KR20120015274A - Electrical connection device - Google Patents
Electrical connection device Download PDFInfo
- Publication number
- KR20120015274A KR20120015274A KR1020110079333A KR20110079333A KR20120015274A KR 20120015274 A KR20120015274 A KR 20120015274A KR 1020110079333 A KR1020110079333 A KR 1020110079333A KR 20110079333 A KR20110079333 A KR 20110079333A KR 20120015274 A KR20120015274 A KR 20120015274A
- Authority
- KR
- South Korea
- Prior art keywords
- contact plate
- electrical
- contact
- connection device
- electrical connection
- Prior art date
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
- H01R12/50—Fixed connections
- H01R12/59—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures
- H01R12/592—Fixed connections for flexible printed circuits, flat or ribbon cables or like structures connections to contact elements
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/02—Soldered or welded connections
- H01R4/023—Soldered or welded connections between cables or wires and terminals
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/02—Arrangements of circuit components or wiring on supporting structure
Landscapes
- Coupling Device And Connection With Printed Circuit (AREA)
- Multi-Conductor Connections (AREA)
- Structures Or Materials For Encapsulating Or Coating Semiconductor Devices Or Solid State Devices (AREA)
Abstract
The present invention provides an electrical connection device for contacting the electronic component module 12 to an electrical line, in particular to a flexible flat line 14 having a plurality of strip conductors extending between the lower and upper cover films 32, 34. 10, wherein the electronic component module 12 includes one or more circuit boards 16 embedded in a plastic housing 18. According to the invention, the electronic component module 12 comprises at least one contact plate 22, in particular at least one flat pin, wherein the contact plate 22 uses the at least one connection point 44 to connect the circuit board 16. Is electrically conductively connected to the electrical line, the electrical line may be inserted generally without restraint between the one or more contact plates 22 and the housing protrusion 26 and the one or more contact plates 22 may be deformed to form an electrically conductive connection. have.
According to this variant, the electrical line can be securely positioned in the electronic component module 12, and a reliable electrical contact is provided with minimal insertion force. Particularly in the case of the flat line 14, the electrical contact is made with respect to harmful surroundings by means of a connection point 44 thermally bonded between the contact plate 22 and the strip conductor 30 inside the flat line 14. It becomes resistant.
In the case of an alternative connection device 50, the electrical line, in particular the electrical line consisting of the flat line 54 (“FPC”), only after overcoming the spring forces formed by the one or more contact plates 62, the housing protrusion 68. ) And one or more contact plates 62 may be further materially electrically contacted using the connection points 90.
Description
The present invention relates to an electrical connection device for contacting an electronic component module with an electrical line, in particular with a flexible flat line with a plurality of strip conductors extending between the lower and upper cover films.
Electronic system components are becoming increasingly important in the automotive sector. In particular, particular attention should be paid to ensuring a reliable electrical connection between the electronic modules (for example, an electronic transmission control module located in the oil pan for an automotive transmission). The electrical connection between the circuit board with electronic and electromechanical components and the external connection technology (so-called "AVT"), which is usually located within the electronic component module, is variously implemented by a bonding wire, which is inserted into the housing of the module. Electrically connect the connection points of the circuit board to the inserted connection pins. The connecting pin is often connected by laser welding to a lead frame which is "AVT", the web of the lead frame being removed later. The circuit board has the electronic circuit is a printed circuit board that is configured in the upper or so-called "LTCC" (low temperature co-fired ceramic: "L ow- T emperature- C ofired- C eramic") - may be a hybrid.
DE 10 2005 044 482 A1 discloses a flexible flat ribbon line with a plurality of electronic component assemblies spaced evenly spaced thereon. In order to protect the electronic component assembly or to protect the contact area between the electronic component assembly and the flat ribbon line, each electronic component assembly is encapsulated within the housing. However, undesirably in this configuration, after the electronic component assembly is mounted on the flat ribbon line, the functional inspection of the module and / or the preliminary inspection for aging cannot be implemented regardless of cabling.
Electrical connection devices are known for contacting electronic component modules in electrical lines, in particular in flexible flat lines with a plurality of strip conductors extending between the lower and upper cover films, wherein the electronic component modules are embedded in a plastic housing. One or more circuit boards. According to the invention the electronic component module comprises one or more contact plates, in particular one or more flat pins, wherein the contact plates are electrically conductively connected to the circuit board using one or more connection points, the electrical lines being It can be inserted between the one or more contact plates and the housing protrusions with little restraint force and the one or more contact plates can be deformed to form an electrically conductive connection.
The connection device according to the invention is basically a plurality of encapsulated electronic component modules and a plurality of types (eg, cables with one or more electrical conductors, extruded multipole flat ribbon lines, and a plurality of sides covered with (insulated) film). Suitable for forming an electrical connection between flexible (film) flat lines comprising thin strip conductors. However, the following detailed description applies primarily to forming electrical contact between the flexible flat line and the electronic component module, which is resistant to harmful surroundings. Although the connecting region of the flat line to be contacted with the electronic component module can be inserted with almost no restraint force between the housing protrusion used as the support and the contact plate, the contact plate is mechanically deformed through the deformation process to the strip conductors whose exposed side is exposed. They are fixed in contact with them, providing a secure electrical connection. The contact plate can only be deformed after the flat line has been inserted, preferably by bending all the contact plates upwards with a suitable tool until the contact plate is brought into contact with the strip conductor by the defined pressing force inside the recess of the lower film. have. The housing protrusion in this case is used as an upper support for a flat line or for a contact plate pressed from below against the flat line. Therefore, in order to ensure perfect electrical contact, a plurality of recesses must be formed in the lower cover film of the end side connection area of the flat line.
In order to increase the contact pressure formed in the form of dots, small ridges are provided at the ends of the contact plate, which can each be inserted into one or more recesses located in the lower cover film.
Preferably the ridges are connected to the contact plate in a material-bonded and electrically conductive manner by a connection point to further increase contact safety. The material bonded connection point can be formed by a thermal bonding method, for example laser soldering or laser welding. Preferably, in order to simplify the manufacturing process of the electronic component module, each of the plurality of contact plates in the central region is integrated into one contact plate strip by insert injection molding with plastic material. In addition, the contact plate strip may comprise a groove through which one or more edge regions or outer edges of the circuit board may be inserted, preferably by weak pressure bonding. Moreover, the contact plate strip can surround the circuit board in the form of a frame so that the flat line can be connected to the electronic component module at the front face. In the manufacture of electronic component modules, the circuit boards can be adhered to the optional base plate with high thermal conductivity, for example using a thermally conductive adhesive. The base plate is used on the one hand to secure the electronic component module to the motor vehicle and on the other hand to cool the electronic components on the circuit board causing high thermal output losses. Subsequently, one or more contact plate strips are oriented with respect to the circuit board and the contact plates are connected to the connection points on the circuit board by the connection points. Instead of a direct material bonded connection between the contact plate and the connection point on the circuit board, for example, a bonding wire may be provided. The connection point on the circuit board is connected to the electronic and / or electromechanical components on the circuit board by (copper) strip conductors. Electrical contact between the contact plate strip and the circuit board is preferably implemented in a temporary substrate tool. In a subsequent method step, the circuit board, the optional base plate and the electrically contacted contact strips are inserted into a suitable forming tool and insert injection molded at the front face with the electrically insulating plastic compound to form the plastic housing. The two parts are preferably formed of the same plastic material or the same plastic compound in order to integrate the contact plate strips in the plastic housing so as to be mechanically maximally fixed. As the plastic material, in some cases, fiber-reinforced thermoplastics as well as duroplastics are considered. Contact plates or flat pins are formed of a metallic material having an electrically good conductivity, which also has a high mechanical strength. By insert injection molding of the circuit board into the plastic material at the front face, the electronic component module can be sufficiently resistant to extreme environmental conditions.
According to a second embodiment of the electrical connection device, the electronic component module according to the invention comprises at least one elastic contact plate, in particular at least one flat pin, wherein the contact plate is electrically conductive to the circuit board using connection points. Electrical lines can be inserted force-fit between one or more contact plates and the housing protrusions, and electrically conductive connections are formed between the contact plates and the electrical lines. The elastic contact plate provides a reliable electrical contact between the contact plate and the exposed electrical line in the area. If the electrical line is a flexible flat line (“FPC”), the flat line is inserted between the housing protrusion and the one or more elastic contact plates, and then between the strip conductor of the one or more recessed areas of the lower cover film and the contact plate. Electrical contact is formed. Moreover, the spring force of the contact plate already fixes the position by inserting a flat line between the housing protrusion and the strip conductor, which reduces further optional manufacturing steps. In order that the desired contact pressure between the contact plate and the strip conductor can act in the form of a point as maximum, preferably at the end side of the contact plate each is provided with at least one ridge upwardly in the direction of the housing projection, which is one of the lower cover films. It can be inserted into or locked into the recess above. The distance between the contact plate and the housing protrusion is preferably smaller than the material thickness of the flat line in the connection region of the flexible flat line so that a defined insertion force and consequent sufficient contact pressure between the contact plate and the strip conductor are reached. same. In order to further improve the electrical contact safety, one connection point each having electrical conductivity is provided between the ridges of the contact plate and the strip conductor, which connection points are formed using known thermal bonding methods. Corresponding to the first embodiment, the contact plates are insert injection molded from insulating plastic material in the central area to form the contact plate strips.
For mechanical stabilization, an end member can be provided in the connection area of the flat line. The end member has two or more locking members, the locking members snap-in in recesses in the plastic housing formed to complement each other at least with respect to the locking member. In addition, the lower part may be provided under the end member to encapsulate the connecting area in the front face. The two parts can be glued, pressed, clamped or thermally joined, for example. If the connecting device is located in the oil pan of the internal combustion engine, it is not necessary to encapsulate the connecting area with respect to the surrounding oil in a closed manner. Rather, the oil must flow through the area to prevent harmful prolonged precipitation. For this purpose, openings or bores should be provided not only in the end member but also in the lower part, which allow the oil to flow freely, but in metal cutting debris, metal wear, which always occurs when operating in the engine and / or transmission The ingress of water and / or production residues is ensured to a noncritical minimum to prevent short circuits between the contact plates. For example, if the distance between the contact plates is 0.1 mm, the bores of the end member and / or the lower part should be chosen much smaller than 0.1 mm so that a short circuit is reliably prevented. The end member and the lower part of the end bonsai form a short circuit protection in a combined manner while simultaneously exhibiting a flat line tension relief and / or twist prevention. The end member and the lower portion can be formed as an integrated component. In this case, in the region of the lower part, there must be a bore large enough to allow the laser beam, which is generally used to form the connection point between the strip conductor and the contact plate inside the electric flat line, to be guided through. In addition, one or more cavities must be provided such that the ridges of the contact plates penetrate. The end member and the lower part can also be applied to the first embodiment of the connecting device. Moreover, tools can be used to minimize the mechanical forces required for the insertion of the electric flat line. In this case the flat line can be inserted by simultaneously bending all of the participating contact plates by means of a tool, downwardly by a length value at least approximately corresponding to the height of the ridge of the contact plate. The electronic component module herein may be electronic and / or electromechanical circuitry and / or sensors and / or actuators well known in the art. Two embodiments of the electrical connection device according to the invention connect not only an electronic component module to a flexible flat line (so-called "FPC") but also to connect an extruded flat ribbon cable and another multipole electrical cable to said module. Suitable and provided for this purpose.
Hereinafter, the present invention will be described in detail with reference to the drawings.
1 shows a cross-sectional view of a first embodiment of an electrical connection device with a flat line inserted therein;
2 shows the connection device of FIG. 1 with a modified contact plate and a connection point;
3 shows a cross-sectional view of a second embodiment of an electrical connection device without a flat line inserted;
4 shows the connection device according to FIG. 3 with a (elastic) clamped flat line and a connection point.
5 to 7 show three various embodiments of the end side ridges of the contact plate.
8 is a plan view showing various embodiments of a flat line with strip conductors and a recess in the lower cover film.
9 shows a cross section of the connecting device according to FIGS. 3 and 4 with an end member and its lower part arranged in the connecting area of the flat line;
FIG. 10 is a schematic diagram cut along the cutting line XX of FIG. 9; FIG.
11 shows a plan view of the connecting device according to FIG. 9;
1 shows a cross-sectional view of a first embodiment of an electrical connection device according to the invention in which a flat line is inserted but not yet in electrical contact.
The connecting
2 shows a sectional view of the connecting
In order that a reliable electrical contact is formed between the
3 shows a second embodiment of an electrical connection device in which a flat line is inserted into an electronic component module while a force is used.
The
4 shows an
Since the
5 to 7, which are simultaneously referred to by the following detailed description, show three possible embodiments of the bulge of the
5 shows a view of the
8 is an enlarged plan view of a
The
9 to 11, which are simultaneously referred to by the following detailed description, show a connecting
Unlike the drawings according to FIGS. 3 and 4, in this embodiment the
The
Claims (14)
The electronic component module 12 includes one or more contact plates 22, the contact plates 22 being electrically conductively connected to the circuit board 16 using one or more connection points 44, the electrical line being one Electrical connection device 10 characterized in that it can be inserted between the contact plate 22 and the housing protrusion 26 in general without a restraining force, and the electrically conductive connection can be formed by deforming the one or more contact plates 22. .
The electronic component module 52 includes one or more elastic contact plates 62, wherein the contact plates 62 are electrically conductively connected to the circuit board 56 using the connection points 64, and the electrical lines May be force-fitted between one or more contact plates 62 and the housing protrusion 68, wherein an electrically conductive connection is formed between the contact plates 62 and the electrical line. Electrical connection device (50).
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
DE201010039187 DE102010039187A1 (en) | 2010-08-11 | 2010-08-11 | Electrical connection assembly for contacting electronic module with e.g. flexible flat cables, for oil sump of combustion engine of motor car, has contact plate connected to circuit carrier via connection point by transformation of plate |
DE102010039187.5 | 2010-08-11 |
Publications (2)
Publication Number | Publication Date |
---|---|
KR20120015274A true KR20120015274A (en) | 2012-02-21 |
KR101853973B1 KR101853973B1 (en) | 2018-05-02 |
Family
ID=45528412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
KR1020110079333A KR101853973B1 (en) | 2010-08-11 | 2011-08-10 | Electrical connection device |
Country Status (3)
Country | Link |
---|---|
KR (1) | KR101853973B1 (en) |
CN (1) | CN102437444B (en) |
DE (1) | DE102010039187A1 (en) |
Families Citing this family (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
DE102015208413A1 (en) | 2015-05-06 | 2016-11-10 | Robert Bosch Gmbh | Electrical connection arrangement |
DE102015219004A1 (en) * | 2015-10-01 | 2017-04-06 | Robert Bosch Gmbh | Method for producing a sensor arrangement for a transmission control unit |
DE102015219072A1 (en) | 2015-10-02 | 2017-04-06 | Robert Bosch Gmbh | Electronic module for a gearbox control unit |
DE102018214059A1 (en) | 2018-08-21 | 2020-02-27 | Robert Bosch Gmbh | Housing frame for a control device which is suitable for the electrical external contacting of a circuit carrier of the control device |
DE102019201036A1 (en) * | 2019-01-28 | 2020-07-30 | Robert Bosch Gmbh | Insert for a plastic component and method for producing electrical connections between the insert and the plastic component |
DE102019007253A1 (en) * | 2019-10-18 | 2021-04-22 | Elkamet Kunststofftechnik Gmbh | Electrified bar arrangement |
DE102022120170A1 (en) | 2022-08-10 | 2024-02-15 | Audi Aktiengesellschaft | Power rails comprising power electronic devices and methods for their production |
Family Cites Families (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US6159038A (en) * | 1999-04-21 | 2000-12-12 | Hon Hai Precision Ind. Co., Ltd. | Compression header connector having strain relief and mountable to frame of hard disk drive |
JP3884721B2 (en) * | 2003-04-03 | 2007-02-21 | 日本圧着端子製造株式会社 | Electrical connector |
JP4408343B2 (en) * | 2003-04-30 | 2010-02-03 | 日本圧着端子製造株式会社 | Multilayer printed wiring board connection structure |
JP2004335201A (en) * | 2003-05-02 | 2004-11-25 | Jst Mfg Co Ltd | Electric connector |
JP4396702B2 (en) * | 2004-03-19 | 2010-01-13 | 株式会社日立製作所 | Composite mold product |
DE102005044482B4 (en) | 2005-09-16 | 2009-10-29 | Intedis Gmbh & Co. Kg | Flexible flat cable use as lighting device of bus, has housing with two housing halves that are formed as single piece and made of foil material, where two housing halves are separated from each other by folding edge |
CN2842775Y (en) * | 2005-10-25 | 2006-11-29 | 番禺得意精密电子工业有限公司 | Connecting device |
DE102006047938A1 (en) * | 2006-10-10 | 2008-04-17 | Robert Bosch Gmbh | Injected plastic component with insert |
JP2007214150A (en) | 2007-05-29 | 2007-08-23 | Smk Corp | Flexible board connector |
JP5029965B2 (en) * | 2007-06-29 | 2012-09-19 | 山一電機株式会社 | Adapter for cable connector |
CN201355730Y (en) * | 2008-11-11 | 2009-12-02 | 富士康(昆山)电脑接插件有限公司 | Electric connector |
-
2010
- 2010-08-11 DE DE201010039187 patent/DE102010039187A1/en not_active Withdrawn
-
2011
- 2011-08-10 CN CN201110228259.8A patent/CN102437444B/en not_active Expired - Fee Related
- 2011-08-10 KR KR1020110079333A patent/KR101853973B1/en active IP Right Grant
Also Published As
Publication number | Publication date |
---|---|
DE102010039187A1 (en) | 2012-02-16 |
CN102437444B (en) | 2015-12-16 |
KR101853973B1 (en) | 2018-05-02 |
CN102437444A (en) | 2012-05-02 |
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