KR20130141233A - Household items with surface protection against effusion bio-hazardous materials and manufacturing method thereof and atomic layer deposition method for polymeric materials - Google Patents
Household items with surface protection against effusion bio-hazardous materials and manufacturing method thereof and atomic layer deposition method for polymeric materials Download PDFInfo
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- KR20130141233A KR20130141233A KR1020120064482A KR20120064482A KR20130141233A KR 20130141233 A KR20130141233 A KR 20130141233A KR 1020120064482 A KR1020120064482 A KR 1020120064482A KR 20120064482 A KR20120064482 A KR 20120064482A KR 20130141233 A KR20130141233 A KR 20130141233A
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- deposition
- thin film
- atomic layer
- layer
- plasma
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/06—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of natural rubber or synthetic rubber
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/44—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating
- C23C16/448—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes characterised by the method of coating characterised by the method used for generating reactive gas streams, e.g. by evaporation or sublimation of precursor materials
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- General Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Chemical Vapour Deposition (AREA)
- Physical Vapour Deposition (AREA)
Abstract
The present invention relates to a product and a manufacturing method for preventing elution of harmful substances, and by forming the inorganic thin film layer uniformly without fine pores on the entire surface of the deposition target through the atomic layer thin film deposition process, external exposure to the deposition target is blocked and thus the deposition target This product not only prevents the generation of harmful substances from itself, but also prevents harmful substances from being eluted to the outside, thereby preventing harmful substances from being released into the body and making them safer. Provided are an atomic layer thin film deposition method for a polymer product that forms an inorganic thin film layer through an atomic layer thin film deposition process on a surface thereof.
Description
The present invention relates to a hazardous substance dissolution prevention product and a manufacturing method. More specifically, by forming the inorganic thin film layer uniformly without fine pores on the entire surface of the deposition target through the atomic layer deposition process, the external exposure to the deposition target is blocked to prevent the generation of harmful substances from the deposition target itself. In addition, harmful substances are prevented from being released to the outside, and thus harmful substances are not harmful to the human body. An atomic layer thin film deposition method for a polymer product forming a thin film layer.
In modern life, various kinds of household goods are used to make human life easier. These household goods are generally made of metal or polymer products.
Household products made of such metals or polymer products are problematic because various harmful substances such as heavy metals and environmental hormones may be eluted depending on the exposed external environment. For example, in the case of metal household items such as a frying pan or a pan, heavy metals such as chromium may elute when exposed to a specific reactive solution or gas, and a closed container or various kinds of toys made of a polymer may have a specific reactive solution or gas. And when exposed to hot liquids, harmful substances such as environmental hormones can be eluted.
Since these household goods are products that people use very frequently, it will be necessary to manage them in that the harmful effects of the eluted substances on the human body are very large. In recent years, studies have been made to block the dissolution of harmful substances on these household goods, but the situation is not yet satisfactory.
The present invention has been made to solve the problems of the prior art, an object of the present invention is to form an inorganic thin film layer uniformly without fine pores on the entire surface of the deposition target through the atomic layer thin film deposition process, thereby exposing external exposure to the deposition target This blockage prevents not only the generation of harmful substances from the deposition object itself, but also prevents harmful substances from being eluted to the outside, and is therefore harmful to humans. To provide.
Another object of the present invention is to form a chemical functional layer on the surface of the deposition material of the polymer material and then perform an atomic layer thin film deposition process, the inorganic thin film layer on the surface of the deposition object is more actively formed during the atomic layer deposition process harmful substances It is to provide a product and a manufacturing method for preventing the elution of harmful substances that can more safely prevent the external dissolution of.
Another object of the present invention is to form a chemical functional layer on the surface of the product by exposing the polymer product to ultraviolet light or plasma, thereby forming an inorganic thin film layer on the surface of the polymer material through an atomic layer thin film deposition process. An atomic layer thin film deposition method for a polymer product can be provided.
The present invention, the deposition target formed of a metal or polymer material; And an inorganic thin film layer formed in a uniform distribution without pores in the entire area of the surface of the deposition object so as to block external exposure of the surface of the deposition object, wherein the inorganic thin film layer is formed through an atomic layer thin film deposition process, and the deposition is performed. The object provides a harmful substance dissolution prevention product, characterized in that the external thin film is blocked by the inorganic thin film layer, thereby preventing the external dissolution of the harmful substance by a chemical reaction.
In this case, the atomic layer thin film deposition process may be performed at a temperature lower than the melting point or the irreversible phase change temperature of the deposition target.
In addition, when the deposition object is formed of a polymer material, the atomic layer thin film deposition process, after forming a chemical functional layer reactive with the source gas used in the atomic layer thin film deposition process on the surface of the deposition object, The inorganic thin film layer may be formed to be deposited through a chemical functional layer.
In addition, the chemical functional layer may be formed by exposing the surface of the deposition object to ultraviolet rays or plasma.
On the other hand, the present invention, the preparation step of preparing a deposition target formed of a metal or polymer material; Injecting the deposition object into a reaction chamber of an atomic layer thin film deposition apparatus; And operating the atomic layer thin film deposition apparatus to form an inorganic thin film layer with a uniform distribution without pores on the external exposed surface of the deposition target, wherein the deposition target is blocked by external exposure of the surface by the inorganic thin film layer. It provides a method for producing a harmful substance dissolution prevention product, characterized in that the external dissolution of the harmful substance by the chemical reaction is prevented.
In this case, the atomic layer thin film deposition process performed in the deposition step may be performed at a temperature lower than the melting point or the irreversible phase change temperature of the deposition target.
In addition, when the deposition object is formed of a polymer material, it may further comprise a functional layer forming step of forming a chemical functional layer reactive to the source gas used in the atomic layer thin film deposition process on the surface of the deposition object. have.
In addition, the forming of the functional layer may be performed by exposing the surface of the deposition object to ultraviolet rays or plasma.
In addition, the method of exposing the deposition target to plasma may be performed by directly exposing the surface of the deposition target to the plasma or by supplying a radical generated by plasma treatment in a separate plasma chamber to the surface of the deposition target. It can be done in a manner.
In addition, the forming of the functional layer may be performed in a state in which the deposition object is introduced into the reaction chamber or separately before injecting into the reaction chamber.
The present invention, a preparation step of preparing a deposition target formed of a polymer material; Forming a functional layer reactive with a source gas used in the atomic layer thin film deposition process on a surface of the deposition object; And a deposition step of forming an inorganic thin film layer in a uniform distribution without pores on the external exposed surface of the deposition object on which the chemical functional layer is formed, by the inorganic thin film layer. A method of depositing an atomic layer thin film for a polymer product, characterized in that the exposure is blocked.
In this case, the forming of the functional layer may be performed by exposing the surface of the deposition object to ultraviolet rays or plasma.
According to the present invention, by forming the inorganic thin film layer uniformly without micro pores on the entire surface of the deposition target through the atomic layer deposition process, the external exposure to the deposition target is blocked to prevent the generation of harmful substances from the deposition target itself. In addition, the harmful substances are also prevented from being eluted to the outside, and accordingly, various household items are effective to be used more safely in a harmless state to the human body.
In addition, by forming a chemical functional layer on the surface of the deposition material of the polymer material and performing an atomic layer thin film deposition process, an inorganic thin film layer on the surface of the deposition object is more actively formed during the atomic layer thin film deposition process, thereby It is effective to prevent external dissolution more safely.
In addition, by forming a chemical functional layer on the surface of the product by exposing the polymer product to ultraviolet rays or plasma, it is possible to smoothly form the inorganic thin film layer through the atomic layer deposition process on the surface of the polymer material have.
In addition, by forming an inorganic thin film layer uniformly without fine pores through the atomic layer thin film deposition process on the surface of the polymer material, it is possible to completely block the external exposure of the surface of the polymer product, so that the polymer product is a reactive solution or gas Exposure to the back is blocked, preventing the formation or dissolution of harmful substances such as environmental hormones, thereby enabling the use of safer products.
1 exemplarily shows a form of a hazardous substance dissolution prevention product according to an embodiment of the present invention;
2 and 3 is a view showing a deposition structure compared to other processes through the atomic layer thin film deposition process according to an embodiment of the present invention,
4 is a view for conceptually explaining the deposition principle of the atomic layer thin film deposition process according to an embodiment of the present invention,
5 is a view conceptually showing a configuration of an atomic layer thin film deposition apparatus according to an embodiment of the present invention;
6 is a view showing the results of experiments in the state of change of the chemical functional layer according to the plasma treatment time for the deposition target according to an embodiment of the present invention,
7 is a view showing an experimental result of the formation state of the inorganic thin film layer according to the formation of the chemical functional layer according to an embodiment of the present invention,
8 is a flowchart illustrating a method of manufacturing a hazardous substance dissolution prevention product according to an embodiment of the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In the drawings, the same reference numerals are used to designate the same or similar components throughout the drawings. In the following description of the present invention, a detailed description of known functions and configurations incorporated herein will be omitted when it may make the subject matter of the present invention rather unclear.
1 is a view showing an exemplary form of a hazardous substance dissolution prevention product according to an embodiment of the present invention, Figures 2 and 3 is a deposition structure through an atomic layer thin film deposition process according to an embodiment of the present invention Figure 4 is a view showing in comparison with other processes, Figure 4 is a view for conceptually explaining the deposition principle of the atomic layer thin film deposition process according to an embodiment of the present invention, Figure 5 according to an embodiment of the present invention It is a figure which shows the structure of an atomic layer thin film deposition apparatus conceptually.
Hazardous substance elution prevention product according to an embodiment of the present invention is configured in such a way that the inorganic
In this case, the inorganic
Atomic Layer Deposition (ALD) is a method of forming a thin film having a small thickness in atomic layer units. The reactant is chemically reacted by separately injecting each reactant into a substrate (wafer). It is a method of forming a thin film by repeating the reaction cycle saturated and adsorbed several times.
The ALD process is a type of chemical vapor deposition (CVD), and unlike physical vapor deposition (PVD), the wafer and the thin film are bonded by chemical reaction and chemical bonding. Therefore, the thin film and the wafer are combined with a strong binding force as if they were a single material. Also, unlike other CVD processes (more than 800 degrees Celsius), the ALD process can deposit inorganic thin films, such as ceramics or metals, at low temperatures (less than 100 degrees Celsius), thus allowing inorganic thin films to be deposited on low melting polymers. In addition, since the ALD process can deposit a film having a thickness of one atomic layer or less per cycle, ultra-thin deposition of 1 nm or less is possible, and multi-component materials can be deposited by varying types of sources per cycle. In addition, since the deposition process is performed on all surfaces capable of chemical reaction regardless of the injection direction and concentration of the source, the ALD process enables uniform film deposition along the surface even on a fine and complex shape surface.
Referring to the deposition process of the ALD process, as shown in FIG. 4, when the A material (P1) reactant is supplied to the reaction chamber, the A material (P1) reactant reacts with the surface of the
As shown in FIG. 5, the atomic layer thin
According to this structure, the delivery gas from the
Of course, the atomic layer thin
The hazardous substance
The
As described above, the inorganic
In this case, the atomic layer thin film deposition process for forming the inorganic
2 and 3 illustrate the structure of the inorganic
Accordingly, in the spray method or the PVD method, as shown in FIGS. 3A and 3B, micropores are formed in the inorganic
However, in the atomic layer deposition process method, as shown in FIG. 3C, since the inorganic
On the other hand, when the
Therefore, in the atomic layer deposition process, after forming a chemical functional layer reactive with the source gas on the surface of the
In this case, a method of forming the chemical functional layer may be a method of exposing the surface of the
6 illustrates a state change of the chemical functional layer formed on the surface of the deposition object according to the change in the exposure time when the surface of the deposition object is exposed to the plasma. For example, as shown in FIG. 6, as the plasma treatment time on the surface of the
In FIG. 7A, a photograph of a state in which the inorganic
As can be seen in the photograph of FIG. 7, as the chemical functional layer is formed on the surface of the
8 is a flowchart illustrating a method of manufacturing a hazardous substance dissolution prevention product according to an embodiment of the present invention.
The present invention provides a method for producing a hazardous substance dissolution prevention product, which is carried out in the manner described above.
That is, first, after the preparation step (S1) to prepare a
In this case, when the
In addition, the functional layer forming step (S2) may be performed in a manner (S2-1, S2-2) to expose the
Meanwhile, the atomic layer thin film deposition process performed in the deposition step S4 is preferably performed at a temperature lower than the melting point or the irreversible phase change temperature of the
By forming the inorganic
On the other hand, the present invention provides an atomic layer thin film deposition method for a polymer product. As described above, the polymer-based product is formed with very few inorganic thin film layers or very finely formed on the surface of the product through a general atomic layer thin film deposition process. Therefore, it is preferable to form a chemical functional layer reactive with the source gas used in the atomic layer thin film deposition process on the surface of the polymer material, and then perform the atomic layer thin film deposition process. In this case, the chemical functional layer may be performed by exposing the surface of the polymer deposition target to ultraviolet rays or plasma, and the inorganic functional thin film layer may be very active on the surface of the product by the atomic layer thin film process. Happens.
The above description is merely illustrative of the technical idea of the present invention, and those skilled in the art to which the present invention pertains may make various modifications and variations without departing from the essential characteristics of the present invention. Therefore, the embodiments disclosed in the present invention are intended to illustrate rather than limit the scope of the present invention, and the scope of the technical idea of the present invention is not limited by these embodiments. The scope of protection of the present invention should be construed according to the following claims, and all technical ideas falling within the scope of the same shall be construed as falling within the scope of the present invention.
10: atomic layer thin film deposition apparatus 60: reaction chamber
100: deposition target 200: inorganic thin film layer
Claims (12)
Inorganic thin film layer formed in a uniform distribution without pores in the entire surface area of the deposition object to block external exposure of the surface of the deposition object
It includes, wherein the inorganic thin film layer is formed by deposition through an atomic layer thin film deposition process, the deposition object is blocked by external exposure of the surface by the inorganic thin film layer, characterized in that the external elution of harmful substances by chemical reaction is prevented Harmful substance elution prevention product.
The atomic layer thin film deposition process is carried out at a temperature lower than the melting point or the irreversible phase change temperature of the deposition target product.
When the deposition object is formed of a polymer material,
The atomic layer thin film deposition process is performed to form a chemical functional layer reactive with a source gas used in the atomic layer thin film deposition process on the surface of the deposition object, and then deposit the inorganic thin film layer through the chemical functional layer. Hazardous substance dissolution prevention product, characterized in that.
Hazardous substance dissolution prevention product, characterized in that for forming the chemical functional layer by exposing the surface of the deposition object to ultraviolet or plasma.
Injecting the deposition object into a reaction chamber of an atomic layer thin film deposition apparatus; And
Deposition step of operating the atomic layer thin film deposition apparatus to form an inorganic thin film layer in a uniform distribution without pores on the external exposed surface of the deposition object
The method of claim 1, wherein the deposition target is blocked by external exposure of the surface by the inorganic thin film layer, thereby preventing the external elution of harmful substances by chemical reaction.
The atomic layer thin film deposition process performed in the deposition step is a method for producing a hazardous substance dissolution prevention product, characterized in that carried out at a temperature lower than the melting point or the irreversible phase change temperature of the deposition object.
When the deposition object is formed of a polymer material,
And a functional layer forming step of forming a chemical functional layer reactive with a source gas used in the atomic layer thin film deposition process on the surface of the deposition target.
The functional layer forming step is a method for producing a hazardous substance dissolution prevention product, characterized in that the method is performed by exposing the surface of the deposition object to ultraviolet light or plasma.
The method of exposing the deposition object to plasma
Emission prevention of harmful substances, characterized in that performed by the method of directly exposing the surface of the deposition object to the plasma or by a remote plasma method for supplying the radicals generated by the plasma treatment in a separate plasma chamber to the surface of the deposition object. Method of manufacture of the product.
The functional layer forming step may be performed in a state in which the deposition object is put into the reaction chamber or separately before adding to the reaction chamber.
Forming a functional layer reactive with a source gas used in the atomic layer thin film deposition process on a surface of the deposition object; And
Deposition step of forming an inorganic thin film layer in a uniform distribution without pores through the atomic layer thin film deposition process on the external exposed surface of the deposition object on which the chemical functional layer is formed
The method of claim 1, wherein the deposition target is an atomic layer thin film deposition method for a polymer product, characterized in that the external exposure of the surface is blocked by the inorganic thin film layer.
Wherein the forming of the functional layer is performed by exposing the surface of the deposition object to ultraviolet light or plasma.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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KR1020120064482A KR20130141233A (en) | 2012-06-15 | 2012-06-15 | Household items with surface protection against effusion bio-hazardous materials and manufacturing method thereof and atomic layer deposition method for polymeric materials |
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KR1020120064482A KR20130141233A (en) | 2012-06-15 | 2012-06-15 | Household items with surface protection against effusion bio-hazardous materials and manufacturing method thereof and atomic layer deposition method for polymeric materials |
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KR1020120064482A KR20130141233A (en) | 2012-06-15 | 2012-06-15 | Household items with surface protection against effusion bio-hazardous materials and manufacturing method thereof and atomic layer deposition method for polymeric materials |
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