KR20110048678A - Interior panel forming body, and manufacturing method for interior panel - Google Patents

Interior panel forming body, and manufacturing method for interior panel Download PDF

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Publication number
KR20110048678A
KR20110048678A KR1020090105355A KR20090105355A KR20110048678A KR 20110048678 A KR20110048678 A KR 20110048678A KR 1020090105355 A KR1020090105355 A KR 1020090105355A KR 20090105355 A KR20090105355 A KR 20090105355A KR 20110048678 A KR20110048678 A KR 20110048678A
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South Korea
Prior art keywords
curved
flat plate
reinforcing plate
manufacturing
panel
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KR1020090105355A
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Korean (ko)
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김기형
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주식회사 크라텍
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Priority to KR1020090105355A priority Critical patent/KR20110048678A/en
Publication of KR20110048678A publication Critical patent/KR20110048678A/en

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D5/00—Other working of veneer or plywood specially adapted to veneer or plywood
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Building Environments (AREA)
  • Laminated Bodies (AREA)
  • Soundproofing, Sound Blocking, And Sound Damping (AREA)

Abstract

PURPOSE: A curved panel and a method for manufacturing the curved panel are provided to ensure inexpensive fabrication costs by bending a flat board to have a curved surface through the formation of a plurality of interval grooves. CONSTITUTION: A method for manufacturing a curved panel comprises the steps of: preparing a flat board(10); forming a plurality of interval grooves in a longitudinal direction; putting a reinforcing board(20) on the flat board having interval grooves and mounting them in a female mold(30) having a curved surface phase; pressurizing the female mold with a male mold(40) and curing the reinforcing board and the flat board to be curved; and curing them so that an adhesive is hardened between the reinforcing board and the flat board.

Description

곡면패널 및 곡면패널의 제조 방법{INTERIOR PANEL FORMING BODY, AND MANUFACTURING METHOD FOR INTERIOR PANEL}Curved panel and manufacturing method of curved panel {INTERIOR PANEL FORMING BODY, AND MANUFACTURING METHOD FOR INTERIOR PANEL}

본 발명은 곡면 패널에 관한 것으로, 보다 상세하게는 인테리어용 패널이나 흡음 패널을 곡면으로 제조할 수 있도록 하여, 패널의 외관을 미려하게 함과 동시에 곡면패널을 필요로 하는 곳에 보다 더 다양하고 독창적으로 사용될 수 있도록 한 것이다.The present invention relates to a curved panel, and more particularly, it is possible to manufacture an interior panel or a sound absorbing panel into a curved surface, which makes the appearance of the panel beautiful and at the same time more diverse and creative than where a curved panel is needed. It can be used.

원래 인테리어용 패널이나 주방용 가구도어, 가구용 도어 등의 경우는, 평판이 아닌 곡면상으로 제조하면 그 외관을 훨씬 아름답게 구성할 수도 있으며, 또한 필요에 따라 다양하고도 독창적으로 사용할 수 있는 잇점이 있다.Originally, interior panels, kitchen furniture doors, furniture doors, etc., if manufactured in a curved surface rather than a flat surface, the appearance can be more beautifully configured, and there is an advantage that can be used in a variety of original as needed.

또한, 상기 인테리어용 패널 뿐만 아니라 소리를 흡수하고 반사시키는 흡음 패널의 경우에도, 곡면으로 구성토록 하면 필요에 따라 한층 더 다양한 흡음 공사를 행할 수 있는 잇점이 있다.In addition, in the case of the sound absorbing panel that absorbs and reflects sound as well as the interior panel, if the curved surface is configured, there is an advantage that more various sound absorbing works can be carried out as necessary.

그러나 기존에는 곡면패널을 제조하는 방법이 너무 복잡하여 제작상에 상당한 어려움이 있었으며, 또한 고주파로 성형하여 곡면상태를 유지시키다 보니, 곡면판이 평면판으로 되돌아가려는 복원력을 이기지 못해 평판으로 되돌아가는 단점이 발생하였다.However, in the past, the manufacturing method of the curved panel was so complicated that there was considerable difficulty in manufacturing. Also, since it is maintained at the curved state by forming at a high frequency, the curved plate does not overcome the restoring force to return to the flat plate and has a disadvantage of returning to the flat plate. Occurred.

본 발명과 그 구성은 상이하지만 종래기술을 살펴보면The present invention and its configuration is different but looking at the prior art

특허 제859739호(입체무늬를 형성한 곡면가구재 및 그 제조방법)Patent No. 859739 (Curved furniture with a solid pattern and manufacturing method thereof)

실용신안 제417426호(가구용 곡면 장식 판넬)가 있다.Utility Model No. 417426 (curved decorative panel for furniture).

본 발명은 평면판재에 길이 방향으로 다수개의 간격홈을 형성하여, 평면판재가 곡면상으로 휘어질 수 있도록 한 후, 이에 보강판재를 접착제로 부착토록 하되, 곡면을 갖는 금형에 넣어 접착제가 굳어질때까지 양생시킴으로써, 곡면상태를 견고히 유지할 수 있는 곡면패널을 형성토록 한 것이다.The present invention is to form a plurality of gap grooves in the longitudinal direction in the flat plate material, so that the flat plate material can be bent in a curved surface, the reinforcing plate material to be attached to the adhesive to this, when the adhesive is hardened into a mold having a curved surface By curing to, it is to form a curved panel that can maintain the curved state firmly.

평면판재(10)을 준비하는 공정;Preparing a flat plate material 10;

상기 평면판재(10)에 길이 방향으로 다수개의 간격홈(11)을 형성하는 공정;Forming a plurality of spacer grooves (11) in the longitudinal direction on the flat plate (10);

상기 간격홈(11)이 형성된 평면판재(10) 위에 보강판재(20)를 올려 놓고, 이를 곡면상을 갖는 암금형(30)에 재치하는 공정;Placing the reinforcing plate member 20 on the flat plate member 10 on which the gap grooves 11 are formed, and placing the reinforcing plate member 20 on the female mold 30 having a curved surface;

상기 곡면상의 암금형(30)을 수금형(40)으로 가압하여 평면판재(10) 및 보강판재(20)를 곡면상으로 휘어지게 양생시키되, 상기 평면판재(10)와 보강판재(20) 사이에 내재한 접착제가 굳을때까지 양생시키는 공정; 을 통하여 제조되는 것을 특징으로 하는 곡면패널(1) 제조방법이다.Pressing the curved female mold 30 with the mold 40 to cure the flat plate 10 and the reinforcing plate 20 to be curved in a curved manner, between the flat plate 10 and the reinforcing plate 20 Curing until the adhesive inherent therein is hardened; Curved panel (1) manufacturing method characterized in that is manufactured through.

본 발명은 기존에 비하여 훨씬 간편하게 곡면패널을 제조할 수가 있어 제조 단가를 현저하게 줄일 수 있는 장점이 있다.The present invention has a merit that the manufacturing cost can be significantly reduced since the curved panel can be manufactured much more easily than the conventional method.

또한, 패널이 곡면을 취하고 있으므로 그 외관이 훨씬 미려하게 되어 인테리어용 패널이나 주방용 가구도어, 가구용 도어 등에 매우 유용하게 사용할 수 있는 잇점이 있다.In addition, since the panel has a curved surface, the appearance is much more beautiful, and there is an advantage that it can be very usefully used for interior panels, kitchen furniture doors, furniture doors, and the like.

또한, 패널의 표면에 일체형으로 부착되는 보강판재에 있어서, 보강판재 표면에 다수개의 작은 타공을 형성할 경우, 흡음패널로도 사용이 가능하므로 흡음 공사시 보다 더 다양하게 공사할 수 있는 잇점이 있다.In addition, in the reinforcing plate material that is integrally attached to the surface of the panel, when a plurality of small perforations are formed on the surface of the reinforcing plate, it can be used as a sound absorbing panel, so there is an advantage that can be more diverse than the sound absorbing construction work .

평면판재(10)을 준비하는 공정;Preparing a flat plate material 10;

상기 평면판재(10)에 길이 방향으로 다수개의 간격홈(11)을 형성하는 공정;Forming a plurality of spacer grooves (11) in the longitudinal direction on the flat plate (10);

상기 간격홈(11)이 형성된 평면판재(10) 위에 보강판재(20)를 올려 놓고, 이를 곡면상을 갖는 암금형(30)에 재치하는 공정;Placing the reinforcing plate member 20 on the flat plate member 10 on which the gap grooves 11 are formed, and placing the reinforcing plate member 20 on the female mold 30 having a curved surface;

상기 곡면상의 암금형(30)을 수금형(40)으로 가압하여 평면판재(10) 및 보강판재(20)를 곡면상으로 휘어지게 양생시키되, 상기 평면판재(10)와 보강판재(20) 사이에 내재한 접착제가 굳을때까지 양생시키는 공정; 을 통하여 제조되는 것을 특징으로 하는 곡면패널(1) 제조방법이다.Pressing the curved female mold 30 with the mold 40 to cure the flat plate 10 and the reinforcing plate 20 to be curved in a curved manner, between the flat plate 10 and the reinforcing plate 20 Curing until the adhesive inherent therein is hardened; Curved panel (1) manufacturing method characterized in that is manufactured through.

이와같은 제조공정을 갖는 본 발명을 보다 상세히 설명하면 다음과 같다.Referring to the present invention having such a manufacturing process in more detail as follows.

본 발명에 있어 가장 큰 특징은 평면판재(10)에 간격홈을 다수개 형성하여 평면판재(10)가 곡면상으로 휘어질 수 있도록 한 후, 이에 보강판재(20)를 접착제로 부착하되, 곡면을 갖는 금형에 넣어 접착제가 굳어질때까지 양생시키도록 한 것이다.The greatest feature in the present invention is to form a plurality of grooves in the flat plate member 10 so that the flat plate member 10 can be bent in a curved surface, to which the reinforcing plate member 20 is attached with an adhesive, curved surface Put it in a mold that will cure until the adhesive hardens.

도1은 본 발명에 있어 평면판재(10)에 간격홈(11)을 형성한 것을 나타낸 정면도이다.1 is a front view showing that the spacer groove 11 is formed in the flat plate material 10 in the present invention.

상기 도면에서 보는 바와 같이 먼저 평면판재(10)를 준비한 후, 상기 준비된 평면판재(10)에 슬롯 가공을 행하여 길이방향으로 다수개의 간격홈(11)을 형성토록 한다.As shown in the drawing, first, the flat plate 10 is prepared, and then the slotted process is performed on the prepared flat plate 10 so as to form a plurality of gap grooves 11 in the longitudinal direction.

이와같이 길이 방향으로 다수개의 간격홈(11)을 형성하게 되면, 간격홈과 간격홈 사이에 탄성력이 생기게 되어 곡면상태로 휘어질 수 있게 된다.When the plurality of gap grooves 11 are formed in the longitudinal direction as described above, an elastic force is generated between the gap grooves and the gap grooves so that they may be curved in a curved state.

상기에 있어 간격홈(11)과 간격홈(11) 사이의 거리 및 간격홈의 깊이는 평면판재의 두께에 따라 달라지게 되는 바,In the above, the distance between the gap groove 11 and the gap groove 11 and the depth of the gap groove will vary depending on the thickness of the flat plate,

일예(도1참조)를 들어 평면판재의 두께(A)가 15㎜인 경우에는, 간격홈(11)의 깊이(B)는 12.5~13.5㎜, 간격홈(11)의 벌어진 틈의 간격(C)은 1.5~2.5㎜, 간격홈(11)과 간격홈(11) 사이의 거리(D)는 5~7㎜ 정도가 적절하다.For example, when the thickness A of the flat plate material is 15 mm, the depth B of the gap groove 11 is 12.5-13.5 mm, and the gap C of the gap between the gap grooves 11 is shown. ) Is 1.5 to 2.5 mm, the distance (D) between the gap groove 11 and the gap groove 11 is about 5 ~ 7 mm is appropriate.

도2는 상기 간격홈(11)이 형성된 평면판재(10) 위에 보강판재(20)를 올려 놓고, 이를 곡면상을 갖는 암,수금형(30)(40)에 재치하는 공정을 나타낸 것이다.Figure 2 shows the process of placing the reinforcing plate 20 on the flat plate 10, the gap groove 11 is formed, it is mounted on the female, mold 30, 40 having a curved surface.

상기 도면에서 보는 바와 같이 암,수금형(30)(40)에는 곡면부가 형성되어 있으므로, 상기 암금형(30)의 곡면부 위에 평면판재(10) 및 보강판재(20)를 올려 놓고 수금형(40)으로 가압하면 도3에서 보는 바와 같이 암,수금형(30)(40)에 형성된 곡면 모양대로 평면판재(10) 및 보강판재(20)는 휘어지게 되며, 상기 휘어진 상태로 양생되어지게 된다.As shown in the figure, since the curved portion is formed on the female and the mold 30 and 40, the flat plate 10 and the reinforcing plate 20 are placed on the curved portion of the female mold 30, and the collection mold ( When pressurized by 40), as shown in FIG. 3, the flat plate 10 and the reinforcing plate 20 are curved in a curved shape formed in the female and the mold 30 and 40, and are cured in the curved state. .

상기에 있어, 평면판재(10) 및 보강판재(20) 사이에는 접착제(50)가 내재되어 있어, 양생시 상기 접착제(50)가 굳어지면서 평면판재(10) 및 보강판재(20)는 일체형으로 부착됨과 동시에 곡면상태를 유지하게 된다.In the above, the adhesive 50 is embedded between the flat plate material 10 and the reinforcing plate material 20, and the flat plate material 10 and the reinforcing plate material 20 are integrally formed while the adhesive agent 50 is hardened during curing. As it is attached, it maintains the curved state.

이후 암,수금형을 탈형시키게 되면 도4에서 보는 바와 같이 곡면패널(1)이 완성되어지게 된다.After demolding the female and the mold, the curved panel 1 is completed as shown in FIG.

한편, 도5에서 보는 바와 같이 타실시예로 보강판재(20) 표면에 다수개의 작은 타공(21)을 형성할 수도 있는 바, 이와같이 타공(21)이 형성된 보강판재(20)를 일체형으로 덧부착하게 되면, 소리를 흡음시킬 수 있는 흡음용 패널로도 사용이 가능하게 된다.On the other hand, as shown in Figure 5 in another embodiment may be formed a plurality of small perforations 21 on the surface of the reinforcing plate material 20, in this way, the reinforcing plate material 20 formed with the perforations 21 is integrally attached If so, it is possible to use as a sound absorbing panel that can absorb sound.

상기에서 살펴본 바와 같이, 본 발명에 의한 곡면패널 및 이의 제조 방법은 기존의 곡면패널 제조 방법에 비하여 그 효과가 매우 우수하므로 산업상 이용가능성은 충분하다 할 것이다.As described above, the curved panel and the manufacturing method thereof according to the present invention will be sufficient industrial availability because the effect is very excellent compared to the conventional curved panel manufacturing method.

도1은 본 발명의 구성 요소인 평면판재의 정면도 및 부분확대도.1 is a front view and a partially enlarged view of a flat plate material which is a component of the present invention.

도2는 본 발명의 구성 요소인 금형의 사용상태 정면도.Figure 2 is a front view of the state of use of the mold as a component of the present invention.

도3은 본 발명의 구성 요소인 금형의 사용상태 정면도.Figure 3 is a front view of the state of use of the mold as a component of the present invention.

도4는 본 발명의 구성요소인 곡면패널의 정면도 및 부분확대단면도.4 is a front view and a partially enlarged cross-sectional view of a curved panel which is a component of the present invention.

도5는 본 발명의 타실시예 곡면패널의 정면도 및 부분확대단면도.Figure 5 is a front view and partially enlarged cross-sectional view of another embodiment curved panel of the present invention.

* 도면부호 설명* Explanation of Drawings

1 : 곡면패널1: curved panel

10 : 평면판재 11 : 간격홈10: flat plate 11: gap groove

20 : 보강판재 21 : 타공20: reinforcing plate 21: punched

30 : 암금형 40 : 수금형30: female mold 40: collection mold

50 : 접착제50: adhesive

Claims (3)

평면판재(10)을 준비하는 공정;Preparing a flat plate material 10; 상기 평면판재(10)에 길이 방향으로 다수개의 간격홈(11)을 형성하는 공정;Forming a plurality of spacer grooves (11) in the longitudinal direction on the flat plate (10); 상기 간격홈(11)이 형성된 평면판재(10) 위에 보강판재(20)를 올려 놓고, 이를 곡면상을 갖는 암금형(30)에 재치하는 공정;Placing the reinforcing plate member 20 on the flat plate member 10 on which the gap grooves 11 are formed, and placing the reinforcing plate member 20 on the female mold 30 having a curved surface; 상기 평면판재(10) 및 보강판재(20)가 재치된 암금형(30)을 수금형(40)으로 가압하여 평면판재(10) 및 보강판재(20)를 곡면상으로 휘어지게 양생시키되, 상기 평면판재(10)와 보강판재(20) 사이에 내재한 접착제(50)가 굳을때까지 양생시키는 공정; 을 통하여 제조되는 것을 특징으로 하는 곡면패널(1)의 제조 방법.Pressing the female mold 30 on which the flat plate material 10 and the reinforcing plate material 20 are placed by the collection mold 40 to cure the flat plate material 10 and the reinforcing plate material 20 to bend in a curved shape. Curing the adhesive sheet 50 between the flat plate member 10 and the reinforcing plate member 20 until it hardens; Method for producing a curved panel (1), characterized in that is produced through. 제1항에 의한 제조 방법을 통하여 제조된 곡면패널.Curved panel manufactured by the manufacturing method according to claim 1. 제2항에 있어서, 상기 곡면패널(1)을 구성하고 있는 보강판재(20) 표면에 다수개의 작은 타공(21)을 형성토록 한 것을 특징으로 하는 곡면패널.The curved panel according to claim 2, wherein a plurality of small perforations (21) are formed on the surface of the reinforcing plate member (20) constituting the curved panel (1).
KR1020090105355A 2009-11-03 2009-11-03 Interior panel forming body, and manufacturing method for interior panel KR20110048678A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160035696A (en) * 2014-09-23 2016-04-01 삼성디스플레이 주식회사 Curved display device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20160035696A (en) * 2014-09-23 2016-04-01 삼성디스플레이 주식회사 Curved display device

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