KR20110052523A - Modified-initiator, conjugated diene copolymers having a high vinyl content - Google Patents

Abstract

PURPOSE: A high vinyl conjugated diene copolymer using a modified polymerization is provided. CONSTITUTION: A modified polymerization initiator is prepared by modifying a polymerization initiator with a pyrimidine compounds of chemical formula 1 at -70 to 50°C for 5 minutes to 48 hours. In chemical formula 1, R1 and R2 are independently selected from functional groups with hydrogen or 1-5 carbon atoms. The polymerization initiator is denoted by chemical formula 2(R(Li)x). A conjugated diene copolymer is prepared using the modified polymerization initiator. The content of butadiene and vinyl in the copolymer contain 10-80 weight% and 25% or more, respectively. The conjugated diene copolymer further contains 0.001-40 weight% of styrene.

Description

Modified polymerization initiator, and conjugated diene copolymers having a high vinyl content

The present invention relates to a modified polymerization initiator modified with a pyridine-based compound, and a conjugated diene-based copolymer having a high vinyl content prepared using the same.

In general, conjugated diene copolymers such as styrene-butadiene rubber (hereinafter referred to as SBR) or butadiene rubber (hereinafter referred to as BR) are prepared by emulsion polymerization or solution polymerization.

In preparing the SBR or BR, the greatest advantage of solution polymerization over emulsion polymerization is that it can arbitrarily control the vinyl structure content and the styrene content that define the rubber properties, and also, coupling (coupling), modification (modification) Molecular weight, physical properties and the like can be adjusted.

Therefore, it is easy to change the structure of the final produced SBR or BR rubber, reduce the movement of the chain end by the binding or modification of the chain end, and has been used as a rubber material for tire tread by increasing the bonding force with carbon black.

When the solution polymerization SBR is used as a rubber material for tire treads, the vinyl content in the copolymer is increased to increase the glass transition temperature of the rubber, thereby controlling tire demand properties such as running resistance and braking force, and reducing fuel consumption. It can reduce and is used preferably.

On the other hand, the solution polymerization SBR is prepared using an anionic polymerization initiator, the anionic polymerization initiator used at this time is mainly an organic lithium initiator. In general, the organolithium initiators may be used as they are, but the chain ends of the copolymer are used by binding or modifying the chain terminal using various modifiers.

For example, US Pat. No. 4,397,994 discloses a technique in which the active anion at the chain end of a polymer obtained by polymerizing styrene-butadiene in a nonpolar solvent using alkyllithium, a monofunctional initiator, using a binder such as a tin compound. It was.

In addition, 1,2-micro structure control agents or randomization modifiers are used to control the 1,2-micro structure in the butadiene units and to randomize the amount of vinyl aromatic monomers, such as styrene, incorporated with the butadiene monomer. Tetramethylethylenediamine (TMEDA), oligomer-phase oxoranylpropane (OOPS), 2,2-bis- (4-methyl dioxane) (BMD), tetrahydrofuran (THF), Ditetrahydroprilpropane and the like.

As described above, there are techniques that increase block copolymerization by increasing copolymerization of styrene by adding various amine-based compounds, surfactants, etc. as a polar additive during anion polymerization, and also have a great effect on the steric structure of butadiene. To date, the production of SBR rubber to a degree that satisfies the required physical properties of tires by improving the vinyl content in butadiene is weak.

Accordingly, in the present invention, in preparing a conjugated diene-based copolymer using solution polymerization, it is possible to prepare a terminal-modified conjugated diene-based compound having good physical properties in terms of braking force, abrasion performance, and fuel efficiency in running, and the prepared conjugated diene It is to provide a modified polymerization initiator capable of allowing the vinyl content of the diene-based polymer of the compound to have a similar or improved value as in the prior art.

In addition, another object of the present invention is to provide a conjugated diene-based compound which is prepared using the modified polymerization initiator, the terminal is modified with excellent rubber properties.

In the present invention, a modified polymerization initiator is prepared by modifying a polymerization initiator with a pyridine-based compound, and used to prepare a conjugated diene-based compound, thereby producing a conjugated diene-based compound having a terminal-modified compound having good physical properties in terms of braking power, abrasion performance, and fuel efficiency. It became possible to manufacture.

According to the present invention, a modified polymerization initiator modified with a pyridine-based compound was applied to obtain a conjugated diene copolymer having high vinyl content and excellent physical properties, and the polymerization initiator modified with a pyridine-based compound had a great effect on the polymerization activity. It is possible to obtain a high vinyl conjugated diene polymer while reducing the content of block styrene by ensuring sufficient randomization of the monomers. In addition, due to the modification with pyridine-based compound, it has excellent affinity with carbon black, so that the compatibility with silica and carbon black, which is a reinforcing material used for tire production, is remarkably increased compared to existing products, and ultimately carbon black and silica alone The use of silica-carbon black mixed inorganic fillers as well as inorganic fillers may result in improved wear resistance and high wet resistance and low rolling resistance in all formulations.

The modified polymerization initiator of the present invention is characterized by being modified with a pyridine-based compound represented by the following formula (1).

In addition, the present invention is also characterized in that the terminally modified conjugated diene-based copolymer prepared by using the modified polymerization initiator.

Hereinafter, the present invention will be described in more detail.

The present invention provides a modified polymerization initiator modified with a pyridine-based compound represented by the formula (1), and used in the preparation of the conjugated diene-based copolymer having a high vinyl content, excellent conjugated diene-based copolymer In the manufacture of rubber.

The polymerization initiator according to the present invention as described above is used by modifying the pyridine-based compound represented by the following formula (1).

Formula 1

In the above formula, R1 and R2 are each selected from hydrogen or a functional group having 1 to 5 carbon atoms, and may be the same or different from each other, but any one of R1 and R2 is a methyl group.

In the pyridine-based compound represented by Formula 1, hydrogen and a methyl group may be variously substituted at each carbon position of the pyridine, but any one of R1 and R2 is necessarily a methyl group.

Specific compounds represented by Formula 1 include 2-methylpyridine, 3-methylpyridine, 4-methylpyridine, 2,3-dimethylpyridine, 2,4-dimethylpyridine, 2,5-dimethylpyridine, 2,6- Dimethylpyridine, 3,4-dimethylpyridine, 3,5-dimethylpyridine, 2,3,4-trimethylpyridine, 2,4,5-trimethylpyridine, 2,4,6-trimethylpyridine, 2,3,4, 5-tetramethylpyridine, 2,3,4,6-tetramethylpyridine, and 2,3,5,6-tetramethylpyridine.

The anionic polymerization initiator of the present invention may use any anionic polymerization initiator that can be usefully used in the copolymerization of the conjugated diene monomer and the vinyl aromatic monomer, or the polymerization of the conjugated diene monomer. The polymerization initiator is not limited thereto, but may be represented by the following Chemical Formula 2, preferably an organic lithium compound.

Formula 2

R (Li) x

Wherein R is a hydrocarbyl group of 1 to 20, preferably 2 to 8, carbon atoms per R group, and x is an integer of 1 to 4;

Wherein R includes an aliphatic group and an alicyclic group such as an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an alkylcycloalkyl group, an aryl group and an alkylaryl group.

Wherein R is methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-amyl, isoamyl, n-hexyl, n-octyl, n-decyl, cyclopentylmethyl, cyclo Hexylethyl, cyclopentylethyl, methylcyclopentylethyl, cyclopentyl, dimethylcyclopentyl, ethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, ethylcyclohexyl and isopropylcyclohexyl.

Examples of other organic lithium initiators include p-tril lithium, 4-phenyl butylithium, 4-butylcyclohexylithium, 4-cyclohexylbutyllithium, lithium dialkylamine, lithium dialkyl phosphine, lithium alkylaryl phosphine , Lithium diaryl phosphine, and the like, but is not limited thereto.

In the following Scheme 1, an example of modifying the polymerization initiator, preferably n-butyllithium, using 2,6-dimethylpyridine (lutidine) among the pyridine-based compounds represented by Chemical Formula 1 is shown.

Scheme 1

The modification reaction is carried out for about 5 minutes to 48 hours at a temperature of about -70 ~ 50 ℃, preferably 0 ~ 50 ℃.

In addition, when preparing the modified polymerization initiator, a polar solvent may optionally be added to the aprotic solvent in order to increase the polymerization rate or to modify the polymer structure. Examples of suitable polar solvents are tetrahydrofuran, ditetrahydroprilpropane, diethyl ether, cycloamal ether, dipropyl ether, ethylene dimetal ether, ethylene dimethyl ether, diethylene glycol, dimethyl ether, tert-butoxye An ether-based solvent selected from the group consisting of methoxyethane bis (2-dimethylaminoethyl) ether and (dimethylaminoethyl) ethyl ether; And tertiary amines selected from the group consisting of trimethylamine, triethylamine, tripropylamine, and tetramethylethylene amine, and preferably include triethylamine or tetramethylethylenediamine.

In the preparation of the modified polymerization initiator, when the polar solvent is added, the mixed solution becomes transparent, and thus it is easy to add it. That is, when the polar solvent is not added, the solubility of the solution may be opaque and the dispersibility of the solution may be lowered. However, when the polar solvent is added, the dispersibility is improved. In addition, the block copolymer is generally easy to be produced due to the difference in the reaction rate between the conjugated diene-based compound and the vinyl aromatic compound of the copolymer, but when the polar solvent is added, the reaction rate of the vinyl aromatic compound having a slow reaction rate is increased to correspond thereto. The microstructure of the copolymer, for example, a block copolymer, can be transformed into a random copolymer. The polar solvent used to modify the polymer structure is generally used in an amount of 0.1 to 40 moles, preferably 0.1 to 10 moles per mole of the polymerization initiator.

However, the polar solvent may be added when the modified polymerization initiator is synthesized, or may be added when preparing a conjugated diene copolymer. When the polar solvent is added when preparing the copolymer, it may be included in an amount of about 300 to 1,500 parts by weight per 100 parts by weight of the total monomers.

On the other hand, the present invention is an aromatic vinyl compound represented by styrene and conjugated diene-based compound represented by 1,3-butadiene using a solution polymerization of the modified polymerization initiator in the presence of a non-polar hydrocarbon solvent; Alternatively, the conjugated diene-based compound may be reacted alone to provide styrene-butadiene rubber or butadiene rubber having a styrene content of 0 to 40% by weight and a butadiene content of 10 to 80% by weight.

The polymerization reaction proceeds according to the reaction conditions of general SBR, preferably 1 to 5 hours at a temperature of 20 ~ 80 ℃.

In the polymerization reaction of the present invention, the modified polymerization initiator is changed according to the desired molecular weight, but is used in an amount of 0.2 to 1.2 mmol, preferably 0.3 to 1.0 mmol, based on the total monomers constituting the conjugated diene copolymer. .

The conjugated diene compound is 1,3-butadiene, isoprene, 2,3-dimethyl-1,3-butadiene, 1,3-pentadiene, 2-methyl-3-ethyl-1,3-butadiene, 3-methyl At least one selected from the group consisting of -1,3-pentadiene, 1,3-hexadiene, 2-methyl-1,3-hexadiene, and 3-butyl-1,3-octadiene; Butadiene is most preferred.

In addition, the vinyl aromatic compound is styrene, α-methyl styrene, 1-vinyl naphthalene, 2-vinyl naphthalene, 1-α-methyl vinylnaphthalene, 2-α-methyl vinyl naphthalene, 4-methyl styrene, vinyl toluene, 3, At least one selected from the group consisting of 5-diethyl styrene, 2-ethyl-4-benzyl styrene, 4-phenyl styrene, 4-p-tril styrene and 4,5-dimethyl-1-vinyl naphthalene and mixtures thereof Styrene is most preferred.

When applying a modified polymerization initiator modified with a pyridine-based compound represented by the formula (1) according to the present invention, to obtain a conjugated diene copolymer having the same or higher vinyl content and excellent physical properties than when using a conventional polymerization initiator Can be.

In addition, the polymerization initiator modified with a pyridine-based compound can obtain a high vinyl conjugated diene-based polymer while ensuring sufficient randomization of the monomers without significantly affecting the activity of the polymerization to reduce the content of block styrene. Specifically, when prepared according to the present invention, the butadiene content in the copolymer is 10 to 80% by weight, preferably a vinyl content of 25% or more, and may further include 0001 to 40% by weight of styrene.

In addition, due to the modification of the pyridine-based compound, it has excellent affinity with carbon black, so that the compatibility with silica and carbon black, which is a reinforcing material used for tire production, is significantly increased compared to existing products, and ultimately carbon black and silica alone are inorganic. The use of silica-carbon black mixed inorganic fillers as well as fillers is expected to result in improved performance, high wetting resistance and low rolling resistance in tires in all formulations.

Hereinafter, the present invention will be described in detail with reference to Examples. The following example illustrates a modified polymerization initiator and a high vinyl conjugated diene copolymer using the same according to the present invention. The examples described herein are for the purpose of illustration only and are not intended to limit the scope of the invention. All percentages are by weight unless otherwise indicated.

Example  One

1) Preparation of modified polymerization initiator

To a 250 ml round bottom flask, 2,6-lutidine (2,6-dimethylpyridine, 1.07 g, 10 mmol) and 44.8 ml of hexane were added and 2.5M n-butyllithium (4 ml, 10 mmol) was added to the solution. It was. At this time, the solution turned an opaque yellow color as it had an anion group. The polymerization initiator was stirred for 1 hour to prepare 2,6-dimethylpyridine (rutidine) modified n-butyllithium.

2) SBR manufacturing

Styrene 37g, 1,3-butadiene 113g and 600g of normal hexane were added to a 2 L buki reactor, and the temperature was raised while stirring to adjust the reactor internal temperature to 60 ° C. When the temperature reaches 60 ° C., N, N, N ′, N′-tetramethylethylene diamine (0.28 mmol based on lithium) is added thereto, and the modified polymerization initiator (0.4 mmol based on lithium) is added to the reactor. The adiabatic temperature rising reaction was advanced. After the reaction, the temperature was adjusted to 70 ° C., and after 60 minutes, the reaction was stopped using methanol, and 5 ml of a solution in which 0.3 wt% of BHT (butylated hydroxytoluene), an antioxidant, was dissolved in hexane was added. The reaction was terminated.

The polymer was poured into hot water heated with steam, stirred to remove the solvent, and then roll dried to remove the residual amount of solvent and water. The analysis results for the polymers are shown in Table 1.

Example  2

1) Preparation of modified polymerization initiator

250 ml round bottom flask contains 2,6-lutidine (2,6-dimethylpyridine, 1.07 g, 10 mmol), N, N, N ', N'-tetramethylethylene diamine (1.52 ml, 10 mmol), 43.3 ml Hexane was added to dissolve and 2.5M n-butyllithium (4ml, 10 mmol) was added to the solution. At this time, the solution turned into a transparent red color as it had an anion group. The polymerization initiator was stirred for 1 hour to prepare 2,6-dimethylpyridine (rutidine) modified n-butyllithium.

By adding N, N, N ', N'-tetramethylethylene diamine, which is a polar solvent when preparing the modified polymerization initiator, it was confirmed that the dispersibility was improved by maintaining the solution in a transparent state, and the introduction of the initiator was easy.

2) SBR manufacturing

Except that 2 N, N, N ', N'-tetramethylethylene diamine was not added, the treatment was carried out in the same manner as in Example 1, and the analysis results for the polymer during SBR preparation are shown in Table 1 below.

Example  3

1) Preparation of modified polymerization initiator

Into a 250 ml round bottom flask, 2-picolin (2-methylpyridine, 0.93 g, 10 mmol), N, N, N ', N'-tetramethylethylene diamine (1.52 ml, 10 mmol), 43.3 ml hexane The solution was dissolved and 2.5M n-butyllithium (4ml, 10mmol) was added to the solution. At this time, the solution turned into a transparent red color as it had an anion group. At this time, the solution turned into a transparent red color as it had an anion group. The polymerization initiator was stirred for 1 hour to prepare 2-methylpyridine (picolin) modified n-butyllithium.

2) SBR manufacturing

Except for adding N, N, N ', N'-tetramethylethylene diamine (0.4mmol on the basis of lithium) was treated in the same manner as in Example 1, the analysis results for the polymer when the SBR is prepared in Table 1 Indicated.

Comparative example  One

SBR was prepared in the same manner as in Example 1, except that 2.5M normal-butyllithium (NBL) / hexane solution (0.16 ml, 0.4 mmol) was polymerized in the same manner as in the modified polymerization initiator. The polymer was treated in the same manner as in Example 1, and the analysis results for the polymer are shown in Table 1 below.

Comparative example  2

SBR was prepared in the same manner as in Comparative Example 1, except that N, N, N ', N'-tetramethylethylene diamine (0.4 mmol based on lithium) was polymerized in the same manner. The polymer was treated in the same manner as in Example 1, and the analysis results for the polymer are shown in Table 1 below.

Comparative example  3

SBR was prepared in the same manner as in Comparative Example 1, except that N, N, N ', N'-tetramethylethylene diamine (0.8 mmol based on lithium) was added and polymerized in the same manner. The polymer was treated in the same manner as in Example 1, and the analysis results for the polymer are shown in Table 1 below.

In the analysis of the polymer according to the present invention, the microstructure of the conjugated diene compound, the composition ratio of the conjugated diene compound and the aromatic vinyl compound, and the random and block ratios of the conjugated diene compound and the aromatic vinyl compound were analyzed using NMR (nuclear magnetic resonance).

division Polymerization initiator Polar solvent
Initiator molar ratio SBR copolymer NMR (%) Kinds Content (mmol) Styrene Block ps Vinyl content Example 1 2,6-dimethylpyridine modification 0.4 0.7 23.2 0 27.4 Example 2 2,6-dimethylpyridine modification 0.4 1.0 22.1 0 26.4 Example 3 2,6-dimethylpyridine modification 0.4 2.0 24.1 0 40.3 Comparative Example 1 NBL 0.4 0.7 23.2 3.5 18.9 Comparative Example 2 NBL 0.4 1.0 24.2 2.3 23.2 Comparative Example 3 NBL 0.4 2.0 25.4 0 36.7

As shown in the results of Table 1 above, in the case of using the 2,6-dimethylpyridine-modified polymerization initiator as in Examples 1 to 2 of the present invention when preparing the SBR copolymer, the vinyl content in the copolymer is higher than that of the conventional organic lithium initiator. You can see this improvement. Although the molar ratio of the polar solvent / initiator is the same (Example 1 and Comparative Example 1, Example 2, Comparative Example 2, Example 3 and Comparative Example 3), 2,6-dimethylpyridine, 2-methylpyridine modified polymerization as a polymerization initiator It was confirmed that the vinyl content of the examples of the present invention using the initiator was much higher than the comparative example using the conventional polymerization initiator without modification.

Claims (13)

Modified polymerization initiator consisting of modifying the polymerization initiator with a pyridine-based compound represented by the general formula (1):
Formula 1

In the above formula, R1 and R2 are each selected from hydrogen or a functional group having 1 to 5 carbon atoms, and may be the same or different from each other, but any one of R1 and R2 is a methyl group.
The modified polymerization initiator according to claim 1, wherein the polymerization initiator is modified for 5 minutes to 48 hours at a temperature of -70 to 50 ° C.
The modified polymerization initiator according to claim 1, further comprising a polar solvent when modifying the polymerization initiator.
The method of claim 3, wherein the polar solvent is tetrahydrofuran, ditetrahydroprilpropane, diethyl ether, cycloamal ether, dipropyl ether, ethylene dimetal ether, ethylene dimethyl ether, diethylene glycol, dimethyl ether, tertiary An ether-based solvent selected from the group consisting of butoxyethoxyethane bis (2-dimethylaminoethyl) ether and (dimethylaminoethyl) ethyl ether; And a tertiary amine selected from the group consisting of trimethylamine, triethylamine, tripropylamine, and tetramethylethylene amine.
The modified polymerization initiator according to claim 3, wherein the polar solvent is contained in an amount of 0.1 to 40 moles per mole of the polymerization initiator.
The modified polymerization initiator according to claim 1, wherein the polymerization initiator is a polymerization initiator which may be represented by the following Chemical Formula 2.
(2)
R (Li) x
Wherein R is a hydrocarbyl group of 1 to 20, preferably 2 to 8, carbon atoms per R group, and x is an integer of 1 to 4;
Wherein R includes an aliphatic group and an alicyclic group such as an alkyl group, a cycloalkyl group, a cycloalkylalkyl group, an alkylcycloalkyl group, an aryl group and an alkylaryl group.
Wherein R is methyl, ethyl, n-propyl, isopropyl, n-butyl, isobutyl, t-butyl, n-amyl, isoamyl, n-hexyl, n-octyl, n-decyl, cyclopentylmethyl, cyclo Hexylethyl, cyclopentylethyl, methylcyclopentylethyl, cyclopentyl, dimethylcyclopentyl, ethylcyclopentyl, methylcyclohexyl, dimethylcyclohexyl, ethylcyclohexyl and isopropylcyclohexyl.
Terminal-modified conjugated diene-based copolymer prepared using the modified polymerization initiator according to claim 1.
8. The terminally modified conjugated diene-based copolymer according to claim 7, wherein the butadiene content in the copolymer is 10 to 80% by weight and the vinyl content is 25% or more.
9. The terminally modified conjugated diene-based copolymer according to claim 8, further comprising 0.001 to 40% by weight of styrene.
8. The terminally modified conjugated diene-based copolymer according to claim 7, wherein the modified polymerization initiator is added at a molar ratio of 0.3 to 1.0 with respect to all monomers constituting the conjugated diene-based copolymer.
The method of claim 7, wherein the conjugated diene copolymer is a copolymer of a conjugated diene monomer and a vinyl aromatic monomer; Or a homopolymer of a conjugated diene-based compound.
8. The terminally modified conjugated diene-based copolymer according to claim 7, further comprising a polar solvent.
12. The method of claim 11, wherein the polar solvent is tetrahydrofuran, ditetrahydroprilpropane, diethyl ether, cycloamal ether, dipropyl ether, ethylene dimetal ether, ethylene dimethyl ether, diethylene glycol, dimethyl ether, tertiary An ether-based solvent selected from the group consisting of butoxyethoxyethane bis (2-dimethylaminoethyl) ether and (dimethylaminoethyl) ethyl ether; And tertiary amines selected from the group consisting of trimethylamine, triethylamine, tripropylamine, and tetramethylethylene amine.