KR20120005327A - Paper mulberry fiber heating material - Google Patents
Paper mulberry fiber heating material Download PDFInfo
- Publication number
- KR20120005327A KR20120005327A KR1020100066022A KR20100066022A KR20120005327A KR 20120005327 A KR20120005327 A KR 20120005327A KR 1020100066022 A KR1020100066022 A KR 1020100066022A KR 20100066022 A KR20100066022 A KR 20100066022A KR 20120005327 A KR20120005327 A KR 20120005327A
- Authority
- KR
- South Korea
- Prior art keywords
- mulberry
- fabric
- fiber
- paper
- woven
- Prior art date
Links
- 238000010438 heat treatment Methods 0.000 title claims abstract description 39
- 239000000835 fiber Substances 0.000 title claims abstract description 37
- 239000000463 material Substances 0.000 title description 9
- 241000705930 Broussonetia papyrifera Species 0.000 title 1
- 239000004744 fabric Substances 0.000 claims abstract description 42
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims abstract description 25
- 229910052799 carbon Inorganic materials 0.000 claims abstract description 24
- 239000007788 liquid Substances 0.000 claims abstract description 17
- 241000933832 Broussonetia Species 0.000 claims abstract description 13
- 238000005470 impregnation Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000009941 weaving Methods 0.000 claims abstract description 9
- 238000002156 mixing Methods 0.000 claims abstract description 7
- 229920003002 synthetic resin Polymers 0.000 claims abstract description 7
- 239000000057 synthetic resin Substances 0.000 claims abstract description 7
- 229910021392 nanocarbon Inorganic materials 0.000 claims abstract description 6
- 240000000249 Morus alba Species 0.000 claims description 36
- 235000008708 Morus alba Nutrition 0.000 claims description 36
- 229920005989 resin Polymers 0.000 claims description 16
- 239000011347 resin Substances 0.000 claims description 16
- 229920000742 Cotton Polymers 0.000 claims description 13
- 238000000465 moulding Methods 0.000 claims description 11
- 239000011248 coating agent Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 238000001035 drying Methods 0.000 claims description 6
- 239000000843 powder Substances 0.000 claims description 5
- 239000010453 quartz Substances 0.000 claims description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- 239000002759 woven fabric Substances 0.000 claims description 4
- 239000012779 reinforcing material Substances 0.000 claims description 2
- 238000003825 pressing Methods 0.000 claims 1
- 238000009987 spinning Methods 0.000 claims 1
- 238000005520 cutting process Methods 0.000 abstract description 3
- 238000007598 dipping method Methods 0.000 abstract description 3
- 239000004753 textile Substances 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 description 10
- 238000009413 insulation Methods 0.000 description 7
- 230000020169 heat generation Effects 0.000 description 3
- 229920000049 Carbon (fiber) Polymers 0.000 description 2
- 241001391944 Commicarpus scandens Species 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 239000004917 carbon fiber Substances 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000012744 reinforcing agent Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000011203 carbon fibre reinforced carbon Substances 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000002788 crimping Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 239000010977 jade Substances 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/10—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
- H05B3/12—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
- H05B3/14—Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
- H05B3/145—Carbon only, e.g. carbon black, graphite
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/20—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
- H05B3/34—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs
- H05B3/342—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles
- H05B3/347—Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs heaters used in textiles woven fabrics
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2203/00—Aspects relating to Ohmic resistive heating covered by group H05B3/00
- H05B2203/017—Manufacturing methods or apparatus for heaters
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Resistance Heating (AREA)
- Surface Heating Bodies (AREA)
Abstract
Description
The present invention relates to a fabric-type heating element, and the fabric-type heating element conventionally invented and used is composed of carbon fiber or carbon yarn formed by immersing carbon in fiber to form a heating element, but Doc fiber is manufactured using traditional Korean paper. Therefore, it relates to a heating element technology including both environmentally friendly and functional properties of the source material itself.
The present inventor has disclosed a technique related to a fabric-type heating element in a mattress (patent registration number 10-0689044-0000) having a fiber-reinforced planar electric conductor (patent registration number 10-0479509-0000) and a fiber-reinforced carbon heating element and its heating element. Bar.
In the present invention, the fabric-type heating element used in the related art is made of fiber or glass-based carbon fiber. However, the fabric-
Therefore, it is intended to manufacture a heating element including both environmentally friendly and functional properties of the original material itself of Doc fiber because it is manufactured using a traditional Hanji material while having a good tensile strength and a high durability while using a thin yarn.
The present invention as a solution to the above problems,
Manufacturing a mulberry tree (doughwood thread) using a mulberry paper (doughwood paper); and
Forming a fabric using a plurality of quartz wires as electrode wires to a modulated weave of woven weaves of the mulberry yarn in plain or twill weave; and
Mixing carbon (carbon), which is an electrically conductive powder, and a synthetic resin to form an aqueous nanocarbon impregnation solution, and impregnating with an impregnation device using the function of a tenter to form a conductive doc fiber fabric having a constant resistance value; and
It is intended to solve the above problems by the step of forming a cotton fiber fabric cotton heating element of the type of fabric having a heating function by molding coating with resin.
By solving the above problems, Doc fiber is manufactured using traditional Hanji material, so it is a heating element technology that includes both eco-friendliness and functionality of the original material itself. It improves heat uniformity and durability, and improves productivity by 30% because of good tensile strength and abrasion resistance, and resistance of conventional fiber yarns when immersed in carbon liquid because the thickness of fiber yarn is not constant. The heat dissipation problem occurred due to the severe variation of the heat generation. However, the heating element using the paper mulberry paper had a constant thickness, so the heat absorption was higher than the cotton yarn due to the problem of partial heat generation and the porous structure which is an advantage of the wood fiber. It can reduce the manufacturing cost by more than 30% because the insulating material can be made thin when coating. The weave is divided into
Although the present invention has been described and illustrated with reference to preferred embodiments for illustrating the principles of the invention, the present patent is not limited to the construction and operation as such is shown and described. Rather, it will be apparent to those skilled in the art that many changes and modifications can be made to the present patent without departing from the spirit and scope of the appended claims. Accordingly, all such suitable changes, modifications, and equivalents should be considered to be within the scope of the present invention.
1 is a cotton fiber fabric cotton heating element according to the present invention
2 is a comparison of porous properties according to 500 times magnification of mulberry fiber and common yarn
In order to solve the above technical problem, Doc fiber fabric cotton heating element,
Manufacturing a mulberry tree (doughwood thread) using a mulberry paper (doughwood paper); and
Forming a fabric using a plurality of quartz wires as electrode wires to a modulated weave of woven weaves of the mulberry yarn in plain or twill weave; and
Mixing carbon (carbon), which is an electrically conductive powder, and a synthetic resin to form an aqueous nanocarbon impregnation solution, and impregnating with an impregnation device using the function of a tenter to form a conductive doc fiber fabric having a constant resistance value; and
Molding coating with a resin to form a woven fiber heating element of the fabric type having a heating function; consists of.
Hereinafter, with reference to the accompanying drawings a preferred embodiment of the present invention will be described in more detail.
Figure 1 is a configuration according to the cotton fiber fabric cotton heating element according to the present invention and Figure 2 is an enlarged 500 times the porous structure of the paper mulberry paper.
Step of preparing a mulberry tree (doughwood thread) by using a mulberry paper (doughwood paper);
It is manufactured using a commercially available paper mulberry paper, and by rolling a roll-shaped paper mulberry paper rolled to a predetermined thickness by rolling a roll-shaped paper mulberry paper to a predetermined thickness to produce a twisted mulberry yarn.
At this time, the thickness of the paper mulberry paper for manufacturing the mulberry yarn is 0.01 ~ 1mm, if it is thinner than 0.01mm it is easy to break during processing, if thicker than 1mm it is difficult to process and the mulberry yarn thickened so that the manufacturing cost is high do.
In addition, the slitting width of the mulberry paper for manufacturing the mulberry yarn is 1 to 10mm, and if it is narrower than 1mm, it is easy to break during processing. Will enter.
Forming a fabric using a plurality of quartz wires as electrode wires in a modulated weave of woven fabrics of the mulberry yarn in plain or twill weave;
Step of weaving the mulberry yarn prepared by the above method in the form of weaving a plurality of poles together in the form of longitudinal and transverse with the mulberry yarn can be composed of a variety of plain weave, lenojik, runners, Russell, Flay, etc. However, due to the characteristics of the mulberry yarn, Russell or plain weaving method is suitable, and weaving should be woven into a large mesh shape, which is to make each one of the mulberry yarn fully moldable in the insulation process. Insulation does not penetrate between meshes, so when the external impact is made for a long time, the insulation is released, the size of the mesh is an important technical feature. In addition, the weave is divided into the margins (10a, 10b) and cut portions (40a, 40b), the electrode portion (20a, 20b), the heat generating portion (30), but the long edge of the mesh type fabric margins (10a, 10b) ) And the margins (10a, 10b) for cutting the fabric after the impregnation is finished, so that it is immersed in the carbon liquid and maintains a certain shape without decreasing the width of the fabric when drying Will be.
Mixing carbon and synthetic resin, which are electrically conductive powders, to form an aqueous nanocarbon impregnation solution, and impregnating with an impregnation device using the function of a tenter to form a conductive doc fiber fabric having a constant resistance value;
By impregnating carbon impregnated liquid into the fabric woven with the mulberry yarn, the carbon is uniformly distributed in the mulberry yarn so that the temperature is even and there is no partial deviation of resistance, and the desired resistance value is controlled by controlling the mixing ratio of carbon powder and synthetic resin and the thickness of the woven fabric. To help you get
The impregnator is an important technical component that determines the even temperature distribution, and the releasing device for releasing the woven Daksa fabric wound in roll form, the immersion roller for dipping the woven fabric in the carbon liquid, and weaving the fabric immersed in the carbon liquid. The above process consists of a compaction roller to prevent agglomeration of carbon liquid from the compressed needle and the immersion support stage, the drying device for drying the immersed carbon liquid, and a winding device for winding the dried needle support stage in roll form. It will be made of conductive duct fiber fabric. At this time, after impregnating and crimping the woven mulberry fabric wound in the form of a roll, the
Forming coating with a resin to form a cotton fiber fabric cotton heating element of the textile type having a heating function;
As the molding insulation coating adopts the method of molding by pouring the liquid resin into the impregnating fabric rather than bonding by adhesive, it is an insulation coating to prevent the formation of air layer or spacing on the coated paper, and it is safe to be folded or wrinkled.
It is an insulation forming method for constructing reinforcing materials on both sides of the heating duct fibers and molding them using a gel or liquid resin therebetween to enhance durability of the heating duct fibers.
The technique of molding insulation of the heat generating fiber is to attach a film of any one material, such as a liquid resin or a gel resin, with any resin using an adhesive or a gel or liquid resin to a member to be reinforced, and a film having a reinforcing agent and a film attached thereto. Molding and attaching the exothermic Doc fiber with either resin using a gel or liquid resin between the film and the adjuvant with any one of the resin using a gel or liquid resin between the reinforcing agent and the film with the exothermic duct fiber Film molding is to be made.
The configuration of the manufacturing method as described above may vary in the manufacturing order and the material according to the manufacturer, but there is no effect on the spirit of the present invention and is only one embodiment that is modified in the practice of the invention.
Doc fiber fabric cotton heating element prepared as described above can be used in various ways, such as jade mat, thermal bed, sauna mat, steamer, heating panel, ondol panel.
Explanation of symbols on the main parts of the drawings
100: representation
10a, 10b: margin
20a, 20b: polar part
30: Doc fiber heating part
40a, 40b: cutout
50: 500 times enlarged regular fiber
60: 500 times magnified mulberry fiber
Claims (5)
Preparing a mulberry thread using paper mulberry paper; and
Forming a fabric using a plurality of quartz wires as electrode wires to a modulated weave of woven weaves of the mulberry yarn in plain or twill weave; and
Mixing carbon, which is an electrically conductive powder, and a synthetic resin to form an aqueous nanocarbon impregnation solution, and impregnating with an impregnation device using the function of a tenter to form a conductive Doc fiber fabric having a constant resistance value; And
Step of forming a woven fiber heating element of the fabric type having a heating function by molding coating with a resin;
Preparing a mulberry thread using paper mulberry paper;
Mulberry paper 0.01 ~ 1mm thick rolled rolled mulberry paper in width of 1 ~ 10mm interval, spinning the slatted band-shaped mulberry paper to produce a mulberry yarn
Forming a fabric using a plurality of quartz wires as electrode wires in a modulated weave of woven fabrics of the mulberry yarn in plain or twill weave;
By weaving the mulberry yarn manufactured by the above method, a plurality of polar lines are woven into flat or twill in the form of longitudinal and transverse with the mulberry yarn, but the weaving is marginal portions 10a, 10b and cut portions 40a, 40b. Is composed of electrode parts (20a, 20b), the heat generating portion 30, and is characterized in that the woven fiber-like heating element, characterized in that weave in a mesh shape
Mixing carbon, which is an electrically conductive powder, and a synthetic resin to form an aqueous nanocarbon impregnation solution, and impregnating with an impregnation device using the function of a tenter to form a conductive Doc fiber fabric having a constant resistance value;
After impregnating and pressing the woven mulberry fabric wound in roll form, the margins 10a and 10b are cut and dried to cut the margins 10a and 10b so as not to reduce the width of the fabric during drying. Duc fiber fabric planar heating element
Forming a woven fiber heating element of a fabric type having a heating function by molding coating with resin;
Ductile fiber cotton heating element comprising reinforcing material on both sides of the heating filament fiber and molding using gel or liquid resin therebetween
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020100066022A KR20120005327A (en) | 2010-07-08 | 2010-07-08 | Paper mulberry fiber heating material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020100066022A KR20120005327A (en) | 2010-07-08 | 2010-07-08 | Paper mulberry fiber heating material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20120005327A true KR20120005327A (en) | 2012-01-16 |
Family
ID=45611532
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020100066022A KR20120005327A (en) | 2010-07-08 | 2010-07-08 | Paper mulberry fiber heating material |
Country Status (1)
| Country | Link |
|---|---|
| KR (1) | KR20120005327A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101219251B1 (en) * | 2012-06-26 | 2013-01-09 | 박영수 | Plane heating unit and manfacturing method of the same |
| KR101438804B1 (en) * | 2013-10-29 | 2014-09-26 | 주식회사 한맥 | Manufacturing method of Korean paper |
| KR102014837B1 (en) * | 2019-04-01 | 2019-08-27 | 주식회사 힐스템바이오 | Method for making flexible composite net heater |
-
2010
- 2010-07-08 KR KR1020100066022A patent/KR20120005327A/en not_active Application Discontinuation
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101219251B1 (en) * | 2012-06-26 | 2013-01-09 | 박영수 | Plane heating unit and manfacturing method of the same |
| KR101438804B1 (en) * | 2013-10-29 | 2014-09-26 | 주식회사 한맥 | Manufacturing method of Korean paper |
| KR102014837B1 (en) * | 2019-04-01 | 2019-08-27 | 주식회사 힐스템바이오 | Method for making flexible composite net heater |
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|---|---|---|---|
| A201 | Request for examination | ||
| E902 | Notification of reason for refusal | ||
| E601 | Decision to refuse application |