KR20130035093A - Apparatus for automatically cutting integument - Google Patents

Apparatus for automatically cutting integument Download PDF

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Publication number
KR20130035093A
KR20130035093A KR1020110099361A KR20110099361A KR20130035093A KR 20130035093 A KR20130035093 A KR 20130035093A KR 1020110099361 A KR1020110099361 A KR 1020110099361A KR 20110099361 A KR20110099361 A KR 20110099361A KR 20130035093 A KR20130035093 A KR 20130035093A
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South Korea
Prior art keywords
cutting
cutting blade
mounting jig
mat
pair
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KR1020110099361A
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Korean (ko)
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KR101373282B1 (en
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김용이
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김용이
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/045—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/12—Fluid-pressure means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/04—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators
    • B65H35/06—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with transverse cutters or perforators from or with blade, e.g. shear-blade, cutters or perforators

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

PURPOSE: A device for automatically cutting the integument of a bedding mat is provided to facilitate the maintenance and repair when an abrasion or damages to the cutting blade is generated by repetitive cutting work. CONSTITUTION: A device for automatically cutting the integument of a bedding mat comprises a cutting work table(1) and a cutting control unit(2). The cutting control unit comprises a cutting blade mounting jig(21), a cutting blade(22), and a pair of pressurizing cylinders. The cutting blade mounting jig comprises a coupling induction groove on the center of a lower part. The cutting blade is connected to the coupling induction groove as a detachable structure. The pressurizing cylinder supports both sides of the cutting blade mounting jig and provides a pressure pressing process to a fixed cutting blade mounting jig.

Description

침구용 매트의 외피 자동재단 장치{APPARATUS FOR AUTOMATICALLY CUTTING INTEGUMENT}Bedding mat automatic cutting device {APPARATUS FOR AUTOMATICALLY CUTTING INTEGUMENT}

본 발명은 자동 재단장치에 관한 것으로, 더욱 상세하게는, 각종 매트, 예컨대, 건강보조용 전기매트, 침대용 전기매트, 전기 카펫트 등의 외관을 미려하고 깔끔하게 마감처리 하고, 아울러, 사용자에게 안락한 쿠션기능과 포근한 접촉기능을 부여되게 하는 매트용 외피에 있어, 그 외피를 필요한 형상 및 모양에 따라 간편하게 자동 재단처리되게 하여, 일련의 매트 제조과정을 편리화 되도록 한 침구용 매트의 외피 자동재단 장치에 관한 것이다.
The present invention relates to an automatic cutting device, and more particularly, beautifully and neatly finish the appearance of various mats, for example, an electric mat for health care, an electric mat for beds, an electric carpet, and a cushion function that is comfortable for the user. In the outer skin for the mat of the mattress to provide a comfortable contact function, the outer skin of the bed mat for automatic bedding of the mat according to the required shape and shape, to facilitate the process of manufacturing a series of mats will be.

계절의 변화가 뚜렷한 우리나라의 기후 여건상, 겨울철과 같은 동절기 있어,주거 공간 내의 난방공급은 필수라 할 수 있다.Due to the climatic conditions of Korea, where the change of seasons is obvious, there is a winter season such as winter season.

하지만, 세계적인 경기침체의 지속과, 그에 따른 난방에너지, 예컨대, 유류 값의 상승은, 일반 서민의 가계에 적지않은 부담으로 작용하고 있는 실정이다. However, the continuation of the global recession and the resulting increase in heating energy, such as oil prices, are putting a heavy burden on ordinary households.

이에, 근래에는 단순한 침구수단으로서의 이용범위를 넘어, 상대적으로 저렴한 에너지원, 즉, 전기적 발열작용에 의해 사용자 신체에 따뜻한 난방기능을 제공하고, 거기에 더하여, 건강보조 작용까지 병행할 수 있도록 한 각종 침구류, 예컨대, 건강보조용 전기매트, 침대용 전기매트, 전기 카펫트 등이, 널리 개발, 사용되고 있는 실정이다.Therefore, in recent years, beyond the range of use as a simple bedding means, a relatively inexpensive energy source, that is, providing a warm heating function to the user's body by the electric heating action, in addition to the various kinds of health support action Bedding, for example, an electric mat for health care, an electric mat for bed, an electric carpet and the like are widely developed and used.

이에, 상기와 같이, 난방기능을 제공하는 일반적인 전기매트 및 전기 카펫트 등의 개략적인 구성을 살펴보면;Thus, look at the schematic configuration of a general electric mat and electric carpet, such as providing a heating function;

이는, 도 1로 도시된 바와 같이, 받침판(10)과, 전열판(20), 그리고, 유해 전자파차단재(30) 등으로 이루어진, 일련의 적층구성부를, 직물재 또는 인조피혁 등의 소재로 이루어진 외피(40)에 의해 일체로 피복(被覆)처리 하여 구성하고, 필요에 따라, 상기 피복처리된 매트 표면에 원적외선을 방출하는 각종 건강부재(도시생략), 예컨대, 옥, 세락믹 등을 선택적으로 부착시켜, 발열기능과 함께, 인체에 유익한 건강보조작용을 병행할 수 있도록 구성되는 것이다.(도면 미설명 부호 50은 온도제어기)As shown in FIG. 1, it is a shell made of a material such as a textile material or an artificial leather, in which a series of laminated parts formed of a support plate 10, a heat transfer plate 20, and a harmful electromagnetic wave shielding material 30, etc. (40) integrally coated and constituted, and optionally attaching various health members (not shown), for example, jade, ceramic, etc., which emit far infrared rays to the coated mat surface as necessary. In addition, it is configured to be able to perform a health supplementary action beneficial to the human body together with the heating function.

하지만, 전술한 바와 같은 구성을 갖는 종래의 각종 전기매트 들은, 그 매트의 외관 보호수단인 외피를 형성함에 있어, 롤 형태로 감김 되어 공급되는 외피원단을, 작업자가 직접 수작업을 통해 필요한 규격에 맞도록 치수를 재고, 가위 등의 수공구를 이용하여, 그 치수에 따라 재단작업을 행하는 것이었던바;However, the conventional various electric mats having the configuration as described above, in forming the outer shell, which is a protective means for the external appearance of the mat, the outer fabric wound and supplied in a roll form to meet the required standards through manual work by the operator It was to measure the size so that it could be cut according to the size using hand tools, such as scissors;

따라서, 이와 같은, 종래 전기매트의 외피 형성방법은, 일련의 재단작업이 모두 수작업을 통해 이루어짐에 따라, 과다한 노동력의 소모와 함께, 생산성 저하의 문제점을 주는 것이었으며, 특히, 고도의 숙련된 작업자가 아닌 경우, 외피재단작업을 행함에 있어, 제품의 불량률을 증가시킴은 물론, 필요 이상의 외피원단 자투리(재단작업 후 남는 원단조각)를 발생시켜, 불필요하게 소재를 낭비되게 하는 등, 매우 심각한 경제성 및 효율성 저하의 문제점을 상존되게 하는 것이었다. Therefore, the conventional method of forming the outer skin of the electric mat, as a series of cutting work is all done by hand, it was to give a problem of productivity loss with excessive consumption of labor, in particular, highly skilled workers If not, it is not only to increase the defective rate of the product, but also to produce excessive skin scraps (remaining pieces of fabric remaining after cutting), which leads to unnecessary waste of materials. And the problem of deterioration of efficiency.

따라서, 본 발명은, 전기매트와 같은, 각종 침구류에 적용되는 종래 외피 재단작업의 문제점을 해결하고자 창안된 것으로;Accordingly, the present invention is intended to solve the problems of conventional skin cutting work applied to various beddings, such as electric mats;

본 발명의 목적은, 전기적 발열작용을 행하는 침구수단, 예컨대, 건강보조용 전기매트, 침대용 전기매트, 전기 카펫트 등과 같은 각종 매트 류에 있어, 그 매트의 외관을 마감 처리하는 외피를, 하나의 자동화 시스템 구성, 예컨대, 재단작업 테이블과, 재단 컷팅날에 의해 필요한 규격과 모양으로 자동 재단처리되게 하여, 일련의 작업효율을 증대되게 함으로서, 불필요한 노동력 소모를 예방하고, 제품의 불량 발생률 감소시키며, 그에 따라 생산성 또한 극히 향상시킬 수 있도록 한 침구용 매트의 외피 자동재단 장치를 제공함에 있다.SUMMARY OF THE INVENTION An object of the present invention is to provide a single automation for covering the outer surface of the mat in various mats, such as bedding means for performing an electric heating operation, for example, an electric mat for health care, an electric mat for beds, an electric carpet, and the like. System configuration, such as cutting work tables and cutting blades, are automatically cut to the required specifications and shapes, thereby increasing the efficiency of a series of operations, thereby preventing unnecessary labor consumption and reducing the incidence of product defects. Accordingly, the present invention provides an automatic cutting device for the outer covering of bedding mats, which can improve productivity in an extreme manner.

한편, 본 발명의 또 다른 목적은, 재단 컷팅날의 탈,부착 설치관계를, 원터치 방식을 갖는 간편화 구조로 형성하여, 반복 재단작업에 의한 재단 컷팅날의 마모 내지 손상 발생시, 그에 따른 유지, 보수관계를 용이하게 행할 수 있도록 하여, 취급의 편리성 또한 갖도록 한 침구용 매트의 외피 자동재단 장치를 제공함에 있다.
On the other hand, another object of the present invention is to form a detachment, attachment installation relationship of the cutting cutting blades in a simplified structure having a one-touch method, when the wear or damage of the cutting cutting blades by repeated cutting operation, maintenance, repair accordingly It is an object of the present invention to provide a bedding mat automatic cutting device for a bedding mat to facilitate the relationship, and also has a convenience of handling.

따라서, 상기 목적을 달성하기 위한 본 발명에 따른 침구용 매트 외피 자동재단 장치의 구체적 수단으로는;Therefore, as a specific means of the bedding mattress automatic cutting device according to the present invention for achieving the above object;

원단공급 케이스와, 인장유도 로울러와, 인출구동 로울러와, 원단받침판으로 이루어진 재단작업 테이블을 형성시키고, 상기 재단작업 테이블 상부면 중앙부에 컷팅날 장착지그와, 재단 컷팅날, 그리고, 가압실린더로 이루어진 컷팅 제어유닛을 장착 배치되게 하여, 달성된다.
A cutting work table consisting of a fabric supply case, a tension guide roller, a drawout driving roller, and a fabric support plate is formed. It is achieved by mounting the cutting control unit.

이상, 본 발명에 따른 침구용 매트의 외피 자동재단 장치는, 재단작업 테이블과, 컷팅제어유닛에 의해 외피 재단작업을 자동화 처리되게 함에 따라, 고도의 숙력된 작업자 내지 과다한 인원의 노동력 소모를 필요로 함 없이도, 일련의 외피 재단작업을 효율성 있게 행할 수 있도록 하고, 그에 따라, 생산성 증대 효과 또한 제공되게 한 것이며; As described above, according to the present invention, the automatic cutting device for the outer covering of the bedding mat according to the present invention requires the cutting work table and the cutting control unit to automatically process the outer cutting work, thus requiring the consumption of highly skilled workers or excessive personnel. Without fail, it is possible to efficiently perform a series of skin cutting operations, thereby increasing productivity.

또 다르게, 컷팅제어유닛으로 적용되는 재단 컷팅날의 탈,부착 설치관계를, 탄성체결구에 의한 원터방식으로 편리하게 이루어지게 함에 따라, 재단 컷팅날의 마모 내지 이상발생시, 유지 보수 관계를 용이하게 행할 수 있도록 하는 등, 취급효율성 또한 증대되게 한 것으로, 이는 매우 유용한 기대효과를 제공한다.
In addition, the relationship between the removal and attachment of the cutting cutting blade applied to the cutting control unit can be conveniently made in the way of the one by the elastic fastener, so that the maintenance relationship can be easily performed when the cutting cutting blade is worn or abnormal. In addition, the handling efficiency is also increased, which provides a very useful expected effect.

도 1은 일반적인 전기매트의 개략 구성도
도 2는 본 발명에 따른 침구용 매트 외피 자동재단 장치의 사시도
도 3은 본 발명에 적용되는 재단 컷팅날의 확대 사시도
도 4는 본 발명에 적용되는 컷팅 제어유닛의 요부확대 사시도
도 5는 도 4의 A부분 확대 단면도
도 6은 본 발명에 따른 침구용 매트 외피 자동재단 장치의 측면 작동상태도
도 7은 본 발명에 따른 침구용 매트 외피 자동재단 장치의 평면 작동상태도1 is a schematic configuration diagram of a general electric mat
Figure 2 is a perspective view of the automatic bedding mat automatic cutting device according to the present invention
Figure 3 is an enlarged perspective view of the cutting cutting blade applied to the present invention
Figure 4 is an enlarged perspective view of the main portion of the cutting control unit applied to the present invention
5 is an enlarged cross-sectional view of portion A of FIG.
Figure 6 is a side operating state of the bedding mat outer jacket automatic cutting device according to the present invention
Figure 7 is a planar operation state of the automatic bedding mattress cutting device according to the invention

이하, 본 발명에 따른 침구용 매트 외피 자동재단 장치의 바람직한 실시예 구성을 첨부도면에 의거하여 상세히 설명하기로 한다.Hereinafter, a preferred embodiment of the bedding mat outer cover automatic cutting device according to the present invention will be described in detail based on the accompanying drawings.

이에, 상기 첨부된 도면을 참고로 하여, 본 발명의 개략적인 구성을 살펴보면, 이는 재단작업 테이블(1)과, 컷팅제어유닛(2)으로 구성된다.Thus, with reference to the accompanying drawings, looking at the schematic configuration of the present invention, which is composed of a cutting work table (1), and a cutting control unit (2).

여기서, 먼저 상기 재단작업 테이블(1)은, 외피 재단작업이 이루어지는 일종의 작업대에 해당하는 구성을 갖는 것인바, 이에, 이러한 재단작업 테이블(1)을 본 발명에 적용함에 있어서는, 도 2 또는 도 6으로 도시된 바와 같이, 상부면 일측 단부를 기점으로 하여, 먼저 외피 원단롤(111)이 수용되는 직사각 구조의 원단공급 케이스(11)를 형성시킨다. 이때, 상기 외피 원단롤(111)은, 외피의 소재가 되는 원단(M), 예컨대, 직물재 또는 인조피혁이 일정량으로 감김된 통상의 원단 저장수단을 의미한다.Here, first, the cutting work table 1 has a configuration corresponding to a kind of work table on which the outer skin cutting work is made. Therefore, in applying the cutting work table 1 to the present invention, FIG. 2 or FIG. As shown in the figure, starting from one end of the upper surface, first, to form a fabric supply case 11 having a rectangular structure in which the outer fabric roll 111 is accommodated. At this time, the outer fabric roll 111 means a conventional fabric storage means wound around the fabric (M), for example, the fabric or artificial leather to be a material of the outer skin.

이어, 상기, 원단공급 케이스(11) 전방에, 도 2로 도시된 바와 같이, 전,후 수평배열구조를 이루며 이격 배치된 한쌍의 인장유도로울러(12)를 설치 구비시키고, 이와 같이, 구비된 인장유도로울(12)로 전방에, 상,하 수직 밀착구조를 이루며 구동모터(131)에 의해 회전작동되는 한쌍의 인출 구동로울러(13)를 설치 구비시키며, 재차 상기 인출 구동로울러(13) 전방에 직사각 판체 구조를 취하는 원단받침판(14)을 구비되게 함이 바람직하다.(도면 미설명 부호 15는 받침다리)Subsequently, in front of the fabric supply case 11, as shown in FIG. 2, a pair of tension guide rollers 12 are formed to be spaced apart to form a horizontal array structure before and after, and thus, A pair of pull-out drive rollers 13 are formed on the front of the pull-in guide roller 12 to form a vertical contact structure and are rotated by the drive motor 131. It is preferable to have a fabric support plate 14 taking a rectangular plate structure in the drawing.

이때, 재단작업 테이블(1)에 있어, 상기 원단받침판(14)의 상부면 좌,우 양측면으로는, 도 2 또는 도 7로 도시된 바와 같이, 치수 눈금자(141)가 인쇄처리된 형태로 구비되고, 여기에 더하여, 원단받침판(14)의 상부 일측면, 예컨대, 후술하는 재단 컷팅날()이 하강하며 접촉되는 부위에, 도 2로 도시된 바와 같이, 경질의 금속소재 내지 합성수지재로 이루어진 컷팅받침면(142)을 더 형성하게 되는 것이다.
At this time, in the cutting work table 1, the left and right sides of the upper surface of the fabric support plate 14, as shown in Figure 2 or 7, the dimension ruler 141 is provided in the form of a print process In addition, in addition, the upper one side of the fabric support plate 14, for example, the cutting cutting blade (to be described later) to the site where the lower and contact, as shown in Figure 2, made of a hard metal material or synthetic resin material The cutting support surface 142 will be further formed.

또한, 상기 컷팅제어유닛(2)은, 전술한 재단작업 테이블(1)을 통해 공급되는 외피 원단(M)을 규격에 따라 절단 처리되게 하는 수단으로서, 이에 이와 같은, 컨팅제어유닛(2)은, 도 2 내지 도 4으로 도시된 바와 같이, 하부면 중앙에 체결 유도홈(211)이 구비된 컷팅날 장착지그(21)를 형성하고, 상기, 체결 유도홈(211)에 삽입식 구조로 탈,부착되는 재단 컷팅날(22)을 형성하며, 재차, 상기 컷팅날 장착지그(21)의 좌,우 양측 하부면을 지지 연결하는 설치구조로서, 이송피스톤(231)이 구비된 한쌍의 가압실린더(23)를 더 설치 구비되게 함이 바람직하다.In addition, the cutting control unit (2) is a means for cutting the outer fabric (M) supplied through the above-described cutting work table (1) in accordance with the standard, as such, the control control unit (2) 2 to 4, a cutting blade mounting jig 21 having a fastening guide groove 211 is formed at the center of the lower surface thereof, and the insertion guide groove 211 is detachably inserted into the fastening guide groove 211. , Forming a cutting cutting blade 22 to be attached, and again, as a mounting structure for supporting the lower surface of the left and right sides of the cutting blade mounting jig 21, a pair of pressure cylinders provided with a transfer piston 231 It is preferable to provide 23 further.

이때, 컷팅제어유닛(2)의 컷팅날 장착지그(21)에 있어, 상기 체결 유도홈(211)은, 그 체결 유도홈(211) 내측면에, 도 5로 도시된 바와 같이, 탄성스프링(S)과 스톱볼(B)로 이루어진 다수개의 탄성체결구(212)를 규칙적인 간격 배열로 더 형성하게 되는 것이고, 또한, 컷팅제어유닛(2)에 있어, 재단 컷팅날(22)은, 도 3으로 도시된 바와 같은, 소정의 길이 구성으로서, 그 좌,우 양측면 단부에, 한쌍의 대칭구조를 이루는 라운드 가공날(221)을 일체로 형성하고, 이러한, 재단 컷팅날(22)의 측면 일측에 직사각틀 구조를 취하는 보조 재단날(222)을 일체로 형성하며, 재차, 재단 컷팅날(22) 상부 측면부에, 도 4로 도시된 바와 같이, 원형구조로 관통된 다수개의 탄성걸림공(223)을 규칙적인 간격 배열구성으로 더 형성, 구비하게 되는 것이다.
At this time, in the cutting blade mounting jig 21 of the cutting control unit 2, the fastening guide groove 211, on the inner surface of the fastening guide groove 211, as shown in Figure 5, an elastic spring ( The plurality of elastic fasteners 212 made up of S) and the stop ball B are further formed in a regular interval arrangement, and in the cutting control unit 2, the cutting cutting blades 22 are shown in FIG. As shown in the figure, as a predetermined length configuration, at the left and right side end portions thereof, a pair of round machining edges 221 constituting a pair of symmetrical structures are integrally formed, and on one side of the cutting edge 22 Auxiliary cutting blade 222 having a rectangular frame structure is integrally formed, and again, a plurality of elastic locking holes 223 penetrated in a circular structure, as shown in FIG. 4, on the upper side surface of the cutting cutting blade 22. To be further formed and provided in a regular interval arrangement.

따라서, 상기와 같은 구성으로 이루어진 본 발명에 따른 침구용 매트 외피 자동재단 장치 상호 결합관계를 살펴보면;Therefore, looking at the mutual mating relationship between the automatic bedding automatic cutting device for bedding according to the present invention made of the above configuration;

이는, 도 2로 도시된 바와 같이, 재단작업 테이블(1)을 기초 구성으로 하여, 그 재단작업 테이블(1) 상부면 중앙부에 컷팅제어유닛(2)을 일체로 장착 배치되게 함으로서, 본 발명에 따른 침구용 매트의 외피 재단장치를 구현하게 된다.As shown in Fig. 2, this is based on the cutting work table 1, and the cutting control unit 2 is integrally mounted on the cutting work table 1 at the center of the upper surface thereof. According to the implementation of the outer skin cutting device of the bedding mat.

이때, 컷팅제어유닛(2)에 있어, 재단 컷팅날(22)은, 컷팅날 장착지그(21)로 구비된 체결 유도홈(211)내에 탈,부착 가능한 삽입식 결합구조로 장착되는 것인바, 이에, 이러한 장착관계를 좀더 부연하여 설명하면, 먼저, 작업자에 의해 소정의 압력을 부여하여 재단 컷팅날(22)의 상부면을 체결 유도홈(211)내로 삽입시킬 경우, 그 삽입압력에 의해 체결 유도홈(211)내에 형성된 탄성체결구(212), 예컨대, 스톱볼(B)은, 탄성스프링(S)에 의해 좌,우 양측면으로 벌어지는 형상을 취하게 되고, 이어, 재단 컷팅날(22)의 상부면이 체결 유도홈(211)에 완전 삽입되면, 상기 좌,우 양측면으로 벌어진 스톱볼(B)이, 재단 컷팅날(22)에 형성된 탄성걸림공(223) 내로 탄성 복귀되며, 그 삽입된 재단 컷팅날(22)을 원터치 방식으로 고정, 걸림되게 하는 것이다.At this time, in the cutting control unit 2, the cutting cutting blade 22 is mounted in a removable coupling structure that can be attached and detached in the fastening guide groove 211 provided with the cutting blade mounting jig 21, Thus, the mounting relationship will be described in more detail, first, when the upper surface of the cutting cutting blade 22 is inserted into the fastening guide groove 211 by applying a predetermined pressure by the operator, the fastening by the insertion pressure The elastic fastener 212 formed in the guide groove 211, for example, the stop ball B, has a shape that is extended to both left and right sides by the elastic spring S, and then, the cutting edge 22 of the cutting blade 22 is formed. When the upper surface is completely inserted into the fastening guide groove 211, the stop ball (B) spread to both the left and right sides, is elastically returned into the elastic engaging hole 223 formed in the cutting cutting blade 22, the inserted The cutting cutting blade 22 is to be fixed and locked in a one-touch manner.

이에, 상기와 같은 결합관계로 이루어진 본 발명에 따른 침구용 매트 외피 재단장치의 작동관계를 살펴보면 다음과 같다. Thus, looking at the operating relationship of the bed mattress cutting device for bedding according to the present invention made of a coupling relationship as described above.

먼저, 원단공급 케이스(11)에 수용된 외피 원단롤(111)에 있어, 그 외피 원단롤에 감김된 외피 원단(M)의 초기 풀림 단부를 작업자에 의해 소정길이 인출시켜, 도 6으로 도시된 바와 같이, 한쌍의 인장유도 로울러(12)에 의해 "S" 형태로 유도시킨 후, 재차 상기 외피 원단(M)의 초기 풀림단부를 한쌍의 인출 구동로울러 (13)에 물림 되도록 한다.First, in the outer fabric roll 111 accommodated in the fabric supply case 11, the initial unwinding end of the outer fabric (M) wound on the outer fabric roll is drawn by a predetermined length by the operator, as shown in FIG. Similarly, after the pair of tension-inducing rollers 12 are guided to the "S" shape, the initial unwinding end of the outer fabric M may be bitten by the pair of pull-out driving rollers 13 again.

따라서, 상기 인출 구동로울러(13)를 구동모터(131)에 의해 회전작동시키게 되면, 그 인출 구동로울러(13)에 물림된 외피원단(M)이 원단받침판(14) 방향으로 풀림 공급된다.Therefore, when the draw drive roller 13 is rotated by the drive motor 131, the outer fabric M being bitten by the draw drive roller 13 is unwound and supplied toward the distal support plate 14.

이어, 상기 풀림 공급된 외피원단(M)을 원단받침판(14)에 인쇄처리된 수치 눈금자(141)에 의해 필요한 규격으로 맞춘 후, 연속하여, 컷팅제어유닛(2)에 형성된 한쌍의 가압실린더(23)를 구동시키게 되면, 컷팅날 장착지그(21)가 프레스와 같은 가공압력으로 하강하게 되고, 그러한 하강 작용에 따라, 재단 컷팅날(22)은, 도 7로 도시된 바와 같이, 외피원단(M)을 재단하여, 규격화된 형상과 모양으로 외피를 형성하게 되는 것이다. Subsequently, the unfolded supplied outer fabric M is adjusted to the required standard by the numerical ruler 141 printed on the fabric support plate 14, and then a pair of pressure cylinders formed in the cutting control unit 2 are continuously formed ( 23, the cutting blade mounting jig 21 is lowered at the same processing pressure as the press, and according to the lowering action, the cutting cutting blade 22 is made of an outer fabric ( M) is cut to form an envelope with a standardized shape and shape.

이때, 전술한 바와 같은, 재단작업을 행함에 있어, 재단 컷팅날(22)은, 그 좌,우 양측 단부로 형성된 라운드 가공날(221)에 의해, 외피의 모서리 부위를 곡선형태로 바로 재단되게 하여, 별도의 2차 모따기 작업 등을 배제되게 하는 것이며, 아울러, 재단 컷팅날(22)에 형성된 직사각 구조의 보조 재단날(222)은 도 7로 도시된 바와 같이, 재단된 원단 일측면에 직사각 형태의 홈(H)을 더 재단 형성되게 하여, 전기매트에 온도제어기 등을 설치함에 있어, 별도의 재단작업을 필요로 함 없이, 상기 재단된 홈(H) 부위를 통해 온도제어기 등의 설치작업을 바로 행할 수 있도록 하는 것이다. At this time, in performing the cutting work as described above, the cutting cutting blade 22 is to be immediately cut in a curved shape to the corner portion of the outer shell by the round processing blade 221 formed at both left and right ends thereof. By, so as to exclude a separate secondary chamfering operation, and, in addition, the auxiliary cutting blade 222 of the rectangular structure formed on the cutting cutting blade 22 is rectangular to one side of the cut fabric, as shown in FIG. In order to form the groove (H) of the form further, in installing a temperature controller, etc. in the electric mat, without the need for a separate cutting work, the installation work of the temperature controller, etc. through the cut groove (H) portion To do it right away.

또한, 전술한 바와 같은, 재단작업을 행함에 있어, 상기 인장유도 로울러(12)는 재단작업을 위해 인출되는 외피원단(M)을 팽팽하게 유지되게 하여, 늘어지거나, 주름 등이 잡히는 현상을 예방되게 하는 것이다.
In addition, as described above, in performing the cutting work, the tension-inducing roller 12 maintains the outer fabric M pulled out for cutting work so as to prevent slack, wrinkles, and the like. To make it happen.

1 : 재단작업 테이블 2 : 컷팅제어유닛 11 : 원단공급 케이스
12 : 인장유도로울러 13 : 인출구동로울러 14 : 원단받침판
21 : 컷팅날 장착지그 22 : 재단 컷팅날 23 : 가압실린더1: Cutting work table 2: Cutting control unit 11: Fabric supply case
12: tension guide roller 13: drawout driving roller 14: fabric support plate
21: cutting blade mounting jig 22: cutting cutting blade 23: pressure cylinder

Claims (4)

재단작업 테이블(1)과, 그 재단작업 테이블(1) 상부면 중앙부에 장착, 배치되는 컷팅제어유닛(2)으로 이루어지되;
상기 재단작업 테이블(1)은, 상부면 일측 단부를 기점으로 하여, 외피 원단롤(111)이 수용된 원단공급 케이스(11)와, 상기 원단공급 케이스(11) 전방에, 전,후 수평배열 구조를 이루며 이격 배치되는 한쌍의 인장유도 로울러(12)와, 상기 인장유도 로울러(12) 전방에 상,하 수직 밀착구조를 이루며 구동모터(131)에 의해 회전작동되는 한쌍의 인출 구동로울러(13)와, 상기 인출 구동로울러(13) 전방에 치수 눈금자(141)가 인쇄처리된 원단받침판(14)으로 구성되고;
상기 컷팅제어유닛(2)은, 하부면 중앙에 체결 유도홈(211)이 구비된 컷팅날 장착지그(21)와, 상기 체결 유도홈(211)에 탈,부착 구조로 결합되는 재단 컷팅날(22)과, 상기 컷팅날 장착지그(21)의 좌,우 양측면을 고정 지지하며, 그 고정된 컷팅날 장착지그(21)에 프레스 가공압력을 부여하는 한쌍의 가압실린더(23)로 구성됨을 특징으로 하는 침구용 매트의 외피 자동재단 장치
A cutting control unit 2 mounted on the cutting work table 1 and a center portion of the upper surface of the cutting work table 1;
The cutting work table 1 has a fabric supply case 11 in which an outer fabric roll 111 is accommodated, and a front and rear horizontal arrangement structure in front of the fabric supply case 11, starting from one end of the upper surface. A pair of pull-induced rollers 12 spaced apart from each other to form a pair, and a pair of pull-out drive rollers 13 which are vertically in close contact with the tension-induced roller 12 and rotated by a drive motor 131. And, the front end of the take-out roller (13) is composed of a fabric support plate 14, the dimensional ruler 141 is printed;
The cutting control unit 2, the cutting blade mounting jig 21 is provided with a fastening guide groove 211 at the center of the lower surface, and a cutting cutting blade coupled to the fastening guide groove 211 in a detachable, attached structure ( 22) and a pair of pressurized cylinders 23 which support the left and right sides of the cutting blade mounting jig 21 and impart press working pressure to the fixed cutting blade mounting jig 21. Outer shell automatic cutting device for bedding
제 1항에 있어서;
상기 재단 컷팅날(22)은, 좌,우 양측면 단부에, 한쌍의 대칭구조를 갖는, 라운드 가공날(221)이 형성되고, 재단 컷팅날(22)의 측면 일측에 보조 재단날(222)이 더 성형 구비됨을 특징으로 하는 침구용 매트의 외피 자동재단 장치.
The method of claim 1, further comprising:
The cutting cutting blade 22 has a pair of symmetrical structures, a round working blade 221 is formed at both ends of the left and right sides, and an auxiliary cutting blade 222 is formed at one side of the cutting cutting blade 22. Outer shell automatic cutting device of the bedding mat characterized in that the molding is further provided.
제 1항에 있어서;
상기 컷팅날 장착지그(21)로 구비되는 체결 유도홈(211)은, 그 체결유도홈 (211)내측면에 탄성스프링(S)과 스톱볼(B)로 이루어진 다수개의 탄성체결구(212)가 더 형성되고;
상기 탄성체결구(212)에 걸림되는 구성으로, 재단 컷팅날(22) 상부 측면부에 다수개의 탄성걸림공(223)을 더 성형, 구비되게 하여, 상기 재단 컷팅날(22)을, 체결 유도홈(211)에 원터치 방식으로 ,탈,부착 결합되게 함을 특징으로 하는 침구용 매트의 외피 자동재단 장치.
The method of claim 1, further comprising:
The fastening guide groove 211 provided with the cutting blade mounting jig 21 has a plurality of elastic fasteners 212 formed of an elastic spring S and a stop ball B on the inner side of the fastening guide groove 211. More formed;
In the configuration that is fastened to the elastic fastener 212, a plurality of elastic engaging holes 223 are formed and provided to the upper side portion of the cutting cutting blade 22, the cutting cutting blade 22, fastening guide groove ( 211) one-touch method, the automatic cutting device for the outer covering of the bedding mat, characterized in that the combined mating.
제 1항에 있어서;
상기 재단작업 테이블(1)은, 재단 컷팅날(2)이 하강하며 접촉되는 상부면 중앙부에 컷팅받침면(142)이 더 형성됨을 특징으로 하는 침구용 매트의 외피 자동재단 장치.
The method of claim 1, further comprising:
The cutting work table (1), the cutting cutting edge (2) is automatically cut the outer surface of the bed mat mat, characterized in that the cutting support surface 142 is further formed in the center of the upper surface in contact with the lower.
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