KR20110111643A - The method of coil for adhesive insulating paper of transformer - Google Patents
The method of coil for adhesive insulating paper of transformer Download PDFInfo
- Publication number
- KR20110111643A KR20110111643A KR1020100030818A KR20100030818A KR20110111643A KR 20110111643 A KR20110111643 A KR 20110111643A KR 1020100030818 A KR1020100030818 A KR 1020100030818A KR 20100030818 A KR20100030818 A KR 20100030818A KR 20110111643 A KR20110111643 A KR 20110111643A
- Authority
- KR
- South Korea
- Prior art keywords
- coil
- insulating material
- coated
- transformer
- epoxy resin
- Prior art date
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/323—Insulation between winding turns, between winding layers
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F27/00—Details of transformers or inductances, in general
- H01F27/28—Coils; Windings; Conductive connections
- H01F27/32—Insulating of coils, windings, or parts thereof
- H01F27/324—Insulation between coil and core, between different winding sections, around the coil; Other insulation structures
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/005—Impregnating or encapsulating
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/12—Insulating of windings
- H01F41/127—Encapsulating or impregnating
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Of Coils (AREA)
Abstract
The present invention wraps and coats an insulating material coated with a semi-cured epoxy resin on a coil in which an insulating material is wound and coated on a coil arranged concentrically on a core arm where a magnetic circuit of a yoke core is formed on the upper and lower parts. In addition, after the coil is coated with the insulating material, a secondary heat is applied to the insulating material, and a high-temperature insulator may be integrally formed by adhering the coil to the coil, and the present invention is coated with the insulating material coated with the epoxy resin part. Epoxy resin parts of mutual insulation material with neighboring coils are integrally bonded by the second row to form one unit without the occurrence of voids or pores, and even if the coil is powered and overloaded, the coil shakes and vibrates. The present invention relates to a coil to which an insulating material of a transformer is minimized and a molding method thereof. A method of forming a coil in which an insulating material of a transformer is attached to a coil arranged concentrically on a core arm on which a magnetic circuit of a yoke core is formed so as to be coated and coated, an epoxy resin part in a semi-cured state on a coil 100 220 is coated and coated with an insulating material 200, and the adjacent coils 100 coated with the insulating material 200 are wound in contact with each other, and then wound on the insulating material 200 of the coils 100. The heat-resistant high-strength insulating material 200 is adhered to the coil 100 by applying heat shielding and integrally formed, and the insulating material of the transformer is formed so that neighboring coils 100 are integrally formed with the insulating material 200 interposed therebetween. The insulating material 200 of the present invention is characterized in that the epoxy resin portion 220 coated at a thickness of 0.01 to 0.02 mm on the front and rear surfaces is formed at equal intervals, and 110 to 130 degrees Celsius. Surface of the coil 100 by the second order of It is adhered to, the epoxy resin portion 220 of the insulating material 200 of the neighboring coil 100 is integrally adhesive molded, and the present invention is also enamel varnish is applied to the coil 100 of the medium and small high-voltage copper wire In the forming method of the coil to which the insulating material of the transformer is adhered to the coil 100 so that the coils 100 are insulated by the insulating material 200, the insulating material 200 in which the epoxy resin part 220 is molded to a predetermined thickness on the coil 100. ) And then the arc surfaces 110 of the copper wires of the coil 100 are softened by curing the epoxy resin of the insulating material 200 by heating the insulating material 200 to approximately 110 ° C. to 130 ° C. Characterized in the method of forming a coil in which the insulating material of the transformer is adhesively fixed by the epoxy resin portion 220 of the insulating material 200, the present invention is also characterized in that of the coil 100 to which the insulating material 200 of the transformer Molded by molding method The insulating material of the transformer to obtain a pressure-sensitive adhesive coil.
Description
The present invention relates to a coil in which an insulating material of a transformer is attached to a coil of an insulating material coated on a core of a thin plate unit, and a molding method thereof. More specifically, a magnetic circuit of a yoke core is formed on upper and lower parts. The insulating material is wound and coated with a semi-cured epoxy resin coated coil in the coil to be formed by coating the coil arranged concentrically on the core arm, and the coil is coated with the insulating material. As the secondary heat is applied, a heat-resistant high-strength insulating material adheres to the coil and may be integrally formed, and the present invention is coated with an insulating material coated with the epoxy resin part so that the epoxy resin part of the mutual insulating material with the neighboring coil is secondary. It is glued together by heat to form a unit without generating voids or pores, and power is supplied to the coil. The present invention relates to a coil to which an insulating material of a transformer is attached, and a method of forming the same, which can minimize shaking and vibration of the coil even when it is overloaded.
In general, transformers are used for converting and distributing electrical energy. Power transformers typically allow the exchange of electrical energy between two or more power systems of the same frequency at different voltages. Transformers belong to a relatively easy-to-understand group of electrical devices when talking about their basic form of operation. Electromagnetic induction is used to convert energy between power systems.
Conventional power transformers have a transformer core, which is usually formed of silicon iron and formed into a thin plate, as will be described later.
As shown in Figs. 1 to 4, a coil-type power transformer is shown. This is a three-phase transformer, but three-phase core arms (1, 2, 3) composed of a thin plate of silicon iron are provided.
In addition, around the
In addition, to dissipate heat generated by losses in the
In addition, the coil has a large volume predominantly subject to the high field strengths occurring in and around the transformer. It is also important to establish such an environment that does not alter or reduce the insulating properties to predetermine the dielectric stresses dimensioned to minimize the risk of breakdown.
Thus, the individual coils in the transformer must be mechanically dimensioned to withstand any stress arising as a result of the current generated during the short circuit process and the resulting current forces. In general, the coils are designed such that the forces that are generated are absorbed in each individual coil.
Furthermore, in one coil and in part between the coils and the other metal parts, the closest to the individual conductor element is solid cellulose base insulation or solid varnish base insulation and the other part is solid cellulose and liquid insulation, It is common for insulation systems to be designed to enable gas insulation.
As shown in Fig. 5, in the insulation to the
In addition, the
Therefore, when power is supplied to the
In order to prevent this, as the spacers of the varnish impregnation or the coil anti-shake neck are excessively installed, a lot of time is required for assembly work and productivity cannot be increased, and the excessive use of the spacers increases the manufacturing cost. Overuse of varnishes is also a problem for the environment.
In addition, since the coil of the medium and small high voltage copper wire has a small current, a copper wire (PEW) coated with enamel varnish is used instead of the insulating paper. As shown in FIG. 6, a low pressure coil and a high pressure coil (hereinafter, referred to as a coil) 100) is wound on top of the common insulating
The present invention is to solve the above problems, the insulating material in winding and coating the insulating material of the copper wire low voltage coil and the high pressure coil is made of an insulating material in which the glass cloth is coated with an epoxy resin and semi-cured, and coils After winding and coating the insulating material on the object, a secondary heat is applied to the insulating material to form a heat-resistant high-strength insulating material in the coil.
In addition, the present invention is an insulating material is integrally adhesive-molded on the surface of the coil by heating of approximately 110 ℃ to 130 ℃ in a state in which the insulating material of the semi-cured epoxy resin is formed and wound on the coil coated on both sides of the insulating material. As the coil is wound and coated with the insulating material of a neighboring coil, the coil is integrally formed with the insulating material of the neighboring coils. As the coils are formed as a single body, there is no shaking (vibration) even when power is supplied to the coils. It is intended to be minimized so that the burnout of the transformer can be prevented.
In addition, the present invention is to install a spacer so that the oil can be circulated in order to cool the heat generated in the coil of the transformer, the epoxy resin portion is formed by coating the insulating material coated and coiled coil, and also the insulation of the coil coated Since the epoxy resin portion of the insulating material of both coils is formed in the formation of the spacer of the insulating material between the coil and the coil by the formation of the epoxy resin portion therebetween, the general insulating paper is formed without the need to use a spacer coated with an adhesive on the spacer. Even if both coils are integrally maintained with the insulating material, the purpose of the manufacturing cost can be reduced by the use of the general insulating paper.
In the present invention, in the case of the coil of the medium and small high-voltage copper wire, the copper wire coated with enamel varnish is coated with an insulating material formed by a certain thickness of epoxy resin, thereby heating the insulating material to about 110 ° C to 130 ° C. After the epoxy resin portion of the insulating material is softened by the hardening, the arc surface of the copper wires of the coil is hardened to the epoxy resin portion of the insulating material as it is hardened, so that the coils are stably maintained without shaking the insulating material.
The present invention relates to a method of forming a coil in which an insulating material of a transformer is adhered to a coil arranged in a concentric manner on a core arm concentrically formed on a core arm in which a magnetic circuit of a yoke core is formed on one phase and a lower part. The epoxy resin portion of the state is coated and coated with an insulating material, and neighboring coils coated with the insulating material are wound in a state of contact with each other, and then heat-resistant high-strength insulating material is adhered to the coils by applying secondary heat to the insulating materials of the coils. There is a basic feature in the method of forming a coil in which the coil is integrally molded and the coils of neighboring coils are integrally molded with the insulating material interposed therebetween.
In addition, the insulating material of the present invention is formed on the front and back surface of the epoxy resin coated with a thickness of 0.01 ~ 0.02mm at equal intervals, and adhered to the surface of the coil by the secondary heat of 110 ℃ to 130 ℃, the neighboring coil The epoxy resin parts of the insulating materials are integrally molded by pressure.
In addition, the present invention is a method of forming a coil in which the insulating material of the transformer is adhered to the coil of the medium and small high-voltage copper wire, the enamel varnish is applied and the coils are insulated with an insulating material, the epoxy resin portion to a constant thickness After being coated with a molded insulating material, the epoxy resin portion of the insulating material softens and hardens by heating the insulating material to approximately 110 ° C. to 130 ° C. so that the arc surfaces of the copper wires of the coil are fixed by the epoxy resin part of the insulating material. It is characterized by a method of forming a coil to which an insulating material is adhered.
In addition, the coil is coated with the insulating material of the transformer molded by the method of forming the coil to which the insulating material of the transformer is attached.
As described above, the present invention is an insulating material coated with the epoxy resin of the semi-cured state in the coil in the insulating coil is wound around the coil arranged concentrically on the core arm, the magnetic circuit of the yoke core is formed in the upper and lower parts After winding and coating the insulating material on the coil, and applying a secondary heat to the insulating material, the heat-resistant high-strength insulating material may be adhered to the coil to be integrally formed, and the present invention may be formed by coating the epoxy resin part. The insulating material is coated and the epoxy resin portion of the mutual insulating material with the neighboring coils is integrally bonded by the second row to form a unit without the occurrence of voids or pores, so that even if the coil is supplied with power and overloaded, Shake and vibration can be minimized.
1 is a front view of a coil-type power transformer,
2 is a side view of a coil-type power transformer;
3 is a longitudinal sectional view of a coil-type power transformer;
4 is a plan view of a coil-type power transformer,
5 is a perspective view of an example of coating of insulating paper on a coil of a conventional copper wire;
6 is a cross-sectional view of a mounting example of an insulating material in a coil of a conventional medium and small high voltage side copper wire;
7 is a perspective view of an example of coating of insulating paper on a coil of a copper wire of the present invention;
8 and 9 are enlarged longitudinal cross-sectional view of the coil to which the insulating material of the transformer of the present invention is adhered;
10 is a cross-sectional view of the mounting example of the insulating material in the coil of the medium and small high-voltage copper wire of the present invention;
11 is a block diagram of a method for forming a coil to which the insulating material of the transformer of the present invention is attached;
12 is a block diagram of another example of a method of forming a coil to which an insulating material of a transformer of the present invention is attached;
Detailed examples of the present invention will be described below with reference to the accompanying drawings.
1 is a front view of a coil-type power transformer, FIG. 2 is a side view of a coil-type power transformer, FIG. 3 is a longitudinal cross-sectional view of the coil-type power transformer, and FIG. 4 is a coil-type power transformer. Fig. 5 is a perspective view of an example of coating of insulating paper on a coil of a conventional copper wire, and Fig. 6 is a cross-sectional view of a mounting example of an insulating material on a coil of a conventional medium and small high voltage side copper wire. 8 and 9 are enlarged longitudinal cross-sectional views of the coil to which the insulation material of the transformer of the present invention is attached, and FIG. 10 is a cross-sectional view of the medium and small high voltage copper wire of the present invention. Fig. 11 is a block diagram of a method of forming a coil to which the insulation of the transformer of the present invention is adhered, and Fig. 12 is a view of a method of forming a coil to which the insulating material of the transformer of the present invention is adhered. It is another block diagram.
In the first embodiment of the present invention, a transformer is formed so that an insulating material is wound around a coil arranged concentrically on
In addition, the second embodiment of the present invention is a method of forming a coil in which an insulating material of a transformer is applied so that an enamel varnish is applied to the
My Example 1
It demonstrates with reference to FIG. 7, FIG. 8, FIG. 9, and FIG.
As shown in FIG. 7, the insulating
The insulating
Next, as the
In addition, in the above state, secondary heat is applied to the insulating
The secondary heat means that the
In the softening of the
Furthermore, since the heat is applied while the neighboring
Therefore, as the
In addition, the
Therefore, by adhering to the conventional coil by the adhesive bond using a common insulating material, it is possible to prevent the fatal effect on the burnout of the transformer by the generation of gas by the release of moisture contained in the adhesive bond, and also between the coils The workability of mounting the spacer can be improved.
In addition, in the insulation between earth and coil, and between high voltage and low voltage, a spacer of about 0.8t to 3.2t thick insulation material is used as insulation capable of withstanding the severe electrical conditions of the transformer. Glue so that it does not disturb. At this time, after the coil is penetrated into the spacer of thick insulating material and the coil winding is completed, it is always dried, but the coil is wound to pass the moisture content test (doble test) because it is not 100% dried. Labor costs and drying costs are incurred as the spacers of the insulated material are dried and used. However, in the present invention, there is no need to perform a separate drying operation, thereby greatly reducing the cost.
My 2 Example
It demonstrates with reference to FIG. 10 and FIG.
The enamel varnish is applied to the
In addition, the insulating
After the
As a result, the epoxy resin portion of the insulating
The arc surfaces 110 of the copper wires of the
Therefore, according to the present invention, the conventional insulating
1,2,3: core arm 4,5: yoke core
6: low pressure coil 7: high pressure coil
8 cylinder 9: insulating paper
10: spacer 100: coil
110: surface 200: insulating material
210: glass cloth 220: epoxy resin
Claims (5)
After winding the insulating material 200 coated with the epoxy resin part 220 in a semi-cured state to the coil 100 and winding the neighboring coils 100 coated with the insulating material 200 in contact with each other, As the secondary heat is applied to the insulating materials 200 of the coils 100, a heat-resistant high-strength insulating material 200 is adhered to the coil 100 and integrally formed, and neighboring coils 100 interpose the insulating material 200. The molding method of the coil to which the insulation of the transformer is attached, characterized in that the molding is integrally placed.
After the epoxy resin portion 220 is coated on the coil 100 by the insulating material 200 formed to a predetermined thickness, the insulating material 200 is heated to about 110 to 130 ° C. to the insulating material 200. As the epoxy resin softens and hardens, the arc surfaces 110 of the copper wires of the coil 100 are adhesively fixed by the epoxy resin 220 of the insulating material 200. .
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100030818A KR20110111643A (en) | 2010-04-05 | 2010-04-05 | The method of coil for adhesive insulating paper of transformer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020100030818A KR20110111643A (en) | 2010-04-05 | 2010-04-05 | The method of coil for adhesive insulating paper of transformer |
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Publication Number | Publication Date |
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KR20110111643A true KR20110111643A (en) | 2011-10-12 |
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Family Applications (1)
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KR1020100030818A KR20110111643A (en) | 2010-04-05 | 2010-04-05 | The method of coil for adhesive insulating paper of transformer |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104882258A (en) * | 2015-06-26 | 2015-09-02 | 镇江天力变压器有限公司 | Epoxy pouring dry-type transformer cushion block structure |
-
2010
- 2010-04-05 KR KR1020100030818A patent/KR20110111643A/en not_active Application Discontinuation
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104882258A (en) * | 2015-06-26 | 2015-09-02 | 镇江天力变压器有限公司 | Epoxy pouring dry-type transformer cushion block structure |
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