KR20110108075A - New composition and method in coating technique for fire resistive coatings - Google Patents

New composition and method in coating technique for fire resistive coatings Download PDF

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KR20110108075A
KR20110108075A KR20100027368A KR20100027368A KR20110108075A KR 20110108075 A KR20110108075 A KR 20110108075A KR 20100027368 A KR20100027368 A KR 20100027368A KR 20100027368 A KR20100027368 A KR 20100027368A KR 20110108075 A KR20110108075 A KR 20110108075A
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weight
foam
coating composition
fireproof coating
mixing ratio
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KR101163725B1 (en
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조성주
고병현
장재일
장재훈
박대철
이건재
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신강하이텍(주)
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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/14Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing calcium sulfate cements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Engineering & Computer Science (AREA)
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  • Curing Cements, Concrete, And Artificial Stone (AREA)
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Abstract

본 발명은 철 구조물의 표면을 피복 처리하여 화재와 같은 가열된 상태(593℃)에서 철 구조물을 최저 180분 동안 보호하는 내화성능을 나타내는 내화피복재에 대한 것으로, 화산재 발포체와 진주암 발포체를 일정비율로 각각을 선택ㆍ혼합하고 여기에 석고, 포틀랜드 시멘트, 셀룰로스(펄프), 점증제, 수지, 기포제, 탄산칼슘, 난연재, 조강제 등을 추가 활용 배합함으로서 기능적인 새로운 철 구조물용 내화피복재 조성물에 관한 것이다.The present invention relates to a fireproof coating which exhibits fire resistance to protect the steel structure for at least 180 minutes in a heated state (593 ° C.) by heating the surface of the steel structure, such as a fire. The present invention relates to a functional fireproof coating composition for a new steel structure by selecting and mixing each of them, and further adding and combining gypsum, portland cement, cellulose (pulp), thickener, resin, foaming agent, calcium carbonate, flame retardant, and crude agent. .

Description

내화 피복재 조성물 및 내화피복재 시공방법{New composition and method in coating technique for fire resistive coatings}Fireproof coating material composition and fireproof coating material construction method {New composition and method in coating technique for fire resistive coatings}

본 발명은 철 구조물용 내화피복재의 새로운 조성에 관한 것으로 화산재 발포체와 진주암 발포체의 혼합물을 주축으로 구성된 새로운 조성의 내화피복재를 철 구조물의 표면에 피복시켜서 화재 발생 등에 의한 비상시에 철제 구조물을 보호하는 역할을 2 시간 이상 지속되게 함으로써 우수한 내화특성을 나타내는 두께가 얇은 새로운 내화피복재 조성물 및 내화피복재 시공방법에 관한 것이다.
The present invention relates to a new composition of a fireproof coating for steel structures, and to cover the surface of the steel structure of a fireproof coating material having a new composition consisting of a mixture of volcanic ash foam and pearlite foam on the surface of the steel structure to protect the steel structure in case of an emergency due to a fire or the like. The present invention relates to a new thin fireproof coating composition and a method of constructing a fireproof coating which exhibit excellent fire resistance by allowing to be maintained for at least 2 hours.

현대 건축물은 대부분 철골 구조로 형성되며, 여러 가지 방법으로 내화 처리된 건축자재를 사용하고 있음에도 불구하고 화재 발생 시에는 건물 자체가 화재로부터 취약할 수밖에 없다. 따라서 철 구조물에 대한 내화피복재는 화재에 의해 발생되는 높은 열이 철 구조물에 대하여 전달되는 것을 차단 내지 지연시킴으로써 철 구조물을 화재로부터 보호한다. 일반적으로 알려진 내화피복의 방법으로는 미리 만들어 둔 내화재를 철 구조물에 부착하는 부착식, 내화재료를 바른 철 구조물이 화재에 노출되면 고열에 의하여 발포하여 단열효과를 일으키는 두꺼운 내화막이 형성되어 단열시키는 발포식, 그리고 미리 조합된 내화재를 일정한 두께로 철 구조물에 뿜거나 발라서 화재 시 내화 작용을 일으키는 뿜칠식 등으로 분류할 수가 있다.Most modern buildings are made of steel structures, and despite the use of fireproof building materials in various ways, the building itself is vulnerable to fire in the event of a fire. Thus, the fire resistant coating for the steel structure protects the steel structure from fire by blocking or delaying the transfer of high heat generated by the fire to the steel structure. Commonly known methods of fireproof coating include an adhesive for attaching a refractory material made in advance to a steel structure, and a thick fireproof film forming a heat insulation effect by foaming due to high heat when the fireproof steel structure is exposed to fire. Formulas and pre-assembled refractory materials can be categorized as spraying or spraying steel structures with a certain thickness to cause fire in the event of fire.

이들 각각은 장단점이 있으며, 미리 만들어 붙이는 부착식은 상대적으로 경제적이나, 연결부위나 고층 건물에 대하여 비효과적이며, 발포식은 무기형 발포단열층인 경우, 상대적으로 단열효과는 우수하나, 발포층의 두께와 밀도를 높이는 데 한계가 있으며, 이 무기형 발포단열층은 고온에서 일정한 시간이 지나면 용융, 붕괴의 가능성이 높아져서 내화 시간에서 한정적인 문제가 있고, 유기형 발포단열층은 일반적으로 발포된 후 온도차에 대해 민감하여 용이하게 균열 상태로 전환되어 무기형처럼 내화 시간에 제한적이다. 그리고 뿜칠식은 상대적으로 제조의 편이성과 경제성이 제고되는 반면에 일반적으로 접착력이 부족하고, 숙련된 접착기술이 필요하다.
Each of them has advantages and disadvantages, and the pre-made adhesives are relatively economical, but they are ineffective for connecting areas or high-rise buildings. The foams are relatively insulated in the case of inorganic foam insulation layers. There is a limit to increase, and this inorganic foam insulation layer has a limited problem in fire time due to the high possibility of melting and decay after a certain time at high temperature, and organic foam insulation layer is generally sensitive to the temperature difference after foaming and is easily cracked. As a weapon, it is limited to fire time. In addition, while the spraying method is relatively easy to manufacture and economical efficiency, the adhesion is generally lacking, and skilled bonding technology is required.

본 발명의 목적은 배경 기술에서 논의된 단점을 모두 검토한 다음, 내화피복재의 조성이 철 구조물에 피복된 후 첫째, 2 시간 이상 내화성능을 나타낼 수 있고, 둘째, 화산재 발포체와 진주암 발포체 등을 각각 혼합하여, 혼합 발포체에 의한 단열효과를 획기적으로 도모하며, 셋째, 부착 능력을 현저하게 증가시키는 능력을 추가하고, 넷째, 시공이 용이하며, 다섯째 내화피복재의 두께가 획기적으로 얇게 처리되도록 하는 내화피복재 조성물을 제공하는 것이다.
The object of the present invention is to examine all the disadvantages discussed in the background, and then, after the composition of the fireproof coating is coated on the steel structure, first, it may exhibit fire resistance for at least 2 hours, and secondly, the ash foam and the pearl rock foam, respectively. By mixing, significantly improving the thermal insulation effect of the mixed foam, third, adding the ability to significantly increase the adhesion capacity, fourth, easy construction, and fifth, the fireproof coating material to significantly reduce the thickness of the fireproof coating material It is to provide a composition.

본 발명은 상술한 목적을 달성하기 위하여, 화산재를 가열하여 제조되는 화산재 발포체와 진주암 발포체(펄라이트)를 내화피복재의 유효 성분으로서 일정한 비율로 구성함과 아울러 결합제로서 석고, 시멘트, 그리고 펄프와, 난연재로서 탄산칼슘 및 수산화알루미늄과, 표면을 균일하게 하고 표면적을 증가하여 총체적 부착능력을 증가시키기 위한 히드록시 메틸 셀룰로스, 초산 비닐, 그리고 알킬 설폰산 나토리움 및, 건조 시간을 제어하기 위한 조강재료를 혼합하여서 되는 내화피복재 조성물을 제공한다.In order to achieve the above object, the present invention comprises a volcanic ash foam and pearlite foam (pearlite) produced by heating the ash ash as an active ingredient of the refractory coating material, as well as gypsum, cement, and pulp as a binder, and flame retardant materials. Calcium carbonate and aluminum hydroxide, hydroxy methyl cellulose, vinyl acetate, and alkylsulfonic acid natorium to homogenize the surface and increase the surface area to increase the total adhesion, and a crude steel for controlling the drying time. Provided is a fireproof coating composition.

상기 화산재 발포체는 화산재를 950-1100℃에서 처리한 발포체를 사용하며, 상기 진주암 발포체는 진주암을 850-1200℃에서 처리한 발포체를 사용하는 것이 바람직하다.The volcanic ash foam is preferably a foam treated with volcanic ash at 950-1100 ° C., and the pearlite foam is preferably a foam obtained by treating pearlite at 850-1200 ° C.

상기 화산재 발포체와 진주암 발포체의 혼합비는, 화산재 발포체 8.6~10.2중량%, 진주암 발포체 25.2~36.2중량%로 하는 것이 바람직하다.The mixing ratio of the volcanic ash foam and the pearl rock foam is preferably 8.6 to 10.2 wt% of the volcanic ash foam and 25.2 to 36.2 wt% of the pearl rock foam.

상기 화산재 발포체와 진주암 발포체의 혼합비는, 화산재 발포체 8.8~10.0중량%, 진주암 발포체 27.2~34.2중량%로 하는 것이 더욱 바람직하다.The mixing ratio of the volcanic ash foam and the pearl rock foam is more preferably 8.8 to 10.0 wt% of the volcanic ash foam and 27.2 to 34.2 wt% of the pearl rock foam.

상기 탄산칼슘과 수산화알루미늄의 혼합비는, 상기 탄산칼슘의 2.0~4.3중량%, 상기 수산화알루미늄의 6.1~10.4중량%로 하는 것이 바람직하다.The mixing ratio of the calcium carbonate and aluminum hydroxide is preferably 2.0 to 4.3 wt% of the calcium carbonate and 6.1 to 10.4 wt% of the aluminum hydroxide.

상기 탄산칼슘과 수산화알루미늄의 혼합비는, 탄산칼슘 2.4~3.6중량%, 수산화알루미늄 8.9~9.9중량%로 하는 것이 더욱 바람직하다.The mixing ratio of the calcium carbonate and aluminum hydroxide is more preferably 2.4 to 3.6% by weight calcium carbonate and 8.9 to 9.9% by weight aluminum hydroxide.

상기 석고, 시멘트, 그리고 펄프의 혼합비는, 석고 12.1~25.3중량%, 시멘트 14.7~22.7중량%, 펄프 5.0~5.6중량%로 하는 것이 바람직하다.It is preferable that the mixing ratio of the said gypsum, cement, and pulp shall be 12.1-25.3 weight% of gypsum, 14.7-22.7 weight% of cement, and 5.0-5.6 weight% of pulp.

상기 석고, 시멘트, 그리고 펄프의 혼합비는, 석고 14.1~23.3중량%, 시멘트 16.7~20.7중량%, 펄프 5.2~5.4중량%로 하는 것이 바람직하다.The mixing ratio of the gypsum, cement and pulp is preferably from 14.1 to 23.3 wt% of gypsum, from 16.7 to 20.7 wt% of cement and from 5.2 to 5.4 wt% of pulp.

상기 히드록시 알킬 셀룰로스, 식초산 비닐, 그리고 알킬 설폰산 나토리움의 혼합비는, 히드록시 알킬 셀룰로스 0.3~0.7중량%, 식초산 비닐 0.2~0.4중량%, 알킬 설폰산 나토리움 0.2~0.4중량%로 하는 것이 바람직하다.The mixing ratio of the hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid natorium is 0.3 to 0.7 wt% of hydroxy alkyl cellulose, 0.2 to 0.4 wt% of vinyl vinegar acetate, and 0.2 to 0.4 wt% of alkyl sulfonic acid nathium. It is desirable to.

상기 히드록시 알킬 셀룰로스, 식초산 비닐, 그리고 알킬 설폰산 나토리움의 혼합비는, 히드록시 알킬 셀룰로스 0.4~0.6중량%, 식초산 비닐 0.25~0.35중량%, 알킬 설폰산 나토리움 0.25~0.35중량%로 하는 것이 더욱 바람직하다.The mixing ratio of the hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid natorium is 0.4 to 0.6 wt% of hydroxy alkyl cellulose, 0.25 to 0.35 wt% of vinyl vinegar acetate, and 0.25 to 0.35 wt% of alkyl sulfonic acid natrium. More preferably.

상기 조강재의 혼합비는 2.3~4.3중량%로 하는 것이 바람직하다.It is preferable that the mixing ratio of the crude steel is 2.3 to 4.3% by weight.

상기 조강재의 혼합비는 2.6~3.6중량%로 하는 것이 더욱 바람직하다.The mixing ratio of the crude steel is more preferably 2.6 to 3.6% by weight.

a) 화산재 발포체와 진주암 발포체, b) 석고, 시멘트 및 펄프, c) 탄산칼슘 및 수산화알루미늄, d) 히드록시 메틸 셀룰로스와 초산 비닐 및 알킬 설폰산 나토리움의 혼합비는, The mixing ratio of a) volcanic foam and pearlite foam, b) gypsum, cement and pulp, c) calcium carbonate and aluminum hydroxide, d) hydroxy methyl cellulose, vinyl acetate and alkylsulfonic acid natrium,

a) 36.6~44.6중량%, b) 39.7~45.7중량%, c) 10.5~14.5중량%, d) 0.8~1.4중량%로 하는 것이 바람직하다.It is preferable to set it as a) 36.6-44.6 weight%, b) 39.7-45.7 weight%, c) 10.5-14.5 weight%, and d) 0.8-1.4 weight%.

a) 화산재 발포체와 진주암 발포체, b) 석고, 시멘트 및 펄프, c) 탄산칼슘 및 수산화알루미늄, d) 히드록시 메틸 셀룰로스와 초산 비닐 및 알킬 설폰산 나토리움의 혼합비는, a) 38.6~42.6중량%, b) 40.7~44.7중량%, c) 11.5~13.5중량%, d) 0.9~1.3중량%로 하는 것이 더욱 바람직하다.a) volcanic foam and pearlite foam, b) gypsum, cement and pulp, c) calcium carbonate and aluminum hydroxide, d) hydroxy methyl cellulose, vinyl acetate and alkylsulfonic acid natorium, a) 38.6 to 42.6 wt% and b) 40.7 to 44.7% by weight, c) 11.5 to 13.5% by weight, and d) 0.9 to 1.3% by weight.

또한 본 발명은 상술한 목적을 달성하기 위하여, 상술한 분말상태의 내화피복재 조성물을 시공 직전 내화피복재 조성물 전체에 대한 1.1~1.5중량%의 물과 혼합하여 피복함을 특징으로 하는 내화피복재 시공방법을 제공한다.In addition, the present invention to achieve the above object, the coating method of the fireproof coating, characterized in that the coating of the above-mentioned powder-resistant fireproof coating composition with 1.1 to 1.5% by weight of water relative to the entire fireproof coating composition immediately before construction to provide.

상술한 분말상태의 내화피복재 조성물을 시공 직전 내화피복재 조성물 전체에 대한 1.2~1.4중량%의 물과 혼합하여 피복하는 것이 바람직하다.It is preferable to mix and coat the above-mentioned powder-resistant fireproof coating composition with 1.2 to 1.4 weight% of water with respect to the whole fireproof coating composition immediately before construction.

상기 내화피복재 조성물과 물의 혼합물의 피복 두께는 24~ 32㎜로 하는 것이 바람직하다.It is preferable that the coating thickness of the mixture of the said fireproof coating composition and water shall be 24-32 mm.

상기 내화피복재 조성물과 물의 혼합물의 피복 두께는 26~30㎜로 하는 것이 더욱 바람직하다.
The coating thickness of the mixture of the fireproof coating composition and water is more preferably 26 to 30 mm.

본 발명의 내화피복재 조성물 및 내화피복재 시공방법은 주요 유효 성분으로서 화산재 발포체와 진주암 발포체를 사용함과 아울러 난연재인 탄산칼슘과 수산화알루미늄을 추가하여 난연성을 증대시키고, 이들 발포체와 난연재의 결합제로서 석고, 시멘트 및 펄프를 추가함으로써 결합력을 증대시키며, 히드록시 알킬 셀룰로스와 알킬 설폰산 나토리움을 추가하여 표면을 균일하게 하고 표면적을 증대시켜 총체적 부착능력을 증대시키고, 조강재를 추가하여 건조시간을 제어하는 것이므로 철 구조물에 피복된 후 180분 이상 내화성능을 나타낼 수 있게 된다.The fireproof coating composition and the fireproof coating construction method of the present invention use volcanic ash foams and pearlite foams as main active ingredients, and add flame retardant calcium carbonate and aluminum hydroxide to increase the flame retardancy, and gypsum and cement as binders of these foams and flame retardant materials. And the addition of pulp to increase the bonding force, the addition of hydroxy alkyl cellulose and alkyl sulfonic acid nathorium to uniformize the surface and increase the surface area to increase the overall adhesion capacity, and add the crude steel to control the drying time After being coated on the structure, it can exhibit fire resistance for more than 180 minutes.

또한 본 발명의 내화피복재 조성물은 화산재 발포체와 진주암 발포체 등을 각각 혼합함으로서, 혼합 발포체에 의한 단열효과를 획기적으로 증대시킬 수 있게 된다.In addition, the fire-resistant coating composition of the present invention by mixing the volcanic ash foam and the pearl rock foam, respectively, it is possible to significantly increase the thermal insulation effect by the mixed foam.

또한 본 발명의 내화피복재 조성물 및 내화피복재 시공방법은 히드록시 알킬 셀룰로스와 알킬 설폰산 나토리움을 추가함으로써 철 구조물 등에 대한 부착 능력을 증대시킬 수 있고, 철 구조물에 대한 부착 능력이 우수하므로 뿜칠이나 일반 칠 방식으로 시공할 수 있어 시공이 용이하고 경제적으로 된다.In addition, the fireproof coating composition and the fireproof coating construction method of the present invention can increase the adhesion ability to the steel structure by adding hydroxy alkyl cellulose and alkyl sulfonic acid natorium, and because of the excellent adhesion ability to the steel structure, it is excellent to spray or general It can be installed by painting method, making construction easier and economical.

또한 본 발명의 내화피복재 조성물 및 내화피복재 시공방법은 내화성과 난연성이 우수함으로 철 구조물에 대한 피복 두께를 얇게 하더라도 충분한 내화 성능을 발휘할 수 있게 된다.
In addition, the fireproof coating composition and the fireproof coating construction method of the present invention are excellent in fire resistance and flame retardancy, even if the thickness of the coating on the steel structure can be exhibited sufficient fire resistance performance.

본 발명은 기존의 화산재 및 진주암의 혼합 발포체의 활용에 의하여 단열효과를 상승시키고, 동시에 무기 및 유기물 결합제의 적절한 작용으로 부착력을 증가시키며, 계면활성제 등의 추가로 시공이 용이하게 하며, 결론적으로 내화 성능이 180분 이상 되는 내화피복재 조성물 및 내화피복재 시공방법을 제공하고자 하는 것이다. The present invention increases the thermal insulation effect by utilizing the mixed foam of volcanic ash and pearl rock, and at the same time increases the adhesion by the appropriate action of inorganic and organic binders, and facilitate the construction by the addition of surfactants, etc. It is to provide a fireproof coating composition and a fireproof coating construction method having a performance of 180 minutes or more.

즉, 최근의 관련 기술 등을 보면, 대부분 다수의 재료를 투입하여 복잡하게 처리하고 설명됨으로써 단열효과에 대한 구체적이고 실증적인 결과는 알기 어려운 측면도 있음은 사실이다. 그러므로 이 발명은 이러한 문제점을 고려하여 다수의 내화 재료를 간단한 방법으로 처리하여 부착성과 내화특성이 우수한 두께가 얇은 내화피복재 조성물을 조성하고자 한다.That is, in recent years, the related arts, etc., are complicated and processed by explaining a large number of materials, so that the concrete and empirical results of the insulation effect may be difficult to understand. Therefore, in view of these problems, the present invention is to treat a plurality of refractory materials by a simple method to form a thin fireproof coating composition excellent in adhesion and fire resistance properties.

따라서 내화피복재 원료의 선택과 배합을 간단하게 처리하는 방법을 선택하는 한편, 내화피복재의 두께를 얇게 하며, 높은 내화적 특성과 부착성을 동시에 향상시키는데 중점을 두었고 또, 용이하게 칠 또는 뿜칠하는 방법을 선택하도록 하였다. Therefore, the method of simply selecting the raw material and blending of the fireproof coating material is selected, while the thickness of the fireproof coating material is reduced, and the emphasis is on improving the high fire resistance properties and adhesion at the same time, and the method of easy painting or spraying. To select.

한편, 내화피복재의 실제적인 적용은 H형강과 같은 철 구조물을 선택하여 실시하였다. 내화피복재에 대한 뿜칠방법은 관례에 따라 처리하는데, 하도에는 방청도료를 도포하고, 중도에 우리가 발명한 내화피복재를 칠하거나 뿜칠하고 24시간 정도 건조한 후에, 건조시킨 중도에 재차 칠 또는 뿜칠의 방법으로 피복시켜 상도를 형성하였다.On the other hand, the practical application of fire-resistant cladding was carried out by selecting steel structures such as H-beams. The method of spraying fireproof coatings is treated according to customs.The method is to apply antirust coating to the bottom, coat or spray fireproof coating of our invention in the middle and dry for about 24 hours, and then apply or spray again in the middle of drying. It was coated with to form a top coat.

일반적으로 발포체의 강도(또는 밀도)는 이산화규소의 함량에 비례하는데, 강도가 증가될수록 내화성능이 우수해 진다. 그러므로 산화규소의 함량이 최소 65%인 화산재 발포체와 최소 68%인 진주암 발포체(펄라이트)를 일정한 비율로 혼합한 혼합물은 돌연한 화재발생 시에 발포되는 경우, 또는 화산재 발포체나 진주암 발포체 중 선택된 어느 한 가지 만 사용한 경우보다 투입되는 원재료와 제조과정의 측면에서 경제적이라 할 수 있다.In general, the strength (or density) of the foam is proportional to the content of silicon dioxide, and the higher the strength, the better the fire resistance. Therefore, a mixture of a mixture of volcanic ash foam with at least 65% silicon oxide and pearlite foam (pearlite) with at least 68% content is foamed in the event of a sudden fire, or one selected from volcanic ash or perlite foams. It is more economical in terms of raw materials and manufacturing process than using eggplant alone.

상기의 무기화합물형 발포체는 자기 스스로 부착하는 능력이 없으므로 석고, 포틀랜드, 셀룰로스 등의 결합체룰 추가하여 내화피복재가 원만하게 결합작용을 할 수 있도록 한다. 그리고 여기에 내화 능력이 뛰어난 탄산칼슘과 수산화알루미늄을 가하여 내화강도를 증가시킨다. 그러나 발포체와 내화체 만의 조성으로 내화피복재의 역할을 종결한다면, 부착능력 등의 문제가 남게 되므로 계속하여 히드록시 알킬 셀룰로스, 식초산 비닐, 알킬 설폰산 소다 등을 추가하여 내화피복재의 표면이 균일해 지고 표면적을 증가시켜서 철 구조물의 표면에 대한 부착능력을 증가시킨다. 이들은 유기화합물로서 내화작용에는 직접적으로 관여하지 않으나 반드시 필요한 요소인 것이다. 한편 상기의 조합으로 내화피복재로서 나쁘지 않은 결과를 보이고 있으나, 이들을 H형강과 같은 철 구조물에 실제로 적용하는 경우에 건조시간을 단축해야 한다는 문제가 있으므로 이를 극복하기 위하여 조강재료를 추가해야 한다. 그리고 이들 내화피복재 조성물을 철 구조물에 실제로 사용할 때 용제는 물이며 건조 상태의 내화피복재 조성물과 잘 혼합해야 한다.Since the inorganic compound foam is not capable of attaching itself, it is possible to add a binder such as gypsum, portland, cellulose, and the like, so that the refractory coating material can be smoothly combined. In addition, calcium carbonate and aluminum hydroxide having excellent fire resistance are added to increase the fire resistance. However, if the role of fireproof coating is terminated by the composition of foam and fireproof material alone, problems such as adhesion remain, so that the surface of fireproof coating is uniform by adding hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid soda. It increases the surface area of the steel structure to increase the adhesion to the surface of the steel structure. These are organic compounds that are not directly involved in the refractory action but are essential elements. On the other hand, the combination of the above is not a bad result as a fireproof coating, but when they are actually applied to steel structures such as H-beams, there is a problem that the drying time should be shortened, so the steel material must be added to overcome this problem. When these fireproof coating compositions are actually used in steel structures, the solvent is water and must be mixed well with the dry fireproof coating composition.

결론적으로 그 동안 제시되어 온 많은 관련 문헌이나 기술을 검토할 때, 뛰어난 내화 능력과 함께 가장 단순한 조성을 갖으며 처리가 용이한 내화피복재 조성물을 제공하는 것이다.In conclusion, when reviewing a large number of related literatures and techniques that have been presented, it is to provide a fireproof coating composition having the simplest composition and easy treatment with excellent fire resistance.

이제 이 발명을 통하여 제공하고자 하는 내화피복재 조성물 및 내화피복재 시공방법의 특징을 상세하게 설명한다. Now, the characteristics of the fireproof coating composition and the fireproof coating construction method to be provided through the present invention will be described in detail.

철 구조물에 대한 내화피복재 조성물의 주요 부분은 발포체의 존재이다. 발포체의 구성은 이미 공지된 특허나 문헌에 나타난 바와 같이 내화성능이 차별화되는 다양한 조성과 형식으로 되어 있다. 화산재를 950-1100℃에서 처리한 발포체와 진주암을 850-1200℃에서 처리한 발포체를 선택한 후 일정한 비율로 서로 혼합한다. The main part of the fire resistant coating composition for steel structures is the presence of foam. The composition of the foam is in various compositions and forms in which the fire resistance is differentiated, as shown in already known patents and literature. Selected foams treated with volcanic ash at 950-1100 ° C and foams treated with pearlite at 850-1200 ° C are mixed with each other at a constant rate.

즉, 화산재 발포체의 혼합비는 8.6~10.2중량%까지의 범위를 선택하며 바람직하게는 8.8~10.0중량%의 범위를 유지한다. 그리고 진주암 발포체는 그것의 혼합비를 25.2~36.2중량%의 범위로 정하며 바람직하게는 그 혼합비는 27.2~34.2중량%까지의 범위이다. 그러나 화산재 발포체와 진주암 발포체를 혼합할 때 혼합비율을 고려한 그 혼합비의 합은 36.6~44.6중량%까지의 범위이며, 바람직하게는 이 혼합비의 합이 38.6~42.6중량%의 범위가 되도록 한다. 즉, 최적의 구성비율을 유지하는 화산재 발포체와 진주암 발포체의 혼합비를 구체적으로 제공하는 것이다.That is, the mixing ratio of the volcanic ash foam is selected in the range of 8.6 to 10.2% by weight, preferably maintained in the range of 8.8 to 10.0% by weight. The pearlite foam has its mixing ratio in the range of 25.2 to 36.2% by weight, preferably in the range of 27.2 to 34.2% by weight. However, when mixing the volcanic ash foam and pearlite foam, the sum of the mixing ratios considering the mixing ratio is in the range of 36.6 to 44.6 wt%, and preferably the sum of the mixing ratio is in the range of 38.6 to 42.6 wt%. That is, to specifically provide a mixing ratio of the volcanic ash foam and the pearl rock foam to maintain the optimum composition ratio.

그리고 여기에 난연능력이 뛰어난 것으로 알려진 탄산칼슘 및 수산화알루미늄을 추가하여 난연성을 증대시키는데, 탄산칼슘의 혼합비는 2.0~4.3중량%의 범위로 정하되, 바람직하게는 2.4~3.6중량%까지의 범위를 갖는다. 또한, 수산화알루미늄의 경우, 그 혼합비는 6.1~10.4중량%의 범위로 하고, 바람직하게는 8.9~9.9중량%까지로 그 범위를 정한다. 그리고 상기의 탄산칼슘과 수산화알루미늄의 혼합비의 합이 10.5~14.5중량%의 범위 내에서 구성비율을 유지하되, 바람직하게는 탄산칼슘과 수산화알루미늄의 혼합비를 11.5~13.5중량%까지의 범위가 되도록 하는 구성비율을 제공한다.In addition, calcium carbonate and aluminum hydroxide, which are known to be excellent in flame retardancy, are added to increase the flame retardancy. The mixing ratio of calcium carbonate is set in the range of 2.0 to 4.3% by weight, preferably in the range of 2.4 to 3.6% by weight. . In the case of aluminum hydroxide, the mixing ratio is in the range of 6.1 to 10.4% by weight, and preferably in the range of 8.9 to 9.9% by weight. And the sum of the mixing ratio of the calcium carbonate and aluminum hydroxide to maintain the composition ratio within the range of 10.5 to 14.5% by weight, preferably to the mixing ratio of calcium carbonate and aluminum hydroxide to the range of 11.5 to 13.5% by weight Provide composition ratio.

다음, 혼합된 발포체와 난연재 등은 독자적 능력으로 상호 결합될 수도, 부착될 수도 없으므로 새로운 결합제를 추가해 주어야 한다. 그러므로 상기의 발포체와 난연재 등의 결합제로서 석고, 시멘트, 그리고 펄프 등을 추가하게 되는데, 석고의 경우, 그 혼합비는 12.1~25.3중량%까지의 범위이며, 바람직하게는 14.1~23.3중량%까지의 범위이다. 시멘트의 경우, 그 혼합비는 14.7~22.7중량%까지로서, 바람직하게는 16.7~20.7중량%까지의 범위이다. 그리고 펄프의 경우, 그 혼합비는 5.0~5.6중량%까지로 하되, 바람직하게는 5.2~5.4중량%의 범위를 갖도록 한다. 다만, 상기의 석고, 시멘트, 그리고 펄프의 혼합비의 합은 39.7~45.7중량%까지의 범위로 하되, 바람직하게는 이 혼합비의 합이 40.7~44.7중량%까지의 범위가 되도록 하는 구성비율을 제공한다.Next, the mixed foam and the flame retardant and the like cannot be bonded or attached to each other by their own ability, so a new binder must be added. Therefore, gypsum, cement, and pulp are added as the binder of the foam and the flame retardant. In the case of gypsum, the mixing ratio is in the range of 12.1 to 25.3% by weight, and preferably in the range of 14.1 to 23.3% by weight. to be. In the case of cement, the mixing ratio is up to 14.7-22.7 wt%, preferably in the range up to 16.7-20.7 wt%. And in the case of pulp, the mixing ratio is to 5.0 to 5.6% by weight, preferably in the range of 5.2 to 5.4% by weight. However, the sum of the mixing ratio of the gypsum, cement, and pulp is in the range of 39.7 to 45.7% by weight, preferably providing a composition ratio such that the sum of the mixing ratio is in the range of 40.7 to 44.7% by weight. .

상기에서와 같이 여러 가지의 결합제를 추가함에도 불구하고 부착능력을 보완ㆍ증대시켜야 하는 문제는 여전하게 남게 되므로 계속하여 히드록시 알킬 셀룰로스, 식초산 비닐, 그리고 알킬 설폰산 나토리움 등을 추가하여 내화피복재의 표면을 균일하게 하고 표면적을 증가되도록 하여 내화피복재의 총체적 부착능력을 증가시켜서 철 구조물에 견고하게 부착되도록 한다. 그러므로 히드록시 알킬 셀룰로스의 경우, 그 혼합비를 0.3~0.7중량%의 범위로 하되, 바람직하게는 0.4~0.6중량%까지로 한다. 식초산 비닐의 경우, 0.2~0.4중량%의 범위이며 바람직하게는 그 혼합비를 0.25~0.35중량%까지의 범위로 정한다. 그리고 알킬 설폰산 나토리움은 그 혼합비를 0.2~0.3중량%로 정하되, 바람직하게는 0.25~0.35중량%의 범위를 갖도록 한다. 그러나 상기의 히드록시 알킬 셀룰로스, 식초산 비닐 및 알킬 설폰산 나토리움의 혼합비의 합이 0.9~1.3중량%의 범위 안에 있어야 하는 구성비율을 제공한다.Despite the addition of various binders as described above, the problem of compensating and increasing the attachment capacity still remains, and thus, hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid natorium are added to the fireproof coating material. To make the surface uniformly and increase the surface area, increase the overall adhesion capacity of the fireproof coating material to be firmly attached to the steel structure. Therefore, in the case of hydroxy alkyl cellulose, the mixing ratio is in the range of 0.3 to 0.7% by weight, preferably 0.4 to 0.6% by weight. In the case of vinyl vinegar acetate, it is the range of 0.2 to 0.4 weight%, Preferably the mixing ratio is set to the range of 0.25 to 0.35 weight%. And the alkyl sulfonic acid natriumum is set to 0.2 to 0.3% by weight of the mixing ratio, preferably to have a range of 0.25 to 0.35% by weight. However, it provides a composition ratio in which the sum of the mixing ratios of the above hydroxy alkyl cellulose, vinyl vinegar acetate and alkyl sulfonic acid nathium should be in the range of 0.9 to 1.3% by weight.

상기의 조합으로 내화피복재로서 나쁘지 않은 결과를 보이고 있으나, 이들을 H형강과 같은 철 구조물에 실제로 적용하는 경우에 건조시간을 단축해야 하는 문제가 있으므로 이를 극복하기 위하여 조강재를 추가하며 그 혼합비는 2.3~4.3중량%의 범위로 하되, 바람직하게는 2.6~3.6중량%의 범위로 그 구성비율을 제공한다. Combination of the above shows a bad result as a fireproof coating, but when they are actually applied to steel structures such as H-shaped steel, there is a problem to shorten the drying time, so to add a steel bar to overcome this, the mixing ratio is 2.3 ~ 4.3 It is in the range of% by weight, preferably provides the composition ratio in the range of 2.6 to 3.6% by weight.

상기의 건조된 분말상태의 구성 물질은 내화피복재이며, 고유한 혼합비에 따라서 조성된 내화피복재는 시공 직전 물과 함께 잘 교반한 후 사용한다. 이 때, 물의 혼합비는 건조 분말상태의 내화피복재 조성물 전체에 대하여 1.1~1.5중량%의 범위로 하되, 바람직하게는 1.2 ~1.4중량%의 범위 내에서 잘 혼합되어야 한다.The dried powdery constituent material is a fireproof coating material, and the fireproof coating material formed according to a unique mixing ratio is used after stirring well with water just before construction. At this time, the mixing ratio of water is in the range of 1.1 to 1.5% by weight based on the entire dry coating of the fireproof coating composition, preferably should be well mixed within the range of 1.2 to 1.4% by weight.

이 발명의 내화피복재 조성은 다양하지도 복잡하지도 않다. 주 대상은 H형강과 같은 철 구조물이며, 뿜칠이나 칠도 단 두 번이면 족하다. 시공 시에 먼지도 거의 나지 않는다. 조성에 포함되는 모든 원료는 환경 친화적이며, 인체에 무해하고 구득이 용이하다. 특히 내화피복재의 두께가 동류의 어느 제품보다도 얇은 것이 큰 특징으로서, 한마디로 완벽한 경제적인 조성이라고 할 수 있는 것이다. 또한 이 내화피복재는 건설교통해양부 고시(제2005-122호) 기준에 의한 내화시험방법에 따라 시험되었다. The fireproof coating composition of this invention is neither diverse nor complicated. The main target is steel structures such as H-beams, and only two sprays and paints are needed. There is little dust at the time of construction. All raw materials included in the composition are environmentally friendly, harmless to humans, and easy to obtain. In particular, the thickness of the fireproof coating material is thinner than any other products of the same kind, which is a perfect economic composition. In addition, this fireproof cladding was tested in accordance with the fire resistance test method according to the notice of the Ministry of Construction and Transportation (2005-122).

다음의 실시 예를 들어(이 발명의 예시로서) 재차 발명의 내용을 상술하고자 한다.In the following examples (as an example of this invention), the contents of the invention will be described in detail again.

실시예 1Example 1

임펠라가 좌우에 있는 50瑙혼합기(sus 316L)에 화산재 발포체 9.4중량%, 진주암 발포체 31.2중량%, 석고 18.7중량%, 시멘트 18.7중량%, 펄프 5.3중량%, 히드록시 메틸 메틸셀룰로스 0.5중량%, 식초산비닐 0.3중량%, 도데실 소디움설페이트 0.3중량%, 탄산칼슘 3.1중량%, 수산화알루미늄 9.4중량% 및 조강재 3.1중량%를 차례로 투입하고, 혼합기의 임펠라를 회전(100 rpm 이하)시키면서 물 20㎏(120중량%)을 20내지 25회로 나눠 투입한다. 그리고 계속해서 20내지 30분 동안 교반한다. 9.4% by weight of volcanic ash foam, 31.2% by weight of pearl rock foam, 18.7% by weight, 18.7% by weight of cement, 5.3% by weight of pulp, 0.5% by weight of hydroxymethyl methylcellulose, vinegar in a 50 kW mixer (sus 316L) 0.3 kg by weight of vinyl acid, 0.3% by weight of dodecyl sodium sulfate, 3.1% by weight of calcium carbonate, 9.4% by weight of aluminum hydroxide, and 3.1% by weight of crude steel were added sequentially, and 20 kg of water was added while rotating the impeller of the mixer (100 rpm or less). 120 weight%) is divided into 20 to 25 times. Then continue stirring for 20-30 minutes.

다음, 공지의 방법으로 철 구조물에 뿜칠한다. 한편 필요하다면, 칠할 수도 있다. 내화피복의 두께는 28㎜를 넘지 않으며, 뿜칠은 2회에 나누어 실시할 수도 있다 대략 48시간이 지나면 다음 작업을 계속할 수 있다.Next, the steel structure is sprayed by a known method. On the other hand, you can paint if you need to. The thickness of the fireproof coating is not more than 28mm, and the spraying may be carried out in two parts. After approximately 48 hours, the next work can be continued.

결과는 표 1에서와 같다.The results are shown in Table 1.

실시예 2Example 2

임펠라가 좌우에 있는 50瑙혼합기(sus 316L)에 화산재 발포체 9.4중량%, 진주암 발포체31.2중량%, 석고 18.7중량%, 시멘트 18.7중량%, 펄프 5.3중량%, 히드록시 메틸 메틸셀룰로스 0.5중량%, 식초산비닐 0.3중량%, 도데실 소디움설페이트 0.3중량%, 탄산칼슘 3.1중량%, 수산화알루미늄 9.4중량% 및 조강재 3.1중량%를 차례로 투입하고, 혼합기의 임펠라를 회전(100 rpm 이하)시키면서 물 22㎏(130중량%)을 20내지 25회로 나눠 투입한다. 그리고 계속해서 20내지 30분 동안 교반한다. 9.4 wt% of volcanic ash foam, 31.2 wt% of pearl rock foam, 18.7 wt% of cement, 18.7 wt% of cement, 5.3 wt% of pulp, 0.5 wt% of hydroxy methyl methylcellulose and vinegar in a 50 kW mixer (sus 316L) with an impeller 0.3 kg by weight of vinyl acid, 0.3% by weight of dodecyl sodium sulfate, 3.1% by weight of calcium carbonate, 9.4% by weight of aluminum hydroxide and 3.1% by weight of crude steel were added in order, and 22 kg of water (rotating 100 rpm or less) while the impeller of the mixer was rotated. 130 wt%) is divided into 20 to 25 times. Then continue stirring for 20-30 minutes.

다음, 공지의 방법으로 철 구조물에 뿜칠한다. 한편 필요하다면, 칠할 수도 있다. 내화피복의 두께는 28㎜를 넘지 않으며, 뿜칠은 2회에 나누어 실시할 수도 있다 대략 48시간이 지나면 다음 작업을 계속할 수 있다.Next, the steel structure is sprayed by a known method. On the other hand, you can paint if you need to. The thickness of the fireproof coating is not more than 28mm, and the spraying may be carried out in two parts. After approximately 48 hours, the next work can be continued.

결과는 표 1에서와 같다.The results are shown in Table 1.

비교예 1Comparative Example 1

임펠라가 좌우에 있는 50瑙혼합기(sus 316L)에 화산재 발포체) 9.3중량%, 진주암 발포체 31.1중량%, 석고21.8중량%, 시멘트 18.7중량%, 펄프 5.2중량%, 히드록시 메틸 메틸셀룰로스 0.5중량%, 식초산비닐 0.3 중량%, 도데실 소디움설페이트 0.3중량%, 탄산칼슘 3.1중량%, 수산화알루미늄 9.3중량% 및 조강재 0.3중량%를 차례로 투입하고, 혼합기의 임펠라를 회전(100 rpm 이하)시키면서 물 20㎏(120중량%)을 20내지 25회로 나눠 투입한다. 그리고 계속해서 20 내지 30분 동안 교반한다. 9.3% volcanic ash foam) 9.3% by weight, pearlite foam 31.1% by weight, 21.8% by weight, 18.7% by weight cement, 5.2% by weight pulp, 0.5% by weight hydroxy methyl methylcellulose in the 50 瑙 mixer (sus 316L) 0.3 kg by weight of vinyl vinegar, 0.3% by weight of dodecyl sodium sulfate, 3.1% by weight of calcium carbonate, 9.3% by weight of aluminum hydroxide and 0.3% by weight of crude steel, and 20 kg of water while rotating the impeller of the mixer (100 rpm or less). (120% by weight) is divided into 20 to 25 times. Then continue stirring for 20-30 minutes.

다음, 공지의 방법으로 철 구조물에 뿜칠한다. 한편 필요하다면, 칠할 수도 있다. 내화피복의 두께는 32㎜를 넘지 않으며, 뿜칠은 2회에 나누어 실시할 수도 있다. 대략 48시간이 지나면 다음 작업을 계속할 수 있다.Next, the steel structure is sprayed by a known method. On the other hand, you can paint if you need to. The thickness of the fire resistant coating shall not exceed 32mm, and the spraying may be carried out in two separate divisions. After approximately 48 hours, you can continue working on the next one.

결과는 표 1에서와 같다.The results are shown in Table 1.

비교예 2Comparative Example 2

임펠라가 좌우에 있는 50瑙혼합기(sus 316L)에 화산재 발포체 9.2중량%, 진주암 발포체 29.2중량%, 석고 16.7중량%, 시멘트 20.8중량%, 펄프 5.0중량%, 히드록시 메틸 메틸셀룰로스 0.6중량%, 식초산비닐 0.2중량%, 도데실 소디움설페이트 0.2중량%, 탄산칼슘 4.2중량%, 수산화알루미늄 10.0중량% 및 조강재 3.8중량%를 차례로 투입하고, 혼합기의 임펠라를 회전(100 rpm 이하)시키면서 물 20㎏(120중량%)을 20내지 25회로 나눠 투입한다. 그리고 계속해서 20내지 30분 동안 교반한다. 9.2% by weight of volcanic ash foam, 29.2% by weight of pearl rock foam, 16.7% by weight of cement, 20.8% by weight of cement, 5.0% by weight of pulp, 0.6% by weight of hydroxymethyl methylcellulose, vinegar 0.2 kg by weight of vinyl acid, 0.2% by weight of dodecyl sodium sulfate, 4.2% by weight of calcium carbonate, 10.0% by weight of aluminum hydroxide, and 3.8% by weight of crude steel were added sequentially, and 20 kg of water was added while rotating the impeller of the mixer (100 rpm or less). 120 weight%) is divided into 20 to 25 times. Then continue stirring for 20-30 minutes.

다음, 공지의 방법으로 철 구조물에 뿜칠한다. 한편 필요하다면, 칠할 수도 있다. 내화피복의 두께는 30㎜를 넘지 않으며, 뿜칠은 2회에 나누어 실시할 수도 있다. 대략 48시간이 지나면 다음 작업을 계속할 수 있다.Next, the steel structure is sprayed by a known method. On the other hand, you can paint if you need to. The thickness of the fireproof coating is not more than 30mm, and the spraying may be carried out in two divisions. After approximately 48 hours, you can continue working on the next one.

결과는 표 1에서와 같다.The results are shown in Table 1.

비교예 3Comparative Example 3

임펠라가 좌우에 있는 50瑙혼합기(sus 316L)에 화산재 발포체 9.2중량%, 진주암 발포제 26.9중량%, 석고 23.4중량%, 시멘트 20.9중량%, 펄프 5.0중량%, 히드록시 메틸 메틸셀룰로스 0.4중량%, 식초산비닐 0.2중량%, 도데실 소디움설페이트 0.2중량%, 탄산칼슘 4.2중량%, 수산화알루미늄 5.8중량% 및 조강재 3.8중량%를 차례로 투입하고, 혼합기의 임펠라를 회전(100 rpm 이하)시키면서 물 20㎏(120중량%)을 20내지 25회로 나눠 투입한다. 그리고 계속해서 20내지 30분 동안 교반한다. 9.2% by weight of ash foam, 26.9% by weight of pearl rock foaming agent, 23.4% by weight of cement, 20.9% by weight of cement, 5.0% by weight of pulp, 0.4% by weight of hydroxymethyl methylcellulose, vinegar 0.2 weight% of vinyl acid, 0.2 weight% of dodecyl sodium sulfate, 4.2 weight% of calcium carbonate, 5.8 weight% of aluminum hydroxide, and 3.8 weight% of crude steel were added sequentially, and 20 kg of water (rotating 100 rpm or less) while rotating the impeller of the mixer 120 weight%) is divided into 20 to 25 times. Then continue stirring for 20-30 minutes.

다음, 공지의 방법으로 철 구조물에 뿜칠한다. 한편 필요하다면, 칠할 수도 있다. 내화피복의 두께는 30㎜를 넘지 않으며, 뿜칠은 2회에 나누어 실시할 수도 있다. 대략 48시간이 지나면 다음 작업을 계속할 수 있다.Next, the steel structure is sprayed by a known method. On the other hand, you can paint if you need to. The thickness of the fireproof coating is not more than 30mm, and the spraying may be carried out in two divisions. After approximately 48 hours, you can continue working on the next one.

결과는 표 1에서와 같다.The results are shown in Table 1.

시간(분)Minutes 가열온도
(℃)
Heating temperature
(℃)
최고온도
(℃)
Temperature
(℃)
평균온도
(℃)
Average temperature
(℃)
비고Remarks
실시예1Example 1 180180 1109.61109.6 649649 538538 합격pass 실시예2Example 2 180180 1109.81109.8 649649 539539 합격pass 비교예1Comparative Example 1 118118 1108.91108.9 648648 538538 불합격
(균열발생)
fail
(Cracking)
비교예2Comparative Example 2 140140 1070.51070.5 649649 538538 불합격fail 비교예3Comparative Example 3 160160 1109.61109.6 649649 538538 불합격fail

Claims (18)

화산재를 가열하여 제조되는 화산재 발포체와 진주암 발포체(펄라이트)를 내화피복재의 유효 성분으로서 일정한 비율로 구성함과 아울러
결합제로서 석고, 시멘트, 그리고 펄프와,
난연재로서 탄산칼슘 및 수산화알루미늄과,
표면을 균일하게 하고 표면적을 증가하여 총체적 부착능력을 증가시키기 위한 히드록시 메틸 셀룰로스, 초산 비닐, 그리고 알킬 설폰산 나토리움 및,
건조 시간을 제어하기 위한 조강재를 혼합하여서 되는 내화피복재 조성물.
The volcanic ash foam and pearlite foam (pearlite) produced by heating the volcanic ash are constituted at a constant ratio as an active ingredient of the fireproof coating material.
Gypsum, cement, and pulp as binders,
Calcium carbonate and aluminum hydroxide,
Hydroxy methyl cellulose, vinyl acetate, and alkyl sulfonic acid nathrium to uniformize the surface and increase the surface area to increase the total adhesion;
A fireproof coating composition obtained by mixing a crude steel for controlling the drying time.
제 1 항에 있어서, 상기 화산재 발포체는 화산재를 950-1100℃에서 처리한 발포체를 사용하며, 상기 진주암 발포체는 진주암을 850-1200℃에서 처리한 발포체를 사용함을 특징으로 하는 내화피복재 조성물.The fire-resistant coating composition according to claim 1, wherein the volcanic ash foam is a foam obtained by treating volcanic ash at 950-1100 ° C, and the pearlite foam is made of a foam obtained by treating pearlite at 850-1200 ° C. 제 1 항에 있어서, 상기 화산재 발포체와 진주암 발포체의 혼합비는,
화산재 발포체 8.6~10.2중량%이고,
진주암 발포체 25.2~36.2중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of the volcanic ash foam and the pearl rock foam,
The ash foam is 8.6-10.2% by weight,
Pearlite foam 25.2 ~ 36.2% by weight of the fireproof coating composition.
제 1 항에 있어서, 상기 화산재 발포체와 진주암 발포체의 혼합비는,
화산재 발포체 8.8~10.0중량%이고,
진주암 발포체 27.2~34.2중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of the volcanic ash foam and the pearl rock foam,
Volcanic ash foam is 8.8-10.0% by weight,
Pearlite foam 27.2 ~ 34.2% by weight of the fireproof coating composition.
제 1 항에 있어서,
상기 탄산칼슘과 수산화알루미늄의 혼합비는,
상기 탄산칼슘의 2.0~4.3중량%이고,
상기 수산화알루미늄의 6.1~10.4중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1,
The mixing ratio of the calcium carbonate and aluminum hydroxide is
2.0 to 4.3% by weight of the calcium carbonate,
Fireproof coating composition, characterized in that 6.1 to 10.4% by weight of the aluminum hydroxide.
제 1 항에 있어서, 상기 탄산칼슘과 수산화알루미늄의 혼합비는,
탄산칼슘 2.4~3.6중량%이고,
수산화알루미늄 8.9~9.9중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of calcium carbonate and aluminum hydroxide,
Calcium carbonate 2.4-3.6% by weight,
Refractory coating composition, characterized in that the aluminum hydroxide is 8.9 ~ 9.9% by weight.
제 1 항에 있어서, 상기 석고, 시멘트, 그리고 펄프의 혼합비는,
석고 12.1~25.3중량%이고,
시멘트 14.7~22.7중량%이며,
펄프 5.0~5.6중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of the gypsum, cement, and pulp,
Gypsum 12.1-25.3% by weight,
14.7-22.7% by weight of cement,
Refractory coating composition, characterized in that the pulp is 5.0 to 5.6% by weight.
제 1 항에 있어서, 상기 석고, 시멘트, 그리고 펄프의 혼합비는,
석고 14.1~23.3중량%이고,
시멘트 16.7~20.7중량%이며,
펄프 5.2~5.4중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of the gypsum, cement, and pulp,
Gypsum 14.1-23.3% by weight,
16.7-20.7 wt% cement,
Refractory coating composition, characterized in that the pulp is 5.2 to 5.4% by weight.
제 1 항에 있어서, 상기 히드록시 알킬 셀룰로스, 식초산 비닐, 그리고 알킬 설폰산 나토리움의 혼합비는,
히드록시 알킬 셀룰로스 0.3~0.7중량%이고,
식초산 비닐 0.2~0.4중량%이며,
알킬 설폰산 나토리움 0.2~0.4중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid natorium,
Hydroxy alkyl cellulose 0.3-0.7% by weight,
0.2-0.4% by weight of vinyl vinegar
Fireproof coating composition, characterized in that 0.2 to 0.4% by weight of alkyl sulfonic acid natorium.
제 1 항에 있어서, 상기 히드록시 알킬 셀룰로스, 식초산 비닐, 그리고 알킬 설폰산 나토리움의 혼합비는,
히드록시 알킬 셀룰로스 0.4~0.6중량%이고,
식초산 비닐 0.25~0.35중량%이며,
알킬 설폰산 나토리움 0.25~0.35중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1, wherein the mixing ratio of hydroxy alkyl cellulose, vinyl vinegar acetate, and alkyl sulfonic acid natorium,
Hydroxy alkyl cellulose 0.4-0.6% by weight,
0.25 ~ 0.35% by weight of vinyl vinegar,
Alkyl sulfonic acid Natorium 0.25 ~ 0.35% by weight of the fireproof coating composition.
제 1 항에 있어서,
상기 조강재의 혼합비는 2.3~4.3중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1,
Refractory coating composition, characterized in that the mixing ratio of the steel is 2.3 to 4.3% by weight.
제 1 항에 있어서,
상기 조강재의 혼합비는 2.6~3.6중량%임을 특징으로 하는 내화피복재 조성물.
The method of claim 1,
The mixing ratio of the crude steel is 2.6 ~ 3.6% by weight of the fireproof coating composition.
제 1 항 내지 제 12 항 중 어느 한 항에 있어서, a) 화산재 발포체와 진주암 발포체, b) 석고, 시멘트 및 펄프, c) 탄산칼슘 및 수산화알루미늄, d) 히드록시 메틸 셀룰로스와 초산 비닐 및 알킬 설폰산 나토리움의 혼합비는,
a) 36.6~44.6중량%이고,
b) 39.7~45.7중량%이며,
c) 10.5~14.5중량%이고,
d) 0.8~1.4중량%임을 특징으로 하는 내화피복재 조성물.
The process according to claim 1, wherein a) volcanic foam and perlite foam, b) gypsum, cement and pulp, c) calcium carbonate and aluminum hydroxide, d) hydroxy methyl cellulose and vinyl acetate and alkyl sulfides. Mixing ratio of fonsan natorium,
a) 36.6-44.6 wt%,
b) 39.7-45.7 weight percent,
c) 10.5-14.5 weight percent,
d) fireproof coating composition, characterized in that 0.8 to 1.4% by weight.
제 1 항 내지 제 12 항 중 어느 한 항에 있어서, a) 화산재 발포체와 진주암 발포체, b) 석고, 시멘트 및 펄프, c) 탄산칼슘 및 수산화알루미늄, d) 히드록시 메틸 셀룰로스와 초산 비닐 및 알킬 설폰산 나토리움의 혼합비는,
a) 38.6~42.6중량%이고,
b) 40.7~44.7중량%이며,
c) 11.5~13.5중량%이고,
d) 0.9~1.3중량%임을 특징으로 하는 내화피복재 조성물.
The process according to claim 1, wherein a) volcanic foam and perlite foam, b) gypsum, cement and pulp, c) calcium carbonate and aluminum hydroxide, d) hydroxy methyl cellulose and vinyl acetate and alkyl sulfides. Mixing ratio of fonsan natorium,
a) 38.6-42.6 weight percent,
b) 40.7-44.7 weight percent,
c) 11.5-13.5 weight percent,
d) fireproof coating composition, characterized in that 0.9 to 1.3% by weight.
제 1 항 내지 제 14항에 따른 분말상태의 내화피복재 조성물을 시공 직전 내화피복재 조성물 전체에 대한 1.1~1.5중량%의 물과 혼합하여 피복함을 특징으로 하는 내화피복재 시공방법.15. A method of constructing a fireproof coating, characterized in that the powdery fireproof coating composition according to claims 1 to 14 is mixed and coated with 1.1 to 1.5% by weight of water relative to the entire fireproof coating composition immediately before construction. 제 1 항 내지 제 14항에 따른 분말상태의 내화피복재 조성물을 시공 직전 내화피복재 조성물 전체에 대한 1.2~1.4중량%의 물과 혼합하여 피복함을 특징으로 하는 내화피복재 시공방법.A fireproof coating method according to claim 1, wherein the powdery fireproof coating composition according to claim 1 is mixed with 1.2% to 1.4% by weight of water based on the whole fireproof coating composition immediately before construction. 제 16 항에 있어서, 상기 내화피복재 조성물과 물의 혼합물의 피복 두께는 24~ 32㎜임을 특징으로 하는 내화피복재 시공방법.17. The method of claim 16, wherein the coating thickness of the mixture of the fireproof coating composition and water is 24 to 32 mm. 제 16 항에 있어서, 상기 내화피복재 조성물과 물의 혼합물의 피복 두께는 26~30㎜임을 특징으로 하는 내화피복재 시공방법.The method of claim 16, wherein the coating thickness of the mixture of the fireproof coating composition and water is 26 ~ 30mm.
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WO2016028104A1 (en) * 2014-08-20 2016-02-25 한국기계연구원 Inorganic flame-retardant fireproof composite for fire suppression and manufacturing method thereof
US9708217B2 (en) 2015-04-09 2017-07-18 Bovia, Inc. Refractory coating composition including novel heat-resistant materials
CN111205059A (en) * 2020-03-10 2020-05-29 河南中柏防火涂料科技有限公司 Fireproof material with gypsum as base material and construction method thereof
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Publication number Priority date Publication date Assignee Title
WO2016028104A1 (en) * 2014-08-20 2016-02-25 한국기계연구원 Inorganic flame-retardant fireproof composite for fire suppression and manufacturing method thereof
KR20160027998A (en) * 2014-08-20 2016-03-11 한국기계연구원 Inorganic flame retardant fireproof complex for fire control and method of manufacturing the same
US9708217B2 (en) 2015-04-09 2017-07-18 Bovia, Inc. Refractory coating composition including novel heat-resistant materials
KR102204086B1 (en) 2019-12-23 2021-01-18 에스원건설 주식회사 Fire-resistance coating materials composition using waste recycling materials, comprising fire-resistance materials and multi-foam materials and Panel for fire-resistance coating using the same
CN111205059A (en) * 2020-03-10 2020-05-29 河南中柏防火涂料科技有限公司 Fireproof material with gypsum as base material and construction method thereof

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