KR20140033746A - Processing equipment of uncleaned rice - Google Patents

Abstract

The present invention relates to an apparatus for processing functional brown rice. More particularly, the apparatus is characterized by including: a storage silo for storing brown rice in which a chaff layer is removed; a washer for washing brown rice supplied from the storage silo by immersing in natural water; a maturing silo for maturing washed brown rice by immersing for a certain time at a certain temperature; a conveyor for dehydrating and drying matured brown rice; a freezer for rapidly freezing only a surface layer of dehydrated and dried brown rice; a hot air blower for heating the rapidly frozen surface layer of brown rice for a certain time at a certain temperature to form a crack; a dry silo for drying brown rice having a surface layer in which the crack is formed to include a certain water content; a meter for weighing out dried brown rice which includes a certain water content by defined weight; and a packing machine for putting weighed brown rice into a prepared package and then sealing.

Description

Functional brown rice processing equipment {Processing equipment of uncleaned rice}

The present invention relates to a functional brown rice processing device, and more specifically, to ripen brown rice for a predetermined time, and then rapidly freeze and dry it to form a fine crack in the skin layer of the brown rice to the inside of the brown rice skin layer through the cracks As the moisture is delivered and absorbed, the present invention relates to a functional brown rice processing device capable of producing a soft and nutritious brown rice, the same as cooked with white rice while maintaining the skin layer of nutritious brown rice.

Brown rice refers to rice that has been harvested and dried, and then thawed, and then only the rice husk layer is removed with a rubber roller machine.

In other words, it is made by cutting the rice husk layer at the outermost part of the rice, and it is brown rice which has been peeled off the rice husk layer about once.

And it is rice which is made by cutting the most part of the surface of rice surface roughly 10 times and is generally called white rice and it is consumed by rice.

Brown rice has a skin layer consisting of pericarp, seed coat and flesh. This skin layer contains nutrients such as vitamin B1, B2, carbohydrate, protein, fat, minerals, phosphorus, iron and vegetable fiber.

In addition, vitamin B1 has the effect of converting the carbohydrate of rice into energy and has a good effect on fatigue recovery.

Such brown rice prevents childhood obesity and improves the constitution, and contributes greatly to prevention of diabetes, hypertension, arteriosclerosis, chronic constipation, obesity and heart disease to adults.

Also, it is known that it has the effect of absorbing excessive nutrients and eliminating the pain of obesity by containing a large amount of dietary fiber.

Therefore, if you eat brown rice every day with a rich brown rice, the action of internal organs will become active, and it will be effective for the improvement of the constitution and it will be very helpful for your health.

However, although the brown rice having the above-mentioned advantages is very beneficial to the health by keeping the nutrients virtually intact, it is difficult to match the water when eating the rice, and when the rice including the epidermal layer is formed, It gives a feeling of roughness and hardness compared to white rice, and it lowers the texture, so that consumers are avoiding the brown rice.

Thus, there is a problem that the brown rice which is very useful for health is not effectively used for the dietary life because it is used only as a health-aid medical food for therapeutic purpose at present or it is used only as a soup for the health of the family in general household.

The present invention was devised to solve the above-described problems, and the brown rice from which the chaff layer was removed was washed with underground rock water and maximized by low temperature aging of various enzymes and nutrients including GABA ingredients, before the brown rice was germinated. Freeze-dried cracks are formed on the epidermis and seed, which are minerals and vitamins, and can be cooked easily in any pot.It is functional to solve nutrient destruction, coarse texture and digestive disorder, which are disadvantages of brown rice. To provide a brown rice processing device.

The objects of the present invention are not limited to the above-mentioned objects, and other objects not mentioned can be clearly understood by those skilled in the art from the following description.

In order to achieve the above-mentioned object, the present invention provides a storage silo for storing brown rice from which a rice husk layer has been removed, a washing machine for washing the brown rice supplied from the storage silo by immersing it in living water, Aging silo for immersion and aging, a conveyor for dewatering and drying the aged brown rice, a freezer for rapid freezing of only the skin layer of dewatered and dried brown rice, a certain time and schedule for forming cracks in the skin layer of quick frozen brown rice, A drying silo for drying the brown rice with a certain amount of moisture contained in the cracks in the skin layer, a weighing machine for measuring the brown rice with a certain amount of moisture and a weighing instrument for weighing the weighed brown rice And a packing machine for sealing the package in a prepared wrapping paper.

Preferably, an ultrasonic generator for separating or removing foreign matter adhered to the brown rice by vigorating the living water may be provided in the lower portion of the washing machine.

Preferably, the aging silo includes a housing for immersing the washed brown rice in the living water for aging for a predetermined time, a drain pipe provided at the lower portion of the housing for discharging the aged brown rice and the living water, A bottled water supply pipe provided at a lower portion of the housing for supplying bottled water at a predetermined time interval from a lower portion of the housing to an upper portion of the housing, an outlet for discharging bottled water supplied to the upper portion of the housing, And a borehole which is provided at an upper portion of the housing and is rotatable at a predetermined angle within the housing and has an interval at which the brown rice can not pass, wherein the bottled water supply pipe is provided at a lower portion of the housing And may be provided in a spiral shape on the side surface.

Preferably, the freezer comprises a first inlet through which the brown rice is aged and dehydrated and dried, a first outlet through which the frozen brown rice is discharged to the outside of the freezer, and a second outlet through which the freeze- Wherein the freezing machine includes a freezer conveyor for moving the brown rice to the first outlet, wherein the freezer is surrounded by a heat insulating material to block heat from the outside, As shown in FIG.

Preferably, the hot air blower includes a second inlet through which frozen frozen brown rice flows, a second outlet for discharging a brown rice in which a crack is formed in the skin layer by heating to a predetermined time and a predetermined temperature, And a hot air conveyor for moving the brown rice having a crack in the skin layer to the second outlet, wherein the hot air is surrounded by a heat insulating material to block heat from the outside, and the second outlet and the second inlet And may be provided as a revolving door so that the internal heat of the hot air can not flow out.

Preferably, a heater chamber for heating the brown rice to a high temperature for a certain period of time may further be provided in an internal portion of the hot air.

Preferably, the drying silo may be dried so that the moisture content contained in the brown rice is less than 15%.

Functional brown rice processing apparatus according to an embodiment of the present invention is to maximize the brown rice from which the chaff layer has been removed with underground rock water and by aging various enzymes and nutrients including GABA components at low temperature, and before the brown rice is germinated Freeze-drying cracks in the epidermal layer and seed, which is a treasure trove of vitamins and vitamins, make it easy to cook rice in any pot. There is.

1 is an overall configuration diagram of a functional brown rice processing apparatus according to an embodiment of the present invention.
Fig. 2 is a side sectional view showing the entire configuration of the washing machine shown in Fig. 1. Fig.
Fig. 3 is an overall configuration of the aging silo shown in Fig. 1. Fig.
Fig. 4 is an overall configuration of the freezer shown in Fig. 1. Fig.
Fig. 5 is an overall configuration of the hot air blower shown in Fig. 1. Fig.
Fig. 6 is a brown image immediately before germination ripened through the aging silo shown in Fig.
7 is a brown rice image formed with cracks through a functional brown rice processing apparatus according to an embodiment of the present invention.
8 is an image of a rice cooked with brown rice having cracks formed through a functional brown rice processing apparatus according to an embodiment of the present invention.

The term used in the present invention is a general term that is widely used at present. However, in some cases, there is a term selected arbitrarily by the applicant. In this case, the term used in the present invention It is necessary to understand the meaning.

Hereinafter, the technical structure of the present invention will be described in detail with reference to preferred embodiments shown in the accompanying drawings.

First, Figure 1 is an overall configuration of the functional brown rice processing apparatus 100 according to an embodiment of the present invention and described in detail with reference to this, the functional brown rice processing apparatus 100 according to an embodiment of the present invention chaff layer The storage silo 110 in which the removed brown rice R is stored, the washing machine 120 for immersing and washing the brown rice R supplied from the storage silo 110 in bottled water, and the washed brown rice R ) Aging silo (130) for immersing at a certain time and a certain temperature for aging, dehydration and drying conveyor (140) for dehydrating and drying the aged brown rice (R), dehydrated and dried brown rice (R) Freezer 150 for rapidly freezing only the epidermal layer of, the hot air blower 160 to heat at a predetermined time and a constant temperature to form a crack in the epidermal layer of the rapidly frozen brown rice (R), the cracked brown rice (R) ) To dry to contain a certain amount of moisture A silo 170, a weighing machine 180 for weighing the brown rice R dried to contain a predetermined amount of moisture to a predetermined weight, and a packing machine for sealing the weighed brown rice R in a prepared package 190.

At this time, the brown rice R stored in the storage silo 110 is discharged from the ground to the upper portion of the storage silo 110 through the elevated conveyor E in a state where the rice hull layer is removed, that is, Flows into the storage space of the storage silo 110 and is stored.

Meanwhile, the brown rice R stored in the storage silo 110 flows into the washing machine 120 through an outlet provided in the lower portion of the storage silo 110, and is cleaned using clean living water.

Referring to FIG. 2, which is a side sectional view showing the entire configuration of the washing machine 120, the washing machine 120 will be described in detail with reference to FIG. 2, A washing tub 122 having a washing tub 122 for sucking the washed brown rice R in the living water and discharging the washed brown rice R to one side, And a partition wall 125 provided between one end of the screw 124 and the discharge port 123 of the washing machine.

At this time, the screw 124 provided at a certain portion of the washing machine 120 rotates at a certain RPM by the driving motor 126.

The reason why the partition wall 125 is provided between the one end of the screw 124 and the cleaner outlet 123 is that when the screw 124 rotates and stirs the brown rice R, So that foreign substances such as stones having a predetermined size can be caught by the partition 125 and not be introduced into the washer outlet 123.

That is, the brown rice R introduced into the washing tub 122 of the washing machine 120 is immersed in the living water filled in the washing tub 122 and is washed while stirring and rotating with the living water through the screw 124, 124, the brown rice R moves toward the dish discharger 123.

At this time, the foreign substance such as the stone is blocked by the partition wall 125 when moving toward the washing machine discharge port 123, and only the washed brown rice R moves to the washing machine discharge port 123 beyond the partition wall 125, do.

The reason why the ultrasonic generator 121 is provided in the lower part of the washing machine 120 is that the ultrasonic waves generated through the ultrasonic generator 121 can cause the water molecules of the living water to vibrate And the vibrating water molecules again strike the surface of the brown rice (R) to remove and clean the foreign substances attached to the brown rice (R) surface.

The washed brown rice R as described above is discharged through the cleaner outlet 123 and moved to the upper portion of the aging silo 130 through the elevating conveyor E as shown in FIG. do.

Hereinafter, the aging silo 130 will be described in detail with reference to FIG. 2, which is an overall view of the aged silo 130.

First, the aging silo 130 is a housing 131 for storing and ripening the washed brown rice (R), the discharge pipe for discharging the aged brown rice (R) and bottled water provided in the lower portion of the housing 131 132, an opening / closing valve 133 provided at a predetermined portion of the discharge pipe 132, provided at a lower portion of the housing 131, for supplying bottled water from the lower portion of the housing 131 to the upper portion at predetermined time intervals. Bottled water supply pipe 134, is provided on the upper portion of the housing 131, the aged silo discharge port 135 for discharging the supplied bottled water to the outside and the discharge pipe 132 and the bottled water supply pipe 134 is provided on the housing ( 131) includes a perforated network 136, which is rotatable at an angle and has a spacing through which brown rice cannot pass.

The living water supply pipe 134 is connected to the lower side of the housing 131 in a spiral shape so that the supplied bottled water is filled up from the lower portion of the housing 131 while forming a vortex in the housing 131. [ Respectively.

The reason why the vortex is formed is that the vortex to be formed and the microparticle air bubbles formed therein rotate the brown rice (R) inside the housing (131) in the vortex direction so that various suspended matters contained in the brown rice (R) So that the hot water that has risen is discharged through the aging silo outlet 135 so as to mature evenly without corroding or deteriorated brown rice R. [

In a preferred embodiment of the present invention, the brown rice (R) aged in the aging silo (130) is aged at a low temperature for a certain period of time. During the initial aging period of 48 hours, And then aged at 25 to 30 ° C for 24 hours, and the raw water is supplied through the mineral water supply pipe 134 every 3 hours, and aged until the brown rice (R) germinates.

At this time, GABA (gamma-aminobutyric acid) component doubles through early ripening, and nutrients inside the brown rice are aged through late maturation and become enzymatic.

The reason why the brown rice (R) is matured until immediately before germination under the above-described time and temperature conditions is as follows.

In the case of brown rice (R), the nutrient is increased during aging and then the buds are changed, that is, the nutrient is changed from the germination to the bud, so the inner quality of the rice is changed and the color of the rice is changed to change the color of the rice. There is a problem with a smelly smell.

However, the ripened brown rice (R) immediately before germination contains various nutrients and enzymes in rice, so it was aged only until germination in order to preserve these nutrients and enzymes.

In this regard, FIG. 6 shows a brown rice (R) image immediately before germination ripened through the aging silo 130 shown in FIG. 1, and Table 1 shows various nutrients and enzymes contained in the ripened brown rice (R) immediately before germination Table.

ingredient White rice Brown rice Brown rice enzyme protein 6.2 7.4 19.1 Fat 0.8 2.3 20.7 Carbohydrate 76.6 72.5 Fiber 0.3 1.0 6.9 Ash 0.6 1.3 9.8 Vitamin E 0.4 1.1 9.6 Vitamin B1 0.09 0.36 3.26 Vitamin B2 0.03 0.1 0.83 Vitamin B6 0.4 5 calcium 6mg / g 10 mg / g 95.1 mg / g salt 2 3 19 sign 150 mg / g 300 mg / g 229 mg / g Amylase - - 3200 U / g Alpha tocopherol 3 mg / g 9mg / g Folic acid 0.03 mg / g 0.1 mg / g Pantothenic acid 3 mg / g 9mg / g Inositol 90 mg / g 1000mg / g sulfur 0.08 mg / g 0.19 mg / g iron content 0.4 mg / g 1.1 mg / g 9.6 mg / g

As a result, the aged silo 130 according to an embodiment of the present invention is supplied with the mineral water through the mineral water supply pipe 134 provided in a spiral shape at the lower part of the housing 131 into which the cleaned brown rice R is introduced, R) is immersed for 72 hours in total, and the water is aged until just before the germination of the brown rice (R). Bottled water is supplied through the water supply pipe 134 every 3 hours, and the reason for supplying the water every 3 hours is as follows.

The brown rice immersed in the living water is enzymatically changed during the ripening process and generates various kinds of gas. Since the gas is dispersed in the living water and acts as a source of living water in the aging silo 130, Provide clean bottled water every three hours.

The brown rice R in the aging process is supported by the perforated network 136 and the aged rice brown R is lowered to the lower portion of the housing 131 by the rotation of the perforated network 136, And is discharged together with the bottled water to the lower portion of the aging silo 130. [

Meanwhile, the aging silo (130) may be provided in plural as needed, so that there is no particular limitation on the aging silo (130).

The brown rice R aged and discharged through the aging silo 130 is transferred to the dehydrating and drying conveyor 140 for dehydration and drying and is dehydrated and dried at room temperature while being moved through the conveyor 140.

The conveyor 140 is connected to an elevating conveyor E for moving the dewatered and dried brown rice R to a freezer 150 to be described later so that the brown rice R moved on the elevating conveyor E- R into the interior of the freezer (150).

Referring to FIG. 4, which is a schematic view of a freezer 150 according to an embodiment of the present invention, the freezer 150 includes a first inlet (not shown) through which brown rice R is aged and dehydrated and dried, A first outlet 152 for discharging the frozen brown rice R to the outside of the freezer 150 and a second outlet 152 provided inside the freezer 150 and flowing through the first inlet 151 And a freezer conveyor (153) for moving the frozen brown rice (R) to the first outlet (152).

At this time, the freezer 150 is surrounded by heat insulating materials of various materials in order to block heat from the outside.

In addition, the first inlet 151 and the first outlet 152 of the freezer 150 may be configured to have a variety of shapes to minimize the outflow of cold air from the freezer 150 to the outside, As a revolving door (G).

The freezer conveyor 153 can adjust the moving speed of the freezer conveyor 153 by using an inverter and the internal temperature of the freezer 150 can be adjusted to various temperatures for rapidly freezing the brown rice R In the preferred embodiment of the present invention, the brown rice (R) is rapidly frozen for 3 to 5 minutes at a temperature of -30 ° C to -20 ° C.

As a result, the freezing machine 150 rapidly freezes while the aged brown rice R flowing through the first inlet 151 moves inside the freezer 150 on the freezer conveyor 153, The brown rice R is discharged through the first outlet 152 to the blower 160, which will be described later.

Hereinafter, the hot air blower 160 will be described in detail with reference to FIG. 5, which is an overall configuration diagram of the hot air streamer 160 according to an embodiment of the present invention.

First, the hot air 160 acts to form a crack in the skin layer of the brown rice R by applying heat to the rapidly frozen brown rice R through the freezer 150. For this purpose, the frozen brown rice A second outlet 161 for discharging the brown rice which has been heated to a predetermined temperature and a predetermined temperature to form a crack in the skin layer and a second outlet for discharging the brown rice through the second inlet 162 And a hot air conveyor 163 for moving the brown rice (R), which has entered the skin layer and is cracked, to the second outlet (162).

At this time, the hot air stream 160 is surrounded by a heat insulating material made of various materials in order to prevent the heat inside the hot air stream 160 from being discharged to the outside, and the second outlet 162 and the second inlet 161 (G) having a predetermined shape so that the internal heat of the hot air blower (160) does not flow out to the outside.

A heater chamber (not shown) for applying high temperature heat to the brown rice R moved on the hot air conveyor 163 is provided on one end of the hot air conveyor 163, more specifically, 164 are further provided to form a crack in the skin layer of the rapidly frozen brown rice (R).

In addition, the speed of the hot air conveyor 163 can be adjusted by using an inverter.

However, in the preferred embodiment of the present invention, the brown rice (R) introduced into the hot air stream (160) flows into the heater chamber 164), the hot air was dried at a temperature of 60 ° C for 3 to 5 minutes to form a crack, and then the brown rice (R) that came into the heater chamber (164) was heated at a high temperature of 100 ° C for 20 seconds to remove brown rice R). ≪ / RTI >

7, the rapidly frozen brown rice (R) passes through the hot air stream (160) and cracks are generated only in the skin layer of brown rice (R) without destroying various nutrients and enzyme components as shown in FIG. 7 .

On the other hand, as described above, the brown rice R in which only the skin layer is cracked is discharged through the second outlet 162 and dried by being moved on the room temperature drying conveyor C shown in FIG.

At this time, the brown rice R moved on the room temperature drying conveyor C rises through the elevating conveyor E as shown in FIG. 1 and is moved to a drying silo 170 to be described later.

At this time, the cracked brown rice (R) introduced into the drying silo 170 may be dried for a certain time in various temperature ranges. In a preferred embodiment of the present invention, the brown rice R is dried for about 72 hours And dried, particularly until the moisture content of the brown rice (R) is less than 15%.

Meanwhile, the drying silo 170 may be provided in plural as needed, and the drying silo 170 is not limited thereto.

The brown rice R dried through the drying silo 170 is moved on the moving conveyor C to move to the elevating conveyor E and the moved brown rice R rises again on the elevating conveyor E And is input to the meter 180.

At this time, the meter 180 can be used with a meter 180 having various types and structures, and the brown rice R, which is measured in a predetermined amount, is put into the wrapping paper of the automatic wrapping machine 190, It is commercialized.

On the other hand, when cooked by using the brown rice (R) produced through the functional brown rice processing apparatus 100 according to an embodiment of the present invention, which is a functional brown rice processing apparatus 100 according to an embodiment of the present invention As shown in FIG. 8, which is an image of rice cooked with cracked brown rice (R) formed through the rice, the rice is shiny and cold, and moisture can be smoothly supplied to the inside of the white rice layer, thereby making it excellent brown rice.

As a result, the functional brown rice processing apparatus according to an embodiment of the present invention is maximized by washing the brown rice from which the chaff layer has been removed with underground rock water and aging various enzymes and nutrients including GABA components at low temperature. Freeze-drying causes cracks in the epidermal layer and seed, which is a treasure trove of minerals and vitamins before germination, and makes rice easy to cook in any pot. There is an excellent effect to solve.

While the invention has been shown and described with reference to certain preferred embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims. To be applied, modified and modified by various grains.

100: functional brown rice processing device, 110: storage silo, 120: washing machine,
121: Ultrasonic generator, 122: Washer, 123: Washer outlet,
124: screw, 125: partition wall, 126: driving motor, 130: aged silo,
131: housing, 132: discharge pipe, 133: opening / closing valve, 134: bottled water supply pipe,
135: Aging silo outlet, 136: Perforated mesh, 140: Dehydration and drying conveyor,
150: Freezer, 151: First inlet, 152: First outlet, 153: Freezer conveyor,
160: hot air, 161: second inlet, 162: second outlet, 163: hot air conveyor,
164: heater chamber, 170: drying silo, 180: meter, 190: packing machine,
C: Conveyor, E: Lift conveyor, G: Revolving door, R: Brown rice

Claims (7)

A storage silo in which rice husk layers are removed;
A washing machine for washing the brown rice supplied from the storage silo by immersing it in living water;
Aged silos for immersing the washed brown rice at a constant temperature and for a certain period of time;
A conveyor for dewatering and drying the aged brown rice;
A freezer for rapidly freezing only the skin layer of dehydrated and dried brown rice;
A hot air heater for applying heat at a predetermined time and at a constant temperature to form a crack in the skin layer of rapidly frozen brown rice;
A drying silo for drying a brown rice in which a crack is formed in the skin layer so as to contain a certain amount of moisture;
A meter for weighing the dried brown rice to a predetermined weight so that a certain amount of moisture is contained; And
Functional brown rice processing apparatus comprising a packing machine for sealing the weighed brown rice in a pre-packaged wrapping paper.
The method of claim 1,
Functional brown rice processing device is characterized in that the lower portion of the washing machine is provided with an ultrasonic generator for separating or removing foreign matter attached to the immersed brown rice by vibrating the bottled water.
3. The method according to claim 1 or 2,
The aged silos:
A housing for immersing the washed brown rice in the living water for aging for a certain period of time;
A discharge pipe provided at a lower portion of the housing for discharging the aged brown rice and bottled water;
An opening / closing valve provided at a certain portion of the discharge pipe;
A bottled water supply pipe provided at a lower portion of the housing to supply bottled water from the lower portion of the housing to the upper portion at a predetermined time interval;
A discharge port provided at an upper portion of the housing for discharging the supplied bottled water to the outside; And
And a perforated network provided on the discharge pipe and the bottled water supply pipe, the perforated network being rotatable within the housing at a predetermined angle,
The bottled water supply pipe is a functional brown rice processing apparatus, characterized in that provided in the spiral form on the lower side of the housing so that the bottled water to form a vortex inside the housing.
3. The method according to claim 1 or 2,
The freezer:
A first inlet through which brown rice is aged and dehydrated and dried;
A first outlet for discharging the frozen brown rice to the outside of the freezer; And
And a freezer conveyor provided in the freezer and configured to move the frozen brown rice introduced through the inlet to the first outlet.
The freezer is surrounded by a heat insulating material for blocking the heat to the outside, and the first outlet and the first inlet is a functional brown rice processing device, characterized in that provided with a revolving door so that the internal cold air of the freezer does not leak to the outside.
3. The method according to claim 1 or 2,
The hot air:
A second inlet through which rapidly frozen brown rice flows;
A second outlet for discharging a brown rice which is heated to a predetermined time and a predetermined temperature to form a crack on the skin layer;
And a hot air conveyor provided inside the hot air blower and adapted to flow through the second hot air inlet and move the brown rice having a crack in the skin layer to the second hot air outlet,
The hot air blower is surrounded by a heat insulating material for blocking the heat from the outside, and the second outlet and the second inlet is a functional brown rice processing device, characterized in that provided with a revolving door so that the internal heat of the hot air does not flow to the outside.
The method of claim 5, wherein
Functional brown rice processing device, characterized in that the heater chamber for heating the brown rice at a high temperature for a predetermined time in the predetermined portion of the hot air.
3. The method according to claim 1 or 2,
Functional brown rice processing apparatus characterized in that the drying silo is dried so that the moisture content contained in brown rice is less than 15%.

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