KR20120011195A - Plastic foaming panel cutting machine - Google Patents

Plastic foaming panel cutting machine Download PDF

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Publication number
KR20120011195A
KR20120011195A KR1020100072894A KR20100072894A KR20120011195A KR 20120011195 A KR20120011195 A KR 20120011195A KR 1020100072894 A KR1020100072894 A KR 1020100072894A KR 20100072894 A KR20100072894 A KR 20100072894A KR 20120011195 A KR20120011195 A KR 20120011195A
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KR
South Korea
Prior art keywords
panel
synthetic resin
cutting machine
screw rod
resin foam
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KR1020100072894A
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Korean (ko)
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KR101196120B1 (en
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조진호
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주식회사 미래팩킹
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Priority to KR1020100072894A priority Critical patent/KR101196120B1/en
Publication of KR20120011195A publication Critical patent/KR20120011195A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/547—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a wire-like cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/018—Holding the work by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means

Abstract

PURPOSE: A synthetic resin foamed panel cutting machine is provided to rapidly cut a panel in various shapes because the panel is cut by moving upward and downward or forth and back a roller and a cutting wire. CONSTITUTION: A synthetic resin foamed panel cutting machine comprises a panel fixing rack(1), a screw rod(3), a transferring frame, a guide pipe(5), and a screw pipe(6). The synthetic resin foamed panel is fixed in the panel fixing rack. The screw rod is installed in left and right sides under the panel fixing rack and connected to a speed reducing sub motor. The transferring frame comprises a driving pulley(16), driven pulleys(17,18), auxiliary pulleys(17',18'), and a center tension pulley(19). When the driving pulley connected to a motor(15) rotates, a cutting wire(20) is rotated by the driven pulleys, the auxiliary pulleys, and the center tension pulley in order to cut the panel. The guide tube and the screw tube are coupled to the screw rod rotated by the speed reducing sub motor.

Description

합성수지 발포 패널 커팅기{Plastic foaming panel cutting machine}Plastic foaming panel cutting machine

본 발명은 합성수지 발포 패널 커팅기에 관한 것으로서, 더욱 상세하게는 각종의 용도로 사용되는 합성수지 발포 패널의 일면에 커팅 와이어가 가로방향과 세로방향으로 이동하면서 합성수지 발포 패널을 용도에 맞도록 소정의 형상으로 절단하도록 구성된 합성수지 발포 패널 커팅기에 관한 것이다.The present invention relates to a synthetic resin foam panel cutting machine, and more particularly, a cutting wire is moved to one side of the synthetic resin foam panel used for various purposes in a predetermined shape to fit the synthetic foam foam panel to fit the application A plastic foam panel cutter configured to cut.

주지하는 바와 같이 TV 등을 생산하여 포장, 출고하는 공장에서는 대체로 대형의 스티로폼 원단을 절단하여 개개의 포장박스 내로 삽입된 개별 스티로폼을 제작해서 사용하고, 그 외에도 포장박스 내에서 충격 완화용으로 합성수지 발포 패널(이하 패널과 혼용하였음.)과 같은 완충재가 널리 사용된다.As is well known, factories that produce, package, and ship TVs are usually cut and made of large styrofoam fabrics to make and use individual styrofoams inserted into individual packaging boxes. Shock absorbers such as panels (hereafter mixed with panels) are widely used.

특히, 자동차를 수출할 때 자동차의 지붕이 손상되는 것을 방지하기 위하여 합성수지 발포 패널과 같은 완충재를 사용하게 된다.In particular, when exporting a car to use a cushioning material such as a synthetic foam panel to prevent damage to the roof of the car.

종래, 상기와 같은 용도로 사용되는 자동차의 지붕이 손상되는 것을 방지하기 위하여 사용되는 합성수지 발포 패널과 같은 완충재는 대형이기 때문에 형틀에 의해서 제작되는 스티로폼으로는 불가능하였다.Conventionally, since a cushioning material such as a synthetic resin foam panel used to prevent damage to the roof of a vehicle used for the above uses is large, it is not possible with styrofoam produced by the mold.

그래서 대부분은 자동차용 완충재는 수작업으로 하고 있기 때문에 생산성이 크게 떨어져 원가를 상승시키는 원인으로 경쟁력이 떨어지는 단점이 있다.Therefore, most of the cushioning material for the car is made by hand, so the productivity is greatly reduced, leading to a cost increase, which is a disadvantage in that it is not competitive.

그리고, 자동차용 합성수지 발포 패널을 수작업으로 생산하면 규격이 일정하지 못해서 상품적 가치가 떨어지질 뿐만 아니라, 완충 기능도 떨어지는 등 생산에 많은 문제점을 가지고 있다.In addition, when the synthetic resin foam panels for automobiles are produced by hand, not only the standard is not constant, but also the product value is lowered, and the cushioning function is also poor.

상기와 같은 문제점을 해결하기 위한 본 발명은 소정의 두께를 가지는 합성수지 발포 패널의 일면에 소정의 형상을 가지도록 커팅하는 것을 자동화시키는 동시에 정확한 형상으로 커팅 할 수 있고, 또 생산성 및 규격화에 의한 합성수지 발포 패널로 구성된 완충재의 품질을 향상시킬 수 있는 합성수지 발포 패널 커팅기를 제공하려는 것이다.The present invention for solving the above problems can be automatically cut to have a predetermined shape on one surface of a synthetic resin foam panel having a predetermined thickness and at the same time can be cut to an accurate shape, and the plastic foam by productivity and standardization It is to provide a resin foam panel cutting machine that can improve the quality of the buffer material composed of the panel.

상기와 같은 목적을 달성하기 위한 본 발명의 합성수지 발포 패널 커팅기는,공기 흡입으로 패널이 고정될 수 있도록 패널 고정대가 구성되고, 상기 패널 고정대의 좌우측 하단에 이송대가 패널 고정대를 따라 이동할 수 있도록 레일과 스크류봉이 설치되며,Synthetic resin foam panel cutting machine of the present invention for achieving the above object, the panel holder is configured so that the panel can be fixed by the air intake, the rail and the rail so that the transfer table can be moved along the panel holder on the lower left and right of the panel holder Screw rods are installed

상기 이송대에는 패널을 눌러주도록 롤러가 공압실린더의 피스톤에 설치되고, 이송대의 내부에는 커팅 와이어를 이동시킬 수 있게 원동풀리와 스크류봉에 의해서 승하강하는 이송구에 설치된 피동풀리, 그리고, 보조풀리가 설치되어 구성된 것이 본 발명에 특징이다.A roller is installed on the piston of the pneumatic cylinder so as to press the panel on the conveying table, and a driven pulley installed on the conveying port which is moved up and down by the driving pulley and the screw rod to move the cutting wire inside the conveying table, and the auxiliary pulley. It is characterized in that the present invention is configured to install.

이상과 같은 본 발명에 의한 합성수지 발포 패널 커팅기에 의하면, 패널을 공기흡입력과 롤러로 고정하고 커팅 와이어로 패널을 커팅하기 때문에 정확한 형상으로 커팅할 수 있는 효과가 있으며,According to the synthetic resin foam panel cutting machine according to the present invention as described above, because the panel is fixed with an air suction input and a roller and the panel is cut with a cutting wire, there is an effect that can be cut into an accurate shape,

또, 롤러와 커팅 와이어가 전후, 상하로 이동하면서 패널을 커팅하기 때문에 다양한 모양을 간편하고 신속하게 절단할 수 있으므로 생산성 향상과 합성수지 발포 패널의 품질을 크게 향상시키는 효과가 있다.In addition, since the roller and the cutting wire are cut back and forth, the panel moves while moving up and down, various shapes can be easily and quickly cut, thereby improving productivity and greatly improving the quality of the resin foam panel.

도 1은 본 발명에 의한 발포 패널 커팅기의 구성을 보인 사시도
도 2는 본 발명에 의한 발포 패널 커팅기의 구성을 보인 정면도
도 3은 발포 패널 커팅기를 구성하는 커팅 와이어의 작동상태 정면도
도 4는 발포 패널 커팅기를 구성하는 커팅 와이어의 작동상태 측면도
도 5는 본 발명에 의한 발포 패널 커팅기의 이송대 구성을 보인 측면도
도 6은 본 발명에 의한 발포 패널 커팅기의 이송대 구동부를 보인 사시도
도 7은 롤러와 커팅 와이어의 작동상태를 확대해 보인 측면도
도 8은 이송대를 구성하는 피동풀리의 승하강구조를 보인 단면도1 is a perspective view showing the configuration of a foam panel cutting machine according to the present invention
Figure 2 is a front view showing the configuration of the foam panel cutting machine according to the present invention
Figure 3 is a front view of the operating state of the cutting wire constituting the foam panel cutting machine
Figure 4 is an operational side view of the cutting wire constituting the foam panel cutting machine
Figure 5 is a side view showing the configuration of the transfer table of the foam panel cutting machine according to the present invention
Figure 6 is a perspective view of the feeder drive unit of the foam panel cutting machine according to the present invention
Figure 7 is an enlarged side view showing the operating state of the roller and the cutting wire
Figure 8 is a cross-sectional view showing the lifting structure of the driven pulley constituting the conveyer

이하. 본 발명에 의한 합성수지 발포 패널 커팅기를 첨부된 도면과 함께 상세하게 설명하면 다음과 같다.Below. Referring to the synthetic resin foam panel cutting machine according to the present invention in detail with the accompanying drawings as follows.

본 발명의 합성수지 발포 패널 커팅기는,The synthetic resin foam panel cutting machine of the present invention,

합성수지 발포 패널을 고정하기 위한 패널 고정대(1)와 상기 패널 고정대(1)에 고정된 합성수지 발포 패널의 일면을 소정의 형상으로 커팅하는 커팅 와이어를 이동시키는 이송대(10)로 구성된다.It consists of a panel holder (1) for fixing a synthetic resin foam panel and a transfer table (10) for moving a cutting wire for cutting one surface of the synthetic resin foam panel fixed to the panel holder (1) to a predetermined shape.

상기 패널 고정대(1)는, 패널 고정대(1)에 놓여지는 패널을 공기 흡입으로 고정할 수 있도록 다공판으로 구성되고, 공기흡입장치(7)와 연결되고 공기흡입관(8)이 구비된 공간부(9)가 상기 패널 고정대(1)의 하부에 형성되며,The panel holder 1 is composed of a porous plate to fix the panel placed on the panel holder 1 by air suction, and is connected to an air suction device 7 and is provided with an air suction pipe 8. (9) is formed at the bottom of the panel holder (1),

상기 패널 고정대(1)의 하단 좌우측에는 레일(2)과 콘트롤러에 의해서 회전속도와 방향이 제어되는 감속 서브모터(4)에 연결된 스크류봉(3)이 길게 설치되고, 상기 레일(2)과 스크류봉(3)에는 이송대(10)의 하단에 형성된 안내관(5)과 나사관(6)이 설치되며,On the lower left and right sides of the panel holder 1, a screw rod 3 connected to the deceleration sub-motor 4 whose rotation speed and direction are controlled by the rail 2 and the controller is installed long, and the rail 2 and the screw are installed. Rod (3) is provided with a guide tube (5) and a screw tube (6) formed at the lower end of the transfer table 10,

상기 이송대(10)에는 이송대(10)와 함께 이동하면서 패널을 눌러주도록 롤러(11)가 설치된 가이드(12)를 공압실린더(13)의 피스톤(14))에 설치되며,The guide (10) is installed on the piston (14) of the pneumatic cylinder (13), the roller (11) is installed to press the panel while moving with the carriage (10),

상기 이송대(10)의 내부에는 모터(15)와 연결된 원동풀리(16)와 좌우에 각각 피동풀리(17)(18)를, 그 상부에는 보조풀리(17')(18')와 가운데 텐션풀리(19)가 설치되어 커팅 와이어(20)를 이동시킬 수 있게 구성되며,Inside the conveyer 10, the driven pulley 16 connected to the motor 15 and the driven pulleys 17 and 18 on the left and right, respectively, and the upper pulleys 17 'and 18' and the middle tension on the upper side thereof. The pulley 19 is installed is configured to move the cutting wire 20,

상기 이송대(10)의 양쪽에 레일(21)과 감속 서브모터(22)에 의해서 회전하는 스크류봉(23)이 설치되고, 피동풀리(17)(18)가 회전할 수 있게 구성된 이송구(24)에 형성된 안내관(25)은 레일(21)에 나사관(26)은 스크류봉(23)에 설치되어 상하로 이동하도록 구성된 것이다.Feeding holes (2) are provided on both sides of the feed table (10), the screw rod (23) rotated by the rail (21) and the reduction sub-motor (22), and the driven pulleys (17) (18) are configured to rotate. The guide tube 25 formed at 24 is configured to move up and down by installing the screw tube 26 on the rail 21 and the screw rod 23.

도면의 미설명부호 50은 합성수지 발포 패널을 표시한 것이다.Reference numeral 50 in the drawing represents a synthetic foam panel.

상기와 같이 구성된 합성수지 발포 패널 커팅기의 작용을 상세하게 살펴보면 다음과 같다.Looking at the action of the synthetic resin foam panel cutting machine configured as described above in detail as follows.

먼저, 합성수지 발포 패널 커팅기를 작동시켜주고 합성수지 발포 패널을 고정하기 위한 패널 고정대(1) 위에 합성수지 발포 패널(50)을 올려놓는다.First, the synthetic resin foam panel cutter is operated and the synthetic resin foam panel 50 is placed on the panel holder 1 for fixing the synthetic resin foam panel.

그러면, 패널 고정대(1)의 하부에 공기흡입관(8)이 구비된 공간부(9)에는 공기흡입장치(7)의 작용으로 흡입력이 발생하여 다공판으로 구성된 패널 고정대(1)에 놓여진 합성수지 발포 패널(50)을 흡입고정하게 된다.Then, in the space portion 9 provided with the air suction pipe 8 at the lower part of the panel holder 1, suction force is generated by the action of the air suction device 7 so that the synthetic resin foam is placed on the panel holder 1 composed of the porous plate. The panel 50 is suction fixed.

상기와 같이 한 상태에서 콘트롤러에 의해서 회전속도와 방향이 제어되는 감속 서브모터(4)에 연결된 스크류봉(3)이 회전하여 이송대(10)의 하부에 설치된 나사관(6)과 상호 작용하여 이송대(10)를 스크류봉(3)을 따라 이동시킨다.In the above state, the screw rod 3 connected to the deceleration sub-motor 4 whose rotation speed and direction are controlled by the controller rotates to interact with the screw pipe 6 installed at the lower portion of the feed table 10. The carriage 10 is moved along the screw rods 3.

이때, 패널 고정대(1)의 하단 좌우측에는 레일(2)과 안내관(5)은 이송대(10)가 스크류봉(3)을 따라 이동할 때 흔들리지 않고 안정된 상태로 이동할 수 있게 도와주는 작용을 한다.At this time, the rail (2) and the guide tube (5) on the lower left and right sides of the panel holder (1) serves to help the transfer table 10 to move in a stable state without shaking when moving along the screw rod (3). .

한편, 상기 이송대(10)에는 이송대(10)와 함께 이동하면서 패널을 눌러주도록 공압실린더(13)의 피스톤(14))에 연결된 가이드 및 롤러(11)가 이동하면서 커팅 와이어(20)의 앞쪽 패널을 롤러가 눌러주게 되므로 커팅할 때 패널이 확실하게 고정된다.Meanwhile, the guide 10 and the roller 11 connected to the piston 14 of the pneumatic cylinder 13 are moved to the transfer table 10 to press the panel while moving together with the transfer table 10 of the cutting wire 20. The roller is pressed against the front panel so that the panel is firmly fixed when cutting.

상기와 같은 작용을 하면서 동시에 이송대(10)의 내부에는 모터(15)와 연결된 원동풀리(16)가 회전하여 좌우에 각각 피동풀리(17)(18)와 그 상부에는 보조풀리(17')(18')와 가운데 텐션풀리(19)에 의해서 커팅 와이어(20)가 회전을 하면서 패널(50)을 커팅하게 되는데,Simultaneously with the above operation, the driven pulley 16 connected to the motor 15 is rotated in the inside of the feed table 10 so that the driven pulleys 17 and 18 on the left and right sides and the auxiliary pulley 17 'on the upper side thereof. The cutting wire 20 is rotated by the 18 'and the middle tension pulley 19 to cut the panel 50.

상기와 같이 패널을 커팅하는 과정에서 이송대(10)의 양쪽에 설치된 감속 서브모터(22)에 의해서 회전하는 스크류봉(23)의 작용으로 피동풀리(17)(18)가 회전할 수 있게 구성된 이송구(24)를 승하강시켜주면 커팅 와이어(20)도 같이 승하강하게 되므로, 도 4에서 보는 바와 같은 형상으로 패널의 일면을 커팅하게 되는 것이다.In the process of cutting the panel as described above, the driven pulleys 17 and 18 are rotatable by the action of the screw rod 23 that is rotated by the deceleration sub-motor 22 installed on both sides of the feed table 10. Ascending and descending the feed port 24, the cutting wire 20 is also raised and lowered, it is to cut one surface of the panel in the shape as shown in FIG.

그리고, 감속 서브모터(4)에 연결된 스크류봉(3)의 회전으로 이송대(10)를 수평으로 이동시키면서 동시에 이송대(10)의 양쪽에 감속 서브모터(22)를 스톱시켜 이송구(24)를 고정시킨 상태에서 커팅 와이어(20)만 이동시키게 되면, 패널을 일면을 수평으로 커팅할 수 있다.Then, while moving the conveyer 10 horizontally by the rotation of the screw rod 3 connected to the deceleration submotor 4, the deceleration submotor 22 is stopped on both sides of the conveyer 10 to feed the conveyance port 24. If only the cutting wire 20 is moved in a fixed state, one side of the panel may be horizontally cut.

1: 패널 고정대
2,21: 레일
3,23: 스크류봉
4,22: 감속 서브모터
5,25: 안내관
6,26: 나사관
10: 이송대
17,18: 피동풀리
20:커팅 와이어1: panel holder
2,21: rail
3,23: screw rod
4,22: deceleration submotor
5,25: Guide
6,26: screw tube
10: transfer table
17,18: driven pulley
20: cutting wire

Claims (3)

합성수지 발포 패널을 고정하기 위한 패널 고정대(1)와 상기 패널 고정대(1)의 하단 좌우측에는 레일(2)과 콘트롤러에 의해서 회전속도와 방향이 제어되는 감속 서브모터(4)에 연결된 스크류봉(3)이 길게 설치되며,
상기 레일(2)과 스크류봉(3)에는 안내관(5)과 나사관(6)이 구비된 이송대(10)가 설치되며,
상기 이송대(10)의 내부에는 커팅 와이어(20)를 이동시킬 수 있게 모터(15)와 연결된 원동풀리(16)와 좌우에 각각 피동풀리(17)(18)를, 그 상부에는 보조풀리(17')(18')와 가운데 텐션풀리(19)가 설치되며,
상기 이송대(10)의 양쪽에 회전할 수 있게 피동풀리(17)(18)가 구비된 이송구(24)에 연결된 안내관(25)은 레일(21)에 나사관(26)은 감속 서브모터(22)에 의해서 회전하는 스크류봉(23)에 결합하여 구성된 것을 특징으로 하는 합성수지 발포 패널 커팅기.A panel rod (1) for fixing a synthetic resin foam panel and a screw rod (3) connected to a deceleration submotor (4) whose rotation speed and direction are controlled by a rail (2) and a controller on the lower left and right sides of the panel holder (1). ) Will be installed long,
The rail (2) and the screw rod (3) is provided with a feed table 10 provided with a guide tube (5) and a screw tube (6),
Inside the transfer table 10, the driven pulley 16 and the driven pulleys 17 and 18 on the left and right sides respectively connected to the motor 15 to move the cutting wire 20, and an auxiliary pulley on the upper side thereof. 17 ') (18') and middle tension pulley (19) are installed,
The guide pipe 25 connected to the feed hole 24 provided with the driven pulleys 17 and 18 so as to rotate on both sides of the feed table 10 is a rail 21, the screw pipe 26 is a deceleration sub Synthetic resin foam panel cutting machine, characterized in that coupled to the rotating screw rod (23) by the motor (22). 제1항에 있어서, 상기 패널 고정대(1)는, 패널 고정대(1)에 놓여지는 패널을 공기 흡입으로 고정할 수 있도록 다공판으로 구성되고, 공기흡입장치(7)와 연결되고 공기흡입관(8)이 구비된 공간부(9)가 상기 패널 고정대(1)의 하부에 형성된 것을 특징으로 하는 합성수지 발포 패널 커팅기.2. The panel holder (1) according to claim 1, wherein the panel holder (1) is composed of a porous plate so as to fix the panel placed on the panel holder (1) by air suction, and is connected to the air suction device (7) and the air suction pipe (8). ) Is provided with a space (9) formed on the lower portion of the panel holder (1) synthetic resin foam panel cutting machine. 제 1항에 있어서, 상기 이송대(10)에는 이송대(10)와 함께 이동하면서 패널을 눌러주도록 롤러(11)가 설치된 가이드(12)를 공압실린더(13)의 피스톤(14))에 설치된 것을 특징으로 하는 합성수지 발포 패널 커팅기.
According to claim 1, The conveyer (10) is installed on the piston (14) of the pneumatic cylinder (13) is provided with a guide (12) with a roller (11) is installed to press the panel while moving with the conveyer (10) Plastic foam panel cutting machine, characterized in that.
KR1020100072894A 2010-07-28 2010-07-28 Plastic foaming panel cutting machine KR101196120B1 (en)

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