KR20130137378A - Ultra violet cure apparatus using a led - Google Patents
Ultra violet cure apparatus using a led Download PDFInfo
- Publication number
- KR20130137378A KR20130137378A KR1020120060923A KR20120060923A KR20130137378A KR 20130137378 A KR20130137378 A KR 20130137378A KR 1020120060923 A KR1020120060923 A KR 1020120060923A KR 20120060923 A KR20120060923 A KR 20120060923A KR 20130137378 A KR20130137378 A KR 20130137378A
- Authority
- KR
- South Korea
- Prior art keywords
- led
- curing machine
- substrate
- cover
- lens
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/20—Light sources comprising attachment means
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- G—PHYSICS
- G21—NUCLEAR PHYSICS; NUCLEAR ENGINEERING
- G21K—TECHNIQUES FOR HANDLING PARTICLES OR IONISING RADIATION NOT OTHERWISE PROVIDED FOR; IRRADIATION DEVICES; GAMMA RAY OR X-RAY MICROSCOPES
- G21K5/00—Irradiation devices
- G21K5/10—Irradiation devices with provision for relative movement of beam source and object to be irradiated
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Engineering & Computer Science (AREA)
- High Energy & Nuclear Physics (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Optics & Photonics (AREA)
- Led Device Packages (AREA)
Abstract
The present invention relates to an ultraviolet curing machine, and in particular, to provide a UV curing machine using the LED, the lens is attached to the upper end of the LED mounted on the substrate as a technical problem. To this end, an ultraviolet curing machine using an LED according to the present invention may cover at least two LEDs, a substrate on which the LEDs are mounted, condensing lenses mounted on the LEDs, and the condensing lenses, respectively. An optical unit including a cylinder lens mounted on top of the condenser lenses so as to be mounted on the condenser lenses; A radiator supporting the substrate and dissipating heat generated from the substrate to the outside; And a cover covering the radiator and the optical unit.
Description
The present invention relates to an ultraviolet curing machine, and more particularly, to an ultraviolet curing machine using LEDs.
Ultraviolet ray paints are increasingly used due to environmental friendliness, economical efficiency, workability and productivity improvement, and energy saving effects. These ultraviolet paints are characterized by ultraviolet (UV) curable materials. That is, the ultraviolet ray paint means a material which undergoes a photochemical reaction by the energy of ultraviolet rays (100 to 400 nm) and cures from a liquid phase to a solid phase. The ultraviolet ray paint has characteristics that the reaction time and physical properties of the coating film are changed depending on the relationship with the ultraviolet ray curing machine. Such UV paints and UV curing machines are widely used not only for the production of large furniture and flooring materials, but also for the production of home appliances such as semiconductors and mobile phones.
On the other hand, the conventional ultraviolet curing machine generally uses a lamp. Many users of such lamp-type UV curing machines have many problems such as thermal deformation, reduced productivity, increased tack time, reduced quality, and poor adhesion. These problems are as follows.
First, the conventional lamp type ultraviolet curing machine cannot obtain high illuminance because of the wide angle of the lamp, and therefore, it takes a long time to cure the curable material. In addition, a lot of heat is released because the lamp must be illuminated for a long time, and other problems are caused by the heat.
Secondly, when optical coating is performed with a thin PET or PVC film using a conventional lamp type UV curing machine, there are increasing companies that suffer from many problems due to thermal deformation. That is, in the conventional lamp type ultraviolet (UV) curing machine, when the ultraviolet lamp (UV lamp) is turned on, not only ultraviolet (UV) but also a lot of heat is emitted. Since the internal temperature of the UV lamp is as high as 4500 degrees, the heat from the lamp is very strong. The heat transfer at this time is conduction, convection, and radiant heat, which causes the temperature of the product to rise rapidly. The temperature rise of the product varies depending on the number of lamp kW, the number of lamps, the speed of the conveyor, and the material of the product.However, since the internal temperature of the lamp is higher than 4500 ° C, the product passing under the lamp must receive heat unconditionally. When heated, there are bound to be various types of defects.
Third, the conventional lamp type ultraviolet curing machine cannot obtain uniform hardness characteristics because the illuminance is different for each position of the object to be cured by a wide orientation angle.
The present invention has been proposed to solve the above-described problems, and to provide a UV curing machine using an LED, the lens is attached to the top of the LED mounted on the substrate as a technical problem.
UV curing machine using an LED according to the present invention for achieving the above technical problem, at least two LEDs, the substrate on which the LEDs are mounted, the light condensing lenses mounted on the LEDs, respectively, and the An optical unit including a cylinder lens mounted on the condenser lenses to cover the condenser lenses; A radiator supporting the substrate and dissipating heat generated from the substrate to the outside; And a cover covering the radiator and the optical unit.
The present invention attaches a condensing lens to each of the upper ends of the LEDs mounted on the substrate, and condenses the light output from the LEDs in a predetermined direction, thereby providing an effect of narrowing the directing angle of the light.
In addition, the present invention provides an effect that the illuminance of the light output from the ultraviolet curing machine can be uniformly formed at each position by mounting a cylinder lens on top of the condenser lenses.
1 is an exemplary view showing a state of use of the ultraviolet curing machine using the LED according to the present invention.
Figure 2 is an exemplary view showing a cross section of the ultraviolet curing machine according to the present invention.
3 is an exemplary view showing a configuration of an optical unit applied to the ultraviolet curing machine according to the present invention.
4 is a diagram illustrating various condensing lenses applied to the optical unit illustrated in FIG. 3.
Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
1 is an exemplary view showing a state of use of the UV curing machine using the LED according to the present invention, Figure 2 is an exemplary view showing a cross section of the UV curing machine according to the present invention, a cross section cut in the AA 'direction shown in FIG. It is an exemplary diagram showing. In addition, Figure 3 is an exemplary view showing the configuration of the optical unit applied to the ultraviolet curing machine according to the present invention, Figure 4 is a various exemplary view showing a condensing lens applied to the optical unit shown in FIG.
First, the
Next, the
The
Lastly, the
The
The
The
The cross section in the vertical direction of the
The
The
The
The
To this end, the
That is, as shown in Figure 3, the upper end surface of the
Therefore, the point light sources collected by the
In detail, the condensing
Therefore, the ultraviolet rays output by the present invention as described above are evenly distributed over the entire output surface. For this reason, this invention can obtain uniform illuminance on the whole output surface. In addition, since the ultraviolet rays output by the present invention as described above are condensed and dispersed in the output plane direction by the condensing
Therefore, the present invention may have excellent curing performance than the conventional ultraviolet curing machine.
The following summarizes the features of the present invention as described above.
The present invention, by changing the light source of the UV curing curing machine used for the curing of industrial products, from UV lamp (UV lamp) to UV LED, it is possible to obtain advantages such as manufacturing cost reduction, equipment simplification, reduction of tec time (Tec time) have. Although the photocuring machine using UV LED was initially started with a small spot curing machine, it was developed with the advantages of small size, low power, long life, etc. by replacing the existing UV lamp mainly in Japan and the United States. It has the characteristic of being able to output the ultraviolet-ray which has uniform illuminance and narrow directivity as mentioned above.
Comparing the conventional UV lamp and the UV curing machine using the LED according to the present invention are as follows.
First, since a UV curing machine using a conventional UV lamp emits infrared rays, high heat is generated, thereby causing a problem of damage to the product. In addition, since the UV curing machine using a conventional UV lamp is manufactured in a large size, exchange is inconvenient, energy saving is not possible, and a wide range of angles and uneven illuminance cause quality problems or decrease in productivity. have.
On the contrary, the UV curing machine using the LED according to the present invention can remove the existing problems because the infrared rays are not emitted, can be manufactured in a small size, and can be manufactured in a modular manner that is easy to adjust and replace the length, It is easy to install on equipment. In addition, the present invention compared to the conventional UV curing machine, the energy saving effect is more than 90%, because the ultra-high intensity UV radiation can be expected to improve the quality and productivity.
Secondly, the present invention has the feature that the installation cost of the lamp cooling duct is zero, and the production cost in the clean is zero, thereby reducing the unit cost of the product.
Third, the present invention has the feature that can reduce the carbon dioxide emissions.
Fourth, the present invention has the characteristics that the direct illuminance and the uniformity can be improved by using the
Fifth, the LED applied to the present invention can maintain a lower temperature than the UV lamp, generate a low power consumption (KW class), can be used in the Low PW Consumption method, and has a lifetime of 10,000 ~ 50,000 hours It is an eco-friendly material, and has a feature of short lamp warm up time (Instanteous on / off). In addition, the LED applied to the present invention is characterized by low heat and single band WL.
Sixth, the present invention has a feature that there is no film heat deformation because there is no hot wire, and since no heat is generated at all, the bubble problem can be solved mostly, and thus an improvement in adhesive strength can be expected.
It will be understood by those skilled in the art that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. It is therefore to be understood that the above-described embodiments are illustrative in all aspects and not restrictive. The scope of the present invention is defined by the appended claims rather than the detailed description and all changes or modifications derived from the meaning and scope of the claims and their equivalents are to be construed as being included within the scope of the present invention do.
10: UV curing machine using LED 100: Light emitting part
200: radiator 400: cover
110: substrate 120: LED
130: condenser lens 140: cylinder lens
Claims (10)
A radiator supporting the substrate and dissipating heat generated from the substrate to the outside; And
UV curing machine using an LED comprising a cover for covering the radiator and the optical unit.
UV curing machine using an LED, characterized in that the rectangular through-hole is formed on the output surface of the cover, the light output from the LEDs are output along the shape of the output.
The cylinder lens,
An ultraviolet curing machine using an LED, wherein the cover is supported by the cover on the output surface on which the through hole is formed.
The cylinder lens,
UV curing machine using an LED, characterized in that the cross-section cut in a direction perpendicular to the longitudinal direction of the cylinder lens form a semicircle.
The cylinder lens,
And a semi-circular rounded portion is mounted to the cover to be disposed in a direction facing the condensing lenses.
The condenser lens,
A circular top surface is formed in a concave shape, a central portion of the top surface is formed with a convex lens, and an upper portion formed of a transparent material;
A main body supporting the upper end; And
UV curing machine using an LED is formed on the lower end of the main body portion to support the main body portion, the support portion attached to the substrate.
Ultraviolet curing machine using the LED, characterized in that the two sides of the upper end portion forming a circle is cut to be parallel to each other.
The condensing lenses,
UV curing machine using an LED, characterized in that the cut side is mounted on the substrate facing each other.
The support portion is formed with at least three or more supports, the support is UV curing machine using an LED, characterized in that mounted on the substrate surrounding the LED.
The cross section in the vertical direction of the main body portion,
Ultraviolet curing machine using an LED, characterized in that the upper end is formed in a rounded form in order to guide the light output from the LED to the upper end.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120060923A KR20130137378A (en) | 2012-06-07 | 2012-06-07 | Ultra violet cure apparatus using a led |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020120060923A KR20130137378A (en) | 2012-06-07 | 2012-06-07 | Ultra violet cure apparatus using a led |
Publications (1)
Publication Number | Publication Date |
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KR20130137378A true KR20130137378A (en) | 2013-12-17 |
Family
ID=49983625
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120060923A KR20130137378A (en) | 2012-06-07 | 2012-06-07 | Ultra violet cure apparatus using a led |
Country Status (1)
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KR (1) | KR20130137378A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160066874A (en) | 2014-12-03 | 2016-06-13 | 주식회사 필옵틱스 | Uv cure apparatus using light emitting diode |
KR101684299B1 (en) | 2016-04-08 | 2016-12-09 | 유버 주식회사 | Ultraviolet led linear curing apparatus blocking scattered light and case thereof |
KR102402027B1 (en) | 2021-12-09 | 2022-05-26 | 주식회사 유브이플러스 | LED UV Curing Machine |
-
2012
- 2012-06-07 KR KR1020120060923A patent/KR20130137378A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20160066874A (en) | 2014-12-03 | 2016-06-13 | 주식회사 필옵틱스 | Uv cure apparatus using light emitting diode |
KR101684299B1 (en) | 2016-04-08 | 2016-12-09 | 유버 주식회사 | Ultraviolet led linear curing apparatus blocking scattered light and case thereof |
KR102402027B1 (en) | 2021-12-09 | 2022-05-26 | 주식회사 유브이플러스 | LED UV Curing Machine |
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