |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120106005A KR101862367B1 (en) | 2012-09-24 | 2012-09-24 | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20140039629A true KR20140039629A (en) | 2014-04-02 |
KR101862367B1 KR101862367B1 (en) | 2018-07-04 |
Family
ID=50341723
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120106005A KR101862367B1 (en) | 2012-09-24 | 2012-09-24 | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same |
Country Status (3)
Country | Link |
---|---|
KR (1) | KR101862367B1 (en) |
TW (1) | TWI589639B (en) |
WO (1) | WO2014046518A1 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019066395A1 (en) * | 2017-09-27 | 2019-04-04 | 에스케이케미칼 주식회사 | Polymer resin composition, molded product comprising same and stretched polymer film |
KR20200006808A (en) * | 2018-07-11 | 2020-01-21 | 서울대학교산학협력단 | Poly(cyclohexylenedimethylene terephthalate) having improved heat resistance and the method manufacturing the same with improved |
Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113444235A (en) * | 2020-05-06 | 2021-09-28 | 广东虹勤通讯技术有限公司 | Modified PCT resin, preparation method thereof and resin alloy material |
CN112646328A (en) * | 2020-11-21 | 2021-04-13 | 张家港大塚化学有限公司 | Preparation process of flame-retardant high-fluidity PCT composite material |
CN113087889A (en) * | 2021-05-28 | 2021-07-09 | 华东理工大学 | Method for efficiently preparing poly (1, 4-cyclohexanedimethanol terephthalate) (PCT) |
Family Cites Families (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US5633340A (en) * | 1995-09-21 | 1997-05-27 | Eastman Chemical Company | Polyester molding compositions |
KR101110628B1 (en) * | 2004-08-23 | 2012-02-15 | 에스케이케미칼주식회사 | Method for producing polyester resin and polyester resin produced by the same |
US20060216448A1 (en) | 2005-03-24 | 2006-09-28 | Keep Gerald T | Methods for processing poly(cyclohexylenedimethyleneterephthalate) and products produced therefrom |
US20100168373A1 (en) | 2008-12-31 | 2010-07-01 | Corrado Berti | Bio-Based Terephthalate Polyesters |
-
2012
- 2012-09-24 KR KR1020120106005A patent/KR101862367B1/en active IP Right Grant
-
2013
- 2013-09-24 TW TW102134336A patent/TWI589639B/en not_active IP Right Cessation
- 2013-09-24 WO PCT/KR2013/008537 patent/WO2014046518A1/en active Application Filing
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2019066395A1 (en) * | 2017-09-27 | 2019-04-04 | 에스케이케미칼 주식회사 | Polymer resin composition, molded product comprising same and stretched polymer film |
KR20200006808A (en) * | 2018-07-11 | 2020-01-21 | 서울대학교산학협력단 | Poly(cyclohexylenedimethylene terephthalate) having improved heat resistance and the method manufacturing the same with improved |
Also Published As
Publication number | Publication date |
---|---|
WO2014046518A1 (en) | 2014-03-27 |
TW201425458A (en) | 2014-07-01 |
TWI589639B (en) | 2017-07-01 |
KR101862367B1 (en) | 2018-07-04 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR102094283B1 (en) | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same | |
KR101862367B1 (en) | Method of poly(1,4-cyclohexylenedimethylene terephthalate) having enhanced colors, and poly(1,4-cyclohexylenedimethylene terephthalate) manufactured by the same | |
KR101551562B1 (en) | Copolyesters containing 1,4-cyclohexanedimethanol | |
KR20200101368A (en) | Polycondensation catalyst for polyester production and production of polyester using the same | |
US10072118B2 (en) | Polycyclohexylenedimethylene terephthalate resin having enhanced crystallization speed and method for preparing same | |
KR20160052260A (en) | Poly cyclohexylenedimethylene terephthalate and method for synthesizing thereof | |
KR20230119710A (en) | Polyester composition comprising tetramethyl cyclobutanediol with an improved catalyst system comprising lithium and aluminum | |
KR101551930B1 (en) | Preparation method of polyester resin including component from biomass | |
KR101911385B1 (en) | A method for manufacturing polycyclohexylene dimethylene terephthalate resin with an enhanced flexibility | |
KR102252792B1 (en) | Poly(cyclohexylenedimethylene terephtalate) copolymer having advenced impact strength, discoloration resistance and reflectance, and resin molded article manufactured therefrom | |
KR102629237B1 (en) | Co-polyester resin and manufacturing method thereof | |
KR101184341B1 (en) | A manufacturing method of flame retardant polyester resin | |
KR101826809B1 (en) | Poly(1,4-cyclohexylenedimethylene terephthalate) resin having good color | |
KR102252791B1 (en) | Preparation method of polycyclohexylenedimethylene terephthalate resin | |
KR20200006808A (en) | Poly(cyclohexylenedimethylene terephthalate) having improved heat resistance and the method manufacturing the same with improved | |
TW202346435A (en) | Copolymerized polyester resin | |
KR19980015667A (en) | Manufacturing method of flame retardant polyester | |
JP2017031328A (en) | Polyester and method for producing the same | |
EP2711383A1 (en) | Catalyst solution for use in production of polyester, and method for producing polyester resin using same |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
N231 | Notification of change of applicant | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant |