KR20110056779A - Method of flocking roll carpet made - Google Patents

Method of flocking roll carpet made Download PDF

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Publication number
KR20110056779A
KR20110056779A KR1020090113247A KR20090113247A KR20110056779A KR 20110056779 A KR20110056779 A KR 20110056779A KR 1020090113247 A KR1020090113247 A KR 1020090113247A KR 20090113247 A KR20090113247 A KR 20090113247A KR 20110056779 A KR20110056779 A KR 20110056779A
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South Korea
Prior art keywords
fabric
locking
roller
flocking
cooling
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KR1020090113247A
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Korean (ko)
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KR101154711B1 (en
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이경남
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이경남
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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06Q—DECORATING TEXTILES
    • D06Q1/00—Decorating textiles
    • D06Q1/12—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile
    • D06Q1/14—Decorating textiles by transferring a chemical agent or a metallic or non-metallic material in particulate or other form, from a solid temporary carrier to the textile by transferring fibres, or adhesives for fibres, to the textile
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C27/00—Compound processes or apparatus, for finishing or dressing textile fabrics, not otherwise provided for
    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C2700/00—Finishing or decoration of textile materials, except for bleaching, dyeing, printing, mercerising, washing or fulling
    • D06C2700/31—Methods for making patterns on fabrics, e.g. by application of powder dye, moiréing, embossing

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE: A method for manufacturing a flocking carper is provided to form patterns by a roller print, to firmly adhere, and to reduce manufacturing cost. CONSTITUTION: A method for fabricating HDF flocking carper comprises: a step of dipping a fabric in a synthetic resin composite liquid and passing through rollers; a step of drying the fabric to prepare a basic fabric; a step of uniformly applying a strong adhesive for flocking to the basic fabric using a doctor knife; a step of adhering a flocking file on the strong adhesive uprightly and drying to prepare a flocking fabric; a step of printing patterns on the flocking fabric and drying in a hot wind duct; a step of passing the fabric through synthetic resin and pressing the fabric between a cooling roller and cooling pattern roller; and a step of cooling in a cooling room.

Description

후로킹 롤카펫 제조방법{Method of Flocking roll carpet made}Method of manufacturing flocking roll carpet

본 발명은 후로킹 카펫 제조 방법에 관한 분야로서.기포에 합성수지 처리기술과 후로킹 기술과 로러 프린트 기술과 인조피혁제조기술의 상호결합으로 이루어진 기술이다. BACKGROUND OF THE INVENTION Field of the Invention [0001] The present invention relates to a manufacturing method of a locking carpet. [0002] The present invention relates to a method of manufacturing a locking carpet by combining a resin processing technique, a locking technique, a roller printing technique and an artificial leather manufacturing technique.

본 발명의 배경기술은 발명자의 수십년간 후로킹 업에 종사한 바탕을 기초로하여 합성수지 코팅기술과 후로킹 표면에 로러 프린트하는 기술과 배지를 융착 하는 기술을 활용하여 생산하는 것을 배경으로 합니다.The background art of the present invention is based on the inventor's decades of experience in locking up, and is produced using synthetic resin coating technology, roller printing on the locking surface, and fusion bonding technology.

본발명의 과제는 기포에 후로킹을 실시할때 기포(基布) 와 후로킹 단섬유 (短纖維)가 견고(堅固)하게 부착(附着)할수 있도록 하는것이 제1 과제이고. 제2과제로는 후로킹시행후 후로킹표면에 문양(紋樣)을 날염하는 방법으로 로러프린트 를 하는 것이고 최후로 후로킹 반대 면에 배지(背地)를 융착(融着)하는 것으 제3 과제입니다. The first object of the present invention is to make it possible to firmly adhere the bubble and the flocking short fibers when the foam is locked. The second task is to perform a roller printing method by printing a pattern on the surface of the locking after the locking operation. Finally, the third task is to fuse the badge onto the surface opposite to the locking.

과제 해결수단으로 는 기포(基怖)에 후로킹을 견고히 하기 위하여 우선 기포를 합성수지 배합액으로 섬유표면을 완전히 도포(塗布)하여 후로킹 접착제와 기포가 견고히 접착하도록 전처리하여 해결하고, 후로킹 시행(施行) 후 후로킹면에 문양을 날염하는 방법으로 로러 날염방법으로 문양을 날염할 수 있도록 하였으며, 후로킹 뒷면에 배지를 용융(鎔融)접착식 을 채택하여 해결하였다. In order to solve the problem, first, in order to firmly lock the foam to the bubble, the bubble is completely coated with a synthetic resin compound, and the fiber surface is completely pretreated to fix the locking adhesive and the bubble firmly. After printing the pattern on the locking surface, it was possible to print the pattern by the roller printing method, and it was solved by adopting the melt adhesive method of the medium on the back of the locking.

본 발명과 같은 방법으로 생산하면 후로킹 한 표면부위가 기포와 견고히 접착되어 견고한 제품을 생산할 수 있으며 . 로러 프린트로 문양을 형성하였으며.또한 도면에 표시한 바와 같이 이면지에 합성수지를 직접 용융(熔融)접착 하는 방법을 택하여 견고한 접착과 원가절감의 지대한 효과가 있다.When produced in the same manner as in the present invention, the locked surface portion is firmly adhered to air bubbles, and thus a solid product can be produced. The pattern is formed by roller printing. Also, as shown in the figure, the method of directly melting and bonding synthetic resin on the backing paper has a strong effect of strong adhesion and cost reduction.

본 발명을 실시하기 위하여서는 도 2 에 표시한바 와 같이 제 1 공정으로 기포(基布)를 작업을 용이하게 할 뿐 아니라 견고한 접착력을 유지하게 하기 위하여 직물 (1)을 합성수지 배합액(3)이 있는 침적(沈積) 통 (2)에 통과(通過)시키어 로라(4)와 로라(5) 사이를 통과시켜 적절(適切)한 량(量)만 직물(1)의 조직(組織) 사이에 침투(浸透) 시키어 건조(乾燥) 챔바(6)의 내부를 통과하여 기포(基布)(7)을완성한다. 이는 도 3 과 도 4 에 표시한바 와 같이 위사(緯絲)(1-1)과경사(1-2) 사이에 합성수지(合成樹脂) 배합액(3) 이 침투건조 되어 직물의 구조(構造)를 견고히 할분 아니라, 후로킹 작업과 이면지(裏面地)(23)의 부착을 강하게한다.In order to implement the present invention, as shown in FIG. 2, the synthetic resin compounding solution 3 is used to fabricate the fabric 1 in order to facilitate the work of the base fabric as well as to maintain a firm adhesive force. Passed through the immersion tank 2, which passes between the roller 4 and the roller 5, and penetrates between the tissues of the fabric 1 only an appropriate amount. (Iii) pass through the interior of the drying chamber (6) to complete the bubble (7). As shown in Figs. 3 and 4, the synthetic resin compound 3 is penetrated and dried between the weft yarn (1-1) and the warp yarn (1-2) to form the fabric. Not to harden, the locking work and the attachment of the backing paper (裏面 地) 23 is strengthened.

제2공정으로는 도 5 에 표시한바 와 같이 제1공정에서 완성한 기포(7) 의 위에 후로킹용 강력접착제(8)를 닥터나이프(9)로 균일하게 코팅한후 후로킹 기계(機械)(10)의 내부를 통과시키어 강력접착제(8)위에 후로킹파일(flocking pile)(11)를 직립(直立)되게 접착시 키어 건조챔바(12)에서 건조한후 후로킹직포(織布)(13)를 완성한다.In the second step, as shown in FIG. 5, the locking agent 10 is coated on the foam 7 completed in the first step uniformly with the doctor knife 9, and then the locking machine 10 is applied. After passing through the interior of the strong adhesive (8) to the locking pile (flocking pile) (11) is bonded upright (直立) to dry (dry) in the drying chamber (12) to complete the locking fabric (織布) (13).

제3공정으로는 도 6 에 표시한바 와 같이 제2공정에서 완성한 후로킹직포(13) 표면에 로러 프린트(roller Print)기(機)의 프린트로러(14)에 날염용 염료(14-1)를 밀착시키어 여분을 닥터나이프(14-2) 제거하여 후로킹 직포(13) 에 문양로라로 압축을가하여 문양을 형성한후 가열시린더(15) 에서 일차로 건조한후 증염기에서 130℃ 로 30분간 증열(蒸熱) 하여 날염직포(17)을 완성한다.In the third step, as shown in Fig. 6, the printing dye 14-1 is applied to the print roller 14 of the roller print machine on the surface of the locking woven fabric 13 completed in the second step. After close contact with the doctor knife (14-2) to remove the excess of the locking woven fabric 13 with a pattern roller to form a pattern, and then dried first in the heating cylinder (15) and steamed at 130 ℃ for 30 minutes in a steamer (Iii) to finish the printing woven fabric (17).

제 4공정으로 날염직포(17)의 뒷면에 이면지(裏面地)(23)를 부착시키는공정으로 도 7 에 표시한 바와 같이 180℃로 가열 로라 (18)와 가열 로라(19)가 서로 반대방향인 각각의 화살표방향으로 회전하되 회전속도가 가열 로라(18)보다 가열로라(19)가5% 정도 빠른 속도로 회전하게 하고 , 180℃로 가열 배합된 합성수지 (20)을 양측(兩側) 롤 사이에 투입하면 합성수지는 일정한 두께로 가열로라(19) 에 부착하여 회전한다. 이에 가열로라(21)을 가열로라(19)보다 5%정도 빠르게 회전시키면 합성수지(20)이 가열로라(19)에서 가열로라(21)로 이전(移轉) 하게되며 다시 가열로라(21)에 가열로라(22)을 근접(近接) 시키되 회전을 엮씨 5% 정도 빠르게 회전 시키되 가열로라(21)과 가열로라(22)의 근접(近接)간격(間隔) 을2mm 정도로 하 여 이면지(裏面地)(19)가 약 180℃가열된 상태로 완성된다. 이와 동시에 도 8 에 표시된바와 같이 날염직포(捺染織布)(17)을 냉각(冷覺)로라(24)과 냉각 문양 로라 (25) 사이로 이면지(23)와 함께 통과시키면 이면지(23)가 날염직포(17)에 융착(融着) 한후 냉각실(冷覺室)(26)에서 냉각되어 완제품(27)이 완성된다. In the fourth step, the backing paper 23 is attached to the back surface of the printed fabric 17. The heating roller 18 and the heating roller 19 are opposite to each other at 180 ° C as shown in FIG. Rotate in the direction of each arrow, so that the rotational speed of the heating roller (19) is about 5% faster than the heating roller (18), and rolled on both sides of the synthetic resin 20 heated to 180 ℃ When put in between, the synthetic resin is attached to the heating roller 19 to a certain thickness and rotates. Accordingly, when the heating roller 21 is rotated about 5% faster than the heating roller 19, the synthetic resin 20 is transferred from the heating roller 19 to the heating roller 21, and the heating roller 21 is returned to the heating roller 21 again. The heating roller 22 is brought close to each other, and the rotation is rotated about 5% faster, but the distance between the heating roller 21 and the heating roller 22 is about 2 mm. (19) is completed with about 180 degreeC heated. At the same time, as shown in Fig. 8, when the printing cloth 17 is passed between the cooling roller 24 and the cooling pattern roller 25 together with the backing paper 23, the backing paper 23 is printed. After fusion | melting to the woven fabric 17, it cools in the cooling chamber 26, and the finished product 27 is completed.

도1 은 본발명의 총체적으로 설명한 공정도이다.1 is a process diagram collectively described according to the present invention.

도2 는 직물(1)에 합성수지 배합액(3)을 침투시키어 완성 하는공정약도이다.FIG. 2 is a schematic diagram of a process of infiltrating the synthetic resin compound 3 onto the fabric 1 and completing it.

도3 은 제2도에서 완성된 기포(7)을 확대한 확대도이다.3 is an enlarged view of the bubble 7 completed in FIG.

도4 는 기포(基布)(7)의 A-A’선상의 측단면(側斷面)도이다Fig. 4 is a side cross-sectional view taken along line A-A 'of a cloth 7;

도5 는 기포(7)위에 후로킹 하는 공정의 약도이다.5 is a schematic of the process of locking onto bubble 7.

도6 은 후로킹된 면(面) 위에 로러 프린트하는 공정 약도이다.Figure 6 is a schematic process of roller printing on a locked surface.

도7 은 이면지(19)를 날염직포(13) 에 융착(融着) 시키는 공정의 약도이다.Fig. 7 is a schematic diagram of a process of fusing the backing paper 19 to the printing woven fabric 13.

도8 은 도 7의 원 A 의 부분 확대도 이다.FIG. 8 is a partially enlarged view of circle A of FIG. 7.

도9 은 완제품의 사시도 이다.9 is a perspective view of the finished product.

도10 는 완제품의 B-B’선상의 측 단면의 확대도 이다.10 is an enlarged view of a side cross-section taken along the line B-B 'of the finished product.

Claims (1)

직물(1)을 합성수지배합액(3)에 침적(沈積)하여 로라(4)와 로라(5) 사이를 통과시키면서 적당량의 합성수지배합액(3) 만을 직물(1)에 남게 하여 건조실(6) 에서 건조하여 기포(基布)(7)을 완성하는것을 제1공정으로하고. 기포(7)에 후로킹용 강력접착제(8)를 닥터나이프(9)로 균일하게 도포한 후 후로킹 기계(機械)(10) 에서후로킹 파일(pile) (11)를 강력접착제 (8) 위에 직립(直立)되게 접착시키어 건조(乾燥)실(12)에서 건조하여 후로킹직포(織布)(13)을 완성하는 것을 제2공정 으로하며. 후로킹직포(織布)(13) 을 프린트 로러 (14) 에서 후로킹 표면에 문양을 프린트 한 후 열풍(熱風)닥트(Duct)(15)에서 건조하고 가열증열기(加熱蒸熱機)(16)을 통과시키어 날염직포(捺染織布)(17) 을 완성하는 것을 제 3 공정으로 하며, 제3 공정에서 완성된 날염직포(捺染織布)(17)을 가열된 로라(18)과(19)사이에 180℃로 가열 배합된 합성수지 (20)을 통과시키어 이면지(23)을 완성함과 동시에 날염직포(捺染 織布 ) (17)을 냉각(冷覺)로라(24)과 냉각문양 로라(25) 사이로압축 통과시킨후 냉각실(26)에서냉각시켜 완제품(27)응 완성하는것을 제4공정으로하는 HDF 후로킹 카펫의 제조 공정입니다. The fabric (1) was immersed in the synthetic resin mixture (3) and passed only between the Laura (4) and the Laura (5), leaving only a suitable amount of the synthetic resin mixture (3) in the fabric (1) and drying chamber (6). The first step is to complete the bubble (7) by drying at. Evenly apply the strong locking agent (8) for locking to the bubble (7) with a doctor knife (9), and then the locking pile (11) is erected on the strong adhesive (8) in the locking machine (10). The second step is to complete the locking woven fabric 13 by gluing it in a straight chamber and drying it in a drying chamber 12. The printing locking fabric (13) is printed on the surface of the locking by the printing roller (14), then dried in a hot air duct (15), and the heating steam (16) is heated. The third step is to pass through and finish the printing woven fabric 17, and the printing woven fabric 17 completed in the third process is between the heated rollers 18 and 19. Through a synthetic resin (20) heated to 180 ° C at the same time to complete the backing paper (23) and at the same time the printing woven fabric (17) cooling roller (24) and cooling pattern roller (25) It is the manufacturing process of HDF locking carpet, which is the fourth process, after passing through compression and cooling in the cooling chamber (26) to complete the finished product (27).
KR1020090113247A 2009-11-23 2009-11-23 Method of Flocking roll carpet made KR101154711B1 (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110424121A (en) * 2019-08-29 2019-11-08 浙江四通新材料科技股份有限公司 A kind of novel carpet yarn manufacturing technique method and its forming machine for superheated steam

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Publication number Priority date Publication date Assignee Title
KR101327829B1 (en) 2012-04-22 2013-11-11 주식회사 무창섬유 prosses to make of dual flocking film yarn
KR101453420B1 (en) * 2014-07-02 2014-10-23 (주)타스지혁 Manufacturing method of conductive flocking carpet and conductive flocking carpet manufactured by using the same

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KR200312133Y1 (en) 2003-01-20 2003-05-09 채종희 non-slip mat for automobile
KR100919280B1 (en) 2009-01-05 2009-09-30 이경남 Process of flocking tile carpet

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110424121A (en) * 2019-08-29 2019-11-08 浙江四通新材料科技股份有限公司 A kind of novel carpet yarn manufacturing technique method and its forming machine for superheated steam

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