KR20120103910A - Process for fermented-raisi tree(hovenia dulcis)-beverage - Google Patents

Process for fermented-raisi tree(hovenia dulcis)-beverage Download PDF

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KR20120103910A
KR20120103910A KR1020110021866A KR20110021866A KR20120103910A KR 20120103910 A KR20120103910 A KR 20120103910A KR 1020110021866 A KR1020110021866 A KR 1020110021866A KR 20110021866 A KR20110021866 A KR 20110021866A KR 20120103910 A KR20120103910 A KR 20120103910A
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South Korea
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beverage
hovenia dulcis
extract
fruit
hot
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KR1020110021866A
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Korean (ko)
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윤현숙
신미소
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주식회사 다원
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/02Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
    • A23L2/04Extraction of juices
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/38Other non-alcoholic beverages
    • A23L2/382Other non-alcoholic beverages fermented
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/52Adding ingredients

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  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Non-Alcoholic Beverages (AREA)

Abstract

PURPOSE: A producing method of a beverage using a fermented extract of Hovenia dulcis is provided to enable users to easily drink the beverage by reducing the unique smell and taste of the Hovenia dulcis. CONSTITUTION: A producing method of a beverage using a fermented extract of Hovenia dulcis comprises the following steps: washing and cutting the Hovenia dulcis, and hot-air drying the Hovenia dulcis at 70-80 deg C: spraying 15wt% of enzyme suspension of Aspergillus niger on 1kg of hot-air dried Hovenia dulcis, and aging the Hovenia dulcis at 30-35 deg C for 3 days; heating and pressurizing the aged Hovenia dulcis using saturated steam; cooling and crushing the Hovenia dulcis, and hot-water extracting the crushed Hovenia dulcis; and mixing 3-30wt% of Hovenia dulcis extract with 1L of water. The beverage additionally contains citric acid or apple juice, honey, jujube or a jujube concentrate, or their mixture. [Reference numerals] (AA) Hovenia dulcis(the stem or fruit); (BB) Washing and cutting; (CC) Hot-air drying; (DD) Fermenting and aging; (EE) Expanding and producing pores; (FF) Hot-water extracting; (GG) Seasoned and sterilized product; (HH) Adding a hot-air stirring process at 70-80 deg. C; (II) Aging for 3 days using Aspergillus Nigar enzyme liquid at 30-35 deg. C; (JJ) 100 saturated steam, pressurizing in 25-35 Lbs/Im^2; (KK) Adding 1-10wt% of jujube or jujube concentrate

Description

헛개(줄기 및 열매)의 발효추출물을 이용한 음료수 제조방법{Process for Fermented-Raisi Tree(Hovenia Dulcis)-Beverage} Process for producing beverages using fermented extracts of barley (stem and fruit) {Process for Fermented-Raisi Tree (Hovenia Dulcis) -Beverage}

본 발명은 헛개(줄기 및 열매)발효추출물 음료수 제조방법에 관한 것으로, 더욱 상세하게는 아스퍼질러스 나이가에 의해 건조헛개(줄기 및 열매)를 발효시키고 이것을 팽화다공질시킨 다음 열수추출을 통해 음료수로 제조시킨 헛개(줄기 및 열매) 발효추출물 음료수 제조방법에 관한 것이다.The present invention relates to a method for preparing a beverage (bart and fruit) fermented extract beverage, and more specifically, fermented dry bark (stem and fruit) by Aspergillus Naga, swelling and porous it, and then into a beverage through hot water extraction It relates to a method for producing a barn (stem and fruit) fermented extract prepared beverage.

근래에 들어 웰빙 트랜드에 의한 건강과 레저에 대한 관심의 증가로 기호식품에 있어서도 건강유지 보조를 위한 기능성을 갖는 제품이 활발히 음용되고 있으며, 의욕적으로 개발되는 추세에 있다. Recently, due to the increasing interest in health and leisure due to well-being trends, products with functional supplements for health maintenance are also actively consumed in the favorite foods and are being developed enthusiastically.

특히, 이러한 기능성 음료는 민간요법이나 한방요법 등 전래의학의 측면에서 생약이나 자연식품으로부터 추출된 물질을 이용하여 개발되고 있으며, 이것은 천연식물 등으로부터의 생체기능조절이나 질병의 회복 또는 예방 등에 가능성이 충분히 제시되고 있기 때문이다.In particular, such functional beverages are developed by using medicines extracted from herbal medicines or natural foods in terms of conventional medicine, such as folk medicine or herbal medicine, and this is likely to control biological functions from natural plants or to recover or prevent diseases. Because it is presented enough.

이러한 이유에서 본 발명은 헛개(줄기 및 열매)를 이용한 기능성 음료물에 관여된다. 본래 헛개는 갈매나무과에 속하는 낙엽활엽교목. 내한성.내음성이 강하여 음지나 양지에서 잘 자라며, 맹아력은 강하나 내건성은 약하다. 또한 내조성. 내공해성이 강하여 바닷가와 도심지에서 잘 생육한다.For this reason, the present invention relates to a functional beverage using huts (stems and fruits). Original barn is a deciduous broad-leaved tree belonging to the sea buckthorn family. Cold resistance, strong sound resistance, grows well in the shade and sunny place, strong eye strength, but low dry resistance. Also water resistance. It has high pollution resistance and grows well on the beach and downtown.

잎은 어긋나고 넓은 달걀 모양 또는 타원형으로 취산꽃차례이며, 가지의 끝에서 정생 또는 액생한다. 꽃은 양성(兩性)으로 6월에 백색으로 핀다. Leaves are alternate, broad oval or elliptical, inflorescences, animate or animate at the ends of branches. Flowers are benign and bloom in white in June.

건축재.조각재.악기재 등으로 쓰며, 과경(果梗)은 달기 때문에 식용하고 약용으로 주독(酒毒)을 제거하는 데 쓴다. 우리나라 중부 이남과 일본.중국에 분포한다. Used as building materials, sculptures, musical instruments, etc., fruit is sweet, so it is used for edible and medicinal poisons. It is distributed in sub-central Korea, Japan and China.

특히 열매는 간 기능 개선제로 통한다. 열매에 든 다당체가 술독을 풀어 주고 간을 보호해서다. Fruits, in particular, lead to liver function. Polysaccharides in the fruit to release the poison and protect the liver.

열매를 물이 든 주전자에 넣고 보리차 끓이듯 달여 마시기도 하며, 가열해도 유효 성분(다당체)이 거의 파괴되지 않는다. 흔한 수종이 아니어서 일반인이 산에서 이 나무를 찾아내기는 힘들다. 간 보호 효과는 10월에 딴 열매가 최고다. 이 나무 성분이 함유된 숙취 해소약도 나왔다. The fruit is put in a jug of water and boiled like barley tea, and the active ingredient (polysaccharide) is hardly destroyed when heated. It is difficult for the general public to find this tree in the mountains because it is not a common species. Liver protection is best obtained in October. There was also a hangover remedy containing this tree.

최근 들어서는 약리작용으로 인해 기능성 식품으로의 활용 등 그 이용범위가 확장되고 있는 추세이다. 특히 현대인들의 스트레스로 인한 음주인구 증가로 인해 간 손상이나 각종 성인병 발생이 증가하고 있음에 따라, 상기 헛개와 같은 우수한 천연의 물질이 함유된 기능성 음료의 개발이 필요한 것이다.
In recent years, due to pharmacological action, the range of its use as a functional food is expanding. In particular, as the damage of the liver and the occurrence of various adult diseases are increased due to the increase in the drinking population due to the stress of modern people, it is necessary to develop a functional drink containing excellent natural substances such as the barn.

이에 본 발명은 헛개(줄기 및 열매)를 이용한 기능성 음료물로서, 헛개(줄기 및 열매) 발효추출물이 함유된 기능성 음료수를 제공함에 그 목적이 있는 것이다.Accordingly, the present invention is to provide a functional beverage using a hut (stem and fruit), to provide a functional beverage containing hut (stem and fruit) fermented extract.

이를 위한 본 발명은 헛개 줄기 및 열매의 세절 건조단계 후 발효숙성단계를 통해 체내흡수물질의 생성을 촉진시키고, 팽화 다공질화 단계와 열수추출 및 가미제품단계를 거쳐 음료물을 생성시킨 것이다.The present invention for this purpose is to promote the generation of the body absorbent material through the fermentation ripening step after the three-step drying step of the bark stem and fruit, to produce a beverage through the expanded porosity step and the hot water extraction and flavoring product step.

상술된 바와 같이 본 발명에 따르면, 헛개(줄기 및 열매)를 이용하여 특유의 맛을 가진 황갈색 발효음료가 제조된다. 이때, 열풍건조단계와 발효숙성단계를 거쳐 거친 잡미와 냄새가 중화되면서도 체내흡수물질이 증가되고, 대량생산성이 향상되는 효과가 있다.
As described above, according to the present invention, a tan brown fermented beverage having a distinctive taste is prepared using a hut (stem and fruit). At this time, the rough absorbing substances and odors are neutralized through the hot air drying step and the fermentation aging step, and the body absorbent material is increased and mass productivity is improved.

도 1 은 본 발명에 따른 헛개(줄기 및 열매) 발효추출물 음료수 제조공정을 나타낸 블럭도이다.Figure 1 is a block diagram showing the manufacturing process of the barn (stem and fruit) fermented extract beverage according to the present invention.

이하, 이 발명이 속하는 기술분야에서 통상의 지식을 갖는 자가 이 발명을 용이하게 실시할 수 있을 정도로 상세히 설명하기 위하여, 이 발명의 가장 바람직한 실시예를 첨부된 도면을 참조로 하여 상세히 설명하기로 한다. 이 발명의 목적, 작용효과를 포함하여 기타 다른 목적들, 특징점들, 그리고 동작상의 이점들이 바람직한 실시예의 설명에 의해 보다 명확해질 것이다.DETAILED DESCRIPTION Hereinafter, the most preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings so that those skilled in the art can easily implement the present invention. . Other objects, features, and operational advantages, including the purpose, working effects, and the like of the present invention will become more apparent from the description of the preferred embodiment.

참고로 여기에서 개시되는 실시예는 여러가지 실시가능한 예 중에서 당업자의 이해를 돕기 위하여 가장 바람직한 예를 선정하여 제시한 것으로, 이 발명의 기술적 사상이 반드시 이 실시예에 의해서 한정되거나 제한되는 것은 아니고, 본 발명의 기술적 사상을 벗어나지 않는 범위 내에서 다양한 변화와 변경이 가능하며, 균등한 타의 실시예가 가능한 것이다.For reference, the embodiments disclosed herein are presented by selecting the most preferred examples to help those skilled in the art from understanding various embodiments, and the technical spirit of the present invention is not necessarily limited or limited by the embodiments. Various changes and modifications may be made without departing from the spirit of the invention, and other embodiments may be equivalent.

예시도면 도 1 은 본 발명에 따른 헛개(줄기 및 열매) 발효추출물 음료수제조방법을 나타낸 블럭도로서, 본 발명은 헛개를 세척하여 절단한 다음, 열풍건조시키는 열풍건조단계와; 상기 열풍건조된 절단헛개(줄기 및 열매)를 발효숙성시키는 발효숙성단계와; 상기 발효숙성된 헛개(줄기 및 열매)를 포화수증기를 통해 가열가압하여 팽화다공질시키는 팽화다공질화단계와; 상기 팽화다공질화된 헛개(줄기 및 열매)를 냉각시키고 분쇄한 다음, 열수추출을 통해 엑기스를 추출하고, 이 엑기스를 용해시켜 음료수를 제조하는 엑기스 추출 및 음료수제조단계로 이루어진 헛개(줄기 및 열매) 발효추출물 음료수 제조방법이다.Exemplary Drawings Figure 1 is a block diagram showing a method for preparing a barn (stem and fruit) fermented extract beverage according to the present invention, the present invention comprises a hot air drying step of washing and cutting the barn, followed by hot air drying; A fermentation ripening step of fermenting the hot air dried cutting hut (stem and fruit); A swelling porous sintering step of swelling and porous the fermented matured barn (stem and fruit) by heating and pressing through saturated steam; Cooled and pulverized the expanded porous huts (stems and fruits), and then extract the extract through the hot water extraction, huts (stems and berries) consisting of extract extraction and beverage production step of dissolving the extract to prepare a beverage Fermented extract beverage preparation method.

더욱 상세하기로 상기 열풍건조단계는 건조시 헛개(줄기 및 열매) 자체의 효소 활성화를 위하여 교반공정을 더 포함하는 것을 특징으로 한다.In more detail, the hot air drying step is characterized in that it further comprises a stirring process for the activation of enzymes in the barn (stem and fruit) itself during drying.

그리고, 상기 열풍건조단계는 70℃~80℃의 온도범위에서 수행됨을 특징으로 한다. 이때, 열풍건조를 통해 약 15중량%의 수분이 포함되도록 건조됨을 특징으로 한다.And, the hot air drying step is characterized in that performed in a temperature range of 70 ℃ ~ 80 ℃. At this time, it is characterized in that it is dried to include about 15% by weight of moisture by hot air drying.

한편, 발효숙성단계는 건조헛개 1.0kg 대하여 15중량%의 아스퍼질러스 나이가 효소 현탁액을 분무방식으로 150ml 살포하여 잘 혼합한 다음, 30℃~35℃에서 3일간 숙성이 수행되는 것을 특징으로 한다.On the other hand, the fermentation aging step is sprayed by spraying 150ml of Aspergillus aging enzyme suspension of 15% by weight with respect to 1.0 kg of dry barn, and then well mixed, characterized in that the aging is carried out for 3 days at 30 ℃ ~ 35 ℃ .

다음으로, 상기 팽화다공질화단계는 발효 숙성된 헛개원료를 회전 밀폐 팽화기에 투입시키고, 100℃의 1기압~1.5기압 포화수증기를 주입하여 10분~15분 가열시킨 다음, 밀폐용기 압력이 25Lbs/I㎡~35Lbs/I㎡에 도달할 때 개방시켜 수행한 것을 특징으로 한다.Next, in the expanded porous nitrification step, the fermented and matured waste material is put into a rotary hermetic expander, heated at 10 to 15 minutes by injecting 1 to 1.5 atm of saturated steam at 100 ° C., and then the pressure of the sealed container is 25 Lbs / Characterized in that the opening was carried out when it reaches I㎡ ~ 35Lbs / I㎡.

한편, 엑기스 추출 및 음료수제조단계는 열수추출을 통한 엑기스 추출에서 고형분 함량이 0.1~0.5중량% 인 것을 특징으로 한다.On the other hand, extract extraction and beverage production step is characterized in that the solid content in the extract extraction through hot water extraction is 0.1 ~ 0.5% by weight.

그리고, 음료수 제조단계에는 물 1ℓ당 상기 엑기스(고형분0.1~0.5중량%) 3~30중량%를 용해시켜 제조시킨 것을 특징으로 한다. 이때, 구연산 또는 사과과즙, 대추 또는 대추농축액, 꿀 중 어느 하나 또는 이들의 조합으로 가미제를 첨가하는 가미제 첨가단계가 더 포함된 것을 특징으로 한다.And, the beverage production step is characterized in that prepared by dissolving 3 ~ 30% by weight of the extract (solid content 0.1 ~ 0.5% by weight) per 1L. At this time, it is characterized in that it further comprises a flavoring step of adding the flavoring agent to any one or a combination of citric acid or apple juice, jujube or jujube concentrate, honey.

상기 대추는 추출액 혹은 농축액으로 1~10중량%가 첨가된 것을 특징으로 한다.The jujube is characterized in that 1 ~ 10% by weight is added to the extract or concentrate.

상술된 바와 같이 본 발명은 헛개(줄기 및 열매)를 발효숙성시키고 이를 열수추출하여 그 특유의 향미를 갖는 헛개발효추출물 음료수제조방법을 제공한다.As described above, the present invention provides a method for preparing a fermented beverage extract, which has a characteristic flavor by fermenting ripened bark (stem and fruit) and extracting it with hot water.

구체적으로 본 발명은 다음과 같은 실시예를 따르는 세부공정을 포함한다.Specifically, the present invention includes a detailed process according to the following examples.

[실시예][Example]

제 1 공정 : 세척 및 절단 공정First process: washing and cutting process

양질의 헛개(줄기 및 열매)를 취하여 수세조에 투입하고 묽은 산이나 알칼리를 첨가한 물로 세척한 후 청정수로 여러번 세척한 다음 절삭기로 10mm ~ 15mm 정도로 절단한다.
Take good quality huts (stems and fruits), put them in the washing tank, wash them with water with diluted acid or alkali, wash them with clean water several times, and cut them with a cutter to about 10mm ~ 15mm.

제 2 공정 : 열풍건조 공정Second Process: Hot Air Drying Process

상기 제 1 공정으로부터 취득된 절단 헛개(줄기 및 열매)를 열풍건조실에 투입하고 각종 효소의 촉진을 위하여 교반하면서 습도를 최소화하는 장치를 마련한 고온(약 70℃ ~ 80℃)에서 건조한다. 이때 수분 함량은 15중량% 정도를 유지하도록 건조시키는 것이 바람직하다.Cutting huts (stems and fruits) obtained from the first step are put into a hot air drying chamber and dried at a high temperature (about 70 ° C. to 80 ° C.) provided with a device for minimizing humidity while stirring to promote various enzymes. At this time, the moisture content is preferably dried to maintain about 15% by weight.

일반적으로 건조방법은 자연채광방식, 냉동건조방식, 열풍건조방식 등으로 구분되고, 상기 자연채광방식은 많은 노동력과 시간 물리적 공간이 투여되므로, 생산성 측면에서 본 발명에 적용되기에는 바람직하지 못하다. 상기 냉동건조방식은 색, 맛, 조직 등의 변화가 적고 다공성 구조를 취할 수 있기 때문에 복원성이 우수하지만 타 건조방식에 비해 공정이 복잡하고 고가의 기기가 필요하고, 장시간의 건조시간을 요구하므로, 이 역시 생산성 측면에서 바람직하지 못하다.In general, the drying method is classified into a natural light method, a freeze-drying method, a hot air drying method and the like, and the natural light method is not preferable to be applied to the present invention in terms of productivity because a lot of labor and time physical space is administered. Since the freeze-drying method has less change in color, taste, texture, etc., and can take a porous structure, it is excellent in resilience, but the process is more complicated than other drying methods, requires expensive equipment, and requires a long drying time. This is also undesirable in terms of productivity.

따라서, 자연채광방식이나 특히 냉동건조방식에 비해 공정이 간단하며 경제적으로 우수한 열풍건조방식이 본 발명에 적용된다. 한편, 열풍건조에 있어서 온도변화가 제품에 미치는 영향은 매우 큰 것이어서, 제조상 건조온도에서 50℃~60℃에서는 심한 이취가 발생되는 것이 확인되었다.Therefore, the hot air drying method is simple and economically superior to the natural light method or in particular the freeze drying method is applied to the present invention. On the other hand, the effect of the temperature change on the product in the hot air drying is very large, it was confirmed that severe odor occurs at 50 ℃ ~ 60 ℃ at the drying temperature in manufacturing.

이에 따라, 본 발명에서는 열풍건조방식을 채택하되, 품질손상을 방지하는 온도범위로서 70℃~80℃의 온도범위가 바람직하며, 이러한 열풍건조를 통해 원료 자체에 함유된 각종 효소가 활성화된다.
Accordingly, in the present invention, while adopting a hot air drying method, a temperature range of 70 ° C. to 80 ° C. is preferable as a temperature range for preventing quality damage, and various enzymes contained in the raw material itself are activated through such hot air drying.

제3공정 : 발효숙성공정Third Process: Fermentation Maturation Process

상기 열풍건조방식을 통해 건조된 헛개(줄기 및 열매) 원료 1.0kg에 대하여 15중량%의 아스퍼질러스 나이가(Aspergillus Niger) 효소 현탁액을 분무방식으로 150ml를 살포하고 잘 혼합한 다음, 통상의 고지 상자에서 약 2cm 두께로 만든 후 30℃~35℃의 발효실에서 약 3일간 발효숙성시킨다.Spray 15 ml of Aspergillus Niger enzyme suspension of 15% by weight with respect to 1.0 kg of the raw material (stem and fruit) dried by the hot air drying method by spraying well and mixed well, After making about 2cm thick in the box, fermentation is aged for 3 days in the fermentation chamber at 30 ℃ ~ 35 ℃.

헛개(줄기 및 열매)의 발효시 발효온도와 발효시간에 따라 발효 증체량의 변화를 볼 수 있는데, 발효초기에는 온도가 높을수록 증체량이 증가되나, 일정시간 이후에는 감소됨을 알 수 있었다. 낮은 온도에서 발효할 때는 높은 온도에서보다 발효시간을 늘려도 되지만 높은 온도에서 발효할 때에는 시간을 줄여서 발효하는 것이 바람직하며, 이러한 조건을 감안할 때, 유용물질 생성에 최적인 온도로서 30℃~35℃를 유지하면서 약 70시간 내외 정도의 숙성이 가장 바람직한 것으로 판단되었다.The fermentation weight changes according to the fermentation temperature and fermentation time during fermentation of huts (stems and fruits). In the early stage of fermentation, the increase in weight increased with increasing temperature, but decreased after a certain time. When fermenting at low temperature, the fermentation time may be longer than at high temperature, but when fermenting at high temperature, it is preferable to reduce the time to ferment.In view of these conditions, 30 ℃ ~ 35 ℃ is the optimal temperature for producing useful materials. It was judged that aging of about 70 hours while maintaining it was the most desirable.

이러한 발효숙성을 통해 각종 섬유소 및 지방질, 단백질 분해가 촉진되어 방향성과 풍미감이 향상되며, 인체에 유용한 물질들이 생성된다. 즉, 상기 열풍건조에 의해 자체에 함유된 각종 효소가 활성화되고, 아스퍼질러스 나이가에서 분리되는 셀룰라이제에 의해 세포벽이 붕괴되어 가용화가 증가되므로, 당류의 분해산물인 환원당, 펩타이드, 아미노산에 의하여 불쾌한 냄새가 중화, 제거된다.This fermentation aging promotes the breakdown of various fibres, fats, and proteins, which improves fragrance and flavor, and produces substances useful to the human body. That is, the hot air drying activates various enzymes contained therein, and the cell wall is disrupted by the cellulase that is separated from Aspergillus niga so that solubilization is increased. Thus, by reducing sugars, peptides and amino acids which are degradation products of saccharides Unpleasant odors are neutralized and removed.

제4공정 : 팽화다공질공정4th process: Expanded porous process

발효숙성된 원료를 회전 밀폐 팽화기에 투입하여 100℃의 포화수증기를 1~1.5기압 정도로 주입하면서 10~15분간 가열한다. 용기내 압력이 25Lbs/I㎡~35Lbs/I㎡에 도달할 때 개방시키며, 이때 원료는 팽화되면서 다공질화된다.The fermented mature raw material is put into a rotary hermetic expander and heated for 10 to 15 minutes while injecting saturated steam at 100 ° C. to about 1 to 1.5 atm. When the pressure in the vessel reaches 25Lbs / Im 2 to 35Lbs / Im 2, the container is opened and the raw material expands and becomes porous.

이러한 팽화다공질공정은 마치 냉동건조방식이 역으로 응용된 것과 마찬가지라 할 수 있다. 즉, 냉동건조방식은 급속냉동을 통해서 수분을 건조시키고 이때 다공질구조로 전환되는데, 본 발명에서는 헛개(줄기 및 열매) 발효숙성 원료에 강한 압력을 가하여 가열한 다음 충분히 팽화하여 다공질화가 되었다는 시점에서 개방하게 되면, 유용성분 추출시 최대 효율을 얻게된다.
This expanded porous process is as if the freeze-drying method is applied in reverse. That is, the freeze-drying method dries water through rapid freezing and converts it into a porous structure. In the present invention, a strong pressure is applied to a raw material (stem and fruit) fermentation maturity, heated, and then fully expanded to open at the point of being porous. In this case, maximum efficiency is obtained when extracting useful components.

제5공정 : 열수추출공정5th Process: Hot Water Extraction Process

팽화 다공질화된 원료를 실온으로 냉각하고 35매쉬~45매쉬로 분쇄하여 대형 티백에 충진시킨 다음, 열수를 가하여 엑기스를 추출한다. 이때, 고형분 함량은 0.1~0.5중량%가 됨이 바람직하다.
The expanded porous porous material is cooled to room temperature, crushed into 35 to 45 meshes, filled into a large tea bag, and then extracted by extracting hot water. At this time, the solid content is preferably 0.1 to 0.5% by weight.

제6공정 : 가미 제품화공정6th step: Kami commercialization process

물 1ℓ에 열수 추출된 헛개(줄기 및 열매) 발효추출물을 3~30중량%를 넣고 구연산 등의 유기산과 사과과즙, 꿀, 대추 또는 대추농축액 중 어느 하나 또는 이들의 조합으로 첨가하여 제조하되, 이때 대추 또는 대추농축액은 1~10중량%를 첨가하는 것을 특징으로 한다. 한편, 이렇게 가미한 후 액상상태에서 90℃ ± 5℃내에서 1~30초간 순간 초고온 살균을 한 후, 입병하여 제품화한다.
3 to 30% by weight of fermented extract of hot water (stem and fruit) extracted in 1 liter of water and added with organic acid such as citric acid and any one or a combination of apple juice, honey, jujube or jujube concentrate, wherein Jujube or jujube concentrate is characterized by adding 1 to 10% by weight. On the other hand, after the addition of the instant sterilization in a liquid state at a high temperature sterilization for 1 to 30 seconds in 90 ℃ ± 5 ℃, and then enter the bottle to commercialize.

이러한 본 발명의 실시예에 따라, 다음과 같이 헛개발효추출물 음료를 제조하였다.According to this embodiment of the present invention, as shown in the following development of the development of the extract of the development of fruit.

양질의 헛개(줄기 및 열매)를 취하여 수세조에 투입 세척한 다음 절삭기로 15mm 크기로 절단하고, 75℃로 교반시키면서 수분함량이 15중량%로 건조하였다.Take good quality huts (stems and fruits), wash them in a washing tank, cut them to a size of 15 mm with a cutter, and dried to 15% by weight while stirring at 75 ℃.

건조된 헛개(줄기 및 열매)원료 1.0kg에 대하여 15중량%의 아스퍼질러스 나이가 효소 현탁액을 분무방식으로 150ml를 살포하고 잘 혼합한 다음, 코지 상자에 2cm 두께로 넣은 다음, 30℃의 발효실에 넣고 75시간 발효숙성시켰다.Spray 15 ml of 15% by weight of Aspergillus aging enzyme suspension against a 1.0 kg of dried barn (stem and fruit) raw material by spraying, mix well, put into a cardboard box 2 cm thick, and then fermentation chamber at 30 ° C. Fermented for 75 hours.

발효숙성된 원료를 회전식 밀폐 팽화기에 넣고 포화 수증기를 1.5기압 정도로 주입하면서 12분간 가열하고, 용기 압력이 30Lbs/I㎡에 달했을 때 가열을 중지하고 대기압으로 개방시켰다. 이때 수분함량은 15중량% 이내가 되었다.The fermented mature raw material was placed in a rotary hermetic expander and heated for 12 minutes while injecting saturated steam at about 1.5 atm. When the vessel pressure reached 30 Lbs / Im2, the heating was stopped and opened to atmospheric pressure. At this time, the water content was within 15% by weight.

팽화다공질화된 원료를 실온으로 냉각하고 40매쉬로 분쇄한 다음 대형 티백에 포장하였다. 이 포장티백을 열수 추출탱크에 넣고 교반하면서 엑기스를 추출하였다. The swollen porous material was cooled to room temperature, ground to 40 mesh, and packaged in a large tea bag. The packaged tea bag was put into a hot water extraction tank and the extract was extracted while stirring.

이때 고형분 0.1중량%이고, 물 1ℓ당 상기 엑기스 25중량%를 넣고 구연산 0.01~0.2 Vol%를 첨가한 다음 pH를 조정하고, 대추농축액(고형분 68중량%) 2wt%를 첨가하였으며, 꿀, 사과과즙 등을 추가로 첨가하였다. 액상상태 내용물을 90℃로 10초간 초고온 순간 살균하여 병에 충진하고 포장하여 제품화 하였다.At this time, the solid content of 0.1% by weight, 25% by weight of the extract per 1 liter of water, 0.01-0.2 vol% citric acid was added and then adjusted the pH, 2wt% jujube concentrate (68% by weight of solid) was added, honey, apple juice And the like were further added. The liquid contents were sterilized at 90 ° C. for 10 seconds at a very high temperature, and then packed into bottles and commercialized.

그 결과, 다음과 같은 관능검사를 얻을 수 있었다.As a result, the following sensory test was obtained.

[관능검사표][Sensory test table]

구분division 열수추출 전 외관Exterior before hot water extraction 열수추출 후 외관Exterior after hot water extraction 향기Scent flavor 결과result 엷은 베이지색Pale beige 황갈색partridge 거의 무취Almost odorless 달콤하고 진함Sweet and thick

*패널 수 : 남자 25명, 여자 25명* Number of Panels: 25 males, 25 females

*검사방법: 관응 효과에 대한 답변
* Test Method: Response to Response Effect

이러한 관능은 전기된 바와같이, 본 발명에 의한 헛개발효음료가 열풍건조에 의해 원료자체에 함유된 각종 효소가 활성화되고, 아스퍼질러스 나이가에 분리되는 셀룰라아제에 의해 세포벽이 붕괴되어 가용화를 증가시키게 되므로, 당류의 분해산물인 환원당, 펩타이드, 아미노산에 의해 불쾌한 냄새를 중화 또는 제거시키기 때문이다. 또한, 회전식 밀폐용기 내에서 가압 분출 팽화처리를 수행함으로써, 다량의 분해되지 않는 섬유 조직세포를 파괴하여 다공질화 함으로써 용출성이 극대화되고, 동시에 효소활성화를 억제시키며, 오염미생물을 살균효과를 도모하였기 때문이다.
As described above, as described above, the depleted developmental beverage according to the present invention activates various enzymes contained in the raw material itself by hot air drying, and causes cell walls to be solubilized by cellulase that is separated by Aspergillus aging to increase solubilization. This is because neutralizing or eliminating an unpleasant odor by reducing sugars, peptides and amino acids which are degradation products of saccharides. In addition, by carrying out pressure ejection expansion treatment in a rotary hermetic container, a large amount of non-degradable fibrous tissue cells are destroyed and porousized to maximize elution, inhibit enzymatic activation, and sterilize contaminating microorganisms. Because.

Claims (6)

헛개(줄기 및 열매)를 세척하여 절단한 다음, 열풍건조시키는 열풍건조단계와;
상기 열풍건조된 절단헛개 1.0kg 대하여 15중량%의 아스퍼질러스 나이가 효소 현탁액을 분무방식으로 살포하여 잘 혼합한 다음, 30℃~35℃에서 3일간 숙성이 이루어지는 발효숙성단계와;
상기 발효숙성된 헛개(줄기 및 열매)를 포화수증기를 통해 가열가압하여 팽화다공질시키는 팽화다공질화단계와;
상기 팽화다공질화된 헛개(줄기 및 열매)를 냉각시키고 분쇄한 다음, 열수추출을 통해 엑기스를 추출하는 엑기스 추출단계와;
물 1ℓ당 상기 엑기스 3~30중량%를 용해시켜 음료수를 제조하는 음료수 제조단계;
로 이루어진 것을 특징으로 하는 헛개(줄기 및 열매)발효추출물 음료수 제조방법.
A hot air drying step of washing and cutting the barn (stems and fruits) and then hot air drying;
A fermentation aging step in which 15 wt% of Aspergillus aging enzyme suspension is sprayed by spraying and mixed well with 1.0 kg of the hot air-dried cutting hut, followed by aging at 30 ° C. to 35 ° C. for 3 days;
A swelling porous sintering step of swelling and porous the fermented matured barn (stem and fruit) by heating and pressing through saturated steam;
An extract extraction step of cooling and pulverizing the expanded porous hut (stem and fruit) and extracting the extract through hot water extraction;
A beverage preparation step of preparing a beverage by dissolving 3 ~ 30 wt% of the extract per 1 L of water;
Bart (stem and fruit) fermented extract beverage production method characterized in that consisting of.
제 1 항에 있어서, 열풍건조단계는 건조시 헛개(줄기 및 열매) 자체의 효소 활성화를 위하여 교반공정을 더 포함하는 것을 특징으로 하는 헛개(줄기 및 열매) 발효추출물 음료수 제조방법.The method of claim 1, wherein the hot air drying step further comprises a stirring step for activating the enzymes of the huts (stems and fruits) during drying. 제 1 항에 있어서, 열풍건조단계는 70℃~80℃의 온도범위에서 수행됨을 특징으로 하는 헛개(줄기 및 열매) 발효추출물 음료수 제조방법.
The method of claim 1, wherein the hot air drying step is carried out at a temperature range of 70 ° C ~ 80 ° C.
제 1 항에 있어서, 팽화다공질화단계는 발효 숙성된 헛개원료를 회전 밀폐 팽화기에 투입시키고, 100℃의 1기압~1.5기압 포화수증기를 주입하여 10분~15분 가열시킨 다음, 밀폐용기 압력이 25Lbs/I㎡~35Lbs/I㎡에 도달할 때 개방시켜 수행한 것을 특징으로 하는 헛개(줄기 및 열매) 발효추출물 음료수 제조방법.
The method of claim 1, wherein the expanded porous nitrification step is made by putting fermented and matured waste material into a rotary hermetic expander, injecting 1 to 1.5 atmospheres of saturated steam at 100 ° C., and heating for 10 to 15 minutes. A method for preparing a fern (stem and fruit) fermented extract beverage, characterized in that the opening was carried out when reaching 25Lbs / I㎡ ~ 35Lbs / I㎡.
제 1 항에 있어서, 엑기스 추출단계는 열수추출을 통한 엑기스 추출에서 고형분 함량이 0.1~0.5중량% 인 것을 특징으로 하는 헛개(줄기 및 열매) 발효추출물 음료수제조방법.
The method of claim 1, wherein the extract extraction step is a method for producing a beverage (stalks and berries) fermented extract drinking water, characterized in that the solid content in the extract extraction through hot water extraction.
제 1 항에 있어서, 음료수 제조단계에는 구연산 또는 사과과즙, 꿀, 대추 또는 대추농축액 중 어느 하나 또는 이들의 조합으로 가미제를 첨가하는 가미제 첨가단계가 더 포함되며, 상기 대추 또는 대추농축액은 1중량%~10중량%가 첨가된 것을 특징으로 하는 헛개(줄기 및 열매) 발효추출물 음료수 제조방법.According to claim 1, wherein the beverage preparation step further comprises the step of adding a flavoring agent in any one or a combination of citric acid or apple juice, honey, jujube or jujube concentrate, the jujube or jujube concentrate is 1 Method for producing a fermented extract of barn (stem and fruit), characterized in that the weight% ~ 10% by weight is added.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103543085A (en) * 2013-10-25 2014-01-29 上海聚华科技股份有限公司 Method for determining extraction rate of cut stems
WO2017188759A3 (en) * 2016-04-27 2018-01-11 경상대학교산학협력단 Method for preparing hovenia dulcis extract with increased content of specific flavonoid and polyphenol compound
CN114271437A (en) * 2021-12-30 2022-04-05 河南省农业科学院农副产品加工研究中心 Fine dried noodles with slow digestion function and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103543085A (en) * 2013-10-25 2014-01-29 上海聚华科技股份有限公司 Method for determining extraction rate of cut stems
WO2017188759A3 (en) * 2016-04-27 2018-01-11 경상대학교산학협력단 Method for preparing hovenia dulcis extract with increased content of specific flavonoid and polyphenol compound
CN114271437A (en) * 2021-12-30 2022-04-05 河南省农业科学院农副产品加工研究中心 Fine dried noodles with slow digestion function and preparation method thereof
CN114271437B (en) * 2021-12-30 2023-10-03 河南省农业科学院农副产品加工研究中心 Fine dried noodles with slow digestion function and preparation method thereof

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