KR20120072837A - Diagnosis kit manufacture cut system - Google Patents

Abstract

PURPOSE: A cutting device for manufacturing a test kit is provided to efficiently cut a sheet-shaped reagent kit into a strip-shaped test kit through a cutting process. CONSTITUTION: A cutting device(1) for manufacturing a test kit comprises a cutting roll(20) and a support roll(30). One end of the cutting and support rolls touch the tops and bottoms of support blocks(12) of a frame(10). The cutting and support rolls are rotated in the opposite direction to each other. When a sheet-shaped reagent kit(S) passes through the gap between the cutting and support rolls, the cutting and support rolls cut the reagent kit at uniform intervals, and multiple test kits are discharged to the outside.

Description

Diagnosis kit manufacture cut system

The present invention relates to a cutting device for manufacturing a diagnostic kit, and more particularly, a plate-shaped reagent kit inserted in one cutting process is efficiently cut with a band-shaped diagnostic kit as well as cutting and simultaneously discharging the diagnostic kit. The present invention relates to a cutting device for manufacturing a diagnostic kit that can be easily stacked at other heights.

In general, the diagnostic kit is used to diagnose blood sugar, hepatitis, and pregnancy using blood or urine. A diagnostic reagent is attached to the upper surface of the long rod-shaped sheet to confirm whether the diagnosis is made by absorbing blood or urine. It is formed in the form of a strip.

Thus, in the manufacture of the diagnostic kit formed in a strip form, by attaching each diagnostic reagent in a horizontal line to the sheet-like sheet to produce a reagent kit and then cut the plate-shaped reagent kit into a strip having a predetermined interval in a conventional cutting machine As a band, a diagnostic kit was prepared.

As described above, a conventional cutter for forming a plate-shaped reagent kit into a strip-shaped diagnostic kit by cutting is usually cut by a press method, that is, a plate-type reagent kit supplied to the lower die of the press is formed by a win. , By cutting by the lowering action to prepare a band-shaped diagnostic kit.

However, in the diagnostic kit manufactured by the conventional press method, there is a problem that the efficiency is low as the cutting is performed by the lifting and lowering action according to the press work, and the reagent kit supplied is accurate even by a small error. Due to the problem of not being cut by the band-shaped diagnostic kit having a wide width and being cut at an angle, economical loss due to the disposal of the wrongly manufactured diagnostic kit was caused.

On the other hand, in recent years, a method of manufacturing a diagnostic kit is being used an automated device that is automatically cut and packaged from the supply of the reagent kit, the cutting process of cutting the reagent kit among these automated devices is the press method as described above. Although it was used, it is a situation that the cutting method is adopted by the rotary cutter of the roll type, which is more efficient than the press method.

However, the method of cutting the plate-shaped reagent kit into the band-shaped diagnostic kit by the rotary cutter does not have high efficiency as it is cut between the blade and the blade, that is, rotation rotated by a motor or the like as shown in FIG. 7. The blades 102 are mounted on the outer circumferential surface of the cutter 100 at regular intervals, and a plate-shaped reagent kit supplied to the rotary cutter is cut and formed as a band-shaped diagnostic kit while cutting between the blade and the blade.

Accordingly, as the reagent kit is cut between the blade and the blade, defects are less generated and higher in efficiency than the press method described above, but they do not have the efficiency required.

In addition, in the process of cutting the reagent kit by the blade of the conventional rotary cutter, by cutting the reagent kit purely by the blade, in some cases, the problem that the portion that is not cut to the reagent kit occurs.

In addition, in the case of the conventional rotary cutter, the diagnostic kit cut immediately after cutting the reagent kit by the blade is not smoothly discharged due to a problem such as being pinched on the blade, and also has a problem that a lot of disruptions occur in the next process.

The present invention has been made to solve the above-mentioned conventional problems, its main purpose is to cut the plate-shaped reagent kit inserted into a single cutting process with a band-shaped diagnostic kit, as well as to cut and diagnose at the same time The present invention provides a cutting device for manufacturing a diagnostic kit that can be easily stacked at different heights when discharging a kit.

Another object of the present invention, the discharge of the cut diagnostic kit can be made more smoothly.

Still another object of the present invention is to insert a diagnostic sheet which is cut and discharged in a minimum area.

Still another object of the present invention is to make the separation and alignment of the diagnostic sheet cut and discharged smoothly.

In the present invention for solving the technical problem as described above, in the cutting device for manufacturing a diagnostic kit for producing a diagnostic sheet in the form of a band by cutting the plate-shaped reagent kit supplied by a rotation method, the cutting device is a frame The upper and lower ends of the support blocks provided on both sides of the support block receive the rotational force of the motor and are rotated in opposite directions at the same speed while cutting the supplied reagent kit at a predetermined interval to cut a plurality of diagnostic kits. It is characterized in that the cutting roll and the support roll to be discharged to overlap each other (heavy).

The cutting roll has a gap retaining strip having a width of a diagnostic kit to be manufactured on the main body, and a circular ring blade having a cutout portion formed at both ends with a diameter larger than that of the gap retaining strip and having a larger diameter. It is characterized by.

An outer ring of the synthetic resin material is coupled to the outer side of the gap retaining zone.

The support roll has a support rim portion corresponding to the width of the gap between the circular ring blades and intersects the cut blade portion of the circular ring blade, and between the support rim portion and the support rim portion between the ends of the circular ring blades. And an inflow space in which a predetermined space is maintained.

An overlapping front of the cutting roll and the support roll further includes an accommodation array in which the diagnostic kits cut and discharged are stacked in two stages having different heights.

The receiving array has two insertion holes each having a diagnostic kit inserted into the upper and lower portions thereof, wherein the upper insertion hole is positioned at the interval maintaining hole of the cutting roll, and the lower insertion hole is positioned at the circular ring blade of the cutting roll. It is characterized by being formed.

The upper end of the receiving array is characterized in that the support member for supporting so that the diagnostic kit is cut and discharged to the upper portion is further provided.

The cutting roll and the support roll overlap between the upper insertion hole and the lower insertion hole is characterized in that each guide guide is further provided so that the cut diagnostic kit is guided to the upper and lower insertion holes, respectively.

The front lower portion of the receiving array, characterized in that the separation prevention / alignment portion is further provided to prevent and align the diagnostic kit is inserted into the upper, lower insertion holes.

The separation prevention / alignment part is formed in each of the long holes penetrated up and down in front of the upper and lower insertion holes formed in the receiving array, and is raised and lowered on the lower part of the long hole by the lifting member and the forward and backward members. It is characterized by consisting of the alignment block is formed with the alignment pins to descend and move forward and backward.

According to the present invention, the plate-shaped reagent kit inserted in one cutting process can be efficiently cut into a strip-shaped diagnostic kit, as well as being easily stacked at different heights when discharging the diagnostic kit at the same time. Cut the reagent kit to form a diagnostic kit to minimize the occurrence of defects during manufacturing and to easily accept the diagnostic kit discharged after cutting has the effect that the transfer or supply to the next process can be made smoothly.

In addition, by allowing the discharge of the cut diagnostic kit to be made more smoothly, the continuous cutting operation does not cause the disruption has an effect that can further increase the efficiency of the cutting operation.

In addition, by inserting the diagnostic sheet is cut and discharged to be made in a minimum area, it is also effective to minimize the overall volume of the cutting device.

In addition, by allowing the separation and alignment of the diagnostic sheet that is cut and discharged to be made smoothly, it has the effect that the transfer or supply to the next process after cutting with the diagnostic kit can be made quickly and accurately.

1 is a side view schematically showing the main part of the present invention.
2 is a schematic front view of the main part according to FIG. 1;
Figure 3 is a front view schematically showing the main part of the cutting roll and the supporting roll according to FIG.
4 is a plan view of main parts schematically illustrating the receiving array according to FIG. 2;
Figure 5 is a main view of a state in which the diagnostic sheet cut by the present invention is inserted into the receiving array.
6 is a main view schematically showing another embodiment of the present invention.
7 is a schematic main view of a state of manufacturing a diagnostic sheet by a conventional rotary cutter.

Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.

1 is a side view of the main part schematically showing the present invention, FIG. 2 is a front view of the main part according to FIG. 1, FIG. 3 is a front view of the main part schematically showing the cutting roll and the support roll according to FIG. Fig. 5 is a main plan view schematically showing the receiving array according to Fig. 2, and Fig. 5 is a main view of a state in which the diagnostic sheet cut by the present invention is inserted into the receiving array.

In the cutting device for manufacturing a diagnostic kit for producing a diagnostic kit (S1) of the strip form by cutting the plate-shaped reagent kit (S) supplied by a conventional method as shown in the rotation method,

The present invention, in order to make the cutting of the plate-shaped reagent kit inserted in one cutting process with a band-shaped diagnostic kit efficiently made, as well as to facilitate the stacking of the diagnostic kit at different heights when discharging the diagnostic kit at the same time. ,

The cutting device 1, the upper and lower ends of the support block 12 provided on both sides of the frame 10 are in contact with each other by a conventional gear or the like to receive the rotational force of the motor in the opposite direction at the same speed The cutting roll 20 and the support roll 30 which are cut at regular intervals while passing through the reagent kit S supplied while being rotated to be discharged to the plurality of diagnostic kits S1 are overlapped with each other. It is shown.

Here, the cutting roll and the supporting roll are configured to overlap each other, so that the cutting sheet and the supporting roll can be cut exactly like the scissors by contacting each end when they cross each other when cutting the reagent sheet passed between the cutting roll and the supporting roll.

The cutting roll 20 has a gap holding portion 24 having a width of a diagnostic kit to be manufactured in the main body 22, and a diameter larger than the diameter of the gap holding portion, and having a width equal to the width thereof, passing through both ends. It is preferable that the circular ring blade 25 having the cutting blade portion 25a for actually cutting the reagent kit to be alternately mounted.

An outer ring 23 of the synthetic resin material such as silicone is coupled to the outer side of the spacer 24 to smoothly discharge the reagent kit during the cutting process.

That is, by cutting the reagent kit introduced while the cutting roll and the support roll are rotated in opposite directions, the cutting kit is cut by the cutting blade portion of the circular ring blade, and at the same time, it is discharged as if it comes into contact with the diagnostic kit between the support rim portions of the support roll to be described later. The discharge of the kit can be made smoothly.

The support roll 30 corresponds to the width of the gap retaining hole 24 between the circular ring blade 25 on the body 32 and the support rim portion that intersects the cut blade portion 25a of the circular ring blade 25. 34 is formed, and between the support rim 34 and the support rim 34 is preferably configured to form an inflow space 35 between the end of the circular ring blade () and a predetermined space is maintained. At this time, the inflow space is a space in which the diagnostic kit formed by the diagnostic kit is inserted while being cut by the circular ring blade.

That is, the support rims located between the circular ring blades make a line contact where the cutting edges of the circular ring blades cross each other like scissors when cutting the reagent kits, so that the cutting blade portions of the circular ring blades cut the reagent kit more smoothly. It can play a role.

Accordingly, the diagnostic kit cut between the cutting roll and the support roll is cut by a pair between the circular ring blade of the circular ring blade and the support rim of the support roll, and the cutting is performed by cutting one pair by one cutting. You can maximize efficiency.

In other words, in the related art, a diagnostic kit cut between the blade and the blade is conventionally formed, but the present invention is cut by a pair of diagnostic kits at the portion where the circular ring blade of the cutting roll is located and the portion where the support rim of the support roll is located, thereby providing the same. The cutting efficiency is doubled in proportion to the length.

Thus, the present invention can be cut by the cutting roll and the support roll having a minimum length when forming a diagnostic kit by cutting the reagent kit having a certain width, thereby maximizing the cutting efficiency as well as the cutting device The overall volume also has a condition that can be significantly reduced.

On the other hand, in order that the diagnostic kit cut and discharged by the cutting roll and the support roll is accommodated in a narrow area so that the supply to the next process may be interrupted.

Preferably, the cutting roll 20 and the support roll 30 may further include an accommodation array 40 in which the diagnostic kits cut and discharged are stacked in two stages having different heights.

The accommodating array 40 has upper and lower insertion holes 42 and 44 into which the diagnostic kit S1 is inserted in two stages, and the upper insertion hole 42 is formed by the cutting roll 20. The lower insertion hole 44 has the inlet space of the circular ring blade 25 and the support roll 30 of the cutting roll 20 at the position of the gap holding member 24 and the support rim 34 of the support roll 30. As the upper insertion hole and the lower insertion hole are formed at positions where the upper insertion hole and the lower insertion hole are shifted from each other by the width of the cut diagnostic kit, the diagnostic sheet cut and discharged can be smoothly inserted into each insertion hole. will be.

In other words, the reagent kit is cut by the cutting roll 20 and the support roll 30 to be formed as a diagnostic kit, and the diagnostic kit cut and positioned in the gap holding hole 24 of the cutting roll 20 in the process of being discharged. ) Is the upper insertion hole 42, the diagnostic kit (S1) is cut into the circular ring blade 25 is inserted into the lower insertion hole (44).

And, the upper end of the receiving array 40 to prevent the diagnostic kit from being discharged to the upper portion, that is, to prevent the phenomenon that each insertion hole is not inserted into the upper portion in the process of cutting the plate-shaped reagent kit is cut. In order to support the support member 45 is preferably further provided.

In addition, the cutting rolls 20 and the support rolls 30 between the upper insertion hole 42 and the lower insertion hole 44 overlap with each other so that the cut diagnostic kits are guided to the upper and lower insertion holes, respectively. Guide 46 is further provided. That is, the cut diagnostic sheet is to guide the insertion of each upper, lower insertion hole accurately.

Accordingly, the cut diagnostic kit can be accurately and smoothly inserted into the upper and lower insertion holes.

And, in the front lower portion of the receiving array 40, as shown in Figure 7, the upper and lower insertion holes (42, 44) to prevent the separation of the separation kit to prevent the separation from the insertion hole is separated from each insertion hole The alignment unit 50 is further provided.

The separation prevention / alignment unit 50 is formed in each of the long holes 52, 52a penetrated up and down in front of the upper and lower insertion holes 42 and 44 formed in the receiving array 40, Alignment block 54 formed with an alignment pin 54a which is raised, lowered and moved forward and backward on the long holes 52 and 52a by a lifting and lowering member and a forward and backward member, such as a conventional cylinder known in the lower part of the long hole. It is preferable that it consists of).

Accordingly, when the diagnostic kit is inserted into the upper and lower insertion holes of the receiving array while being discharged together with the cutting, the alignment block of the separation prevention / alignment part is raised and lowered so that the diagnostic kit is protruded to the upper part of the long hole. After blocking so as not to be separated from the front and back by moving the alignment pins in the rear by the backing member by positioning the tip of the diagnostic kit to a certain position and then descending, it is discharged with the cutting to accommodate the diagnostic kit inserted into the receiving array This prevents deviation from the array and ensures that the tip is in a fixed position.

In this way, the diagnostic kits inserted into the upper and lower insertion holes of the receiving array are aligned, and the diagnostic kits are withdrawn by the usual lifting, lowering, and forwarding means, and then transferred to the next process.

As a result, the present invention enables the alignment kit to be aligned in parallel with at least the area of the diagnostic kit discharged after cutting as well as cutting, so that the transfer or supply from the automated device to the next process can be made more smoothly.

1: Cutting device
10 frame 12 support block
20: cutting roll 22: main body
23: annular ring 24: spacing
25: circular ring blade 25a: cut blade portion
30: support roll 32: body
34: support rim 35: inflow space
40: receiving array 42: upper insertion hole
44: lower insertion hole 45: support member
46: guide 50: separation prevention / alignment
52,52a: long hole 54: alignment block
54a: alignment pin S: reagent kit
S1: Diagnostic Kit

Claims (10)

In the cutting kit for manufacturing a diagnostic kit for producing a diagnostic plate of a strip form by cutting the supplied plate-shaped reagent kit by a rotation method,
The cutting device 1,
The upper and lower ends of the support blocks 12 provided on both sides of the frame 10 are in contact with each other to receive the rotational force of the motor and rotate in opposite directions at the same speed so that the reagent kits are supplied at regular intervals. Cutting device for cutting diagnostic kits, characterized in that the cutting roll 20 and the support roll 30 to be discharged to a plurality of diagnostic kits to be overlapped with each other. The method of claim 1,
The cutting roll 20 has a gap holding portion 24 having a width of the diagnostic kit to be manufactured on the main body 22, the same width as the gap holding portion, and has a larger diameter and a cutting blade portion at both ends ( 25a) is formed circular cutting blade 25 is a cutting device for producing a diagnostic kit, characterized in that it is repeatedly mounted alternately. The method of claim 2,
Cutting device for manufacturing a diagnostic kit, characterized in that the annular ring 23 of the synthetic resin material is coupled to the outer side of the gap holding member (24). The method of claim 2,
The support roll 30 has a support rim 34 corresponding to the width of the gap between the circular ring blades and intersects the cut blade portion of the circular ring blades on the body 32, and the support rims and the support rims. Between the ends of the circular ring blade and the cutting device for producing a diagnostic kit, characterized in that the inlet space (35) is formed to maintain a predetermined space is formed. 5. The method according to any one of claims 1 to 4,
In the front overlapping of the cutting roll 20 and the support roll 30, the diagnostic kit for cutting the diagnostic kit further comprises a receiving array 40 is stacked in two stages of different heights for cutting the diagnostic kit manufacturing Device. The method of claim 5,
The receiving array 40, the upper and lower, each insertion hole 42, 44 to which the diagnostic kit is inserted is formed in two stages, the upper insertion hole 42 is located at the position of the interval maintaining the cutting roll, Lower insertion hole 44 is a cutting device for manufacturing a diagnostic kit, characterized in that formed in the position of the circular ring blade of the cutting roll. The method of claim 6,
Cutting device for manufacturing a diagnostic kit, characterized in that the upper end of the receiving array 40 is further provided with a support member 45 for supporting the diagnostic kit is cut and discharged to the top. The method of claim 7, wherein
Each guide guide 46 is further provided at a portion where the cutting roll and the support roll overlap between the upper insertion hole 42 and the lower insertion hole 44 to guide the cut diagnostic kit to the upper and lower insertion holes, respectively. Cutting device for producing a diagnostic kit, characterized in that. The method of claim 6,
Cutting device for producing a diagnostic kit, characterized in that the front lower portion of the receiving array 40, the separation prevention / alignment unit 50 for preventing and aligning the diagnostic kit is inserted into the upper, lower insertion hole is further provided. 10. The method of claim 9,
The separation prevention / alignment unit 50 is formed in each of the long holes 52, 52a penetrated up and down in front of the upper and lower insertion holes formed in the receiving array, and the lifting and lowering members below the long holes. Cutting device for manufacturing a diagnostic kit, characterized in that consisting of the alignment block 54 is formed with an alignment pin (54a) is moved up, down and forward and backward on the long hole by the front, backward member.

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