KR20120091788A - A manufacturing device for heat insulating material of a pipe, heat insulating material of a pipe being manufactured therefrom and manufacturing method of the heat insulating material - Google Patents

A manufacturing device for heat insulating material of a pipe, heat insulating material of a pipe being manufactured therefrom and manufacturing method of the heat insulating material Download PDF

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KR20120091788A
KR20120091788A KR1020110011780A KR20110011780A KR20120091788A KR 20120091788 A KR20120091788 A KR 20120091788A KR 1020110011780 A KR1020110011780 A KR 1020110011780A KR 20110011780 A KR20110011780 A KR 20110011780A KR 20120091788 A KR20120091788 A KR 20120091788A
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South Korea
Prior art keywords
insulation
felt
roller
pipe
wool
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KR1020110011780A
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Korean (ko)
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이철우
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마루기건 주식회사
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Priority to KR1020110011780A priority Critical patent/KR20120091788A/en
Publication of KR20120091788A publication Critical patent/KR20120091788A/en

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    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/02—Shape or form of insulating materials, with or without coverings integral with the insulating materials
    • F16L59/029—Shape or form of insulating materials, with or without coverings integral with the insulating materials layered
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C53/00—Shaping by bending, folding, twisting, straightening or flattening; Apparatus therefor
    • B29C53/56—Winding and joining, e.g. winding spirally
    • B29C53/58—Winding and joining, e.g. winding spirally helically
    • B29C53/583—Winding and joining, e.g. winding spirally helically for making tubular articles with particular features
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B1/00—Layered products having a non-planar shape
    • B32B1/08—Tubular products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B19/00—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica
    • B32B19/06—Layered products comprising a layer of natural mineral fibres or particles, e.g. asbestos, mica next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/18—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by features of a layer of foamed material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
    • B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L59/00—Thermal insulation in general
    • F16L59/10—Bandages or covers for the protection of the insulation, e.g. against the influence of the environment or against mechanical damage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2597/00—Tubular articles, e.g. hoses, pipes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Thermal Insulation (AREA)

Abstract

PURPOSE: A pipe insulator manufacturing device, a pipe insulator manufactured by the same, and a pipe insulator manufacturing method are provided to obtain a pipe insulator with superior warm-keeping and insulating performances by inserting cerak wool as well as mineral wool in the insulator. CONSTITUTION: A pipe insulator manufacturing device comprises first and second feed rollers(100,200), first and second feed belts(110,210), a needle punching device(220), first to third moving rollers(300,310,320), and a main winding roller(400). The first feed roller supplies first insulating felt(1000) which is impregnated with cerak wool and wound with vinyl(1200). The first feed belt transfers the first insulating felt placed on the first feed roller. The second feed roller supplies second insulating felt(2000). The second feed belt transfers the second insulating felt. The need punching device punches the transferred second insulating felt by needles. The first to third moving rollers transfer the first and second insulating felts transferred by the first and second feed belts. The main winding roller winds the first and second insulating felts separately.

Description

파이프 단열재 제조장치, 이로부터 제조된 파이프 단열재 및 파이프 단열재의 제조방법{A manufacturing device for heat insulating material of a pipe, heat insulating material of a pipe being manufactured therefrom and manufacturing method of the heat insulating material}A manufacturing device for heat insulating material of a pipe, heat insulating material of a pipe being manufactured therefrom and manufacturing method of the heat insulating material}

본 발명은 파이프 단열재의 제조장치 및 이로부터 제조된 파이프 단열재 그리고 이의 제조방법에 관한 것이다. 보다 상세하게는 제1단열펠트와 제2단열펠트가 각각 구비되어 단열성능이 우수한 파이프 단열재의 제조를 위한 제조장치, 제조방법 및 이로부터 제조된 파이프 단열재에 관한 것이다.The present invention relates to an apparatus for producing pipe insulation and a pipe insulation produced therefrom and a method for producing the same. More particularly, the present invention relates to a manufacturing apparatus, a manufacturing method, and a pipe insulating material manufactured therefrom for manufacturing a pipe insulating material having a first insulating felt and a second insulating felt having excellent heat insulating performance.

한국공개특허번호 제10-2010-91872호(명칭 : 파이프 단열재 및 파이프 단열재의 제조방법)에는 형상 및 두께 조절이 용이한 파이프 단열재 및 이의 제조방법을 제공하기 위한 기술이 개시되어 있다.Korean Patent Laid-Open No. 10-2010-91872 (name: a method for manufacturing a pipe insulator and a pipe insulator) discloses a pipe insulator having an easy shape and thickness control and a technique for providing the same.

위 공개특허에 개시된 기술은 재봉틀에 의하여 파이프 단열재의 형상을 다양하게 변경하고자 하였으나, 본 발명에 의하여 제조된 파이프 단열재의 경우 그 단면 형상이 반원형으로 제조되어, 두 개의 반원형 파이프 단열재를 상호 접합하는 기술로 취급이 용이하지 못한 단점이 있다.The technique disclosed in the above patent discloses a variety of shapes of pipe insulation by a sewing machine, but in the case of the pipe insulation manufactured according to the present invention, the cross-sectional shape is manufactured in a semicircular shape, thereby joining two semicircular pipe insulation materials to each other. There is a disadvantage that is not easy to handle.

본 발명은 상기와 같은 배경기술의 문제점을 해결하고, 종래의 미네랄 울과 함께 단열성능이 우수한 세라크 울(cerak wool)을 삽입하여 파이프 단열재로 사용함으로써, 보온, 단열성이 우수하며, 종래의 파이프 단열재보다 두께가 얇아져 취급이 용이하고, 이에 따라 제품 원가 및 시공하기 편리한 파이프 단열재 및 이의 제조방법을 제공하기 위함이다. The present invention solves the problems of the background art as described above, by inserting the cerak wool (cerak wool) excellent in thermal insulation performance with the conventional mineral wool, and used as a pipe insulation, excellent insulation, heat insulation, conventional pipe In order to provide a pipe insulation and a method of manufacturing the same, the thickness is thinner than the heat insulating material, so that it is easy to handle and thus the product cost and construction.

또한 파이프 단열재의 제조를 위한 파이프 단열재의 제조장치를 제공하기 위함이다.Another object of the present invention is to provide an apparatus for manufacturing pipe insulation for the manufacture of pipe insulation.

상기와 같은 과제를 해결하기 위한 본 발명은 접착제, 경화제, 전분이 포함된 도포액을 도포한 후 함침기(1300)를 이용하여 함침한 후 비닐(1200)과 함께 와인딩(winding)된 제1단열펠트(1000)를 거치하고 공급하기 위한 제1공급롤러(100); 상기 제1공급롤러(100)에 거치된 제1단열펠트(1000)를 이송하기 위한 제1공급벨트(110); 제2단열펠트(2000)를 거치하고 공급하기 위한 제2공급롤러(200); 상기 제2단열펠트(2000)를 이송하기 위한 제2공급벨트(210); 상기 제2공급벨트의 상부측에 구비되며, 이송되는 상기 제2단열펠트(2000)를 니들펀칭하기 위한 니들펀칭기(220); 상기 제2공급벨트(210)측에 구비되며, 제1공급벨트(110)를 통하여 이송되는 제1단열펠트(1000) 및 제2공급벨트(210)를 통하여 이송되는 제2단열펠트(2000)를 각각 이송하기 위한 제1 내지 제3이동롤러(300, 310, 320); 및 상기 제1단열펠트(1000) 및 상기 제2단열펠트(2000)를 각각 감기 위한 메인 와인딩 롤러(400); 를 포함한다.The present invention for solving the above problems is coated with a coating solution containing an adhesive, a curing agent, starch, and impregnated using an impregnator 1300, and then wound with a vinyl (1200) first insulation A first supply roller 100 for mounting and supplying the felt 1000; A first supply belt 110 for conveying the first insulation felt 1000 mounted on the first supply roller 100; A second supply roller 200 for mounting and supplying the second insulation felt 2000; A second supply belt 210 for conveying the second insulation felt 2000; A needle punching machine 220 provided at an upper side of the second supply belt and configured to needle punch the second insulation felt 2000 to be transferred; It is provided on the side of the second supply belt 210, the second insulation felt (2000) conveyed through the first supply felt (1000) and the second supply belt (210) conveyed through the first supply belt (110) First to third moving rollers 300, 310, and 320 for respectively transporting the rollers; And a main winding roller 400 for winding the first insulation felt 1000 and the second insulation felt 2000, respectively. It includes.

또한, 본 발명은 상기 비닐(1200)과 함께 와인딩(winding)된 제1단열펠트(1000)가 풀리면서 상기 제1단열펠트(1000)가 상기 제1공급롤러(100)에 공급될 때, 함께 풀리는 상기 비닐(1200)을 감기 위한 보조 와인딩 롤러(120)가 구비될 수 있다.In addition, the present invention, when the first insulation felt 1000 is wound with the vinyl 1200 is unwinded, when the first insulation felt 1000 is supplied to the first supply roller 100, together A pulley may be provided with an auxiliary winding roller 120 for winding the vinyl 1200.

본 발명의 상기 제1공급롤러(100)의 상부에는 상기 제1단열펠트(1000)가 상기 메인 와인딩 롤러(400)에 감기는 길이 대비 상기 제1단열펠트(1000)가 상기 제1공급롤러(100)에서 이송되는 길이를 측정하는 센서(140); 및 상기 센서(140)에 의하여 측정된 상기 제1단열펠트(1000)가 이송된 길이에 따라 상기 제1단열펠트(1000)를 절단하는 커터(130); 를 더 포함한다.Compared to a length of the first insulating felt 1000 wound around the main winding roller 400, the first insulating felt 1000 is provided on the first supply roller 100 at an upper portion of the first supply roller 100. A sensor 140 for measuring the length conveyed by 100; And a cutter 130 for cutting the first insulation felt 1000 according to the length of the first insulation felt 1000 measured by the sensor 140. It further includes.

본 발명의 상기 메인 와인딩 롤러(400)의 후단에는 제1단열펠트(1000) 및 제2단열펠트(2000)가 순차적으로 감긴 파이프 단열재의 표면을 마무리하기 위한 드레싱 롤러(500)를 더 포함한다.The rear end of the main winding roller 400 of the present invention further includes a dressing roller 500 for finishing the surface of the pipe insulation wound around the first insulation felt 1000 and the second insulation felt 2000.

또한, 본 발명은 위와 같은 파이프 단열재 제조장치에 의하여 제조된 파이프 단열재이다.In addition, the present invention is a pipe insulation prepared by the above pipe insulation manufacturing apparatus.

본 발명의 상기 제1단열펠트(1000)는 글라스울, 세라크울, 세라믹, 실리카, 펄라이트, 알루미나, 석고 중 어느 하나이며, 상기 제2단열펠트(2000)는 미네랄울일 수 있다.The first insulating felt 1000 of the present invention is any one of glass wool, cerac wool, ceramic, silica, pearlite, alumina, gypsum, the second insulating felt 2000 may be a mineral wool.

본 발명의 파이프 단열재는 접착제, 경화제, 전분이 포함된 도포액을 도포한 후 함침기(1300)를 이용하여 함침한 후 비닐(1200)과 함께 와인딩(winding)된 세라크울(1000)을 준비하는 제1단계; 상기 제1단계에서 준비된 세라크울(1000)을 다시 풀면서 이송하며, 소정의 길이만큼 커팅하는 제2단계; 커팅된 세라크울(1000)을 이형제가 도포된 메인 와인딩 롤러(400)에 감는 제3단계; 별도의 제2공급롤러(200)에 구비된 미네랄울(2000)을 제2공급벨트(210)를 통하여 이송하는 제4단계; 이송되는 미네랄울(2000)을 니들펀칭기(220)를 이용하여 펀칭하는 제5단계; 니들펀칭된 미네랄울(2000)을 세라크울(1000)이 감긴 메인 와인딩 롤러(400)에 감는 제6단계; 및 상기 제6단계에 의하여 감긴 세라크울(1000) 및 미네랄울(2000)을 포함하는 파이프 단열재의 표면을 드레싱하는 제7단계; 를 포함한다.
Pipe insulation of the present invention is coated with an adhesive, a curing agent, starch and then impregnated using an impregnator (1300) and then prepared with a ceramic (winding) wound (winding) with a vinyl (1200). The first step to do; A second step of unwinding and transferring the cerac wool 1000 prepared in the first step, and cutting the cerak wool 1000 by a predetermined length; Winding the cut cerak wool 1000 on a main winding roller 400 to which a release agent is applied; A fourth step of transferring the mineral wool 2000 provided in the second second supply roller 200 through the second supply belt 210; A fifth step of punching the transferred mineral wool 2000 using the needle punching machine 220; A sixth step of winding the needle punched mineral wool 2000 on the main winding roller 400 on which the cerac wool 1000 is wound; And a seventh step of dressing the surface of the pipe insulation material including the cerak wool 1000 and the mineral wool 2000 wound by the sixth step. .

종래의 미네랄 울과 함께 단열성능이 우수한 세라크 울(cerak wool)을 삽입하여 파이프 단열재로 사용함으로써, 보온, 단열성이 우수하며, 종래의 파이프 단열재보다 두께가 얇아져 취급이 용이하고, 이에 따라 제품 원가 및 시공하기 편리한 파이프 단열재 및 이의 제조방법을 제공하기 위함이다. By inserting cerak wool with excellent thermal insulation performance along with conventional mineral wool and using it as a pipe insulator, it is excellent in heat insulation and heat insulation. And to provide a pipe insulation and a method of manufacturing the same for easy construction.

또한 파이프 단열재의 제조를 위한 파이프 단열재의 제조장치를 제공하기 위함이다.Another object of the present invention is to provide an apparatus for manufacturing pipe insulation for the manufacture of pipe insulation.

도 1은 본 발명에 따른 파이프 단열재의 제조장치를 도시한 개념도
도 2는 본 발명에 따른 파이프 단열재 중 제1단열펠트(특히, 세라크울)의 전처리 과정을 도시한 개념도1 is a conceptual diagram showing an apparatus for manufacturing pipe insulation according to the present invention.
2 is a conceptual diagram illustrating a pretreatment process of a first insulation felt (particularly, cerac wool) of the pipe insulation according to the present invention.

이하 첨부된 도면을 참고하여 본 발명을 상세히 설명하도록 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

도 1은 본 발명에 따른 파이프 단열재의 제조장치를 도시한 개념도이며, 도 2는 본 발명에 따른 파이프 단열재 중 제1단열펠트(특히, 세라크울)의 전처리 과정을 도시한 개념도이다.
1 is a conceptual diagram showing a manufacturing apparatus of a pipe insulation according to the present invention, Figure 2 is a conceptual diagram showing a pre-treatment process of the first insulation felt (particularly cerac wool) of the pipe insulation according to the present invention.

실시예Example 1 One

본 발명에 따른 파이프 단열재의 제조장치는 제1공급롤러(100), 제1공급벨트(110), 보조와인딩롤러(120), 커터(130), 센서(140), 제2공급롤러(200), 제2공급벨트(210), 니들펀칭기(220), 제1 내지 제3 이동롤러(300, 310, 320), 메인와인딩롤러(400), 가이드롤러(410, 420), 드레싱롤러(500) 등으로 이루어진다.
The apparatus for manufacturing pipe insulation according to the present invention includes a first supply roller 100, a first supply belt 110, an auxiliary winding roller 120, a cutter 130, a sensor 140, and a second supply roller 200. , Second supply belt 210, needle punching machine 220, first to third moving rollers 300, 310, 320, main winding roller 400, guide rollers 410, 420, dressing roller 500 And so on.

본 발명에 따른 파이프 단열재의 제조장치는 두 개의 펠트(제1단열펠트 및 제2단열펠트)를 각각 메인 와인딩 롤러(400)에 각각 감아 단열성능이 우수한 파이프 단열재를 제조하기 위한 것이다. 이를 위하여 제1공급롤러(100)에는 제1단열펠트(1000)가, 제2공급롤러(200)에는 제2단열펠트(2000)가 각각 거치되어 있다. The apparatus for manufacturing pipe insulation according to the present invention is to produce a pipe insulation having excellent insulation performance by winding two felts (first insulation felt and second insulation felt) respectively onto the main winding roller 400. To this end, the first heat insulating felt 1000 is mounted on the first supply roller 100, and the second heat insulating felt 2000 is mounted on the second supply roller 200.

제1공급롤러(100)에 거치된 제1단열펠트(1000)는 제1공급벨트(110)를 따라 이동하며, 제2공급롤러(200)에 거치된 제2단열펠트(2000)는 제2공급벨트(210)를 따라 이동한다. 제1공급벨트(110)를 따라 이동하는 제1단열펠트(1000)는 제2공급벨트(210)의 끝부분에 설치된 메인와인딩롤러(400)에서 감긴다.The first insulation felt 1000 mounted on the first supply roller 100 moves along the first supply belt 110, and the second insulation felt 2000 mounted on the second supply roller 200 is second. It moves along the supply belt 210. The first insulation felt 1000 moving along the first supply belt 110 is wound around the main winding roller 400 installed at the end of the second supply belt 210.

먼저, 도 2를 참고하여 제1공급롤러(100)에 거치되는 제1단열펠트(1000)의 전처리 과정을 설명한다. 본 발명의 파이프 단열재에 사용되는 제1공급롤러(100)에 거치되는 제1단열펠트(1000)는 세라크 울(Cerak Wool)인 것이 바람직하다. 매매되는 세라크 울은 통상적으로 롤 형태로 말려진 상태로 판매된다. 이러한 세라크 울을 구매하여 펼침과 동시에 일정량의 접착제, 전분 및 분말 등을 혼합한 경화제(1100)를 첨가한다. 경화제(1100)가 첨가된 세라크 울에 함침기(1300)를 이용하여 세라크 울을 함침한다. 세라크 울을 함침함에 따라 경화제(1100)가 함침되는 세라크 울의 표면뿐만 아니라 이면에까지 흡수된다. 함침된 세라크 울을 다시 롤 형태로 감는데, 전술된 경화제(1100)로 인하여 세라크 울이 서로 맞붙지 않도록 하기 위하여 비닐(1200)을 삽입하면서 롤 형태로 감는다.First, the pretreatment process of the first insulation felt 1000 mounted on the first supply roller 100 will be described with reference to FIG. 2. It is preferable that the first heat insulating felt 1000 mounted on the first supply roller 100 used for the pipe insulation of the present invention is cerak wool. The cerac wool sold is usually sold in rolls. Purchasing such cerak wool, unfolding and adding a curing agent (1100) mixed with a certain amount of adhesive, starch and powder and the like. The cerak wool to which the hardener 1100 was added is impregnated with the cerak wool using the impregnator 1300. As the cerak wool is impregnated, the hardener 1100 is absorbed not only on the surface of the cerak wool in which it is impregnated, but also on the back surface thereof. The impregnated cerak wool is wound again in a roll form. In order to prevent the cerac wool from sticking to each other due to the above-described hardener 1100, it is wound in a roll form while inserting the vinyl 1200.

도 1을 참고하여 전술한 바와 같이 전처리과정을 거친 세라크 울(제1단열펠트, 1000)은 제1공급롤러(100)에 거치된다. 제1공급롤러(100)에 거치된 제1단열펠트(1000)는 회전하는 제1공급벨트(110)를 따라 이동한다. 제1공급롤러(100)가 회전함에 따라 제1단열펠트(1000)가 풀리는데, 전술한 바와 같이 전처리된 제1단열펠트(1000)와 함께 말려있던 비닐(1200)을 감기 위한 보조와인딩롤러(120)가 제1공급벨트(110)의 상부측에 구비되어 있다. 즉, 전처리된 제1단열펠트(1000)는 제1공급벨트(110)를 따라 이동하며, 함께 있던 비닐(1200)은 보조 와인딩롤러(120)에 감기는 것이다.As described above with reference to FIG. 1, the cerac wool (first insulation felt 1000), which has undergone the pretreatment process, is mounted on the first supply roller 100. The first insulation felt 1000 mounted on the first supply roller 100 moves along the rotating first supply belt 110. As the first feed roller 100 rotates, the first insulation felt 1000 is released, and as described above, the auxiliary winding roller for winding the vinyl 1200, which has been dried together with the first insulation felt 1000 that has been pretreated. 120 is provided on the upper side of the first supply belt (110). That is, the pretreated first heat insulating felt 1000 moves along the first supply belt 110, and the vinyl 1200 that is present together is wound around the auxiliary winding roller 120.

또한 도 1을 참고하여 제1단열펠트(1000)가 이동하는 제1공급벨트(110)의 상부측에는 커터(130) 및 센서(140)가 구비되어 있다. 후술하는 바와 같이 메인 와인딩 롤러(400)는 이형제가 도포되어 있으며, 경화제가 도포된 제1단열펠트(1000)가 먼저 이형제가 도포된 메인 와인딩 롤러(400)에 먼저 감긴다. 여기서, 센서(140) 및 커터(130)의 경우 메인 와인딩 롤러(400)의 원주길이를 고려하여 설계된다. 만약 제1단열펠트(1000)를 메인 와인딩 롤러(400)에 1회전 감기고자 한다면, 센서(140)에 메인 와인딩 롤러(400)의 길이(사용자에 의하여 입력된 길이) 및 제1공급벨트(110)를 따라 이동하는 제1단열펠트(1000)의 길이(측정된 길이)를 상호 비교한다. 사용자에 의하여 입력된 길이와 측정된 길이가 서로 일치하면, 커터(130)를 작동시켜, 제1단열펠트(1000)를 절단시킨다. 이렇게 절단된 제1단열펠트(1000)는 제1 및 제2이동롤러(300, 310)에 의하여 메인 와인딩 롤러(400)측으로 이동하게 된다. 제1 및 제2이동롤러(300, 310)를 따라 이동하는 제1단열펠트(1000)가 먼저 제2공급벨트(210)의 일측에 도착하여, 메인 와인딩 롤러(400)에 정해진 길이만큼 감긴다.In addition, the cutter 130 and the sensor 140 are provided on the upper side of the first supply belt 110 to which the first insulation felt 1000 moves with reference to FIG. 1. As described later, the main winding roller 400 is coated with a releasing agent, and the first insulating felt 1000 coated with the curing agent is first wound on the main winding roller 400 coated with the releasing agent. Here, the sensor 140 and the cutter 130 are designed in consideration of the circumferential length of the main winding roller 400. If the first insulation felt 1000 is to be wound one turn on the main winding roller 400, the length of the main winding roller 400 (the length input by the user) and the first supply belt 110 are attached to the sensor 140. Comparing the length (measured length) of the first insulation felt 1000 moving along). When the length input by the user and the measured length coincide with each other, the cutter 130 is operated to cut the first insulation felt 1000. The first insulation felt 1000 cut in this way is moved toward the main winding roller 400 by the first and second moving rollers 300 and 310. The first heat insulating felt 1000 moving along the first and second moving rollers 300 and 310 first arrives at one side of the second supply belt 210 and is wound around the main winding roller 400 by a predetermined length. .

도 1을 참고하여, 제2공급롤러(200)에 거치된 제2단열펠트(2000)는 제2공급롤러(200)의 상부에 위치한 니들펀칭기(220)에서 니들 펀칭된 후, 제2공급벨트(210)를 따라 이동한다. 니들펀칭된 제2단열펠트(2000)는 이후 제3이동롤러(320) 사이를 지난 후, 제1단열펠트(1000)가 감긴 메인 와인딩 롤러(400)에 추가적으로 감긴다.Referring to FIG. 1, after the second insulation felt 2000 mounted on the second supply roller 200 is needle punched by the needle punching machine 220 positioned above the second supply roller 200, the second supply belt Move along 210. After the needle punched second insulation felt 2000 passes between the third moving roller 320, the second insulation felt 2000 is additionally wound around the main winding roller 400 on which the first insulation felt 1000 is wound.

제2단열펠트(2000)는 전술한 제3이동롤러(320) 사이를 지나면서, 제3이동롤러(320) 측에 위치한 센서(미도시)를 이용하여 제2단열펠트(2000)의 공급길이를 조절할 수 있다. 제2공급롤러(200)와 제3이동롤러(320)의 상호 작용 즉, 제2공급롤러(200)가 멈춘상태에서 제3이동롤러(320)가 제2단열펠트(2000)를 압착하면서 당기면 강제적으로 제2단열펠트(2000)가 끊어진다. 제3이동롤러(320) 측에 위치한 센서(미도시)는 완성될 파이프 단열재의 두께(직경)을 고려하여, 제2단열펠트(2000)의 길이를 입력하여 제2공급롤러(200)의 정지여부 및 제3이동롤러(320)의 회전여부를 결정할 수 있다. The second heat insulating felt 2000 passes between the above-described third moving rollers 320 and uses a sensor (not shown) located on the third moving roller 320 side to supply the second heat insulating felt 2000. Can be adjusted. Interaction between the second feed roller 200 and the third moving roller 320, that is, when the third moving roller 320 is pressed while pulling the second insulation felt 2000 in a state in which the second supply roller 200 is stopped. The second insulation felt 2000 is forcibly cut off. The sensor (not shown) located on the side of the third moving roller 320 may input the length of the second heat insulating felt 2000 in consideration of the thickness (diameter) of the pipe insulation to be completed to stop the second supply roller 200. It is possible to determine whether or not to rotate the third moving roller (320).

구체적으로 만약, 제2단열펠트(2000)가 특정 길이(X)만큼 공급되어야 한다는 것이 제3이동롤러(320) 측에 위치한 센서(미도시)에 입력되었다면, 제3이동롤러(320)를 통과한 제2단열펠트(2000)의 길이를 측정하여 위 특정 길이(X)와 동일한 경우 제2공급롤러(200)의 회전을 멈추고, 제3이동롤러(320) 사이를 이동하는 제2단열펠트(2000)를 제3이동롤러(320)의 압축력 및 회전력을 이용하여 강제 절단하게 된다.Specifically, if it is input to the sensor (not shown) located on the third moving roller 320 side that the second insulating felt 2000 should be supplied by a specific length (X), passes through the third moving roller 320 When measuring the length of the second heat insulating felt (2000) is the same as the specific length (X) above the second supply roller 200 to stop the rotation, the second heat insulating felt (3) moving between the third moving roller (320) 2000) is forcibly cut by using the compression force and the rotational force of the third moving roller (320).

또는 제1단열펠트(1000)의 전단방법과 유사하게, 제3이동롤러(320)의 부근에 센서 및 커터(미도시)를 위치시킨 후 절단시킬 수 있다.Alternatively, similar to the shearing method of the first insulation felt 1000, a sensor and a cutter (not shown) may be positioned near the third moving roller 320 and then cut.

다수의 가이드롤러(410, 420)에 의하여 메인 와인딩 롤러(400)에 순차적으로 감긴 제1단열펠트(1000) 및 제2단열펠트(2000)는 견고하게 감기게 된다. The first insulating felt 1000 and the second insulating felt 2000 sequentially wound on the main winding roller 400 by the plurality of guide rollers 410 and 420 are tightly wound.

메인 와인딩 롤러(400)의 표면에는 이형제가 도포되어 있으며, 도포된 이형제로 인하여 메인 와인딩 롤러(400)로부터 제1 및 제2단열펠트(1000)를 쉽게 이탈시킬 수 있다. 한편, 드레싱 롤러(500) 및 다수의 보조롤러(510, 520, 530)를 이용하여 파이프 단열재를 표면 처리할 수 있다. 또한, 메인 와인딩 롤러(400)에 감긴 제1 및 제2단열펠트(1000)를 드레싱 롤러(500)에 이동시키는 방법으로는 사람이 인위적으로 옮기거나, 또는 이동장치, 보다 구체적으로는 수직 및 수평운동이 가능한 로봇팔 등을 배치하여 이동시킬 수 있다.
A release agent is applied to the surface of the main winding roller 400, and the first and second insulation felt 1000 may be easily separated from the main winding roller 400 due to the applied release agent. Meanwhile, the pipe insulation may be surface treated using the dressing roller 500 and the plurality of auxiliary rollers 510, 520, and 530. In addition, a method of moving the first and second insulation felt 1000 wound on the main winding roller 400 to the dressing roller 500 may be artificially moved by a person, or, more specifically, vertically and horizontally. Robot arm, which can be moved, can be arranged and moved.

실시예Example 2 2

위 실시예 1의 제조장치에 의하여 제조된 파이프 단열재는, 한국공개특허번호 제10-2010-91872호와는 달리 내부가 빈 원통형으로 제조될 수 있으며, 이에 따라 길이 및 두께조절이 원활하고, 단열성능이 우수한 장점이 있다.Pipe insulation prepared by the manufacturing apparatus of the above Example 1, unlike the Korean Patent Publication No. 10-2010-91872 can be manufactured in a hollow cylinder, and thus the length and thickness control smooth, insulation The performance is excellent.

보다 구체적으로, 본 발명에 따른 파이프 단열재는 제1 단열펠트(1000) 및 제2단열펠트(2000)가 순차적으로 적층되어 있으며, 제1단열펠트(1000)는 글라스울, 세라크울, 세라믹, 실리카, 펄라이트, 알루미나, 석고 중 어느 하나이며, 상기 제2단열펠트(2000)는 미네랄울로 제조할 수 있다. 또한, 제1단열펠트(1000) 및 제2단열펠트(2000의 경우 그 종류, 감기는 횟수, 감기는 순서 등을 자유롭게 조절하여 원하는 크기 및 종류 등 다양하게 제조될 수 있다.More specifically, the pipe insulation according to the present invention, the first heat insulating felt 1000 and the second heat insulating felt 2000 are sequentially stacked, the first heat insulating felt 1000 is glass wool, cerac wool, ceramic, One of silica, pearlite, alumina, and gypsum, and the second insulation felt 2000 may be made of mineral wool. In addition, in the case of the first heat insulating felt 1000 and the second heat insulating felt 2000, the kind, the number of windings, the winding order, etc. may be freely adjusted and variously manufactured in a desired size and type.

본 실시예 2에 설명된 구성요소 및 설명되지 않은 구성요소는 실시예 1에 설명된 것에 준한다.
Components described in the second embodiment and components not described are the same as those described in the first embodiment.

실시예Example 3 3

본 발명에 따른 파이프 제조방법에 대하여 설명한다.The pipe manufacturing method which concerns on this invention is demonstrated.

도 1을 참고하여 접착제, 경화제, 전분이 포함된 도포액을 도포한 후 함침기(1300)를 이용하여 함침한 후 비닐(1200)과 함께 와인딩(winding)된 세라크울(1000)을 준비한다(제1단계).After applying the coating solution containing the adhesive, the curing agent, starch with reference to Figure 1 and impregnated using the impregnator (1300) and then prepared with the winding (winding) with ceramic (1000) (1000) (Step 1).

준비된 세라크울(1000)을 다시 풀면서 제1공급벨트(110)를 따라 이송하며, 소정의 길이만큼 센서(140) 및 커터(130)를 이용하여 커팅한다(제2단계)While unwinding the prepared cerac wool 1000 again, it is transported along the first supply belt 110 and cut using the sensor 140 and the cutter 130 by a predetermined length (second step).

커팅된 세라크울(1000)을 이형제가 도포된 메인 와인딩 롤러(400)에 감는다(제3단계). 별도의 제2공급롤러(200)에 구비된 미네랄울(2000)을 제2공급벨트(210)를 통하여 이송한다(제4단계). 이송되는 미네랄울(2000)을 니들펀칭기(220)를 이용하여 니들펀칭한다(제5단계). 니들펀칭된 미네랄울(2000)을 제2 및 제3이동롤러(310, 320)를 이용하여 절단한다. 절단된 미네랄울(2000)을 세라크울(1000)이 감긴 메인 와인딩 롤러(400)에 감는다(제6단계). 감긴 세라크울(1000) 및 미네랄울(2000)을 포함하는 파이프 단열재의 표면을 드레싱한다(제7단계).The cut cerak wool 1000 is wound on a main winding roller 400 to which a release agent is applied (third step). The mineral wool 2000 provided in the second supply roller 200 is transferred through the second supply belt 210 (fourth step). The mineral wool 2000 to be transferred is needle punched using the needle punching machine 220 (a fifth step). The needle punched mineral wool 2000 is cut using the second and third moving rollers 310 and 320. The cut mineral wool 2000 is wound on the main winding roller 400 on which the cerac wool 1000 is wound (sixth step). Dressing the surface of the pipe insulation including the wound cerak wool (1000) and mineral wool (2000) (step 7).

본 실시예 3에 설명된 구성요소 등은 실시예 1에 설명된 것에 준한다.
The components and the like described in the third embodiment are the same as those described in the first embodiment.

1000 : 제1단열펠트 2000 : 제2단열펠트
100 : 제1공급롤러 200 : 제2공급롤러
300 : 제1이동롤러 400 : 메인 와인딩 롤러
500 : 드레싱 롤러1000: first insulation felt 2000: second insulation felt
100: first feed roller 200: second feed roller
300: first moving roller 400: main winding roller
500: dressing roller

Claims (7)

접착제, 경화제, 전분이 포함된 도포액을 도포한 후 함침기(1300)를 이용하여 함침한 후 비닐(1200)과 함께 와인딩(winding)된 제1단열펠트(1000)를 거치하고 공급하기 위한 제1공급롤러(100);
상기 제1공급롤러(100)에 거치된 제1단열펠트(1000)를 이송하기 위한 제1공급벨트(110);
제2단열펠트(2000)를 거치하고 공급하기 위한 제2공급롤러(200);
상기 제2단열펠트(2000)를 이송하기 위한 제2공급벨트(210);
상기 제2공급벨트의 상부측에 구비되며, 이송되는 상기 제2단열펠트(2000)를 니들펀칭하기 위한 니들펀칭기(220);
상기 제2공급벨트(210)측에 구비되며, 제1공급벨트(110)를 통하여 이송되는 제1단열펠트(1000) 및 제2공급벨트(210)를 통하여 이송되는 제2단열펠트(2000)를 각각 이송하기 위한 제1 내지 제3이동롤러(300, 310, 320); 및
상기 제1단열펠트(1000) 및 상기 제2단열펠트(2000)를 각각 감기 위한 메인 와인딩 롤러(400);
를 포함하는 것을 특징으로 하는 파이프 단열재 제조장치.
After applying the coating solution containing the adhesive, the curing agent, starch and impregnated using the impregnator (1300) and then the first insulating felt (winding) wound with the vinyl 1200 (winding) agent for supplying and supplying 1 feed roller 100;
A first supply belt 110 for conveying the first insulation felt 1000 mounted on the first supply roller 100;
A second supply roller 200 for mounting and supplying the second insulation felt 2000;
A second supply belt 210 for conveying the second insulation felt 2000;
A needle punching machine 220 provided at an upper side of the second supply belt and configured to needle punch the second insulation felt 2000 to be transferred;
It is provided on the side of the second supply belt 210, the second insulation felt (2000) conveyed through the first supply felt (1000) and the second supply belt (210) conveyed through the first supply belt (110) First to third moving rollers 300, 310, and 320 for respectively transporting the rollers; And
A main winding roller 400 for winding the first insulation felt 1000 and the second insulation felt 2000, respectively;
Pipe insulation manufacturing apparatus comprising a.
제 1 항에 있어서,
상기 비닐(1200)과 함께 와인딩(winding)된 제1단열펠트(1000)가 풀리면서 상기 제1단열펠트(1000)가 상기 제1공급롤러(100)에 공급될 때, 함께 풀리는 상기 비닐(1200)을 감기 위한 보조 와인딩 롤러(120)가 구비된 것을 특징으로 하는 파이프 단열재 제조장치.
The method of claim 1,
When the first insulation felt 1000 is wound with the vinyl 1200 and the first insulation felt 1000 is supplied to the first supply roller 100 while the first insulation felt 1000 is unwinded, the vinyl 1200 is released together. Pipe winding material manufacturing apparatus characterized in that the auxiliary winding roller 120 for winding) is provided.
제 1 항에 있어서,
상기 제1공급롤러(100)의 상부에는 상기 제1단열펠트(1000)가 상기 메인 와인딩 롤러(400)에 감기는 길이 대비 상기 제1단열펠트(1000)가 상기 제1공급롤러(100)에서 이송되는 길이를 측정하는 센서(140); 및
상기 센서(140)에 의하여 측정된 상기 제1단열펠트(1000)가 이송된 길이에 따라 상기 제1단열펠트(1000)를 절단하는 커터(130);
를 더 포함하는 것을 특징으로 하는 파이프 단열재 제조장치.
The method of claim 1,
On the upper part of the first supply roller 100, the first insulation felt 1000 is compared with the length of the first insulation felt 1000 wound on the main winding roller 400 in the first supply roller 100. A sensor 140 for measuring a length to be transferred; And
A cutter 130 for cutting the first insulating felt 1000 according to the length of the first insulating felt 1000 measured by the sensor 140;
Pipe insulation manufacturing device characterized in that it further comprises.
제 1 항 내지 제 3 항 중 어느 한 항에 있어서,
상기 메인 와인딩 롤러(400)의 후단에는 제1단열펠트(1000) 및 제2단열펠트(2000)가 순차적으로 감긴 파이프 단열재의 표면을 마무리하기 위한 드레싱 롤러(500)를 더 포함하는 것을 특징으로 하는 파이프 단열재 제조장치.
The method according to any one of claims 1 to 3,
The rear end of the main winding roller 400 further comprises a dressing roller 500 for finishing the surface of the pipe insulation in which the first insulation felt 1000 and the second insulation felt 2000 are wound in sequence. Pipe insulation manufacturing equipment.
제 4 항에 있어서,
상기 파이프 단열재 제조장치에 의하여 제조된 파이프 단열재.
The method of claim 4, wherein
Pipe insulation manufactured by the pipe insulation manufacturing apparatus.
제 5 항에 있어서,
상기 제1단열펠트(1000)는 글라스울, 세라크울, 세라믹, 실리카, 펄라이트, 알루미나, 석고 중 어느 하나이며,
상기 제2단열펠트(2000)는 미네랄울인 것을 특징으로 하는 파이프 단열재.
The method of claim 5, wherein
The first insulation felt 1000 is any one of glass wool, cerac wool, ceramic, silica, pearlite, alumina, gypsum,
The second insulation felt 2000 is a pipe insulation, characterized in that the mineral wool.
접착제, 경화제, 전분이 포함된 도포액을 도포한 후 함침기(1300)를 이용하여 함침한 후 비닐(1200)과 함께 와인딩(winding)된 세라크울(1000)을 준비하는 제1단계;
상기 제1단계에서 준비된 세라크울(1000)을 다시 풀면서 이송하며, 소정의 길이만큼 커팅하는 제2단계;
커팅된 세라크울(1000)을 이형제가 도포된 메인 와인딩 롤러(400)에 감는 제3단계;
별도의 제2공급롤러(200)에 구비된 미네랄울(2000)을 제2공급벨트(210)를 통하여 이송하는 제4단계;
이송되는 미네랄울(2000)을 니들펀칭기(220)를 이용하여 펀칭하는 제5단계;
니들펀칭된 미네랄울(2000)을 세라크울(1000)이 감긴 메인 와인딩 롤러(400)에 감는 제6단계; 및
상기 제6단계에 의하여 감긴 세라크울(1000) 및 미네랄울(2000)을 포함하는 파이프 단열재의 표면을 드레싱하는 제7단계;
를 포함하는 것을 특징으로 하는 파이프 단열재의 제조방법.A first step of preparing the cerakwool 1000 that is wound with the vinyl 1200 after applying the coating solution including the adhesive, the curing agent, and the starch, and then impregnated using the impregnator 1300;
A second step of unwinding and transferring the cerac wool 1000 prepared in the first step, and cutting the cerak wool 1000 by a predetermined length;
Winding the cut cerak wool 1000 on a main winding roller 400 to which a release agent is applied;
A fourth step of transferring the mineral wool 2000 provided in the second second supply roller 200 through the second supply belt 210;
A fifth step of punching the transferred mineral wool 2000 using the needle punching machine 220;
A sixth step of winding the needle punched mineral wool 2000 on the main winding roller 400 on which the cerac wool 1000 is wound; And
A seventh step of dressing the surface of the pipe insulation material including the cerak wool 1000 and the mineral wool 2000 wound by the sixth step;
Method for producing a pipe insulation, characterized in that it comprises a.
KR1020110011780A 2011-02-10 2011-02-10 A manufacturing device for heat insulating material of a pipe, heat insulating material of a pipe being manufactured therefrom and manufacturing method of the heat insulating material KR20120091788A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101536565B1 (en) * 2015-03-02 2015-07-14 주식회사 대원솔라 Aramid fiber, fiberglass and Silica aerogels laminated heat insulating material with iproved impact resistance and Method for producing the same

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101536565B1 (en) * 2015-03-02 2015-07-14 주식회사 대원솔라 Aramid fiber, fiberglass and Silica aerogels laminated heat insulating material with iproved impact resistance and Method for producing the same

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