KR20120120620A - Prepatation method for excellent UV irradiation stable EVA sheet for solar cell encapsulant - Google Patents
Prepatation method for excellent UV irradiation stable EVA sheet for solar cell encapsulant Download PDFInfo
- Publication number
- KR20120120620A KR20120120620A KR1020110038318A KR20110038318A KR20120120620A KR 20120120620 A KR20120120620 A KR 20120120620A KR 1020110038318 A KR1020110038318 A KR 1020110038318A KR 20110038318 A KR20110038318 A KR 20110038318A KR 20120120620 A KR20120120620 A KR 20120120620A
- Authority
- KR
- South Korea
- Prior art keywords
- vinyl acetate
- sheet
- ethylene vinyl
- acetate copolymer
- solar cell
- Prior art date
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- 239000008393 encapsulating agent Substances 0.000 title claims description 4
- 238000000034 method Methods 0.000 title abstract description 8
- 238000009281 ultraviolet germicidal irradiation Methods 0.000 title description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims abstract description 51
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 claims abstract description 51
- 238000004132 cross linking Methods 0.000 claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 claims abstract description 19
- 229920005989 resin Polymers 0.000 claims abstract description 18
- 239000011347 resin Substances 0.000 claims abstract description 18
- 239000006087 Silane Coupling Agent Substances 0.000 claims abstract description 12
- 239000006096 absorbing agent Substances 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 8
- 239000012963 UV stabilizer Substances 0.000 claims abstract description 6
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims abstract description 6
- DQXBYHZEEUGOBF-UHFFFAOYSA-N but-3-enoic acid;ethene Chemical compound C=C.OC(=O)CC=C DQXBYHZEEUGOBF-UHFFFAOYSA-N 0.000 claims abstract 2
- 239000003431 cross linking reagent Substances 0.000 claims description 15
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 15
- 238000005538 encapsulation Methods 0.000 claims description 10
- 238000000354 decomposition reaction Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 claims description 8
- 150000001451 organic peroxides Chemical class 0.000 claims description 8
- 239000000326 ultraviolet stabilizing agent Substances 0.000 claims description 7
- 239000003566 sealing material Substances 0.000 claims description 5
- OWQPOVKKUWUEKE-UHFFFAOYSA-N 1,2,3-benzotriazine Chemical class N1=NN=CC2=CC=CC=C21 OWQPOVKKUWUEKE-UHFFFAOYSA-N 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 3
- 150000008366 benzophenones Chemical class 0.000 claims description 2
- 239000000203 mixture Substances 0.000 claims description 2
- 239000002994 raw material Substances 0.000 claims description 2
- 239000011342 resin composition Substances 0.000 claims description 2
- 125000003354 benzotriazolyl group Chemical class N1N=NC2=C1C=CC=C2* 0.000 claims 1
- 238000002360 preparation method Methods 0.000 claims 1
- 238000004383 yellowing Methods 0.000 abstract description 5
- 238000002844 melting Methods 0.000 abstract description 4
- 230000008018 melting Effects 0.000 abstract description 4
- 239000000155 melt Substances 0.000 abstract description 3
- 238000000465 moulding Methods 0.000 abstract description 3
- 230000000087 stabilizing effect Effects 0.000 abstract description 2
- 239000006185 dispersion Substances 0.000 abstract 1
- 229940117958 vinyl acetate Drugs 0.000 abstract 1
- -1 crosslinking aid Substances 0.000 description 10
- 239000000178 monomer Substances 0.000 description 7
- 230000000052 comparative effect Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000000654 additive Substances 0.000 description 4
- 238000004898 kneading Methods 0.000 description 4
- GVZIBGFELWPEOC-UHFFFAOYSA-N (2-hydroxy-4-prop-2-enoxyphenyl)-phenylmethanone Chemical compound OC1=CC(OCC=C)=CC=C1C(=O)C1=CC=CC=C1 GVZIBGFELWPEOC-UHFFFAOYSA-N 0.000 description 3
- QRUDEWIWKLJBPS-UHFFFAOYSA-N benzotriazole Chemical compound C1=CC=C2N[N][N]C2=C1 QRUDEWIWKLJBPS-UHFFFAOYSA-N 0.000 description 3
- YWHMJMBYBJBHKE-UHFFFAOYSA-N (4-ethyl-2,2-dimethyloctan-3-yl) hydroxy carbonate Chemical compound CCCCC(CC)C(C(C)(C)C)OC(=O)OO YWHMJMBYBJBHKE-UHFFFAOYSA-N 0.000 description 2
- KOMNUTZXSVSERR-UHFFFAOYSA-N 1,3,5-tris(prop-2-enyl)-1,3,5-triazinane-2,4,6-trione Chemical compound C=CCN1C(=O)N(CC=C)C(=O)N(CC=C)C1=O KOMNUTZXSVSERR-UHFFFAOYSA-N 0.000 description 2
- KQVIDCCKLYDABT-UHFFFAOYSA-N 1,3-bis(4-benzoyl-3-hydroxyphenoxy)propan-2-yl prop-2-enoate Chemical compound C=1C=C(C(=O)C=2C=CC=CC=2)C(O)=CC=1OCC(OC(=O)C=C)COC(C=C1O)=CC=C1C(=O)C1=CC=CC=C1 KQVIDCCKLYDABT-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000002250 absorbent Substances 0.000 description 2
- 230000002745 absorbent Effects 0.000 description 2
- 239000002671 adjuvant Substances 0.000 description 2
- 230000004888 barrier function Effects 0.000 description 2
- RWCCWEUUXYIKHB-UHFFFAOYSA-N benzophenone Chemical compound C=1C=CC=CC=1C(=O)C1=CC=CC=C1 RWCCWEUUXYIKHB-UHFFFAOYSA-N 0.000 description 2
- 239000012965 benzophenone Substances 0.000 description 2
- XITRBUPOXXBIJN-UHFFFAOYSA-N bis(2,2,6,6-tetramethylpiperidin-4-yl) decanedioate Chemical compound C1C(C)(C)NC(C)(C)CC1OC(=O)CCCCCCCCC(=O)OC1CC(C)(C)NC(C)(C)C1 XITRBUPOXXBIJN-UHFFFAOYSA-N 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- QUAMTGJKVDWJEQ-UHFFFAOYSA-N octabenzone Chemical compound OC1=CC(OCCCCCCCC)=CC=C1C(=O)C1=CC=CC=C1 QUAMTGJKVDWJEQ-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 125000000864 peroxy group Chemical group O(O*)* 0.000 description 2
- 239000000758 substrate Substances 0.000 description 2
- LJWQJECMFUGUDV-UHFFFAOYSA-N (4-benzoyl-3-hydroxyphenyl) prop-2-enoate Chemical compound OC1=CC(OC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 LJWQJECMFUGUDV-UHFFFAOYSA-N 0.000 description 1
- ISPFQRSAXJPTGI-UHFFFAOYSA-N 1,1-bis(tert-butylperoxy)-3,3,5-trimethylcyclohexane Chemical compound C(C)(C)(C)OOC1(CC(CC(C1)C)(C)C)OOC(C)(C)C.C(C)(C)(C)OOC1(CC(CC(C1)C)(C)C)OOC(C)(C)C ISPFQRSAXJPTGI-UHFFFAOYSA-N 0.000 description 1
- OZSPQGSCBAEBDM-UHFFFAOYSA-N 10-(1,2,2,3,6,6-hexamethylpiperidin-4-yl)oxy-10-oxodecanoic acid 2-methyl-2-(1,2,2,6,6-pentamethylpiperidin-4-yl)decanedioic acid Chemical compound CC(C(=O)O)(CCCCCCCC(=O)O)C1CC(N(C(C1)(C)C)C)(C)C.C(CCCCCCCCC(=O)O)(=O)OC1C(C(N(C(C1)(C)C)C)(C)C)C OZSPQGSCBAEBDM-UHFFFAOYSA-N 0.000 description 1
- GKJKFGJKZVODEH-UHFFFAOYSA-N 10-oxo-10-piperidin-1-yloxydecanoic acid Chemical compound OC(=O)CCCCCCCCC(=O)ON1CCCCC1 GKJKFGJKZVODEH-UHFFFAOYSA-N 0.000 description 1
- CXRXDDBPMBXXFT-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,4-dimethylhexane Chemical compound CC(C)(C)OOC(C)C(C)CC(C)(C)OOC(C)(C)C CXRXDDBPMBXXFT-UHFFFAOYSA-N 0.000 description 1
- DMWVYCCGCQPJEA-UHFFFAOYSA-N 2,5-bis(tert-butylperoxy)-2,5-dimethylhexane Chemical compound CC(C)(C)OOC(C)(C)CCC(C)(C)OOC(C)(C)C DMWVYCCGCQPJEA-UHFFFAOYSA-N 0.000 description 1
- NMMXJQKTXREVGN-UHFFFAOYSA-N 2-(4-benzoyl-3-hydroxyphenoxy)ethyl prop-2-enoate Chemical compound OC1=CC(OCCOC(=O)C=C)=CC=C1C(=O)C1=CC=CC=C1 NMMXJQKTXREVGN-UHFFFAOYSA-N 0.000 description 1
- YKONWVIRECCMQE-UHFFFAOYSA-N 2-(benzotriazol-2-yl)-4-methyl-6-prop-2-enylphenol Chemical compound CC1=CC(CC=C)=C(O)C(N2N=C3C=CC=CC3=N2)=C1 YKONWVIRECCMQE-UHFFFAOYSA-N 0.000 description 1
- VCYCUECVHJJFIQ-UHFFFAOYSA-N 2-[3-(benzotriazol-2-yl)-4-hydroxyphenyl]ethyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OCCC1=CC=C(O)C(N2N=C3C=CC=CC3=N2)=C1 VCYCUECVHJJFIQ-UHFFFAOYSA-N 0.000 description 1
- FIYMNUNPPYABMU-UHFFFAOYSA-N 2-benzyl-5-chloro-1h-indole Chemical compound C=1C2=CC(Cl)=CC=C2NC=1CC1=CC=CC=C1 FIYMNUNPPYABMU-UHFFFAOYSA-N 0.000 description 1
- XDLMVUHYZWKMMD-UHFFFAOYSA-N 3-trimethoxysilylpropyl 2-methylprop-2-enoate Chemical compound CO[Si](OC)(OC)CCCOC(=O)C(C)=C XDLMVUHYZWKMMD-UHFFFAOYSA-N 0.000 description 1
- RZOSMANPMZDHNJ-UHFFFAOYSA-N C(C1=CC=CC=C1)(=O)C1=C(C=C(OCC(COC2=CC(=C(C=C2)C(C2=CC=CC=C2)=O)O)C=C(C(=O)O)C)C=C1)O.C(C1=CC=CC=C1)(=O)C1=C(C=C(OCC(COC2=CC(=C(C=C2)C(C2=CC=CC=C2)=O)O)C=C(C(=O)O)C)C=C1)O Chemical compound C(C1=CC=CC=C1)(=O)C1=C(C=C(OCC(COC2=CC(=C(C=C2)C(C2=CC=CC=C2)=O)O)C=C(C(=O)O)C)C=C1)O.C(C1=CC=CC=C1)(=O)C1=C(C=C(OCC(COC2=CC(=C(C=C2)C(C2=CC=CC=C2)=O)O)C=C(C(=O)O)C)C=C1)O RZOSMANPMZDHNJ-UHFFFAOYSA-N 0.000 description 1
- SEBUAOKKYATUTF-UHFFFAOYSA-N CN1C(CC(CC1(C)C)C(C(=O)O)(CCCCCCCC(=O)O)C1CC(N(C(C1)(C)C)C)(C)C)(C)C.C(CCCCCCCCC(=O)OC1CC(N(C(C1)(C)C)C)(C)C)(=O)OC1CC(N(C(C1)(C)C)C)(C)C Chemical compound CN1C(CC(CC1(C)C)C(C(=O)O)(CCCCCCCC(=O)O)C1CC(N(C(C1)(C)C)C)(C)C)(C)C.C(CCCCCCCCC(=O)OC1CC(N(C(C1)(C)C)C)(C)C)(=O)OC1CC(N(C(C1)(C)C)C)(C)C SEBUAOKKYATUTF-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- RKNPDMWMBSELOY-UHFFFAOYSA-N OC(=O)CCCCCCCCC(O)=O.CC1(C)CC(CC(C)(C)N1)C(CCCCCCCC(O)=O)(C1CC(C)(C)NC(C)(C)C1)C(O)=O Chemical compound OC(=O)CCCCCCCCC(O)=O.CC1(C)CC(CC(C)(C)N1)C(CCCCCCCC(O)=O)(C1CC(C)(C)NC(C)(C)C1)C(O)=O RKNPDMWMBSELOY-UHFFFAOYSA-N 0.000 description 1
- BRQMAAFGEXNUOL-LLVKDONJSA-N [(2R)-2-ethylhexyl] (2-methylpropan-2-yl)oxy carbonate Chemical compound CCCC[C@@H](CC)COC(=O)OOC(C)(C)C BRQMAAFGEXNUOL-LLVKDONJSA-N 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 230000003078 antioxidant effect Effects 0.000 description 1
- 239000012964 benzotriazole Substances 0.000 description 1
- 150000001565 benzotriazoles Chemical class 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 239000006059 cover glass Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000002542 deteriorative effect Effects 0.000 description 1
- 238000002845 discoloration Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 150000003961 organosilicon compounds Chemical class 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 238000007539 photo-oxidation reaction Methods 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 229940116351 sebacate Drugs 0.000 description 1
- 230000007281 self degradation Effects 0.000 description 1
- 238000007086 side reaction Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F210/00—Copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond
- C08F210/02—Ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/0025—Crosslinking or vulcanising agents; including accelerators
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/0008—Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
- C08K5/005—Stabilisers against oxidation, heat, light, ozone
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/04—Oxygen-containing compounds
- C08K5/14—Peroxides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K5/00—Use of organic ingredients
- C08K5/54—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L23/00—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
- C08L23/02—Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
- C08L23/04—Homopolymers or copolymers of ethene
- C08L23/08—Copolymers of ethene
- C08L23/0846—Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
- C08L23/0853—Vinylacetate
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/042—PV modules or arrays of single PV cells
- H01L31/048—Encapsulation of modules
- H01L31/0481—Encapsulation of modules characterised by the composition of the encapsulation material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2500/00—Characteristics or properties of obtained polyolefins; Use thereof
- C08F2500/12—Melt flow index or melt flow ratio
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
- C08L2203/204—Applications use in electrical or conductive gadgets use in solar cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
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- Engineering & Computer Science (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Manufacturing & Machinery (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Materials Engineering (AREA)
- Physics & Mathematics (AREA)
Abstract
Description
본 발명은 자외선 안정성이 우수한 태양전지 봉지재용 EVA 시트의 제조방법에 관한 것으로, 보다 상세하게는 에틸렌비닐아세테이트 공중합체(이하, 'EVA'라고 칭함) 수지에 중합가능한 자외선 흡수제, 가교제, 가교조제, 실란커플링제 및 자외선 안정제를 혼합하여 시트를 성형하는 것을 특징으로 하는 태양전지 봉지재용 EVA 시트의 제조방법에 관한 것이다. The present invention relates to a method for producing an EVA sheet for solar cell encapsulation material having excellent UV stability, and more particularly, a UV absorber, a crosslinking agent, a crosslinking aid, which is polymerizable to an ethylene vinyl acetate copolymer (hereinafter referred to as EVA) resin, The manufacturing method of the EVA sheet | seat for solar cell sealing materials characterized by mixing a silane coupling agent and an ultraviolet stabilizer, and shape | molding a sheet | seat.
태양광 발전에 사용되는 태양전지 모듈은 통상 셀을 보호하기 위해 양면에 EVA 시트가 사용되며, 추가적으로 태양광이 입사되는 쪽에는 투명 유리기판이, 그 반대편에는 수증기 차단성 및 내후성이 우수한 시트로 라미네이팅되어 있다. 상기 라미네이팅 방법은 투명유리 기판, EVA 시트, 셀, EVA 시트, 기체 차단성 시트를 적층한 후, 특정의 온도, 압력하에 가열, 가교하여 접착시키는 것이다.The solar cell module used in solar power generation is usually EVA sheet is used on both sides to protect the cell, additionally, transparent glass substrate on the side where solar light is incident, and lamination on the other side of sheet with excellent water vapor barrier and weather resistance. It is. The laminating method is to laminate a transparent glass substrate, an EVA sheet, a cell, an EVA sheet, a gas barrier sheet, and then heat and crosslink the adhesive under a specific temperature and pressure.
일반적으로 태양전지 봉지재용 EVA 시트는, 가교 후 높은 투명성과 접착성, 내후 안정성이 요구되기 때문에, EVA에 가교제, 가교조제, 실란 커플링제, 산화방지제, 자외선 안정제, 자외선 흡수제 등 각종 첨가제를 첨가하여 EVA의 용융온도 이상이면서, 가교제인 유기과산화물 분해온도 이하의 온도에서 용융 혼련하여 봉지재용 EVA 시트를 제조한다.Generally, EVA sheet for solar cell encapsulant requires high transparency, adhesiveness, and weather resistance after crosslinking. Therefore, various additives such as crosslinking agent, crosslinking aid, silane coupling agent, antioxidant, UV stabilizer, ultraviolet absorber, etc. are added to EVA. The EVA sheet for sealing material is manufactured by melt-kneading at the temperature more than the melting temperature of EVA and below the decomposition temperature of the organic peroxide which is a crosslinking agent.
그러나, 현재 대부분의 태양전지 봉지재용으로 사용되는 EVA 시트에 사용되는 자외선 흡수제는 저분자량의 경우 초기에는 광산화반응을 억제시키는 특성이 우수하게 나타나지만, 시간이 경과함에 따라 저분자로 인한 휘발 및 시트 표면으로 블루밍(blooming)되면서 광안정 특성이 저하되고, 셀이나 커버유리, 백 시트와의 접착성이 저하되는 문제점이 있으며, 라미네이션 및 가교시 고온에 의해 자체 분해가 일어나거나 다른 첨가물들과 부반응이 일어나기 쉽다. 이럴 경우 EVA 시트의 변색 및 물성 저하의 요인이 될 수 있다.However, UV absorbers used in EVA sheets used for most solar cell encapsulation materials now exhibit excellent properties of inhibiting photo-oxidation reactions at low molecular weights. As it blooms, there is a problem of deteriorating light stability, deterioration of adhesion to cells, cover glass, and back sheet, and self-degradation due to high temperature during lamination and crosslinking, or side reaction with other additives. . This may cause discoloration of EVA sheet and degradation of properties.
본 발명의 목적은, 황변 안정성 및 자외선 안정화 효과가 오랜기간 동안 지속될 수 있는 태양전지 봉지재용 EVA 시트의 제조방법을 제공하는 것이다.It is an object of the present invention to provide a method for producing an EVA sheet for a solar cell encapsulation material, in which yellowing stability and UV stabilization effect can be maintained for a long time.
본 발명에 따른 태양전지 봉지재용 EVA 시트의 제조방법은, EVA 수지에 중합가능한 자외선 흡수제, 가교제, 가교조제, 자외선 안정제 및 실란커플링제를 혼합하여 시트를 성형하는 것을 특징으로 한다.The manufacturing method of the EVA sheet for solar cell sealing material which concerns on this invention is characterized by shape | molding a sheet | seat by mixing the ultraviolet absorber, crosslinking agent, crosslinking adjuvant, ultraviolet stabilizer, and silane coupling agent which can superpose | polymerize to EVA resin.
하나의 구체예에서, 본 발명의 태양전지 봉지재용 EVA 시트의 제조방법은, EVA 수지에 중합가능한 자외선 흡수제, 가교제, 가교조제, 자외선 안정제 및 실란커플링제를 함께 혼합하여 가교제의 분해온도 이하에서 용융 혼련하여 시트를 성형하는 것을 특징으로 한다.In one embodiment, the manufacturing method of the EVA sheet for solar cell encapsulation material of the present invention, by mixing together a UV absorber, a crosslinking agent, a crosslinking aid, a UV stabilizer and a silane coupling agent polymerizable to the EVA resin to melt at the decomposition temperature of the crosslinker. The sheet is formed by kneading.
또 다른 구체예에서, 본 발명의 태양전지 봉지재용 EVA 시트의 제조방법은, EVA 수지에 자외선 안정제를 균일하게 혼합시켜 얻어진 EVA 수지 조성물을 압출기에서 가교제의 분해온도 이하에서 용융시키면서, 중합가능한 자외선 흡수제, 가교제, 가교조제 및 실란커플링제의 혼합물을 별도의 원료공급장치를 통하여 상기 압출기에 공급하여 용융 혼련하여 시트를 성형하는 것을 포함한다. In another embodiment, the method for manufacturing the EVA sheet for solar cell encapsulation material of the present invention, the polymerizable ultraviolet absorber while melting the EVA resin composition obtained by uniformly mixing the UV stabilizer with the EVA resin at the extruder below the decomposition temperature of the crosslinking agent. And supplying a mixture of a crosslinking agent, a crosslinking aid and a silane coupling agent to the extruder through a separate raw material supply device to melt kneading and forming a sheet.
시트 성형시 가교제의 분해 온도보다 높은 온도에서 용융 혼련할 경우, 시트 성형성이 나쁘거나 선가교가 일어나 바람직하지 않다.In the case of melt-kneading at a temperature higher than the decomposition temperature of the crosslinking agent during sheet forming, sheet formability is bad or cross-linking occurs, which is not preferable.
본 발명에 따른 태양전지 봉지재용 EVA 시트의 제조방법에 있어서, 상기 EVA 수지는 비닐아세테이트(VA) 함량이 25~32중량%이고, 용융지수(190℃, 2.16kg의 하중으로 측정)가 6~30g/10분인 것이 바람직한데, 비닐아세테이트의 함량이 상기 범위를 벗어나는 경우에는 투명성, 유연성 및 내블로킹성이 떨어져 바람직하지 않고, 용융지수가 상기 범위를 벗어나는 경우에는 시트 성형성 및 기계적 물성이 떨어져 바람직하지 않다.In the manufacturing method of the EVA sheet for solar cell encapsulation according to the present invention, the EVA resin is a vinyl acetate (VA) content of 25 to 32% by weight, the melt index (190 ℃, measured by a load of 2.16kg) of 6 ~ It is preferable that the content of vinyl acetate is in the range of 30 g / 10 minutes, which is not preferable because of transparency, flexibility and blocking resistance, and when the melt index is out of the range, sheet formability and mechanical properties are inferior. Not.
본 발명에서 사용되는 중합가능한 자외선 흡수제는, 그 종류에 특별히 한정은 없고, 예를 들면, 벤조페논계나, 벤조트리아졸계, 또는 벤조트리아진계에 이중결합이 있는 구조를 갖는 단량체를 1종 이상 사용할 수 있다. 상기 벤조페논계 자외선 흡수제 단량체의 구체예로는 4-메타크릴옥시-2-히드록시벤조페논(4-methacryloxy-2-hydroxybenzophenone), 4-알릴옥시-2-히드록시벤조페논(4-allyloxy-2-hydroxybenzophenone), 1,3-비스-(4-벤조일-3-히드록시페녹시)-프로프-2-일-아크릴레이트(1,3-bis-(4-benzoyl-3-hydroxyphenoxy)-prop-2-yl-acrylate, 1,3-비스-(4-벤조일-3-히드록시페녹시)-프로프-2-일-메타크릴레이트(1,3-bis-(4-benzoyl-3-hydroxyphenoxy)-prop-2-yl-methacrylate), 1,3-비스-(4-벤조일-3-히드록시페녹시)-프로프-2-일-3,3-디메타크릴레이트(1,3-bis-(4-benzoyl-3-hydroxyphenoxy)-prop-2-yl-3,3-dimethacrylate), 4-벤조일-3-히드록시페닐아크릴레이트(4-benzoyl-3-hydroxyphenylacrylate), 2-(4-벤조일-3-히드록시페녹시)에틸아크릴레이트(2-(4-Benzoyl-3-hydroxyphenoxy)ethylacrylate) 등을 들 수 있고, 벤조트리아졸계 자외선 흡수제 단량체의 구체예로는, 2[2-히드록시-4-알콕시-(2-옥시프로필-α-메틸아크릴레이트)-페닐]2H-벤조트리아졸(2[2-hydroxy-4-alkoxy-(2-oxypropyl-α-methylacrylate)-phenyl]2H-benzotriazole), 2[2-히드록시-4-알콕시-(2-옥시프로필-α-메틸아크릴레이트)-페닐]2H-메톡시벤조트리아졸(2[2-hydroxy-4-alkoxy-(2-oxypropyl-α-methylacrylate)-phenyl]2H-4-methoxybenzotriazole), 2-(2H-벤조트리아졸-2-일)-4-메틸-6-(2-프로페닐)페놀(2-(2H-benzotriazol-2-yl)-4-methyl-6-(2-propenyl)phenol), 2-[3-(2H-벤조트리아졸-2-일)-4-히드록시페닐]에틸메타크릴레이트(2-[3-(2H-benzotriazol-2-yl)-4-hydroxyphenyl]ethyl methacrylate) 등을 들 수 있고, 벤조트리아진계 자외선 흡수제 단량체의 구체예로는, 3-[4-{4,6-비스(2,4-디메틸페닐)-1,3,5-트리아진-2-일}-3-히드록시페녹시]-2-히드록시프로필메타크릴레이트(3-[4-{4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine-2-yl}-3-hydroxyphenoxy]-2-hydroxypropyl methacrylate) 등이 있다. The type of polymerizable ultraviolet absorbent used in the present invention is not particularly limited, and for example, at least one monomer having a structure having a double bond in the benzophenone series, the benzotriazole series, or the benzotriazine series can be used. Can be. Specific examples of the benzophenone-based ultraviolet absorber monomer 4-methylacryloxy-2-hydroxybenzophenone (4-methacryloxy-2-hydroxybenzophenone), 4-allyloxy-2-hydroxybenzophenone (4-allyloxy- 2-hydroxybenzophenone), 1,3-bis- (4-benzoyl-3-hydroxyphenoxy) -prop-2-yl-acrylate (1,3-bis- (4-benzoyl-3-hydroxyphenoxy)- prop-2-yl-acrylate, 1,3-bis- (4-benzoyl-3-hydroxyphenoxy) -prop-2-yl-methacrylate (1,3-bis- (4-benzoyl-3 -hydroxyphenoxy) -prop-2-yl-methacrylate), 1,3-bis- (4-benzoyl-3-hydroxyphenoxy) -prop-2-yl-3,3-dimethacrylate (1, 3-bis- (4-benzoyl-3-hydroxyphenoxy) -prop-2-yl-3,3-dimethacrylate), 4-benzoyl-3-hydroxyphenylacrylate, 2- (4-benzoyl-3-hydroxyphenoxy) ethyl acrylate (2- (4-Benzoyl-3-hydroxyphenoxy) ethylacrylate) etc. are mentioned, As a specific example of a benzotriazole type ultraviolet absorber monomer, it is 2 [2]. -Hydroxy-4- Coxy- (2-oxypropyl-α-methylacrylate) -phenyl] 2H-benzotriazole (2 [2-hydroxy-4-alkoxy- (2-oxypropyl-α-methylacrylate) -phenyl] 2H-benzotriazole), 2 [2-hydroxy-4-alkoxy- (2-oxypropyl-α-methylacrylate) -phenyl] 2H-methoxybenzotriazole (2 [2-hydroxy-4-alkoxy- (2-oxypropyl-α -methylacrylate) -phenyl] 2H-4-methoxybenzotriazole), 2- (2H-benzotriazol-2-yl) -4-methyl-6- (2-propenyl) phenol (2- (2H-benzotriazol-2- yl) -4-methyl-6- (2-propenyl) phenol), 2- [3- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] ethyl methacrylate (2- [3- (2H-benzotriazol-2-yl) -4-hydroxyphenyl] ethyl methacrylate), and the like, and specific examples of the benzotriazine type ultraviolet absorber monomer include 3- [4- {4,6-bis (2,4). -Dimethylphenyl) -1,3,5-triazin-2-yl} -3-hydroxyphenoxy] -2-hydroxypropyl methacrylate (3- [4- {4,6-bis (2, 4-dimethylphenyl) -1,3,5-triazine-2-yl} -3-hydroxyphenoxy] -2-hydroxypropyl methacrylate).
본 발명에 따른 태양전지 봉지재용 EVA 시트의 제조방법에 있어서, 상기 EVA 수지 100중량부에 대하여, 중합가능한 자외선 흡수제 0.01~0.5중량부를 사용하는 것이 바람직한데, 상기 중합가능한 자외선 흡수제의 함량이 0.01중량부 미만인 경우에는 자외선 안정 효과가 미미하여 바람직하지 않고, 0.5중량부를 초과하는 경우에는 변색이 되거나 경제성이 떨어져 바람직하지 않다.In the method for producing an EVA sheet for solar cell encapsulation according to the present invention, it is preferable to use 0.01 to 0.5 parts by weight of a polymerizable ultraviolet absorber based on 100 parts by weight of the EVA resin, and the content of the polymerizable ultraviolet absorber is 0.01 weight. If it is less than the amount, the ultraviolet ray stabilizing effect is insignificant.
본 발명에서 사용되는 가교제의 예로서는 유기과산화물을 들 수 있는데, 예를 들면 1시간 반감기 온도(분해온도)가 130~160℃인 디알킬퍼옥사이드계 가교제 및 1시간 반감기 온도가 100~135℃인 알킬퍼옥시에스테르계 가교제 또는 퍼옥시케탈로 이루어진 군으로부터 선택되는 1종 이상을 사용할 수 있으며, 또한 1시간 반감기 온도가 서로 다른 2종 이상을 병용하는 것도 가능하다.Examples of the crosslinking agent used in the present invention include organic peroxides. For example, a dialkyl peroxide crosslinking agent having a half-life temperature (decomposition temperature) of 130 to 160 ° C and an alkyl having a half-life temperature of 100 to 135 ° C. 1 or more types chosen from the group which consists of a peroxy ester-type crosslinking agent or a peroxy ketal can be used, It is also possible to use together 2 or more types from which the half-life temperature differs for 1 hour.
상기 디알킬퍼옥사이드계 가교제의 구체예로는, 2,4-디메틸-2,5-비스(t-부틸퍼옥시)헥산(2,5-dimethyl-2,5-bis(t-butylperoxy)hexane) 등이 있고, 알킬퍼옥시에스테르계 가교제의 구체예로는 t-부틸-2-에틸헥실 모노퍼옥시카보네이트(tert-butylperoxy-2-ethylhexyl carbonate) 등이 있으며, 퍼옥시케탈계로는 1,1-디-(t-부틸퍼옥시)-3,3,5-트리메틸시클로헥산(1,1-di-(t-butylperoxy)-3,3,5-trimethylcyclohexane) 등을 들 수 있다.Specific examples of the dialkyl peroxide crosslinking agent include 2,4-dimethyl-2,5-bis (t-butylperoxy) hexane (2,5-dimethyl-2,5-bis (t-butylperoxy) hexane And t-butyl-2-ethylhexyl monoperoxycarbonate (tert-butylperoxy-2-ethylhexyl carbonate), and the like, and specific examples of the alkyl peroxy ester-based crosslinking agent are 1,1 -Di- (t-butylperoxy) -3,3,5-trimethylcyclohexane (1,1-di- (t-butylperoxy) -3,3,5-trimethylcyclohexane) etc. are mentioned.
상기 가교제는 EVA 수지 100중량부에 대하여, 0.3~1.5중량부를 포함하는 것이 바람직한데, 0.3중량부 미만이면 가교 효과가 미미하여 바람직하지 않고, 1.5중량부를 초과하면 경제성이 떨어져 바람직하지 않다.It is preferable that the said crosslinking agent contains 0.3-1.5 weight part with respect to 100 weight part of EVA resin, but when it is less than 0.3 weight part, the crosslinking effect is insignificant, and it is unpreferable, and when it exceeds 1.5 weight part, it is unpreferable in economical efficiency.
본 발명에서 사용되는 가교조제는, 그 종류에 특별히 한정은 없고, 예를 들면, 폴리알릴 화합물이나 폴리메타크릴옥시 화합물을 사용할 수 있으며, 구체예로는 트리알릴이소시아누레이트(Triallyl isocyanurate) 등을 들 수 있다.The type of crosslinking aid used in the present invention is not particularly limited, and for example, a polyallyl compound or a polymethacryloxy compound can be used, and specific examples thereof include triallyl isocyanurate and the like. Can be mentioned.
상기 가교조제는 EVA 수지 100중량부에 대하여, 0.3~1.5중량부를 포함하는 것이 바람직한데, 0.3중량부 미만이면 가교 효과가 미미하여 바람직하지 않고, 1.5중량부를 초과하면 경제성이 떨어져 바람직하지 않다.It is preferable that the said crosslinking adjuvant contains 0.3-1.5 weight part with respect to 100 weight part of EVA resin, but when it is less than 0.3 weight part, the crosslinking effect is insignificant, and when it exceeds 1.5 weight part, it is unpreferable in economical efficiency.
본 발명에서 사용되는 자외선 안정제는, 그 종류에 특별히 한정은 없고, 예를 들면, 힌더드 아민계 자외선 안정제 등을 사용할 수 있으며, 구체예로는, 비스(2,2,6,6,-테트라메틸-4-피페리딜)세바케이트(bis(2,2,6,6-tetramethyl-4-piperidyl)sebacate), 비스-(엔-옥틸옥시-테트라메틸)피페리디닐세바케이트(bis-(N-octyloxy-tetramethyl)piperidinyl sebacate), 비스(1,2,2,6,6-펜타메틸-4-피페리딜)세바케이트(bis(1,2,2,6,6-pentamethyl-4-piperidyl)sebacate) 및 메틸-1,2,2,6,6-펜타메틸-4-피페리딜세바케이트(methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate) 등으로 이루어진 군으로부터 선택되는 1종 이상 사용할 수 있다.The ultraviolet stabilizer used in the present invention is not particularly limited in kind, and for example, a hindered amine ultraviolet stabilizer can be used, and specific examples include bis (2,2,6,6, -tetra). Methyl-4-piperidyl) sebacate (bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate), bis- (ene-octyloxy-tetramethyl) piperidinyl sebacate (bis- ( N-octyloxy-tetramethyl) piperidinyl sebacate), bis (1,2,2,6,6-pentamethyl-4-piperidyl) sebacate (bis (1,2,2,6,6-pentamethyl-4- piperidyl) sebacate) and methyl-1,2,2,6,6-pentamethyl-4-piperidyl sebacate (methyl 1,2,2,6,6-pentamethyl-4-piperidyl sebacate) It can use 1 or more types chosen from.
상기 자외선 안정제는 EVA 수지 100중량부에 대하여, 0.01~0.3중량부를 포함하는 것이 바람직한데, 0.01중량부 미만이면 광안정 효과가 미미하여 바람직하지 않고, 0.3중량부를 초과하면 경제성이 떨어져 바람직하지 않다. It is preferable that the said ultraviolet stabilizer contains 0.01-0.3 weight part with respect to 100 weight part of EVA resin, but when it is less than 0.01 weight part, the light stability effect is insignificant, and it is not preferable, and when it exceeds 0.3 weight part, it is unpreferable in economical efficiency.
본 발명에 사용되는 실란커플링제는, 그 종류에 특별히 한정이 없고, 예를 들면, 유기규소 화합물을 사용할 수 있으며, 구체예로는 3-메타크릴옥시프로필메톡시실란(3-Methacryloxypropyl trimethoxysilane) 등을 들 수 있다.The silane coupling agent used for this invention does not have a restriction | limiting in particular in the kind, For example, an organosilicon compound can be used, As a specific example, 3-methacryloxypropyl trimethoxysilane, etc. Can be mentioned.
상기 실란커플링제는 EVA 수지 100중량부에 대하여, 0.3~1.5중량부를 포함하는 것이 바람직한데, 0.3중량부 미만이면 소량이어서 첨가효과를 나타내지 못해 바람직하지 않고, 1.5중량부를 초과하면 경제성이 떨어져 바람직하지 않다.The silane coupling agent preferably contains 0.3 to 1.5 parts by weight with respect to 100 parts by weight of EVA resin, but less than 0.3 parts by weight is not preferred because it does not exhibit an additive effect. not.
본 발명에 따른 태양전지 봉지재용 시트 제조방법에 있어서, 상기 성분들 이외에 통상적인 첨가제들을 필요에 따라 더 첨삭할 수 있다.In the method for manufacturing a sheet for solar cell encapsulant according to the present invention, in addition to the above components, conventional additives may be further added as needed.
본 발명에 의하면, 기존의 자외선 흡수제 대신에 중합가능한 자외선 흡수제를 첨가함으로써 경시변화에 의해 시트의 표면에 이행되거나, 용융, 분산 등 가공의 어려움 없이 황변 안정성 뿐만 아니라 자외선 안정성이 향상되는 효과를 도모할 수 있다.According to the present invention, by adding a polymerizable ultraviolet absorber instead of the conventional ultraviolet absorber, the effect of shifting to the surface of the sheet due to the change over time, or improving the yellowing stability as well as the ultraviolet stability without difficulty of processing such as melting and dispersing can be improved. Can be.
이하, 하기의 실시예를 통하여 본 발명을 더욱 상세하게 설명하지만, 본 발명의 범위가 이들 실시예에 한정되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to the following examples, but the scope of the present invention is not limited to these examples.
실시예 1Example # 1
첨가제가 들어있지 않은 EVA 수지(비닐아세테이트 함량 28중량%, 용융지수 15g/10분, 삼성토탈 E280PV) 100중량부에 대하여, 중합가능한 자외선 흡수제 단량체로 Sigma Aldrich사의 4-알릴옥시-2-히드록시벤조페논(4-allyloxy-2-hydroxybenzophenone) 0.3중량부, 자외선 안정제로 바스프사의 Tinuvin 770(비스(2,2,6,6-테트라메틸-4-피페리딜)세바케이트) 0.1중량부, 가교제로 알케마사의 Luperox TBEC(t-부틸-2-에틸헥실 모노퍼옥시카보네이트) 0.7중량부, 가교조제로 에보닉사의 TAICROS(트리알릴이소시아누레이트) 0.5중량부, 및 실란커플링제로 다우코닝사의 OFS 6030(3-메타크릴옥시프로필트리메톡시실록산) 0.5중량부를 혼합한 후, 압출기 온도를 90℃, T-다이 온도를 100℃로 하고, 시트의 선속도를 분당 6.5미터로 하여 두께 0.45mm의 시트를 제조하였다.Sigma Aldrich's 4-allyloxy-2-hydroxy as a polymerizable UV absorber monomer based on 100 parts by weight of EVA resin (28% by weight of vinyl acetate, 15 g / 10 min of melt index, Samsung Total E280PV) containing no additives 0.3 parts by weight of benzophenone (4-allyloxy-2-hydroxybenzophenone), Tinuvin 770 (bis (2,2,6,6-tetramethyl-4-piperidyl) sebacate from BASF) as a UV stabilizer. 0.7 parts by weight of Luperox TBEC (t-butyl-2-ethylhexyl monoperoxycarbonate) from Alkema, 0.5 parts by weight of TAICROS (triallyl isocyanurate) from Evonik as a crosslinking aid, and Dow Corning as a silane coupling agent After mixing 0.5 parts by weight of OFS 6030 (3-methacryloxypropyltrimethoxysiloxane), the extruder temperature was 90 ° C, the T-die temperature was 100 ° C, the sheet linear velocity was 6.5 meters per minute, and the thickness was 0.45. mm sheets were prepared.
실시예 2Example 2
중합가능한 자외선 흡수제 단량체로 Sigma Aldrich사의 2-(2H-벤조트리아졸-2-일)-4-메틸-6-(2-프로페닐)페놀(2-(2H-benzotriazol-2-yl)-4-methyl-6-(2-propenyl)phenol)을 0.3중량부 첨가한 것을 제외하고는, 실시예 1과 동일한 방법으로 시트를 제조하였다.Polymerizable UV absorber monomer 2- (2H-benzotriazol-2-yl) -4-methyl-6- (2-propenyl) phenol (2- (2H-benzotriazol-2-yl) -4 from Sigma Aldrich A sheet was prepared in the same manner as in Example 1, except that 0.3 part by weight of -methyl-6- (2-propenyl) phenol) was added.
실시예 3Example 3
중합가능한 자외선 흡수제 단량체로 3-[4-{4,6-비스(2,4-디메틸페닐)-1,3,5-트리아진-2-일}-3-히드록시페녹시]-2-히드록시프로필메타크릴레이트(3-[4-{4,6-bis(2,4-dimethylphenyl)-1,3,5-triazine-2-yl}-3-hydroxyphenoxy]-2-hydroxypropyl methacrylate)를 0.3중량부 첨가한 것을 제외하고는, 실시예 1과 동일한 방법으로 시트를 제조하였다.3- [4- {4,6-bis (2,4-dimethylphenyl) -1,3,5-triazin-2-yl} -3-hydroxyphenoxy] -2- as a polymerizable ultraviolet absorbent monomer Hydroxypropyl methacrylate (3- [4- {4,6-bis (2,4-dimethylphenyl) -1,3,5-triazine-2-yl} -3-hydroxyphenoxy] -2-hydroxypropyl methacrylate) A sheet was prepared in the same manner as in Example 1, except that 0.3 parts by weight of the powder was added.
비교예 1Comparative Example 1
자외선 흡수제로 바스프사의 Chimassorb 81(2-히드록시-4-옥틸옥시-벤조페논) 0.3중량부를 첨가한 것을 제외하고는, 실시예 1과 동일한 방법으로 시트를 제조하였다. A sheet was prepared in the same manner as in Example 1, except that 0.3 parts by weight of Chimassorb 81 (2-hydroxy-4-octyloxy-benzophenone) manufactured by BASF Corporation was added as an ultraviolet absorber.
실시예 4Example 4
저철분 강화 유리(200mm×200mm) 위에 상기 실시예 1에서 얻은 EVA 시트 (200mm×160mm) 1장을 놓고, 그 위에 DNP사 백시트(200mm×200mm)를 놓고, 온도 150℃에서 6분간 진공단계를 거쳤으며, 그런 다음, 16분간 라미네이터 상부압과 하부압 차이를 100Mpa로 유지하여 가교를 진행하여 시편을 제조하였다. 상온 냉각 과정을 거친 후 제조된 시편의 내부 기포 잔존 상태를 육안으로 관찰하고, 가교된 시편에 대해 가교도를 측정하고, 인장강도 및 신율과 헌터랩사 울트라스캔 프로스펙트로 칼라리메터(Hunter Lab., UltraScan PRO Colorimeter)로 황변도(YI)를 측정한 후, UV 조사(340nm, 60℃) 및 항온항습기(85℃, 상대습도 85%)에서 1,000시간 방치 후, 인장강도 차이, 신율 차이 및 황변도 차이(△YI)를 평가하였다. On top of the low iron tempered glass (200mm × 200mm) 1 EVA sheet (200mm × 160mm) obtained in Example 1 was placed thereon, DNP's backsheet (200mm × 200mm) was placed thereon, and vacuum step was performed at 150 ° C. for 6 minutes. Then, the specimen was prepared by cross-linking by maintaining the difference between the laminator upper pressure and the lower pressure at 100 Mpa for 16 minutes. After observing the internal bubbles and residual conditions of the prepared specimens after the cooling process at room temperature, the crosslinking degree was measured for the crosslinked specimens, and the tensile strength and elongation and colorimeter (Hunter Lab., UltraScan) with Hunter Lab's Ultrascan Prospect. After measuring yellowness (YI) with PRO Colorimeter, and after 1,000 hours in UV irradiation (340nm, 60 ℃) and constant temperature and humidity (85 ℃, 85% relative humidity), the difference in tensile strength, elongation and yellowing (ΔYI) was evaluated.
실시예 5Example 5
상기 실시예 2에서 제조된 시트를 사용한 것을 제외하고는, 실시예 4와 동일한 방법으로 시편을 제조하여, 동일한 방법으로 관찰, 측정 및 평가하였다.Except for using the sheet prepared in Example 2, the specimen was prepared in the same manner as in Example 4, and observed, measured and evaluated in the same manner.
실시예 6Example 6
상기 실시예 3에서 제조된 시트를 사용한 것을 제외하고는, 실시예 4와 동일한 방법으로 시편을 제조하여 동일한 방법으로 관찰, 측정 및 평가하였다.Except for using the sheet prepared in Example 3, the specimen was prepared in the same manner as in Example 4, observed, measured and evaluated in the same manner.
비교예 2Comparative Example 2
상기 비교예 1에서 제조된 시트를 사용한 것을 제외하고는, 실시예 4와 동일한 방법으로 시편을 제조하여, 동일한 방법으로 관찰, 측정 및 평가하였다.Except for using the sheet prepared in Comparative Example 1, a specimen was prepared in the same manner as in Example 4, observed, measured and evaluated in the same manner.
상기 실시예 4~6 및 비교예 2에서 얻어진 가교된 시트의 물성 평가 결과를 표 1에 나타내었다.Table 1 shows the results of evaluating the physical properties of the crosslinked sheets obtained in Examples 4 to 6 and Comparative Example 2.
(kgf/㎠)Tensile Strength (DH)
(kgf / cm2)
(kgf/㎠)Tensile strength (UV)
(kgf / cm2)
*UV = UV 조사 (340nm, 60℃) * UV = UV irradiation (340nm, 60 ℃)
*DH = 항온항습기(85℃, 상대습도 85%) * DH = constant temperature and humidity (85 ℃, relative humidity 85%)
상기 표 1의 결과에 나타낸 바와 같이, 본 발명에 따른 방법에 의할 경우, 투명한 태양전지 봉지재용 EVA 시트를 제조할 수 있으며, 본 발명의 방법으로 제조된 시트로 라미네이팅 및 가교를 할 경우, 황변 안정성 뿐만 아니라 시간 경과에 따른 자외선 안정성이 더욱 향상됨을 알 수 있다.
As shown in the results of Table 1, according to the method according to the present invention, it is possible to manufacture a transparent solar cell encapsulation EVA sheet, when laminating and crosslinking with the sheet produced by the method of the present invention, yellowing In addition to stability, it can be seen that UV stability is further improved over time.
Claims (7)
The method for producing an ethylene vinyl acetate copolymer sheet for solar cell encapsulation according to any one of claims 1 to 3, wherein two or more kinds of organic peroxides having different decomposition temperatures are used.
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