KR20130004179A - Preparation method for novel food comprising soybean with improved springiness and resilience - Google Patents
Preparation method for novel food comprising soybean with improved springiness and resilience Download PDFInfo
- Publication number
- KR20130004179A KR20130004179A KR1020120071940A KR20120071940A KR20130004179A KR 20130004179 A KR20130004179 A KR 20130004179A KR 1020120071940 A KR1020120071940 A KR 1020120071940A KR 20120071940 A KR20120071940 A KR 20120071940A KR 20130004179 A KR20130004179 A KR 20130004179A
- Authority
- KR
- South Korea
- Prior art keywords
- egg white
- white powder
- soymilk
- soy
- soybean
- Prior art date
Links
- 235000010469 Glycine max Nutrition 0.000 title claims abstract description 118
- 244000068988 Glycine max Species 0.000 title claims abstract description 84
- 235000013305 food Nutrition 0.000 title claims abstract description 39
- 238000002360 preparation method Methods 0.000 title claims description 19
- 239000000843 powder Substances 0.000 claims abstract description 99
- 235000013322 soy milk Nutrition 0.000 claims abstract description 72
- 235000013527 bean curd Nutrition 0.000 claims abstract description 52
- 238000000034 method Methods 0.000 claims abstract description 33
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 claims abstract description 26
- 238000003756 stirring Methods 0.000 claims abstract description 22
- 238000002156 mixing Methods 0.000 claims abstract description 15
- 239000000243 solution Substances 0.000 claims abstract description 13
- 239000000701 coagulant Substances 0.000 claims abstract description 8
- 102000004190 Enzymes Human genes 0.000 claims abstract description 7
- 108090000790 Enzymes Proteins 0.000 claims abstract description 7
- 238000001035 drying Methods 0.000 claims abstract description 6
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 6
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 6
- 238000001694 spray drying Methods 0.000 claims abstract description 6
- 239000011259 mixed solution Substances 0.000 claims abstract description 5
- 238000012856 packing Methods 0.000 claims abstract description 5
- 150000003839 salts Chemical class 0.000 claims abstract description 5
- 238000002036 drum drying Methods 0.000 claims abstract description 4
- 238000007602 hot air drying Methods 0.000 claims abstract description 4
- QCVGEOXPDFCNHA-UHFFFAOYSA-N 5,5-dimethyl-2,4-dioxo-1,3-oxazolidine-3-carboxamide Chemical compound CC1(C)OC(=O)N(C(N)=O)C1=O QCVGEOXPDFCNHA-UHFFFAOYSA-N 0.000 claims description 88
- 102000002322 Egg Proteins Human genes 0.000 claims description 86
- 108010000912 Egg Proteins Proteins 0.000 claims description 86
- 235000014103 egg white Nutrition 0.000 claims description 85
- 210000000969 egg white Anatomy 0.000 claims description 85
- 239000000203 mixture Substances 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 13
- 238000004806 packaging method and process Methods 0.000 claims description 13
- 235000008476 powdered milk Nutrition 0.000 claims description 10
- 238000011049 filling Methods 0.000 claims description 7
- 238000002791 soaking Methods 0.000 claims description 7
- 235000013312 flour Nutrition 0.000 claims description 6
- 238000000465 moulding Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 5
- 238000004132 cross linking Methods 0.000 claims description 5
- 238000000227 grinding Methods 0.000 claims description 5
- 238000001914 filtration Methods 0.000 claims description 4
- 210000004185 liver Anatomy 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 2
- 201000001493 benign recurrent intrahepatic cholestasis Diseases 0.000 claims 1
- 230000000704 physical effect Effects 0.000 abstract description 23
- 238000013019 agitation Methods 0.000 abstract description 2
- 241001131796 Botaurus stellaris Species 0.000 abstract 1
- 235000021067 refined food Nutrition 0.000 description 23
- TWRXJAOTZQYOKJ-UHFFFAOYSA-L Magnesium chloride Chemical compound [Mg+2].[Cl-].[Cl-] TWRXJAOTZQYOKJ-UHFFFAOYSA-L 0.000 description 8
- 235000013580 sausages Nutrition 0.000 description 8
- 239000002518 antifoaming agent Substances 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 5
- 210000002969 egg yolk Anatomy 0.000 description 4
- 229910001629 magnesium chloride Inorganic materials 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 235000019198 oils Nutrition 0.000 description 4
- 235000018102 proteins Nutrition 0.000 description 4
- 210000002374 sebum Anatomy 0.000 description 4
- PHOQVHQSTUBQQK-SQOUGZDYSA-N D-glucono-1,5-lactone Chemical compound OC[C@H]1OC(=O)[C@H](O)[C@@H](O)[C@@H]1O PHOQVHQSTUBQQK-SQOUGZDYSA-N 0.000 description 3
- 108060008539 Transglutaminase Proteins 0.000 description 3
- 238000010411 cooking Methods 0.000 description 3
- 235000012209 glucono delta-lactone Nutrition 0.000 description 3
- 239000000182 glucono-delta-lactone Substances 0.000 description 3
- 229960003681 gluconolactone Drugs 0.000 description 3
- 235000019629 palatability Nutrition 0.000 description 3
- 239000000523 sample Substances 0.000 description 3
- 102000003601 transglutaminase Human genes 0.000 description 3
- 108010073771 Soybean Proteins Proteins 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 235000013601 eggs Nutrition 0.000 description 2
- 238000003505 heat denaturation Methods 0.000 description 2
- 238000009775 high-speed stirring Methods 0.000 description 2
- 230000000887 hydrating effect Effects 0.000 description 2
- 230000036571 hydration Effects 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 235000013336 milk Nutrition 0.000 description 2
- 210000004080 milk Anatomy 0.000 description 2
- 239000008267 milk Substances 0.000 description 2
- 230000001953 sensory effect Effects 0.000 description 2
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 235000019482 Palm oil Nutrition 0.000 description 1
- 235000019764 Soybean Meal Nutrition 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 235000013861 fat-free Nutrition 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 235000007879 food anti-foaming agent Nutrition 0.000 description 1
- 238000004108 freeze drying Methods 0.000 description 1
- 238000001879 gelation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000002540 palm oil Substances 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 239000004455 soybean meal Substances 0.000 description 1
- 235000019710 soybean protein Nutrition 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000001954 sterilising effect Effects 0.000 description 1
- 238000004659 sterilization and disinfection Methods 0.000 description 1
- 235000013547 stew Nutrition 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
- A23L11/07—Soya beans, e.g. oil-extracted soya bean flakes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/20—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents
- A23L29/275—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of animal origin, e.g. chitin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B25/00—Packaging other articles presenting special problems
- B65B25/001—Packaging other articles presenting special problems of foodstuffs, combined with their conservation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2200/00—Function of food ingredients
- A23V2200/14—Mouthfeel improving agent
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2250/00—Food ingredients
- A23V2250/54—Proteins
- A23V2250/542—Animal Protein
- A23V2250/5428—Egg protein
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Health & Medical Sciences (AREA)
- Food Science & Technology (AREA)
- Zoology (AREA)
- Botany (AREA)
- Agronomy & Crop Science (AREA)
- Biochemistry (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Mycology (AREA)
- Mechanical Engineering (AREA)
- Dispersion Chemistry (AREA)
- Beans For Foods Or Fodder (AREA)
- Meat, Egg Or Seafood Products (AREA)
Abstract
Description
본 발명은 일반 두부에 비하여 탄력성과 응집성이 향상되고 보수성이 뛰어난 대두함유식품의 제조방법에 관한 것이다.
The present invention relates to a method for producing soy-containing foods having improved elasticity and cohesiveness and excellent water-retaining properties compared to general tofu.
종래 양산 중인 포장 두부는 부침용, 찌개용 등의 용도가 표시되어 판매되고 있으나, 부침용 두부의 경우에도 탄력성과 응집성이 부족하여 두부를 부칠 때 두부가 깨져서 조리가 어렵고, 고온에서 두부에서 유리되는 수분에 의해 기름이 튀어 화상의 위험이 상존하고 있으며, 포장을 뜯을 때 충진수를 미리 처리해야 하는 번거러움으로 인하여 여전히 소비자들이 불편을 호소하고 있다.Conventionally, the packaged tofu in mass production is sold after being marked for use such as upset and stew. However, in the case of upset tofu, it is difficult to cook because the tofu is broken when the tofu is broken due to lack of elasticity and cohesiveness. The risk of burns remains due to oil splashing, and consumers are still uncomfortable due to the hassle of handling the filling in advance when unpacking.
본 발명자들은 단단하면서도 탄력있고 부드러운 두부를 제공하기 위해 수 많은 조사와 연구를 거듭한 결과, 두유에 난백분말을 혼합한 후 가열함으로써, 통상의 두부 제조공정에서의 성형 압착공정을 이용하지 않고도 충진 포장 공정만으로 단단하고 탄력이 있으며 부드러운 물리적 특성을 구현하면서 두부를 부칠 때 기름이 튀지 않는 보수성이 뛰어난 대두함유식품을 제공할 수 있게 됨을 알게 되어 본 발명을 완성하였다.
The present inventors have conducted numerous studies and studies to provide a firm, elastic and soft tofu, and after mixing egg white powder with soy milk and heating, filling packaging without using the molding pressing process in the conventional tofu manufacturing process The present invention has been completed by knowing that it is possible to provide a soy-containing food having excellent water-retaining property, which does not splash when the tofu is poured while embodying a hard, elastic and soft physical property only by the process.
본 발명은 단단하면서도 탄력있고 부드러운 물리적 특성을 가지고, 보수성이 뛰어나 두부를 부칠 때 기름이 튀지 않는 대두함유식품의 제조방법을 제공하는 것을 목적으로 한다.
An object of the present invention is to provide a manufacturing method of a soy-containing food having a hard, elastic and soft physical properties, excellent water retention, so that oil does not splash when the tofu is poured.
본 발명의 대두함유식품의 제조방법은, 대두에 물을 첨가하여 대두를 수침하는 단계; 상기 수침 단계에서 물에 불린 대두를 건져 다시 물을 첨가하여 대두를 분쇄하는 단계; 상기 분쇄 단계에서 얻어진 대두 분쇄물을 증자하는 단계; 상기 증자된 대두 분쇄물을 여과 및 냉각하여 두유를 제조하는 단계; 상기 두유와 난백분말을 교반하면서 혼합하는 단계; 상기 난백분말 및 두유 혼합액을 포장용기에 충진하고 밀봉하여 포장하는 단계; 및 상기 포장된 난백분말 및 두유 혼합액의 중심부 온도가 65 ~ 90 ℃에서 10 ~ 120분 이상 유지하도록 가열하는 단계를 포함하여 이루어진다.Soybean-containing food production method of the present invention, the step of soaking soybeans by adding water to soybeans; Extracting soybeans soaked in water in the soaking step and crushing soybeans by adding water again; Increasing the soy flour obtained in the grinding step; Filtering and cooling the cooked soy flour to produce soymilk; Mixing the soymilk and egg white powder with stirring; Packing the egg white powder and the soy milk mixture in a packaging container and sealing the package; And heating to maintain the central temperature of the packaged egg white powder and soymilk mixture at 65 to 90 ° C. for 10 to 120 minutes or more.
본 발명의 대두함유식품의 제조방법에서, 상기 난백분말은 열변성된 5 중량% 용액으로 제조된 겔의 겔 강도가 700 내지 1300 g/cm2인 것을 특징으로 한다.In the manufacturing method of soybean-containing food of the present invention, the egg white powder is characterized in that the gel strength of the gel prepared from the heat-modified 5% by weight solution is 700 to 1300 g / cm 2 .
본 발명의 대두함유식품의 제조방법에서, 상기 난백분말은 열변성된 5 중량% 용액으로 제조된 겔의 겔 강도가 900 내지 1200 g/cm2인 것을 특징으로 한다.In the preparation method of soy-containing food of the present invention, the egg white powder is characterized in that the gel strength of the gel prepared from the heat-modified 5% by weight solution is 900 to 1200 g / cm 2 .
본 발명의 대두함유식품의 제조방법에서, 상기 난백분말은 열변성된 난백분말인 것을 특징으로 한다.In the production method of soy-containing food of the present invention, the egg white powder is characterized in that the heat-denatured egg white powder.
본 발명의 대두함유식품의 제조방법에서, 상기 열변성된 난백분말은 생난백을 분무건조, 열풍건조 및 드럼건조 중 어느 하나의 방법으로 건조된 것을 특징으로 한다.In the production method of soy-containing food of the present invention, the heat-modified egg white powder is characterized in that the raw egg white is dried by any one method of spray drying, hot air drying and drum drying.
본 발명의 대두함유식품의 제조방법에서, 상기 생난백을 건조하기 전 또는 건조한 후 열변성시키는 것을 특징으로 한다.In the preparation method of soy-containing food of the present invention, the raw egg white is characterized in that it is thermally denatured before or after drying.
본 발명의 대두함유식품의 제조방법에서, 상기 두유와 난백분말을 교반하면서 혼합하는 단계는 300 ~ 5000 rpm으로 고속교반하는 것을 특징으로 한다.In the manufacturing method of soybean-containing food of the present invention, the step of mixing the soy milk and egg white powder while stirring is characterized in that the high-speed stirring at 300 ~ 5000 rpm.
본 발명의 대두함유식품의 제조방법에서, 상기 두유와 난백분말을 고속교반하면서 감압시켜 거품을 제거하는 것을 특징으로 한다.In the production method of soy-containing food of the present invention, the soy milk and egg white powder is characterized by removing the foam by reducing the pressure while stirring at high speed.
본 발명의 대두함유식품의 제조방법에서, 상기 두유에 난백분말을 교반하면서 혼합하는 단계에 응고제, 간수, 정제염 및 단백질교차결합효소 중에서 어느 하나 이상을 더 첨가하는 것을 특징으로 한다.In the manufacturing method of soybean-containing food of the present invention, the soymilk is characterized in that the addition of any one or more of the coagulant, liver water, purified salt and protein cross-linking enzyme in the step of mixing while stirring the egg white powder.
본 발명의 대두함유식품의 제조방법에서, 상기 두유와 난백분말을 교반하면서 혼합하는 단계 후에 커드 파쇄 공정, 성형 공정 또는 압착 공정 없이, 상기 난백분말 및 두유 혼합액을 바로 포장용기에 충진하고 밀봉하여 포장하는 단계를 수행하는 것을 특징으로 한다.In the manufacturing method of soybean-containing food of the present invention, after the step of mixing the soy milk and egg white powder while stirring, the egg white powder and soy milk mixture is immediately packed and sealed in a packaging container without a curd crushing process, a molding process or a pressing process. Characterized in that performing the step.
본 발명의 대두함유식품의 제조방법에서, 상기 두유의 농도는 9 내지 13 브릭스인 것을 특징으로 한다.In the production method of soy-containing food of the present invention, the concentration of the soy milk is characterized in that 9 to 13 brix.
본 발명의 대두함유식품의 제조방법에서, 상기 두유와 난백분말을 교반하면서 혼합하는 단계에서 상기 두유 100 중량부에 난백분말 3 내지 9 중량부 혼합하는 것을 특징으로 한다.In the method for producing soy-containing food of the present invention, the soymilk and egg white powder are mixed with stirring, characterized in that 3 to 9 parts by weight of egg white powder is mixed with 100 parts by weight of the soy milk.
본 발명의 대두함유식품의 제조방법에서, 상기 포장된 난백분말 및 두유 혼합액의 중심부 온도가 70 ~ 80 ℃에서 5 ~ 60분 유지하도록 가열하는 것을 특징으로 한다.In the production method of soy-containing food of the present invention, the central temperature of the packaged egg white powder and soy milk mixture is characterized in that it is heated for 5 to 60 minutes at 70 ~ 80 ℃.
또한 본 발명의 대두함유식품은 두유 100 중량부에 난백분말 3 내지 9 중량부를 혼합한 혼합액을 가열하여 제조된 수분함량이 80 ~ 85 중량%이고, 경도(hardness)가 3 ~ 5 N, 탄력성(springiness)가 0.95 ~ 1.05, 응집력(resilience)가 0.5 ~ 0.6인 반고형의 것이다.In addition, the soy-containing food of the present invention is a water content of 80 to 85% by weight, prepared by heating a mixed solution of 3 to 9 parts by weight of egg white powder to 100 parts by weight of soy milk, hardness (hardness) is 3 to 5 N, elasticity ( Semi-solid with springiness of 0.95 to 1.05 and resilience of 0.5 to 0.6.
본 발명의 대두함유식품에서 상기 두유의 농도는 9 내지 13 브릭스이고, 상기 난백분말은 5 중량% 용액으로 제조된 겔의 겔 강도가 900 내지 1200 g/cm2인 것을 특징으로 한다.In the soybean-containing food of the present invention, the concentration of the soy milk is 9 to 13 brix, and the egg white powder is characterized in that the gel strength of the gel prepared in a 5% by weight solution is 900 to 1200 g / cm 2 .
본 발명의 대두함유식품은 부침용 포장 두부인 것을 특징으로 한다.
Soy-containing food of the present invention is characterized in that the tofu packaging tofu.
본 발명의 대두함유식품의 제조방법에 의하면, 일반 두부에 비하여 단단하며 탄력성이 우수하고 속은 부드러운, 물리적 기능이 향상된 대두함유식품을 제조할 수 있고, 또한 일반 두부에 비하여 보수성이 증가되어 두부를 부칠 때 기름이 튀지 않게 되며, 일반 두부와 달리 성형, 압착 공정을 거치지 않고 충진 및 포장될 수 있다.
According to the manufacturing method of the soy-containing food of the present invention, the soy-containing food can be prepared hard and excellent elasticity and soft inside, improved physical function compared to the general tofu, and also the water retention is increased compared to the general tofu to add tofu When the oil does not splatter, unlike ordinary tofu can be filled and packaged without going through a molding, pressing process.
본 발명의 대두함유식품의 제조방법은, 대두에 물을 첨가하여 대두를 수침하는 단계; 상기 수침 단계에서 물에 불린 대두를 건져 다시 물을 첨가하여 대두를 분쇄하는 단계; 상기 분쇄 단계에서 얻어진 대두 분쇄물을 증자하는 단계; 상기 증자된 대두 분쇄물을 여과 및 냉각하여 두유를 제조하는 단계; 상기 두유와 난백분말을 교반하면서 혼합하는 단계; 상기 난백분말 및 두유 혼합액을 포장용기에 충진하고 밀봉하여 포장하는 단계; 및 상기 포장된 난백분말 및 두유 혼합액의 중심부 온도가 65 ~ 90 ℃에서 10 ~ 120분 이상 유지하도록 가열하는 단계를 포함하여 이루어진다.
Soybean-containing food production method of the present invention, the step of soaking soybeans by adding water to soybeans; Extracting soybeans soaked in water in the soaking step and crushing soybeans by adding water again; Increasing the soy flour obtained in the grinding step; Filtering and cooling the cooked soy flour to produce soymilk; Mixing the soymilk and egg white powder with stirring; Packing the egg white powder and the soy milk mixture in a packaging container and sealing the package; And heating to maintain the central temperature of the packaged egg white powder and soymilk mixture at 65 to 90 ° C. for 10 to 120 minutes or more.
먼저, 대두에 무게대비 2 ~ 15 배, 바람직하게는 3 ~ 10 배의 물을 첨가하여 대두를 수침한다. 수침 시간은 2 ~ 24 시간, 바람직하게는 3 ~ 12 시간 수행한다.
First, soybeans are soaked by adding 2 to 15 times the weight to the soybeans, preferably 3 to 10 times the water. Soaking time is carried out for 2 to 24 hours, preferably 3 to 12 hours.
다음으로, 대두를 건져낸 후, 다시 불린 대두 무게의 3 ~ 8 배, 바람직하게는 4 ~ 6 배의 물을 첨가한 후 불린 대두를 조분쇄한다. 조분쇄는 통상적인 두유 제조 방법에 따라 수행할 수 있으며, 두유 제조에 사용되는 일반적인 대두 분쇄기, 예를 들어 쵸퍼밀(chopper mill)을 이용하여 수행할 수 있다. 또한 조분쇄시 소포제를 첨가할 수 있다. 소포제는 두부의 제조에 통상적으로 사용되는 식품용 소포제라면 제한 없이 사용할 수 있다. 예를 들어 지방산계 소포제, 실리콘계 소포제, 고산화유지계(팜유계) 소포제를 사용할 수 있다. 소포제는 불린 대두와 물을 합한 총 중량 100 중량부에 대하여 0.002 ~ 0.2 중량부 첨가될 수 있다.
Next, after the soybeans are taken out, the soybeans are coarsely pulverized after adding 3 to 8 times the weight of soybeans, preferably 4 to 6 times the water. Coarse grinding may be carried out according to a conventional soymilk production method, and may be carried out using a general soybean grinder, for example, a chopper mill used for making soymilk. It is also possible to add an antifoaming agent during coarse grinding. Antifoaming agent can be used without limitation so long as it is a food defoaming agent commonly used in the production of tofu. For example, a fatty acid antifoaming agent, a silicone antifoaming agent, or a high-oxidation oil-based (palm oil-based) antifoaming agent may be used. The antifoaming agent may be added in an amount of 0.002 to 0.2 parts by weight based on 100 parts by weight of the total weight of soybean and water.
다음으로, 대두 조분쇄물을 증자한다. 이 때 증자는 85 ~ 110 ℃에서 1 ~ 10분 동안 수행하는 것이 바람직하다. 보다 바람직하게는 100 ℃에서 6 ~ 10분 동안 수행한다.
Next, the soy coarse ground powder is increased. At this time, the steam is preferably performed at 85 to 110 ° C. for 1 to 10 minutes. More preferably, it is carried out at 100 ℃ for 6 to 10 minutes.
다음으로, 증자가 완료되면 상기 대두 조분쇄물을 여과 및 냉각하여 비지의 일부가 제거된 비지 함유 두유를 제조할 수 있다. 바람직하게는 당업계에 공지된 통상적인 여과를 통하여 대두 조분쇄물 전체 중량에 대하여 2 ~ 10 중량%, 보다 바람직하게는 5 ~ 6 중량%의 비지를 제거할 수 있다. 상기 제조된 두유의 농도는 9 내지 13 브릭스, 바람직하게는 10 ~ 12 브릭스이다. 두유 농도가 상기 범위를 벗어날 경우 본 발명에서 원하는 물성, 특히 경도를 얻을 수 없다.
Next, when the steaming is completed, the soy coarse ground powder may be filtered and cooled to prepare a non-containing soy milk in which part of the non-fat is removed. Preferably from 2 to 10% by weight, more preferably from 5 to 6% by weight of the sebum may be removed based on the total weight of the soy coarse powder through conventional filtration known in the art. The concentration of the soymilk prepared above is 9 to 13 brix, preferably 10 to 12 brix. If the soymilk concentration is out of the above range, the desired physical properties, in particular hardness, in the present invention cannot be obtained.
다음으로, 상기 두유와 난백분말 수화공정을 통해 준비된 난백분말 액을 교반하면서 혼합한다. 본 발명의 난백분말은 겔 형성능력 및 겔 강도가 높은 하이겔 타입의 난백분말을 5 중량% 용액으로 희석한 후 가열하여 겔의 겔 강도가 700 내지 1300 g/cm2인 것, 더욱 바람직하게는 900 내지 1200 g/cm2인 것으로, 상기 겔 강도를 얻기 위해 열변성된 난백분말이 바람직하다. 겔 강도가 상기 범위를 벗어날 경우 원하는 물성 중에서 경도, 탄력성 및 응집성을 얻기 어렵고, 특히 열변성되지 않은 난황분말이나 난황액으로 겔 강도가 상기 범위 미만인 난황을 이용하는 경우 원하는 물성을 달성하기 어렵다. 본 발명의 열변성된 난백분말은 동결건조와 같은 가열과정을 수반하지 않는 건조 방법보다는 생난백을 분무건조, 열풍건조 및 드럼건조 중 어느 하나의 방법으로 건조된다. 또한 열변성 난백분말을 건조과정에서 열변성시킬 수도 있지만, 상기 생난백을 건조하기 전 또는 건조한 후 가열처리를 통해 열변성시킬 수도 있다. 열변성을 위한 가열처리 온도는 난백단백질의 열변성 온도인 65 ℃ 이상의 온도가 바람직하고, 80 ℃를 초과하는 경우 오히려 겔 강도가 저하되므로 65 ~ 80 ℃, 바람직하게는 70 ~ 75 ℃이다.Next, the soy milk and egg white powder prepared through the egg white powder hydration process are mixed while stirring. Egg white powder of the present invention is the gel strength of the gel is 700 to 1300 g / cm 2 , more preferably by diluting a high-gel egg powder of high gel strength and high gel strength with a 5 wt% solution The egg white powder, which is 900 to 1200 g / cm 2 , is heat-modified to obtain the gel strength. If the gel strength is out of the above range, it is difficult to obtain hardness, elasticity and cohesiveness among the desired physical properties, and in particular, when the yolk powder having a gel strength of less than the above range is used as the yolk powder or the yolk solution that is not thermally denatured, it is difficult to achieve the desired physical properties. The heat-denatured egg white powder of the present invention is dried by one of spray drying, hot air drying and drum drying, rather than a drying method that does not involve heating such as freeze drying. In addition, the heat-denatured egg white powder may be heat-denatured during the drying process, but may also be heat-denatured by heat treatment before or after drying the raw egg white. The heat treatment temperature for heat denaturation is preferably at least 65 ° C., which is the heat denaturation temperature of the egg white protein, and when it exceeds 80 ° C., the gel strength is lowered, so it is 65 to 80 ° C., preferably 70 to 75 ° C.
상기 두유와 난백분말은 상기 두유 100 중량부에 난백분말 3 내지 9 중량부, 바람직하게는 4 내지 8 중량부 혼합한다.
The soy milk and egg white powder is mixed with 3 to 9 parts by weight, preferably 4 to 8 parts by weight of egg white powder to 100 parts by weight of the soy milk.
다음으로, 포장된 난백분말 및 두유 혼합액의 중심부 온도가 65 ~ 90 ℃에서 10 ~ 120분 이상 유지하도록 가열하여 혼합액을 응고시킨다. 바람직하게는 상기 포장된 난백분말 및 두유 혼합액의 중심부 온도가 70 ~ 80 ℃에서 5 ~ 60분 유지하도록 가열한다.
Next, the centralized temperature of the packaged egg white powder and soy milk mixture is maintained at 65 to 90 ° C. for at least 10 to 120 minutes to coagulate the mixed solution. Preferably, the central temperature of the packaged egg white powder and soy milk mixture is heated at 70 to 80 ° C. for 5 to 60 minutes.
난백분말은 교반시 거품이 형성되면서 두유와의 혼합이 균일하게 이루어지는 것을 방해되므로, 300 ~ 5000 rpm, 바람직하게는 500 ~ 4000 rpm에서 고속교반하는 것이 바람직하다. 고속교반을 위해 호모믹서가 이용될 수 있다.Since egg white powder prevents uniform mixing with the soymilk while forming a bubble when stirring, it is preferable to stir at high speed at 300 to 5000 rpm, preferably 500 to 4000 rpm. A homomixer can be used for high speed agitation.
난백분말의 고속교반시 거품을 제거하기 위하여 혼합액이 들어있는 교반탱크를 감압하여 기포를 제거하는 것이 바람직하다.In order to remove bubbles during the high speed stirring of egg white powder, it is preferable to remove the bubbles by depressurizing the stirring tank containing the mixed liquid.
본 발명은 난백분말을 첨가하고 두유와 함께 교반한 후 가열처리하여 통상 두부 제조에 사용되는 응고제 등을 사용하지 않고서도 두부와 유사한 물성의 대두함유식품을 제조하는 것이 가능하지만, 상기 두유에 난백분말을 교반하면서 혼합하는 단계에 응고제, 간수, 정제염 및 단백질교차결합효소 중에서 어느 하나 이상을 더 첨가할 수도 있다. 응고제로는 두부의 제조에 통상적으로 사용되는 것이라면 제한 없이 사용될 수 있다. 예를 들어 염화마그네슘, GDL(gluconodeltalactone), 제재염, 황산칼슘 등을 사용할 수 있다. 바람직하게는 난백분말과 두유 혼합액 100 중량부에 대하여 0.2 ~ 0.4 중량부의 염화마그네슘, 0.1 ~ 1.0 중량부의 천연간수, 0.05 ~ 0.3 중량부의 정제염, 0.05 ~ 0.3 중량부의 GDL를 사용할 수 있다. 또한 단백질교차결합효소는 두부의 제조에 통상적으로 사용되는 효소라면 제한 없이 사용될 수 있으며, 바람직하게는 트랜스글루타미나제를 사용할 수 있다. 단백질교차결합효소는 난백분말과 두유 혼합액 100 중량부에 대하여 0.1 ~ 0.8 중량부로 첨가되는 것이 바람직하다.
In the present invention, it is possible to prepare soy milk-containing foods similar to tofu without adding a coagulant powder and stirring with soy milk, followed by heat treatment, without using a coagulant or the like, which is usually used to prepare tofu. In the step of mixing with stirring, any one or more of a coagulant, a liver water, a purified salt, and a protein crosslinking enzyme may be further added. Coagulants may be used without limitation as long as they are conventionally used to prepare tofu. For example, magnesium chloride, GDL (gluconodeltalactone), lumber salt, calcium sulfate and the like can be used. Preferably, 0.2 to 0.4 parts by weight of magnesium chloride, 0.1 to 1.0 parts by weight of natural liver, 0.05 to 0.3 parts by weight of refined salt, and 0.05 to 0.3 parts by weight of GDL may be used with respect to 100 parts by weight of egg white powder and soy milk mixture. In addition, the protein cross-linking enzyme may be used without limitation so long as it is an enzyme commonly used in the preparation of tofu, preferably a transglutaminase may be used. The protein crosslinking enzyme is preferably added in an amount of 0.1 to 0.8 parts by weight based on 100 parts by weight of the egg white powder and the soy milk mixture.
다음으로, 상기 두유와 난백분말을 교반하면서 혼합하는 단계 후에 커드 파쇄 공정, 성형 공정 또는 압착 공정 없이, 상기 난백분말 및 두유 혼합액을 바로 포장용기에 충진하고 밀봉하여 포장한다.
Next, after the step of mixing the soy milk and egg white powder while stirring, the egg white powder and soy milk mixture is directly packed into a packaging container and sealed and packaged without a curd crushing process, a molding process or a pressing process.
상기 방법을 통해 제조된 본 발명의 대두함유식품은 수분함량이 80 ~ 85 중량%으로 통상의 두부와 유사하고, 경도(hardness)가 3 ~ 5 N, 탄력성(springiness)가 0.95 ~ 1.05, 응집력(resilience)가 0.5 ~ 0.6 인 것으로, 통상의 두부에 비해서 경도, 탄력성 및 응집성이 뛰어나다.Soy-containing food of the present invention prepared by the above method has a water content of 80 to 85% by weight, similar to conventional tofu, the hardness (hardness) 3 ~ 5 N, the springiness (0.95 ~ 1.05, cohesive force ( resilience is 0.5 ~ 0.6, and excellent hardness, elasticity and cohesiveness compared to normal tofu.
본 발명의 대두함유식품은 용도에 관계없이 일반 두부, 찌게용 두부로도 사용될 수 있으나, 부침용 포장 두부로 사용되기에 특히 적합한 물리적 특성을 갖는다.
Soy-containing food of the present invention can be used as general tofu, steamed tofu regardless of the use, but has a physical property particularly suitable for use as a tofu packaging tofu.
이하, 본 발명을 실시예 및 실험예에 의해 상세히 설명한다. 단, 하기 실시예 및 실험예는 본 발명을 예시하는 것일 뿐, 본 발명의 내용이 하기 실시예 및 실험예에 한정되는 것은 아니다.
Hereinafter, the present invention will be described in detail with reference to Examples and Experimental Examples. However, the following Examples and Experimental Examples are merely illustrative of the present invention, and the present invention is not limited to the following Examples and Experimental Examples.
제조예 1: 두유 농도를 달리한 대두가공식품의 제조Preparation Example 1: Preparation of Soybean Processed Foods with Different Soymilk Concentrations
대두 100 kg에 상수를 대두 무게대비 5배의 양으로 가하고 약 5 시간 동안 수침하였다. 수화된 대두에 상수를 불린 대두 무게대비 4배의 양으로 가한 후, 마쇄기(대륙기계)로 조분쇄하였다. 100 ℃에서 5 분간 증자한 후, 여과기를 이용하여 비지를 제거하였다. 이후 냉각기를 이용하여 10 ℃로 냉각하였다. 이렇게 하여 12 브릭스의 두유를 제조하였다. 상기 두유 100 중량부에 분무건조를 통해 제조된 하이겔타입의 난백분말(5 중량%로 희석한 용액을 가열하여 제조한 겔의 겔 강도 1200 g/cm2) 4 중량부, 트랜스글루타미나아제 0.2 중량부 및 염화마그네슘 0.3 중량부를 첨가하여 1000 rpm에서 감압시키면서 60분 동안 교반하면서 혼합하고, 포장용기에 충진 및 밀봉한 후 포장용기의 중심부 온도가 70 ℃에서 20분 유지하도록 가열한 후 10 ℃로 냉각하여 실시예 1의 대두가공식품을 제조하였다.A constant water was added to 100 kg of soybean in an amount of 5 times the weight of soybean and soaked for about 5 hours. A constant was added to the hydrated soybean in an amount of 4 times the weight of soybean, and then coarsely crushed with a crusher. After cooking for 5 minutes at 100 ° C., the sebum was removed using a filter. Then cooled to 10 ℃ using a cooler. This produced 12 brix soymilk. 4 parts by weight of gel strength 1200 g / cm 2 of a gel prepared by heating a solution of a high gel type egg white powder prepared by spray drying at 100 parts by weight of the soymilk (5% by weight of a diluted solution), transglutaminase 0.2 parts by weight and 0.3 parts by weight of magnesium chloride are added and mixed with stirring for 60 minutes while reducing the pressure at 1000 rpm. After filling and sealing the packaging container, the packaging container is heated at 70 ° C. for 20 minutes and then heated to 10 ° C. Soybean processed foods of Example 1 were prepared by cooling.
상기 실시예 1과 동일하게 대두가공식품을 제조하되 난백분말을 5 중량부 첨가하고, 12 브릭스의 두유 대신에 8, 9, 10, 11, 12 및 13 브릭스의 두유를 사용하여 대두가공식품을 제조하였다.
Prepare soybean processed foods in the same manner as in Example 1, but add 5 parts by weight of egg white powder, and manufactured soybean processed foods using 8, 9, 10, 11, 12 and 13 brix soymilk instead of 12 brix soymilk. It was.
제조예 2: 난백분말 함량에 따른 대두가공식품의 제조Preparation Example 2: Preparation of Soybean Processed Foods According to Egg White Powder Content
상기 실시예 1과 동일하게 대두가공식품을 제조하되 10 브릭스의 두유를 사용하고, 난백분말 함량을 0, 3, 5, 8 및 10 중량부로 조정하여 혼합한 후 대두가공식품을 제조하였다.
Prepared soybean processed foods in the same manner as in Example 1, but using soybean milk of 10 Brix, after mixing the egg white powder content adjusted to 0, 3, 5, 8 and 10 parts by weight to prepare soybean processed foods.
제조예 3: 난백분말을 수화시킨 후 두유액과 혼합한 대두가공식품의 제조Preparation Example 3: Preparation of processed soybean meal mixed with soymilk after hydrating egg white powder
상기 실시예 1과 동일하게 대두가공식품을 제조하되 난백분말을 물에 용해시켜 24 중량% 난백용액을 제조하고, 두유 100 중량부에 난백분말을 기준으로 3 및 5 중량부 포함하도록 혼합하여 대두가공식품을 제조하였다.
Prepare soybean processed foods as in Example 1, but dissolve egg white powder in water to prepare a 24% by weight egg white solution, and mixed soybean milk 100 parts by weight to include 3 and 5 parts by weight based on egg white powder soybean processing Food was prepared.
제조예 4: 난백분말의 겔 강도에 따른 대두가공식품의 제조Preparation Example 4 Preparation of Soybean Processed Foods According to Gel Strength of Egg White Powder
상기 실시예 1과 동일하게 대두가공식품을 제조하되 5 중량%로 희석한 용액을 가열하여 제조한 겔의 겔 강도 1200 g/cm2인 하이겔 타입 난백분말과 겔 강도 600 g/cm2인 일반 난백분말을 일정비율로 혼합하여, 각각 겔 강도가 700, 800, 900, 1000 및 1100 g/cm2인 난백분말을 사용하여, 대두가공식품을 제조하였다.
Prepared soybean processed foods in the same manner as in Example 1, but the gel of the gel prepared by heating a solution diluted to 5% by weight of a gel strength of 1200 g / cm 2 and a gel strength of 600 g / cm 2 in general Egg white powder was mixed at a constant ratio, and soybean processed foods were prepared using egg white powder having gel strengths of 700, 800, 900, 1000 and 1100 g / cm 2 , respectively.
실험예 1: 두유 농도를 달리하여 제조한 대두가공식품의 물리적 특성 비교Experimental Example 1: Comparison of physical properties of soybean processed foods prepared with different soymilk concentrations
상기 제조예 1의 8, 9, 10, 11, 12 및 13 브릭스의 두유와 난백분말 5 중량부를 사용하여 제조한 대두가공식품의 물리적 특성을 텍스쳐 어넬러시스 엑스티-플러스(Texture analysis XT - Plus) 기기를 사용하여 측정하였으며, 프로브(probe)는 SMSP/25f을 사용하였다. 구체적인 측정 조건은 다음과 같다.Texture analysis XT-Plus for physical properties of processed soybean foods prepared using 5 parts by weight of 8, 9, 10, 11, 12, and 13 Brix soymilk and egg white powder of Preparation Example 1 ) Was measured using an instrument, and the probe was SMSP / 25f. Specific measurement conditions are as follows.
<티에이 세팅(TA Setting)><TA Setting>
- 프리-테스트 속도(Pre-Test Speed) 5.0 mm/secPre-Test Speed 5.0 mm / sec
- 테스트 속도(Test Speed) 1.0 mm/sec- Test Speed 1.0 mm / sec
- 포스트-테스트 속도(Post-Test Speed) 1.0 mm/secPost-Test Speed 1.0 mm / sec
- 타겟 모드(Target Mode) 스트레인(Strain)Target Mode Strain
- 스트레인(Strain) 30%-30% strain
- 시간(Time) 2 secTime 2 sec
- 트리거 타입(Trigger Type) Auto(힘)Trigger Type Auto
- 트리거 포스(Trigger Force) 5.0gTrigger Force 5.0g
- 테어 모드(Tare Mode) Auto-Tare Mode Auto
- 에이디. 옵션(AD. Option) On-Adie. Option On
- 티에이 칼리브레이트 - 높이(TA Calibrate - Height)TA Calibrate-Height
- 리턴 거리(Return Distance) 30 mmReturn Distance 30 mm
- 리턴 속도(Return Speed) 10 mm/secReturn Speed 10 mm / sec
- 접촉력(Contact Force) 1-Contact Force 1
- 샘플 사이즈(Sample Size) 20*20*20 mm 방법으로 측정하여 비교하였다. Sample Size (Sample Size) 20 * 20 * 20 mm was measured by the method and compared.
표 1에 나타난 바와 같이, 두유의 농도가 9 브릭스 미만에서는 강도가 4 N 미만으로 약하고, 12 브릭스를 초과할 경우에는 5 브릭스를 초과하는 단단함이 다른 대두가공식품이 제조되고, 이러한 차이는 입안에서 느껴지는 질감에서 더욱 큰 차이를 나타내었다.
As shown in Table 1, the soymilk concentration is less than 9 Brix, the strength is less than 4 N, and if it exceeds 12 Brix, soybean processed foods with different hardness than 5 Brix are prepared, the difference is in the mouth There was a greater difference in the texture felt.
실험예Experimental Example 2: 2: 난백분말Egg white powder 함량을 달리하여 제조한 Manufactured by varying the content 대두가공식품의Of soybean processed foods 물리적 특성 비교 Physical property comparison
상기 제조예 2의 대두가공식품의 물리적 특성을 실험예 1의 방법으로 측정하여 표 2에 나타내었다.Physical properties of the soybean processed foods of Preparation Example 2 were measured by the method of Experimental Example 1 and are shown in Table 2.
표 2에 나타난 바와 같이, 난백분말 함량이 4 중량부 미만에서는 경도, 탄력성 및 응집력이 모두 본 발명의 범위에서 벗어나고, 난백분말이 9 중량부를 초과하는 경우에는 경도가 급격히 상승하면서 전혀 다른 질감을 나타냄을 확인하였다.
As shown in Table 2, when the egg white powder content is less than 4 parts by weight, the hardness, elasticity and cohesion are all out of the range of the present invention, and when the egg white powder exceeds 9 parts by weight, the hardness sharply increases and shows a completely different texture. Confirmed.
실험예Experimental Example 3: 3: 난백분말을Egg white powder 수화시킨 후 혼합하여 제조한 Prepared by mixing after hydration 대두가공식품의Of soybean processed foods 물리적 특성 비교 Physical property comparison
상기 제조예 3의 대두가공식품의 물리적 특성을 실험예 1의 방법으로 측정하여 표 3에 나타내었다.Physical properties of the soybean processed foods of Preparation Example 3 were measured by the method of Experimental Example 1 and are shown in Table 3.
표 3에 나타난 바와 같이, 표 2의 동일한 난백분말 기준 함량과 비교했을 때 난백분말을 수화시킨 후 첨가한 제조예 3의 대두가공식품은 제조예 2에 비해 약간씩 강도가 낮게 나타남을 확인하였다.
As shown in Table 3, it was confirmed that the soybean processed food of Preparation Example 3 added after hydrating egg white powder was slightly lower in strength compared to Preparation Example 2 when compared with the same egg white powder reference content of Table 2.
실험예Experimental Example 4: 4: 난백분말의Egg white powder 겔 강도에 따른 Gel strength 대두가공식품의Of soybean processed foods 물리적 특성 비교 Physical property comparison
상기 제조예 4의 대두가공식품의 물리적 특성을 실험예 1의 방법으로 측정하여 표 4에 나타내었다.Physical properties of the soybean processed foods of Preparation Example 4 were measured by the method of Experimental Example 1 and are shown in Table 4.
표 4에 나타난 바와 같이, 겔 강도 600 g/cm2인 일반 난황분말을 사용한 경우 경도, 탄력성 및 응집성에서 본 발명에서 원하는 범위에 비해 현저히 낮았고, 겔 강도가 800 g/cm2이상인 경우부터 본 발명에서 원하는 물성 범위에 포함되었다. 다만 겔 강도가 700 내지 800 g/cm2인 난백분말의 경우에도 난백분말의 함량을 증가시킴으로써 원하는 물성을 달성할 수 있을 것으로 예상되었다.
As shown in Table 4, in the case of using a general yolk powder having a gel strength of 600 g / cm 2 , the hardness, elasticity and cohesiveness were significantly lower than those in the present invention, and the gel strength was 800 g / cm 2 or more. It is included in the desired property range. However, even in the case of egg white powder having a gel strength of 700 to 800 g / cm 2 , it was expected that the desired physical properties could be achieved by increasing the content of egg white powder.
비교예Comparative example 1 One
대두 100 kg에 상수를 대두 무게대비 5배의 양으로 가하고 약 5 시간 동안 수침하였다. 수화된 대두에 상수를 대두 무게대비 4배의 양으로 가한 후, 마쇄기(대륙기계)로 조분쇄하였다. 100 ℃에서 5분간 증자한 후, 여과기를 이용하여 비지를 제거하였다. 이후 냉각기를 이용하여 10 ℃로 냉각하였다. 이렇게 하여 10 브릭스의 두유를 제조하였다. 상기 두유 100 중량부에 응고제로 밀키마그네슘 0.8 중량부를 첨가한 뒤 커드를 형성시키고 형성 된 커드를 파쇄하여 성형압착공정을 거쳐 두부의 형태를 만들고 충진수를 넣어 포장하였다. 포장한 두부는 살균 및 냉각 공정을 통하여 부침용 일반 두부를 제조하였다.
A constant water was added to 100 kg of soybean in an amount of 5 times the weight of soybean and soaked for about 5 hours. A constant was added to the hydrated soybean in an amount four times the weight of the soybean, and then coarsely crushed with a crusher. After cooking for 5 minutes at 100 ° C., the sebum was removed using a filter. Then cooled to 10 ℃ using a cooler. This produced 10 brix of soy milk. After adding 0.8 parts by weight of milky magnesium as a coagulant to 100 parts by weight of soy milk, curd was formed, and the formed curd was crushed to form a tofu and packed by filling the curd. Packaged tofu was prepared through the sterilization and cooling process for general tofu.
실험예Experimental Example 5: 5: 실시예와Examples and 일반두부 및 General tofu and 콩소시지의Consortium 물리적 특성 비교 Physical property comparison
상기 실시예 1의 S-두부, 비교예 1의 부침용 일반 두부 및 콩소시지의 물리적 특성을 실험예 1의 방법으로 측정하여 표 5에 나타내었다.Physical properties of S-tofu of Example 1, general tofu of Comparative Example 1 and soy sausage were measured by the method of Experimental Example 1 and are shown in Table 5.
S.DAverage
SD
0.4973.392
0.497
0.040.914
0.04
0.0190.752
0.019
0.3942.552
0.394
0.4122.336
0.412
0.0230.421
0.023
S.DAverage
SD
4.52740.343
4.527
0.0180.94
0.018
0.0280.818
0.028
3.45332.968
3.453
3.50431.021
3.504
0.0280.501
0.028
S.DAverage
SD
0.5784.275
0.578
0.0230.975
0.023
0.0120.827
0.012
0.4943.538
0.494
0.5053.453
0.505
0.0230.518
0.023
표 5에 나타난 바와 같이, 단단함은 콩소시지가 40.343 N으로 가장 높았으며 S-두부 및 일반두부와는 완전히 다른 경도를 가지고 있음을 알 수 있었다.As shown in Table 5, the hardness was the highest with 40.343 N soybean sausage, and it was found that the hardness was completely different from that of S-tofu and tofu.
한편 S-두부는 성형압착공정을 거치지 않고 충진 포장공정만을 거쳐서도 일반두부보다 훨씬 단단함을 보여 주고 있다. 이는 S-두부가 콩소시지와는 전혀 다른 단단함을 가지고 있다는 것을 말하며, 일반두부와는 비슷한 단단함을 가지나 더 향상 된 물성을 가지고 있음을 보여주는 것으로 판단 될 수 있다. 또한 S-두부는 탄성력과 응집력이 콩소시지와 비슷하거나 콩소시지보다도 높게 측정 되어 콩소시지와 비슷한 탄성력과 응집력을 가지면서 일반두부보다 더 단단한 새로운 형태의 대두가공식품임을 확인할 수 있었다.
On the other hand, S-tofu has been shown to be much harder than normal tofu even through the filling and packing process without going through the molding and pressing process. This means that S-Tofu has a completely different hardness from soybean sausage, and it can be judged that it has similar hardness to general tofu but has improved physical properties. In addition, S-tofu was found to be a new type of soybean processed food that is more rigid than regular tofu with elasticity and cohesiveness similar to or higher than soybean sausage.
실험예Experimental Example 6: 6: 실시예와Examples and 일반두부 및 General tofu and 콩소시지의Consortium 수분 함량 비교 Moisture Content Comparison
상기에서 실시예1의 대두가공식품(이하, 'S-두부'라 함), 비교예 1의 일반 두부, 시장에서 구입한 난백분말과 분리대두단백을 원료하여 제조한 콩소시지의 수분 함량을 비교하였다.Compared to the moisture content of the soybean processed food of Example 1 (hereinafter referred to as 'S-tofu'), the general tofu of Comparative Example 1, soybean powder prepared from raw egg powder and separated soybean protein purchased from the market It was.
표 6에 나타난 바와 같이, 수분함량은 일반두부와 S-두부가 84.70 중량%와 84.98 중량%로 유의차가 없이 나타났으며, 콩소시지의 경우 56.48 중량%로 두부와 달리 28 중량% 이상 수분함량이 낮게 측정 되었다. 이는 실시예 1의 S-두부가 난백분말과 분리대두단백을 원료로한 콩소시지와는 수분 함량에서 전혀 다르고, 오히려 비교예 1의 부침용 일반 두부와 유사함을 보여주었다.
As shown in Table 6, the water content of the normal tofu and S-tofu was 84.70% by weight and 84.98% by weight, and there was no significant difference.In the case of soy sausage, 56.48% by weight was different from the tofu by 28% by weight or more. It was measured low. This showed that the S-tofu of Example 1 was completely different in the moisture content from the soybean sausage based on the egg white powder and the separated soy protein, and was similar to the tofu general tofu of Comparative Example 1.
실험예Experimental Example 7: 포장된 두부의 가열온도 및 시간에 따른 물리적 특성 7: Physical properties of packaged tofu with heating temperature and time
대두 100 kg에 상수를 대두 무게대비 5배의 양으로 가하고 약 5 시간 동안 수침하였다. 수화된 대두에 상수를 불린 대두 무게대비 4배의 양으로 가한 후, 마쇄기(대륙기계)로 조분쇄하였다. 100 ℃에서 5 분간 증자한 후, 여과기를 이용하여 비지를 제거하였다. 이후 냉각기를 이용하여 10 ℃로 냉각하였다. 이렇게 하여 12 브릭스의 두유를 제조하였다. 상기 두유 100 중량부에 분무건조를 통해 제조된 하이겔타입의 난백분말 5 중량부, 트랜스글루타미나아제 0.2 중량부 및 염화마그네슘 0.3 중량부를 첨가하여 1000 rpm에서 감압시키면서 60분 동안 교반하면서 혼합하고, 포장용기에 충진 및 밀봉한 후 포장용기의 중심부 온도가 70 ℃에서 유지하면서 유지시간을 달리하면서 가열한 후 10 ℃로 냉각하여 대두가공식품을 제조하였다.A constant water was added to 100 kg of soybean in an amount of 5 times the weight of soybean and soaked for about 5 hours. A constant was added to the hydrated soybean in an amount of 4 times the weight of soybean, and then coarsely crushed with a crusher. After cooking for 5 minutes at 100 ° C., the sebum was removed using a filter. Then cooled to 10 ℃ using a cooler. This produced 12 brix soymilk. To 100 parts by weight of soy milk, 5 parts by weight of a high-gel egg white powder prepared by spray drying, 0.2 parts by weight of transglutaminase and 0.3 parts by weight of magnesium chloride were added and mixed with stirring for 60 minutes while reducing the pressure at 1000 rpm. , After filling and sealing the packaging container was heated while varying the holding time while maintaining the central temperature of the packaging container at 70 ℃ and cooled to 10 ℃ to prepare soybean processed foods.
아래 표 7에는 각각 중심부 온도 유지시간을 달리한 대두가공식품의 물리적 특성을 측정한 결과를 나타낸 것이다.Table 7 below shows the results of measuring physical properties of processed soybeans at different core temperature holding times.
온도center
Temperature
유지Less than 10 minutes
maintain
S.DAverage
SD
0.1641.585
0.164
0.0080.941
0.008
0.0150.815
0.015
0.1231.291
0.123
0.1191.214
0.119
0.0130.509
0.013
유지10-20 minutes
maintain
S.DAverage
SD
0.4774.131
0.477
0.0220.959
0.022
0.0180.821
0.018
0.3463.386
0.346
0.3343.246
0.334
0.0150.549
0.015
유지20-30 minutes
maintain
S.DAverage
SD
0.4084.465
0.408
0.040.963
0.04
0.0160.83
0.016
0.293.708
0.29
0.2963.565
0.296
0.0110.546
0.011
표 7에 나타난 바와 같이, 완제품의 중심부 온도가 70 ℃이상에서 10분 이상 유지되지 않으면 일정한 품질의 제품이 생산될 수 없다. 이는 난백의 겔화와 관계된 것으로 난백의 겔화가 두부의 형성에 밀접한 요인으로 작용한다는 것을 알 수 있다.
As shown in Table 7, a product of a certain quality cannot be produced unless the central temperature of the finished product is maintained for more than 10 minutes at 70 ℃ or more. This is related to the gelation of egg white, and it can be seen that gelling of egg white is a close factor in the formation of tofu.
실험예Experimental Example 8: 관능 평가 8: sensory evaluation
상기 실시예 1의 S-두부와 비교예 1의 일반 두부를 대상으로 훈련된 관능검사 요원 10인을 대상으로 5점 척도 기호도 검사를 실시하였다. 기호도 검사는 5점 척도로 하여 실시하여 그 결과를 표 8에 나타내었다.Five-point scale palatability test was performed on 10 sensory test personnel trained on the S-head of Example 1 and the general head of Comparative Example 1. The palatability test was performed on a 5-point scale, and the results are shown in Table 8.
표 8에서 보는 바와 같이, 본 발명에 따라 제조한 실시예 1의 S-두부는 두부의 맛, 콩비린내 정도, 탄력성, 부드러움, 단단함, 기호도 부분에서 전반적으로 우수한 것으로 나타났다. 본 발명에 따른 두부의 제조방법은 난백분말을 첨가하여 가열 응고시킴으로써, 일반 두부에서 느낄 수 었던 물성과 맛을 향상시키며 콩비린내를 감소시킬 수 있다. 그 결과 기존 두부보다 향상된 물성을 가진 단단하고 탄력성있으며 부드러운 식감의 두부를 제공할 수 있었다.As shown in Table 8, S-tofu of Example 1 prepared according to the present invention was found to be excellent overall in the taste, soybeany degree, elasticity, softness, firmness, palatability of tofu. The method of manufacturing tofu according to the present invention by adding the egg white powder to heat solidification, improve the physical properties and taste that can be felt in general tofu and can reduce the smell of soybean. As a result, it was possible to provide tofu with a firm, elastic and soft texture with improved physical properties.
Claims (16)
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR20110064752 | 2011-06-30 | ||
KR1020110064752 | 2011-06-30 |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20130004179A true KR20130004179A (en) | 2013-01-09 |
KR101256799B1 KR101256799B1 (en) | 2013-04-23 |
Family
ID=47836078
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020120071940A KR101256799B1 (en) | 2011-06-30 | 2012-07-02 | Preparation method for novel food comprising soybean with improved springiness and resilience |
Country Status (1)
Country | Link |
---|---|
KR (1) | KR101256799B1 (en) |
Families Citing this family (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN103584109A (en) * | 2013-10-17 | 2014-02-19 | 宿州市皖神面制品有限公司 | Production method of total-nutrient health-care protein powder |
Family Cites Families (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPS5635965A (en) * | 1979-08-29 | 1981-04-08 | House Food Ind Co Ltd | Production of albumen-containing food material |
JPH104907A (en) * | 1996-06-21 | 1998-01-13 | Hosoki Kaisan:Kk | Food containing soybean milk as main ingredient and its production |
JP2004344057A (en) * | 2003-05-22 | 2004-12-09 | Hoshino Kagaku Kk | Albumen soymilk food and method for producing the same |
-
2012
- 2012-07-02 KR KR1020120071940A patent/KR101256799B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
KR101256799B1 (en) | 2013-04-23 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
KR20060108091A (en) | A manufacturing method of whole soybean milk and bean-curd | |
KR20150072784A (en) | Various Type Bean Curd Noodle Using Natural Coagulant and Manufacturing Method | |
KR101883075B1 (en) | Method for preparing noodle using frozen bean curd | |
KR102322303B1 (en) | Method for manufacturing the whole soybean curd using bean-curd dregs and sprout barley, including soybean husk | |
KR101256799B1 (en) | Preparation method for novel food comprising soybean with improved springiness and resilience | |
KR100922075B1 (en) | Method for preparation of Whole Soybean Tofu by using Non-filtrated Hot-soymilk | |
JPH0286747A (en) | Preparation of 'tofu'-like food | |
CA2981319C (en) | Sunflower, flax, camelina or hemp meal-based tofu-like product | |
KR20120042244A (en) | A manufacturing process of a tofu(bean-curd) for using a rice | |
JP2016119867A (en) | Method for producing hot spring water-containing soybean curd having soft texture | |
KR101175152B1 (en) | Manufacturing method of whole soybean curd | |
KR100936441B1 (en) | Well taste of theready-to-eat bean curd and manufacturing method thereby | |
KR102608249B1 (en) | Manufacturing method of vegetable substitute meat using potato tofu | |
KR101319087B1 (en) | Method of manufacturing the ricetofu with gelatinized rice flour | |
KR101683990B1 (en) | Soybean-curd comprising rice rinse water and preparating method thereof | |
KR102603890B1 (en) | Manufacturing Method of Square Tofu Withought Using Chemical Coagulant | |
KR102557440B1 (en) | Manufacturing Method of Soft Tofu Using Aloe Tamarind Coagulant Composition | |
KR20130081562A (en) | Bean curd including cheese and manufacturing method thereby | |
JP2013123425A (en) | Bean curd and method for producing the same | |
KR102044462B1 (en) | Composition for Manufacturing Silken-Tofu and Method for Manufacturing Silken-Tofu | |
JP2018102138A (en) | Production method of mung bean protein ingredients | |
KR20060114404A (en) | Manufacturing method of soybean curd using stepwise heating coagulation | |
JP4319743B2 (en) | Tofu-like food and production method thereof | |
JPH02117354A (en) | Preparation of soybean milk and relating product thereof | |
KR101752874B1 (en) | Method of manufacturing the rice tofu with heat-moisture treatment rice flour |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
A201 | Request for examination | ||
A302 | Request for accelerated examination | ||
E902 | Notification of reason for refusal | ||
E701 | Decision to grant or registration of patent right | ||
GRNT | Written decision to grant | ||
FPAY | Annual fee payment |
Payment date: 20170329 Year of fee payment: 5 |
|
FPAY | Annual fee payment |
Payment date: 20180321 Year of fee payment: 6 |
|
FPAY | Annual fee payment |
Payment date: 20190319 Year of fee payment: 7 |