KR20120131556A - mold apparatus for forming cooking vessel and manufacture method using the same - Google Patents
mold apparatus for forming cooking vessel and manufacture method using the same Download PDFInfo
- Publication number
- KR20120131556A KR20120131556A KR1020110049809A KR20110049809A KR20120131556A KR 20120131556 A KR20120131556 A KR 20120131556A KR 1020110049809 A KR1020110049809 A KR 1020110049809A KR 20110049809 A KR20110049809 A KR 20110049809A KR 20120131556 A KR20120131556 A KR 20120131556A
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- KR
- South Korea
- Prior art keywords
- magnetic
- mold
- heating plate
- cooking vessel
- magnetic heating
- Prior art date
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Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47J—KITCHEN EQUIPMENT; COFFEE MILLS; SPICE MILLS; APPARATUS FOR MAKING BEVERAGES
- A47J27/00—Cooking-vessels
- A47J27/002—Construction of cooking-vessels; Methods or processes of manufacturing specially adapted for cooking-vessels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C9/00—Moulds or cores; Moulding processes
- B22C9/22—Moulds for peculiarly-shaped castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/04—Casting in, on, or around objects which form part of the product for joining parts
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Food Science & Technology (AREA)
- Cookers (AREA)
Abstract
Description
The present invention relates to a cooking vessel manufacturing mold and a cooking vessel manufacturing method, and more particularly, to a gravity casting cooking vessel manufacturing mold and a cooking vessel manufacturing method using the gravity casting cooking vessel manufacturing mold.
In general, cooking vessels are used to cook food by induction heating and / or flame heating, such as rice cookers, pots, and frying pans.
Here, an electronic cooker such as an induction range used for induction heating has a coil for generating a magnetic field when a high voltage is applied to the induction heating, and the induction stove induces a magnetic field when a high voltage is applied to the coil. In this case, the metal body in the region affected by the magnetic field is heated. Since the electronic cooker does not generate any flame or harmful gas, there is no risk of fire, and there is no carbon monoxide that is inevitably generated when gas is used as a heat source. have. In addition, the electronic cooker does not cause burns even when the grille is touched while the container is being heated.There is no spark, so there is no risk of fire or explosion, and the burner does not burn when body parts come into contact with the grille while the power is supplied. It has a merit and is being used a lot recently.
In this case, the cooking vessel used in the electronic cooking device such as an induction stove is limited to a magnetic cooking container having a high magnetic field sensitivity. The magnetic material such as iron contained in the cooking container is heavier than the nonmagnetic material such as aluminum or aluminum alloy. Has a fundamental disadvantage.
On the other hand, a cooking container made of a nonmagnetic material such as aluminum or an aluminum alloy has excellent moldability and thermal conductivity, and thus is widely used for flame heating cooking. However, such nonmagnetic cooking containers have a low magnetic field sensitivity and cannot be heated by an induction stove.
In order to solve this problem, a cooking vessel manufactured by spraying a magnetic body or forming a plating of a magnetic body on a bottom surface of a nonmagnetic container body has been proposed. However, such a cooking container has a problem that the sprayed or plated magnetic material is easily peeled off.
Alternatively, a cooking vessel prepared by drilling a hole in a magnetic heating plate and having a projection fitted into the hole in a nonmagnetic container body corresponding thereto, and then pressing them is proposed. Such conventional cooking vessels are more durable than conventional cooking vessels, but peeling phenomena due to the difference in shrinkage between different metals still exist.
Meanwhile, in order to solve the above problems, Patent No. 611646 (August 11, 2006), registered with the Korean Intellectual Property Office, discloses that a metal plate body (magnetic heating plate) exposed to the bottom of the cooking vessel is formed during the casting molding of the cooking vessel. The induction stove cooking vessel and its manufacturing method, which are placed inside the mold for preparing the cooking vessel with metal flakes and are cast, have been limited.
However, the Republic of Korea Patent No. 611646 arranges a plurality of the non-ferrous metal flakes in the mold during the manufacturing process to expose a metal plate (magnetic heating plate) to the bottom surface of the cooking vessel, and the metal plate body to be horizontal on the non-ferrous metal flakes (Magnetic heating plate) must go through the step of placing the manufacturing method is cumbersome, if the level is not properly made, there is a problem that a defect occurs.
In addition, the Republic of Korea Patent No. 611646 has a problem that the design of the metal plate (magnetic heating plate) is followed as the metal plate is simply placed on the mold by the non-ferrous metal flakes. In other words, in order to expose the metal plate (magnetic heating plate) to the bottom of the cooking vessel, the non-ferrous metal flakes must be supported at a predetermined height on the mold by using the non-ferrous metal flakes as a medium. Following this, in order to solve this problem, there is a problem in that the cross section of the metal plate body has to be configured in the form of "a" as shown in FIG. 6 of Korean Patent No. 611646.
In addition, the Republic of Korea Patent No. 611646 has a structure in which one surface of the metal plate serving as a magnetic heating plate is exposed to the bottom surface of the cooking vessel, there is a problem that one surface of the metal plate exposed to the bottom surface discolored when used for a long time In the case where the material of the metal plate is made of steel, rust is easily generated. In addition, the Republic of Korea Patent No. 611646 has a problem that the manufacturing process is cumbersome because the bottom surface of the container body demolded from the mold to be polished in order to expose one surface of the metal plate to the bottom surface of the cooking vessel.
On the other hand, Republic of Korea Patent Publication No. 2004-23120 (published on March 18, 2004) in the die casting mold consisting of a moving mold and a fixed mold, the fixed mold is to form a magnet in the recessed portion to allow the magnetic metal plate to be adhesively fixed 'Die-casting mold for forming kitchen cooking utensils' has been proposed. In addition, the Republic of Korea Patent No. 893105 has been proposed a 'mold apparatus for forming a cooking vessel for an induction stove to attach a heating plate by a magnetic force by installing a number of magnets on the bottom of the upper mold.
However, Korean Patent Laid-Open Publication No. 2004-23120 and Korean Patent Registration No. 893105 have a structure in which a permanent magnet is installed in a mold to attach a magnetic metal plate or a heating plate, so that the magnetic force of the magnet decreases during mass production over a long period of time. It has a fundamental problem of being lost. Although, in the Republic of Korea Patent Publication No. 2004-23120 and the Republic of Korea Patent No. 893105, the alnico series permanent magnet or samarium cobalt (SmCo) series of permanent magnets are applied to prevent magnetic extinction at high temperature. In case of prolonged use, demagnetization and loss of magnetism are essential.
Thus, the present invention was made to solve the general problems of the existing method of manufacturing a cooking vessel,
The problem to be solved by the present invention is to attach the magnetic heating plate to the upper mold by using an electromagnet and a magnetic medium that does not lose the magnetic force even at high temperature to improve the durability by preventing the magnetic force is lowered or extinguished even during mass production for a long time The present invention provides a method for manufacturing a cooking vessel using a gravity-casting cooking container manufacturing mold and a gravity-casting cooking container manufacturing mold.
Another problem to be solved by the present invention is to produce the bottom surface of the cooking vessel by the semi-solid method by performing the electromagnetic stirring by alternately applying the power to a plurality of electromagnet modules in the reaction high section of the molten metal surface state The present invention provides a method for manufacturing a cooking vessel using a gravity-casting cooking container and a method for manufacturing a gravity-casting cooking container which can be expected to improve the thermal conductivity and thereby improve the thermal conductivity.
Another problem to be solved by the present invention is to install a magnetic heating plate on the bottom surface of the cooking vessel, by adjusting the thickness and insertion depth to the bottom surface to generate heat by the magnetic field stress generated discoloration or rust when used for a long time It is possible to prevent the phenomenon, and to produce a magnetic heating plate made of low-cost metal material to provide a cost-saving effect of the gravity-casting cooking vessel manufacturing mold and to provide a cooking vessel manufacturing method using the gravity-casting cooking vessel manufacturing mold. There is.
As a specific means of the present invention for solving the above problems;
In the cooking vessel manufacturing mold for manufacturing the cooking vessel by gravity casting method is composed of the upper mold provided with the molten metal inlet and the lower mold installed magnetic heating plate,
The upper mold is provided with a plurality of magnetic media for attaching the magnetic heating plate to the inside of the upper mold, an electromagnet module coupled to each of the magnetic media is installed outside the upper mold, the electromagnet module supplies power It is electrically connected to the control box, the upper surface of the magnetic heating plate is provided with a gravity casting cooking vessel manufacturing mold, characterized in that a plurality of positioning pieces for installing the magnetic heating plate in the bottom surface of the cooking vessel is installed. .
In a preferred embodiment, the positioning piece is made of the same aluminum material as the molten metal injected through the molten metal inlet, the magnetic heating plate may be composed of an iron plate, the thickness of the magnetic heating plate is the bottom thickness of the cooking vessel A thickness ratio of 20 to 50% can be applied.
In another embodiment, the manufacturing method using the gravity-casting cooking vessel manufacturing mold,
Mounting a magnetic heating plate on the lower mold;
Installing a plurality of positioning pieces on an upper surface of the magnetic heating plate;
The magnetic heating plate by supplying power to each of the electromagnet modules through the control box in the state of combining the upper mold with a plurality of magnetic media connected to the electromagnet module and the control box for supplying power to the electromagnet module. Moving to the upper mold direction in which the magnetic medium is located, and simultaneously injecting a non-ferrous metal molten metal into the combined upper and lower molds to dissolve the positioning pieces;
Casting a cooking vessel such that the magnetic heating plate is installed on the bottom surface of the cooking vessel through a process of alternately applying power to each of the electromagnet modules for a predetermined time; And
Demolding the cooking vessel from the upper and lower molds; It is implemented to include.
As described above, the method for manufacturing a cooking vessel using the gravity-casting cooking vessel manufacturing mold and the gravity-casting cooking vessel manufacturing mold according to the present invention moves the magnetic heating plate in the upper mold direction through an electromagnet module and a magnetic medium, even when used for a long time. There is an advantage that can prevent the decrease of magnetism and magnetic disappearance phenomenon. In addition, in the present invention, by applying a plurality of electromagnet modules alternately in the reaction high section of the molten metal to perform electromagnetic agitation, the bottom portion of the cooking vessel can be manufactured by the semi-solid method to improve the surface state and thus It can be expected to improve the thermal conductivity according to.
In addition, the magnetic heating plate can be installed on the bottom surface of the cooking vessel by installing a positioning piece that is dissolved by molten molten metal on the upper surface of the magnetic heating plate, thereby preventing discoloration or rust when used for a long time. have.
Figure 1 is a side cross-sectional view for explaining the overall configuration of the gravity casting cooking container manufacturing mold according to the present invention.
Figure 2 is a configuration diagram for explaining the electromagnet module and control box installed in the upper mold in the gravity-casting cooking vessel manufacturing mold according to the present invention.
3 is a side cross-sectional view for explaining a state in which the upper and lower molds are separated in the gravity casting cooking vessel manufacturing mold according to the present invention.
4 is an exploded perspective view of the lower mold for explaining the magnetic heating plate provided with the positioning piece.
5 is a side cross-sectional view illustrating a state in which the upper and lower molds are combined in the gravity casting cooking container manufacturing mold according to the present invention.
FIG. 6 is a partial cutaway perspective view illustrating a magnetic heating plate provided with a positioning piece in the upper and lower molds of FIG. 5.
7 is a side cross-sectional view illustrating a state in which a magnetic heating plate is moved in an upper mold direction in which a magnetic medium is installed in the gravity casting cooking container manufacturing mold according to the present invention.
8 is a side cross-sectional view for explaining a state in which molten metal is injected in the gravity-casting cooking container manufacturing mold according to the present invention.
Figure 9 is a side cross-sectional view for explaining the cooking vessel manufactured by the gravity-casting cooking vessel manufacturing mold according to the present invention.
Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Here, the cooking vessel manufacturing mold to which the present invention is applied may be defined as a manufacturing mold applied to the gravity casting formula, which is a method of filling the empty space of the mold using gravity casting formula, for example, the fluidity of the molten metal, and a low pressure casting formula. Note that it is different from manufacturing mold or pressure casting (die casting method) manufacturing mold.
1 and 2, the gravity casting cooking container manufacturing mold (1) of the present invention is a lower mold (3), the
Gravity casting manufacturing mold (1) of the present invention is largely classified into an upper mold (2) and a lower mold (3), typically the upper mold (2) is provided with a cavity core (21) and molten metal inlet (23) The
The
The
The
Meanwhile, the
On the other hand, a plurality of
In addition, the thickness of the positioning piece (H1: vertical height shown in Figure 5) is also associated with the depth (H2) that the magnetic heating plate is built on the bottom surface of the cooking vessel, as described above to the magnetic field stress during heating by the induction stove It is preferable to set the thickness of the positioning piece to about 2 mm so as to generate heat, and accordingly, the depth (H2 shown in FIG. 9) of the magnetic heating plate in the sea dog of the cooking vessel can also generate heat by magnetic field stress. It can be adjusted within 1 ~ 2mm.
Thus, the cooking vessel manufacturing method through the gravity-casting cooking vessel manufacturing mold according to the present invention having the configuration as described above will be described.
Referring to Figures 3 to 6, the manufacturing method of the present invention is implemented including a magnetic heating plate mounting step, positioning piece installation step, magnetic heating plate lifting and positioning piece melting step, casting step, demolding step .
In the mounting step of the
In the installing step of the
In the step of elevating and positioning the
At the same time, injecting non-ferrous metal molten metal, that is, aluminum molten metal into the molded upper and lower molds to dissolve the positioning pieces. At this time, non-ferrous metal molten metal is filled in the upper and lower molds, and thus filling pressure is generated. Even when the positioning piece is dissolved, the magnetic heating plate is kept in a state spaced apart from the upper mold. (See FIG. 8)
The casting step casts the
In this case, the time of alternately applying power to the
Here, when power is alternately applied to the
Accordingly, in the casting step of the present invention, the bottom surface of the cooking vessel is cast by a semi solid (SSF (semi solid forged) method) as electromagnetic stirring is performed through the
The demolding step demolds the
Therefore, the manufacturing method according to the present invention implemented as described above by using the
It should be noted that the above-described embodiments are only illustrative and are not intended to limit the scope of the present invention so that those skilled in the art can readily understand and carry out the present invention. Therefore, it should be noted that various modifications or changes to the above-described embodiments may be applied to a mold for manufacturing a cooking container with a low pressure casting type by providing a molten metal inlet at a lower mold. The scope of the present invention is defined by the following claims in principle.
1: Manufacturing mold 2: Upper mold
3: lower mold 4: magnetic heating plate
5: cooking container 21: cavity core
22: upper core 23: molten metal inlet
24: magnetic medium 25: electromagnet module
26: control box 31: stripper
32: insert core 41: long
42: positioning piece 251: bobbin
252: coil H1: positioning piece thickness
H2: depth built into the bottom of cooking vessel of magnetic heating plate
Claims (3)
The upper mold is provided with a plurality of magnetic media for attaching the magnetic heating plate to the inside of the upper mold, an electromagnet module coupled to each of the magnetic media is installed outside the upper mold, the electromagnet module supplies power And a plurality of positioning pieces which are electrically connected to a control box, the upper surface of the magnetic heating plate being installed on the bottom surface of the cooking vessel to install the magnetic heating plate.
The positioning piece is made of the same aluminum material as the molten metal injected through the molten metal inlet, the magnetic heating plate is made of iron plate, the thickness of the magnetic heating plate is 20 to 50% of the thickness of the bottom surface of the cooking vessel Gravity casting cooking container manufacturing mold, characterized in that the thickness ratio is applied.
Installing a plurality of positioning pieces on an upper surface of the magnetic heating plate;
The magnetic heating plate by supplying power to each of the electromagnet modules through the control box in the state of combining the upper mold with a plurality of magnetic media connected to the electromagnet module and the control box for supplying power to the electromagnet module. Moving to the upper mold direction in which the magnetic medium is located, and simultaneously injecting a non-ferrous metal molten metal into the combined upper and lower molds to dissolve the positioning pieces;
Casting a cooking vessel such that the magnetic heating plate is installed on the bottom surface of the cooking vessel through a process of alternately applying power to each of the electromagnet modules for a predetermined time; And
Demolding the cooking vessel from the upper and lower molds; Method of producing a cooking vessel using a gravity-casting cooking vessel manufacturing mold comprising a.
Priority Applications (1)
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KR1020110049809A KR20120131556A (en) | 2011-05-25 | 2011-05-25 | mold apparatus for forming cooking vessel and manufacture method using the same |
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KR1020110049809A KR20120131556A (en) | 2011-05-25 | 2011-05-25 | mold apparatus for forming cooking vessel and manufacture method using the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101416858B1 (en) * | 2013-01-23 | 2014-07-09 | 한국생산기술연구원 | centrifugal mold apparatus for forming cooking vessel and manufacture method using the same |
CN111331106A (en) * | 2020-04-08 | 2020-06-26 | 福建泰盈金属制品有限公司 | Preparation method of aluminum pot for casting induction cooker |
-
2011
- 2011-05-25 KR KR1020110049809A patent/KR20120131556A/en active IP Right Grant
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR101416858B1 (en) * | 2013-01-23 | 2014-07-09 | 한국생산기술연구원 | centrifugal mold apparatus for forming cooking vessel and manufacture method using the same |
CN111331106A (en) * | 2020-04-08 | 2020-06-26 | 福建泰盈金属制品有限公司 | Preparation method of aluminum pot for casting induction cooker |
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