KR20130035156A - Timingbelt making use of the gear and manufacturing method thereof - Google Patents
Timingbelt making use of the gear and manufacturing method thereof Download PDFInfo
- Publication number
- KR20130035156A KR20130035156A KR1020110105923A KR20110105923A KR20130035156A KR 20130035156 A KR20130035156 A KR 20130035156A KR 1020110105923 A KR1020110105923 A KR 1020110105923A KR 20110105923 A KR20110105923 A KR 20110105923A KR 20130035156 A KR20130035156 A KR 20130035156A
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- KR
- South Korea
- Prior art keywords
- gear
- timing belt
- gears
- manufacturing
- gear body
- Prior art date
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H55/00—Elements with teeth or friction surfaces for conveying motion; Worms, pulleys or sheaves for gearing mechanisms
- F16H55/02—Toothed members; Worms
- F16H55/08—Profiling
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/02—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts
- F16H7/023—Gearings for conveying rotary motion by endless flexible members with belts; with V-belts with belts having a toothed contact surface or regularly spaced bosses or hollows for slipless or nearly slipless meshing with complementary profiled contact surface of a pulley
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H9/00—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members
- F16H9/02—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion
- F16H9/24—Gearings for conveying rotary motion with variable gear ratio, or for reversing rotary motion, by endless flexible members without members having orbital motion using chains or toothed belts, belts in the form of links; Chains or belts specially adapted to such gearing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H7/00—Gearings for conveying rotary motion by endless flexible members
- F16H7/18—Means for guiding or supporting belts, ropes, or chains
- F16H2007/185—Means for guiding or supporting belts, ropes, or chains the guiding surface in contact with the belt, rope or chain having particular shapes, structures or materials
Abstract
The present invention relates to a gear using a timing belt and a manufacturing method thereof.
When the timing belt 2 in which the conventional timing belt 1 is reversed in the conventional manner is fitted to the outer gear 30 of the outer gear body 3 of the outer gear body 3, an embodiment of one completed outer gear (2000) In addition, by fitting the timing belt (1) to the inner gear body inner peripheral surface 40 of the inner gear body (4) in a simple configuration that can easily implement the structure of the embodiment 1000 of another completed outer gear gear There is a characteristic.
In particular, by applying the unique characteristics and advantages of the timing belts (1, 2) to the gears, it is easy to produce small quantities of various parts at low speed, quietness, lubrication, quickness, and inexpensive operation. There is an advantage that can be implemented.
Description
The present invention relates to a gear and one of the components of the means for forming a power transmission device in a tool, including various machinery for the convenience of conventional industrial and daily life from the prior art, and more particularly The present invention relates to a gear using a timing belt and a manufacturing method thereof, unlike conventional mechanical processing techniques for making a convex-convex protrusion forming a gear in the basic structure of a gear.
As a representative type of conventional gears according to the above technical field, spur gears, bevel gears, helical gears, worm gears, cam gear internal gears and the like are commonly used.
In particular, the present invention, based on the present application filed 10-2011-0098639 filed by the present inventors, the tangible photographs obtained through the experience of experimenting with various embodiments that are considered to be the most desirable to further enhance the completeness as an example and for reference purposes added It is attached for reapplication.
Gears are an important element of the mechanical structure for composing complex power transmission devices such as shifting and rotational direction in a state where gears are normally engaged with each other through two or more combinations. It is known that those manufactured as structures are widely used.
The apparent shape of conventional gears from the prior art may include, for example, circular outer or inner gears having the same radius in any outer diameter with respect to the center of the gear in the case of the most common spur gears. Depending on the application, as well as cam gears such as ellipses and egg shapes, the manufacture of internal gears with teeth formed on the inner side of the gears, rather than the outer diameter of the gears, is not only a very difficult technology, but also eliminates vibration and noise generated during operation. It is a fact that technology is a long-standing wish of the related manufacturing and technology world.
Accordingly, the gist of the invention pursued by the inventor is as follows.
1. In a conventional gear, toothed on the outer circumference and a method of manufacturing the same.
2. In a conventional gear, the tooth is made inside the inner circumference and the manufacturing method thereof.
3. Cam gears of elliptical and various shapes, the making of tooth on the inner circumference and the outer circumference and the manufacturing method thereof.
4. Reduction technology and method for significantly suppressing vibration and noise generated during operation.
5. Only conventional machine tools and tools meet the above-mentioned 1 and 2, 3 and 4 as required by the industrial and machine-building industry, without the need for specific techniques and dedicated machines for the creation and manufacture of gear teeth. In some cases, however, mass production, as well as small quantity batch production, can be easily made at a relatively low cost and widely provided to the related technology through expansion and development of gear manufacturing technology that can respond quickly to demand.
In order to achieve the object according to the above object, the present invention, among the various belts from the prior art, in order to prevent slipping during operation, which is a main feature of the timing belt in particular, the projections formed in the uneven shape on the surface of the belt is a conventional method of use Rather, it is characterized by low-cost implementation and performance similar to those of conventional gears through the reverse idea of application as gears of gears.
More specifically, it is based only on the conventional pulley shape, but fits perfectly to the bottom surface without the projection of the timing belt cut according to the design reflecting the conditions such as the gear ratio and power transmission of the gear to be manufactured. It can respond quickly to small quantity batch production by utilizing structural features that make it easy to manufacture a series of completed gears through relatively simple manufacturing techniques such as fitting to the outer circumference or the inner circumference of the prepared gear body. Of course, there are also advantages.
Gears using various timing belts according to the present invention, and gears of various standards implemented through the manufacturing method thereof, are not only required for conventional gears from the related art but also do not require oiling during operation, which is a unique characteristic of timing belts, There is a characteristic that can realize all the advantages such as driving is very quiet as well as accurate driving control.
In particular, cam gears, such as ellipses and egg shapes, which were difficult to achieve by conventional conventional gear manufacturing techniques, can also be easily and easily manufactured in a gear structure having a series of deformations and unique shapes.
In addition, there is an advantage that the mass production can be implemented as well as small quantities of a variety of relatively inexpensive and easy.
1 is a perspective view of a shape implementing a conventional one external gear according to the present invention.
2 is a perspective view of one conventional timing belt.
3 is a perspective view of the timing belt of FIG. 2 merely turned inside out.
Figure 4 is a perspective view through an example of the shape and structure of the gear body processed to a size for covering the timing belt of Figure 3 to the outer periphery.
Figure 5 is a perspective view through an example of the shape and structure of the gear body processed to fit the timing belt of Figure 2 in accordance with the inner circumference.
FIG. 6 is a perspective view of an example of a conventional inner tooth gear assembled by fitting the timing belt of FIG. 2 to the inner circumference of the gear body of FIG. 5; FIG.
7 is a perspective view through an embodiment of a configuration in which another small gear is engaged with the outside of the outer gear implemented as in the case of FIG.
8 is a perspective view through an embodiment of a configuration in which another small planetary gear is engaged inside the internal gear implemented as in the case of FIG. 6.
9 is an illustrative view through a stereogram of the most preferred embodiment according to FIG.
10 is an exemplary view through a stereoscopic picture of a conventional timing belt pulley from the prior art.
11 is an exemplary view through a stereoscopic picture of a conventional timing belt pulley and gear.
Figure 12 is an exemplary view through a tangible picture of the embodiment according to the shape before assembling and completing the structure of Figure 1 or Figure 9 for reference.
13 is an exemplary view through a substantial picture of the embodiment according to the case of FIG.
14 is an exemplary view through a substantial picture of the embodiment according to the case of FIG.
15 is an exemplary view through a substantial picture of the embodiment according to the case of FIG.
FIG. 16 is an illustrative view through a stereogram of one conventional embodiment according to FIG. 7;
FIG. 17 is an exemplary view of an exemplary embodiment in which a protrusion of a pair of
FIG. 18 is another conventional use example according to FIG. 7, in which a pair of external gears of the same shape as that of FIG. 11 is engaged with the projections of the pair of
Hereinafter, the present invention will be briefly described with reference to both the accompanying drawings and reference drawings for the purpose of describing the present invention.
Combination of a
As an example according to the supplementary description relating thereto, in the case of the
Hereinafter, the present invention will be described in detail with reference to the accompanying drawings and the accompanying drawings.
1 is a perspective view showing an example of a conventional external gear gear assembled by fitting the timing belt of FIG. 3 to the outer periphery of the gear body of FIG. 4.
As an exemplary embodiment according to an experiment for the completion of the technical gist and a possibility of determining the possibility of the technical gist of FIG. Demonstrating that the
Along with this, the
10 is an exemplary view through a stereoscopic picture of a conventional timing belt pulley, which has been removed from any standard that is an actual component widely used in industrial power transmission devices using timing belts. It is taken as a picture, and if it is described further, the conventional timing belt from the prior art is used to transfer power by engaging and walking to the pulley of such a shape, with the same configuration and structure as the shape of Fig. 1 and 9 for reference It is for comparison necessary to refer to the difference from the gist of the present invention characterized by the manufacturing.
In addition, Figure 11 is an exemplary view through a tangible picture of a conventional timing belt pulley and gear. This reference Figure 11 is an intermediate process that is processed into a gear shape to implement the structure of the reference Figure 10, the timing belt is attached only to prevent the deviated from the driving during the driving, like both ears of rabbit ears are missed Illustrated through the actual picture of the conventional timing belt pulleys and gears not assembled.
FIG. 2 is a perspective view illustrating one conventional timing belt and a perspective view in which the timing belt of FIG. 2 is simply turned upside down. For example, a timing belt of substantially the same size may be used in a typical method of use. In the case of the timing belt (1), which only shows the state as it is, according to the drawings, the convex-
FIG. 13 for reference through a typical sample as an example for further supplementing the above-described FIGS. 2 and 3 is an exemplary view and a reference figure for the embodiment of FIG. 2 according to the case of FIG. Illustrated through the actual picture of the embodiment according to the case.
In particular, FIG. 3, which is a perspective view of only the inside and outside of the
Figure 4 is a perspective view through an example of the shape and structure of the gear body processed to the size to cover the timing belt of Figure 3, the
Referring to FIG. 15 based on an experiment for determining the technical gist of FIG. 4 and determining the possibility, FIG. 15 is an exemplary view through a substantial photograph of an embodiment according to the case of FIG. 4.
Figure 5 is a perspective view through an example of the shape and structure of the gear body processed to fit the timing belt of Figure 2 in accordance with the inner circumference, through a manufacturing process similar to the tips of the basic configuration described as Figure 4 above, the central axis is In order to implement the gist of the present invention, a series of conventional gears and belt pulleys or the like conventional structure in which the drive shaft of the power transmission device is installed through the
FIG. 6 is a perspective view showing an example of a conventional inner tooth gear assembled by fitting the timing belt of FIG. 2 to the inner circumference of the gear body of FIG. 5, on the outside of the inner
The following are examples of how a series of completed external gears (2000) and internal gears (1000) manufactured according to the gist of the present invention are practically applicable in the field and mechanical configuration in need thereof. It relates to embodiments emphasizing a series of practicality to see if it can.
Figure 7 is a perspective view through an embodiment of a configuration in which another gear is engaged with the outside of the external gear implemented as in the case of FIG. 16 for reference, in the case of FIG. 1 and 9 for reference or FIG. 12 for reference, according to an
The
In addition, FIG. 17 is another typical use example according to FIG. 7, and is an example of an exemplary embodiment of a configuration in which protrusions of a pair of
In addition, Figure 18 for reference is another conventional use example according to Figure 7, by engaging the external gear of the shape as shown in Figure 11 for reference to the projection of the
8 is a perspective view through an embodiment of a configuration in which another gear is engaged inside the inner tooth gear implemented as in the case of FIG. 6, in an
The following relates to a comprehensive supplementary description based on more detailed description of the subject matter through the present invention and the experiences of experiments conducted to increase completeness.
3, if it is difficult to accurately measure the inner circumference and the inner diameter of the timing belt (2) with the
Through the same tips as above, 5 is a perspective view through an example of the shape and structure of the gear body processed to fit the timing belt of FIG. 2 to the inner circumference, the inner
In the basic configuration as described above, if omitted from the drawings, but there are additional important technical tips necessary for practical use, although the timing belt is fitted on the outer
Conventional gears from the related art are mainly made of metal such as steel, so that the heat, vibration and noise caused by friction generated during the action of shifting and power transmission are one of the factors that degrade the product quality beyond the pollution. As a result, technical improvement efforts to reduce this problem are not solved even in today's high technology era.
The gears with the highest noise among these gears are spur gears and bevel gears. To date, spur gears have improved helical gears, and bevel gears have improved spiral bevel gears. Hypoid gears are widely used in the case of favorable axles, but the entropy characteristic of sliding them in the axial direction is the primary disadvantage. In all cases, noise shielding and grease through appropriate storage spaces are appropriate depending on the purpose and role. It is a fact that it operates in lubricating atmosphere such as lubricating oil.
Therefore, the industry is making an effort to reduce noise by changing the material of gear manufacturing to materials such as nylon among engineering plastics, not steel such as steel, but this situation is not made much progress due to its advantages and disadvantages.
Although the original problem of the gears is a realistic problem for the technical developers, the inventors who came up with the technical gist of the present invention were not even interested in solving the problem related to the first, but after the first application (10-2011-0098639) During the course of various empirical embodiments through experiments to further determine technical feasibility and completeness, it was found that in the examples of FIGS. 16, 17 and 18 for reference, very quiet operation was not possible in the past.
In addition, since no lubricant is required, especially compared to the normal use of the timing belt, even in normal high-speed rotations, even though it is not stored in a space for noise shielding and noise shielding, However, it was very fortunate to demonstrate that mechanical noise in ordinary periscopes would not need to be evaluated.
Therefore, even if the inventors did not intend in the first place as described above, the luck found by the inventors may be the case only in case of accidental specific conditions. In the test results through the precision sound wave experiment apparatus according to the material properties conducted by another method to obtain the material, it is observed that the spread of sound waves is blocked due to the difference in natural frequency characteristics of materials, transfer of sound energy between dissimilar materials and difference of beats. Could. That is, in the case of the conventional gears from the prior art, as the gear body as well as the teeth are all made of one material, when the noise is generated by friction and vibration according to the operation, the gear body itself becomes a ringing ring, which causes resonance. As a result, the larger the gear size, the greater the noise.
Thus, in the case of the gear using the timing belt according to the present invention, regardless of the material of the gear body, due to the sound wave transmission and blocking effect of the heterogeneous material configuration using the timing belt as the material of the cogwheel portion The noise reduction effect can be achieved.
Conventional gears, which are conventional gears, must have a boss in the center to be attached to the drive shaft to perform a series of actions. And it will be difficult to understand the specific advantages only by the above description of the structural features, so to explain in more detail the
In addition, in the case of mass production of large quantities of small quantities of products, as well as the mobilization of various techniques in the manufacturing method is required. In general, the gear body (3, 4) of course, the full-range bosses (33, 34) were processed using the common material duralumin, but in the case of carrying out in earnest through the invention in the press, casting, molding, injection, laser And a variety of selective flexibility, such as manufacturing in consideration of more various manufacturing techniques such as wire cutting and industry experience and equipped equipment.
The
In addition, the timing belt is made of plastic and synthetic rubber as the main material, but in some cases, it is required to be manufactured as a metallic material such as conventional stainless steel, steel, brass, duralumin, etc. Naturally, it was natural that it did not exist in the past, so it is natural to provide a new manufacturing method. The manufacturing method of the above-described metallic materials is prepared in a round shape with appropriate thickness and diameter. This problem is also impossible, as the timing structure of the timing belt can be manufactured in large quantities through another material such as fabrication.
In addition, one of the primary advantages of the timing belt, which is one of the main materials constituting the gist of the present invention, lies in the flexibility of the material. Therefore, the technology and manufacturers, including the technical development and design of the related industry carried out through the present invention by modifying and applying the various gear body (3, 4) manufacturing techniques described above, for example, such as semi-circular, egg-shaped and elliptical And the possibility that the external cam gears can also be manufactured intentionally, and in order to achieve the desired purpose by further utilizing the advantages of the inherent flexibility and various adaptability of the timing belt, which is in fact a feature of the present invention. Will not be.
As described above, a gear using a timing belt and a method of manufacturing the same according to the present invention are designed according to the gist of the present invention, unlike a boss and a cog wheel manufactured at the same time according to a conventional method of manufacturing a gear. It is characterized by the material selection and applicability that various products can be manufactured according to how it is combined with the gear body (3, 4) manufactured separately from the selection and cutting of the timing belt according to the standard. In this case, there is an advantage in the structural ease of manufacturing a gear comparable to the conventional series of gears.
In addition, due to the toughness and flexibility of the original timing belt, it does not need grease and grease even after long-term use, so there is no risk of contamination due to dust and dirt, and noise caused by friction of the teeth during operation. It is possible to manufacture low-cost, high-efficiency gear units that can be exposed to air in the air because there is no need of a lubricating atmosphere for reducing damage and damage, and in particular, simple general-purpose machines and techniques without the need for conventional gear manufacturing machines Any amount of small quantity production through various specifications and designs required by the industrial field can provide a series of finished gears at low cost and quickly through mass production, and thus have various effects and advantages.
Therefore, the present invention through the above description, various substitutions, modifications and changes, as well as further development within the scope of not departing significantly from the spirit of the present invention by those skilled in the art to which the present invention belongs. Since it is possible to easily apply to other similar fields through the above, the above-described embodiments and the accompanying drawings and reference purposes are merely examples in all respects and should not be interpreted limitedly.
The
Particularly, it does not need lubrication during operation according to the inherent characteristics of the timing belt while acting as a conventional gear in the related art, and it is very quiet operation so as to be unmatched and precise driving control is achieved There is a structural feature that can implement the gist of the present invention to make full use of.
In addition, cam gears such as ellipses and egg shapes, which were very difficult with conventional conventional gear manufacturing techniques, are also machined and manufactured in the shape of the required standard by externally and internally geared
1: Timing belt 2: Timing belt with 1 inverted
3: shouting gear 4: internal gear
10, 20: timing belt bottom surface 30: outer gear body outer peripheral surface
31: Timing
33, 43:
40: inner
1000: Example of Completed Internal Gear 2000: Example of Completed Internal Gear
5000: external gear 6000: internal gear
Claims (1)
The bottom surfaces 10 and 20 of the timing belts 1 and 2, the bosses 33 and 43, the central axis holes 35 and 45, and the timings, as shown in FIGS. Concave-convex projections by fitting and securing to the outer circumferential surface 30 or the inner circumferential surface 40 of the gear body 3 or 4 equipped with the belt guide 31 and the timing belt separation prevention mounds 32 and 42. Gear and manufacturing method using a timing belt characterized by a simple structure through a series of principles and configurations that can easily implement a complete outer tooth or internal gear (2000, 1000) with (100, 200).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020110098639 | 2011-09-28 | ||
KR20110098639 | 2011-09-28 |
Publications (1)
Publication Number | Publication Date |
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KR20130035156A true KR20130035156A (en) | 2013-04-08 |
Family
ID=48436676
Family Applications (2)
Application Number | Title | Priority Date | Filing Date |
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KR1020110105923A KR20130035156A (en) | 2011-09-28 | 2011-10-17 | Timingbelt making use of the gear and manufacturing method thereof |
KR1020120104694A KR20130034600A (en) | 2011-09-28 | 2012-09-20 | Timingbelt making use of the gear manufacturing method thereof and this gear-couple by direct conjoin for the cluch seatem |
Family Applications After (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120104694A KR20130034600A (en) | 2011-09-28 | 2012-09-20 | Timingbelt making use of the gear manufacturing method thereof and this gear-couple by direct conjoin for the cluch seatem |
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KR (2) | KR20130035156A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10716912B2 (en) | 2015-03-31 | 2020-07-21 | Fisher & Paykel Healthcare Limited | User interface and system for supplying gases to an airway |
US11324908B2 (en) | 2016-08-11 | 2022-05-10 | Fisher & Paykel Healthcare Limited | Collapsible conduit, patient interface and headgear connector |
-
2011
- 2011-10-17 KR KR1020110105923A patent/KR20130035156A/en not_active Application Discontinuation
-
2012
- 2012-09-20 KR KR1020120104694A patent/KR20130034600A/en not_active Application Discontinuation
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US10716912B2 (en) | 2015-03-31 | 2020-07-21 | Fisher & Paykel Healthcare Limited | User interface and system for supplying gases to an airway |
US11904097B2 (en) | 2015-03-31 | 2024-02-20 | Fisher & Paykel Healthcare Limited | User interface and system for supplying gases to an airway |
US11324908B2 (en) | 2016-08-11 | 2022-05-10 | Fisher & Paykel Healthcare Limited | Collapsible conduit, patient interface and headgear connector |
Also Published As
Publication number | Publication date |
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KR20130034600A (en) | 2013-04-05 |
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