KR20110044954A - Process for Preparation of Pouch-typed Battery having Sealing Part Coated with UV-Curing Material - Google Patents
Process for Preparation of Pouch-typed Battery having Sealing Part Coated with UV-Curing Material Download PDFInfo
- Publication number
- KR20110044954A KR20110044954A KR1020110024201A KR20110024201A KR20110044954A KR 20110044954 A KR20110044954 A KR 20110044954A KR 1020110024201 A KR1020110024201 A KR 1020110024201A KR 20110024201 A KR20110024201 A KR 20110024201A KR 20110044954 A KR20110044954 A KR 20110044954A
- Authority
- KR
- South Korea
- Prior art keywords
- sealing
- sheet
- curable material
- heat
- battery
- Prior art date
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- TXEYQDLBPFQVAA-UHFFFAOYSA-N tetrafluoromethane Chemical compound FC(F)(F)F TXEYQDLBPFQVAA-UHFFFAOYSA-N 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229910052723 transition metal Inorganic materials 0.000 description 1
- 150000003624 transition metals Chemical group 0.000 description 1
- BDZBKCUKTQZUTL-UHFFFAOYSA-N triethyl phosphite Chemical compound CCOP(OCC)OCC BDZBKCUKTQZUTL-UHFFFAOYSA-N 0.000 description 1
- 229910001935 vanadium oxide Inorganic materials 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 235000015041 whisky Nutrition 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
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- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/056—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes
- H01M10/0564—Accumulators with non-aqueous electrolyte characterised by the materials used as electrolytes, e.g. mixed inorganic/organic electrolytes the electrolyte being constituted of organic materials only
- H01M10/0565—Polymeric materials, e.g. gel-type or solid-type
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/105—Pouches or flexible bags
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/131—Primary casings; Jackets or wrappings characterised by physical properties, e.g. gas permeability, size or heat resistance
- H01M50/136—Flexibility or foldability
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2300/00—Electrolytes
- H01M2300/0017—Non-aqueous electrolytes
- H01M2300/0065—Solid electrolytes
- H01M2300/0082—Organic polymers
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- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
Description
본 발명은 실링부가 UV 경화성 물질로 코팅되어 있는 파우치형 전지의 제조방법에 관한 것으로, 더욱 상세하게는, 수납부가 형성되어 있는 시트형 케이스에 양극/분리막/음극 구조의 전극조립체를 장착하고 열융착에 의해 밀봉된 구조의 이차전지를 제조하는 방법으로서, 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)를 형성하는 단계, 상기 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 단계, 및 상기 수직 절곡 실링부의 단부에 자외선 경화성 물질을 도포한 후 자외선을 조사하여 경화시키는 단계를 포함하는 과정으로 구성된 제조방법에 관한 것이다.The present invention relates to a method for manufacturing a pouch-type battery in which the sealing portion is coated with a UV curable material. More particularly, the electrode assembly of the anode / separation membrane / cathode structure is mounted on a sheet-shaped case in which the accommodating portion is formed. A method of manufacturing a secondary battery having a sealed structure, the method comprising: forming a heat-sealed portion (sealing portion) on the entire outer circumferential surface of the accommodating portion by the heat sealing, and bending the sealing portions vertically to closely contact the side walls of the accommodating portion. And a step of applying an ultraviolet curable material to an end portion of the vertical bending sealing portion and irradiating ultraviolet rays to cure the UV curable material.
모바일 기기에 대한 기술 개발과 수요가 증가함에 따라 에너지원으로서의 전지의 수요가 급격히 증가하고 있고, 그에 따라 다양한 요구에 부응할 수 있는 전지에 대한 많은 연구가 행해지고 있다.As technology development and demand for mobile devices increase, the demand for batteries as energy sources is rapidly increasing, and accordingly, many studies on batteries that can meet various demands have been conducted.
대표적으로 전지의 형상 면에서는 얇은 두께로 휴대폰 등과 같은 제품들에 적용될 수 있는 각형 이차전지와 파우치형 이차전지에 대한 수요가 높고, 재료 면에서는 높은 에너지 밀도, 방전 전압, 출력 안정성 등의 장점을 가진 리튬이온 전지, 리튬이온 폴리머 전지 등과 같은 리튬 이차전지에 대한 수요가 높다. Representatively, there is a high demand for square and pouch type secondary batteries that can be applied to products such as mobile phones with a thin thickness in terms of shape of batteries, and high energy density, discharge voltage, and output stability in terms of materials. Demand for lithium secondary batteries such as lithium ion batteries and lithium ion polymer batteries is high.
또한, 이차전지는 양극/분리막/음극 구조의 전극조립체가 어떠한 구조로 이루어져 있는지에 따라 분류되기도 하는 바, 대표적으로는, 긴 시트형의 양극들과 음극들을 분리막이 개재된 상태에서 권취한 구조의 젤리-롤(권취형) 전극조립체, 소정 크기의 단위로 절취한 다수의 양극과 음극들을 분리막을 개재한 상태로 순차적으로 적층한 스택형(적층형) 전극조립체, 소정 단위의 양극과 음극들을 분리막을 개재한 상태로 적층한 바이셀(Bi-cell) 또는 풀셀(Full cell)들을 권취한 구조의 스택/폴딩형 전극조립체 등을 들 수 있다.In addition, secondary batteries are classified according to the structure of the electrode assembly having a cathode / separation membrane / cathode structure. Representatively, a jelly having a structure in which long sheet-shaped anodes and cathodes are wound with a separator interposed therebetween -Roll (electrode) electrode assembly, a stack (stacked type) electrode assembly in which a plurality of positive and negative electrodes cut in units of a predetermined size are sequentially stacked with a separator, and the positive and negative electrodes of a predetermined unit are interposed through a separator And a stacked / folding electrode assembly having a structure in which a bi-cell or full cells stacked in a state are wound.
최근에는, 스택형 또는 스택/폴딩형 전극조립체를 알루미늄 라미네이트 시트의 파우치형 전지케이스에 내장한 구조의 파우치형 전지가, 낮은 제조비, 작은 중량, 용이한 형태 변형 등을 이유로, 많은 관심을 모으고 있고 또한 그것의 사용량이 점차적으로 증가하고 있다. Recently, a pouch-type battery having a structure in which a stack type or a stack / fold type electrode assembly is incorporated into a pouch type battery case of an aluminum laminate sheet has attracted much attention due to its low manufacturing cost, small weight, and easy shape deformation. Its usage is also gradually increasing.
도 1에는 종래의 대표적인 파우치형 이차전지의 일반적인 구조가 분해 사시도로서 모식적으로 도시되어 있다.FIG. 1 is a schematic exploded perspective view of a general structure of a conventional representative pouch type secondary battery.
도 1을 참조하면, 파우치형 이차전지(10)는, 전극조립체(30), 전극조립체(30)로부터 연장되어 있는 전극 탭들(31, 32), 전극 탭들(31, 32)에 용접되어 있는 전극리드(40, 41), 및 전극조립체(30)를 수용하는 전지케이스(20)를 포함하는 것으로 구성되어 있다.Referring to FIG. 1, the pouch type
전극조립체(30)는 분리막이 개재된 상태에서 양극과 음극이 순차적으로 적층되어 있는 발전소자로서, 스택형 또는 스택/폴딩형 구조로 이루어져 있다. 전극 탭들(31, 32)은 전극조립체(30)의 각 극판으로부터 연장되어 있고, 전극리드(40, 41)는 각 극판으로부터 연장된 복수 개의 전극 탭들(31, 32)과, 예를 들어, 용접에 의해 각각 전기적으로 연결되어 있으며, 전지케이스(20)의 외부로 일부가 노출되어 있다. 또한, 전극리드(40, 41)의 상하면 일부에는 전지케이스(20)와의 밀봉도를 높이고 동시에 전기적 절연상태를 확보하기 위하여 절연필름(50)이 부착되어 있다.The
전지케이스(20)는 전극조립체(30)가 안착될 수 있는 오목한 형상의 수납부(23)를 포함하는 케이스 본체(22)와 그러한 본체(22)에 일체로 연결되어 있는 덮개(21)로 이루어져 있고, 수납부(23)에 전극조립체(30)을 수납한 상태로 접촉부위인 양측부(24)와 상단부(25)를 접착시킴으로써 전지를 완성한다. 전지케이스(20)는 수지층/금속박층/수지층의 알루미늄 라미네이트 구조로 이루어져 있어서, 서로 접하는 덮개(21)와 본체(22)의 양측부(24) 및 상단부(25) 부위에 열과 압력을 가하여 수지층을 상호 융착시킴으로써 접착시킨다. 양측부(24)는 상하 전지케이스(20)의 동일한 수지층이 직접 접하므로 용융에 의해 균일한 밀봉이 가능하다. 반면에, 상단부(25)에는 전극리드(40, 41)가 돌출되어 있으므로 전극리드(40, 41)의 두께 및 전지케이스(20) 소재와의 이질성을 고려하여 밀봉성을 높일 수 있도록 전극리드(40, 41)와의 사이에 절연 필름(50)을 개재한 상태에서 열융착시킨다.The
이러한 파우치형 전지는 전극조립체를 라미네이트 시트에 수납하고 전해액을 주입하여 열융착 등으로 밀봉하는 단계에서, 열융착 부위(실링부)가 전해액 주입과정에서의 오염과 라미네이트 시트의 최내측 수지층에서의 과다한 용융 현상 및/또는 가압으로 인한 내측 수지층의 외부로의 돌출로 인하여, 열융착을 행한 이후에도 완전한 실링 상태를 유지하기 어려워 수분의 침투가 용이하고 전해액의 누액 가능성이 존재하는 문제점이 있다. In the pouch type battery, the electrode assembly is housed in a laminate sheet, and the electrolyte is injected and sealed by heat fusion, and the like, whereby the heat fusion site (sealing part) is contaminated during electrolyte injection and the innermost resin layer of the laminate sheet. Due to excessive melting phenomenon and / or protruding to the outside of the inner resin layer due to the pressurization, it is difficult to maintain a complete sealing state even after thermal fusion, so that there is a problem in that moisture is easily penetrated and there is a possibility of leakage of electrolyte solution.
또한, 파우치형 전지는 반복적인 충방전 과정에서 전지 본체가 팽창 및 수축을 반복하므로 실링부의 분리가 쉬워지는 바, 장기간의 사용시 상기와 같은 실링부에서의 문제점은 더욱 심각해지게 된다.In addition, since the pouch-type battery repeatedly expands and contracts during the repeated charging and discharging process, the sealing part is easily separated, and thus the problem in the sealing part becomes more serious when used for a long time.
이와 관련하여, 한국 특허출원공개 제2001-0078364호는 열융착부 외곽에 밀폐보조제로서 UV 경화제를 도포하여 경화시킴으로써, 밀봉성을 향상시킨 파우치형 전지를 개시하고 있다. 그러나, 얇은 수직 단면상의 열융착부 외곽에 소정의 점도와 유동성을 가진 UV 경화제를 도포하는 작업이 용이하지 않으며, 도포 후, 자외선을 조사하여 경화시키는 과정에서 UV 경화제가 하단으로 흘러내려 전지의 밀봉성 향상 효과를 감소시킬 수 있는 문제점이 있다. 결과적으로, 상기 기술은 실제 양산 공정에 적용하기에 적합하지 않다. In this regard, Korean Patent Application Laid-Open No. 2001-0078364 discloses a pouch type battery having improved sealing property by applying and curing a UV curing agent as a sealing aid outside the heat-sealed portion. However, it is not easy to apply the UV curing agent having a predetermined viscosity and fluidity to the outside of the heat-sealed portion on the thin vertical cross section, and after the application, the UV curing agent flows down to the bottom in the process of irradiating UV rays to seal the battery. There is a problem that can reduce the effect of improving sex. As a result, the technique is not suitable for application in actual production processes.
또한, 한국 특허출원공개 제2001-0004352호는 양극 캡의 가스킷 실링부, 안전변부, 양극 캡과 케이스의 용접 부위 및 전해액 주입구의 밀봉 부위에 자외선 경화성 수지를 도포하여 경화시키는 밀폐 전지의 제조방법을 개시하고 있다. 그러나, 상기 기술은 원통형이나 각형전지에 적용되는 기술로서, 구조적 특성상, 앞서 설명한 바와 같은 경화 물질의 도포의 번거로움, 밀봉부위에서 자외선 경화성 물질의 흘러내림 등의 문제가 발생할 수 있는 파우치형 전지에는 적용하기 어렵다.In addition, Korean Patent Application Publication No. 2001-0004352 discloses a method of manufacturing a sealed battery in which an ultraviolet curable resin is applied to a gasket sealing portion, a safety edge portion of a positive electrode cap, a welding portion of a positive electrode cap and a case, and a sealing portion of an electrolyte inlet. It is starting. However, the above technique is a technique applied to a cylindrical or rectangular battery, and due to its structural characteristics, it is difficult to apply a curable material as described above, and a pouch-type battery which may cause problems such as flowing down of an ultraviolet curable material at a sealing part. Difficult to apply
따라서, 파우치형 전지에서 열융착부의 밀봉성을 향상시키기 위해 UV 경화제를 사용하는 경우의 문제점을 근본적으로 해결할 수 있는 기술에 대한 필요성이 높은 실정이다.Therefore, there is a high need for a technology that can fundamentally solve the problem of using a UV curing agent to improve the sealing property of the heat-sealed portion in the pouch-type battery.
본 발명은 상기와 같은 종래기술의 문제점과 과거로부터 요청되어온 기술적 과제를 해결하는 것을 목적으로 한다.SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-described problems of the prior art and the technical problems required from the past.
본 출원의 발명자들은 심도 있는 연구와 다양한 실험을 거듭한 끝에, 시트형 케이스에 전극조립체를 장착하고 열융착에 의해 밀봉된 구조의 이차전지에서, 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시킨 상태에서 수직 절곡 실링부의 단부에 자외선 경화성 물질을 도포한 후 자외선을 조사하여 경화시키는 방법으로 전지를 제조할 경우, 실링부의 단부에 자외선 경화성 물질을 도포하여 경화시키는 과정이 간편하고 용이해지므로, 실제 양산 공정에서 전지의 생산 수율 및 공정 효율이 크게 향상됨과 동시에, 밀봉성이 향상된 전지의 제조가 가능함을 발견하고, 본 발명을 완성하기에 이르렀다.After extensive research and various experiments, the inventors of the present application mounted an electrode assembly on a sheet-shaped case, and in a secondary battery having a structure sealed by heat fusion, the sealing parts were vertically bent to closely adhere to the side walls of the storage part. In the state of manufacturing a battery by applying an ultraviolet curable material to the end of the vertical bending sealing portion and curing by irradiating ultraviolet rays, the process of applying and curing the ultraviolet curable material to the end of the sealing portion is simple and easy, In the mass production process, the production yield and process efficiency of the battery were greatly improved, and it was found that the production of the battery with improved sealing was possible, and the present invention was completed.
따라서, 본 발명에 따른 이차전지의 제조방법은, 수납부가 형성되어 있는 시트형 케이스에 양극/분리막/음극 구조의 전극조립체를 장착하고 열융착에 의해 밀봉된 구조의 이차전지를 제조하는 방법으로서, Accordingly, a method of manufacturing a secondary battery according to the present invention is a method of manufacturing a secondary battery having a structure sealed by heat fusion by attaching an electrode assembly having a cathode / separation membrane / cathode structure to a sheet-shaped case in which an accommodating portion is formed,
(a) 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)를 형성하는 단계; (A) forming a heat-sealed portion (sealing portion) on the entire outer peripheral surface of the receiving portion by the heat-sealing;
(b) 상기 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 단계; 및(b) bending the seals vertically to closely contact sidewalls of an enclosure; And
(c) 상기 수직 절곡 실링부의 단부에 자외선 경화성 물질을 도포한 후 자외선(UV)을 조사하여 경화시키는 단계;(c) applying an ultraviolet curable material to an end portion of the vertical bending sealing portion and irradiating and curing ultraviolet (UV) light;
를 포함하는 과정으로 구성되어 있다. It consists of a process comprising a.
상기 제조방법에 따르면, UV 경화성 물질의 도포 및 UV의 조사가 용이하도록 실링부를 수직 절곡하여 수납부의 측벽에 밀착시킴으로써 실링부의 단부를 수평면 형태로 만든 상태에서, 유동성이 있는 자외선 경화성 물질을 실링부의 단부에 도포하고 UV를 조사하여 경화시키므로, 밀봉성이 우수한 전지를 우수한 생산수율과 용이한 제조공정으로 제조할 수 있다.According to the manufacturing method, the flexible UV curable material in a state in which the end portion of the sealing portion in a horizontal plane form by bending the sealing portion vertically and closely contacting the side wall of the storage unit so as to easily apply the UV curable material and irradiate UV. Since it is apply | coated to the edge part and irradiated with UV, it hardens | cures, and the battery excellent in sealing property can be manufactured by the outstanding production yield and easy manufacturing process.
본 발명은 또한, 수납부가 형성되어 있는 시트형 케이스에 양극/분리막/음극 구조의 전극조립체를 장착하고 열융착에 의해 밀봉된 구조의 이차전지를 제조하는 방법으로서, The present invention also provides a method of manufacturing a secondary battery of a structure in which an electrode assembly of a cathode / separation membrane / cathode structure is mounted on a sheet-shaped case in which a housing portion is formed, and sealed by heat fusion.
(a) 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)를 형성하는 단계; (A) forming a heat-sealed portion (sealing portion) on the entire outer peripheral surface of the receiving portion by the heat-sealing;
(b) 상기 수납부가 형성되어 있는 시트형 케이스(A)의 열융착 부위(실링부)에서 그와 대면하여 접촉되는 시트형 케이스(B)의 열융착 부위(실링부)보다 넓게 형성된 잉여부를 시트형 케이스(B) 방향으로 절곡하여 변형시키는 단계;(b) The excess portion formed wider than the heat-sealed portion (sealing portion) of the sheet-shaped case (B) contacted with the heat-sealed portion (sealing portion) of the sheet-shaped case (A) in which the housing portion is formed is a sheet-shaped case ( B) bending in the direction to deform;
(c) 상기 잉여부의 단부에 자외선 경화성 물질을 도포한 후 자외선(UV)을 조사하여 경화시키는 단계;(c) applying an ultraviolet curable material to the ends of the surplus portion and then curing by irradiating ultraviolet (UV) light;
를 포함하는 과정으로 제조되는 이차전지의 제조방법을 제공한다.It provides a method of manufacturing a secondary battery prepared by a process comprising a.
상기 제조방법에 따르면, 전지케이스를 구성하는 시트형 케이스(A)의 열융착 부위(실링부)에서 외곽의 잉여부를 시트형 케이스(B)의 방향으로 절곡하여 변형시킴으로써, 수직면의 실링부 단부를 적어도 시트형 케이스(B)의 표면과 나란한 수평면 상태로 변화시켜, 유동성이 있는 자외선 경화성 물질의 도포 및 UV 조사를 용이하게 수행할 수 있게 된다. 따라서, 앞서 언급한 전지의 제조방법과 마찬가지로, 전지의 생산수율 및 제조공정의 효율을 크게 향상시킬 수 있음과 동시에, 밀봉성이 우수한 전지를 제조할 수 있다.According to the above manufacturing method, at the heat-sealed portion (sealing portion) of the sheet-shaped case (A) constituting the battery case, by bending and deforming the outer portion in the direction of the sheet-shaped case (B), the sealing portion end of the vertical plane is at least sheet-like By changing to a horizontal plane state parallel to the surface of the case (B), it is possible to easily perform the application and UV irradiation of the flowable ultraviolet curable material. Therefore, similar to the battery manufacturing method mentioned above, it is possible to greatly improve the production yield of the battery and the efficiency of the manufacturing process, and at the same time can produce a battery having excellent sealing properties.
상기 잉여부의 크기는 시트형 케이스(B)의 두께와 동일하거나 그 보다 크다. 상기 두께가 동일한 경우에는, 잉여부의 단부가 시트형 케이스(B)의 단부에 부착되는 형태가 만들어지며(도 4 참조), 상기 두께보다 큰 경우에는, 시트형 케이스(B)의 단부를 감싼 상태에서 내측 방향으로 절곡된 형태가 만들어진다(도 5 참조). The size of the excess portion is the same as or larger than the thickness of the sheet-shaped case (B). In the case where the thicknesses are the same, an end portion of the surplus portion is attached to the end portion of the sheet-shaped case B (see FIG. 4), and when larger than the thickness, the inner portion of the sheet-shaped case B is wrapped in the inner side. The shape bent in the direction is made (see FIG. 5).
앞서 설명한 두 종류의 제조방법들은 각각, 경화성 물질이 부가되는 실링부 단부를 수평면 구조 또는 그와 유사한 구조로 변경함으로써, 유동성이 있는 자외선 경화성 물질의 도포와 UV 조사를 용이하게 한다는 점에서 공통점이 있다. Each of the two types of manufacturing methods described above has a common point in that the end portion of the sealing portion to which the curable material is added is changed to a horizontal plane structure or the like, thereby facilitating the application of UV curable material and UV irradiation. .
상기 시트형 케이스는 열융착에 의한 밀봉을 행할 수 있는 소재로서, 바람직하게는, 금속층과 수지층을 포함하는 라미네이트 시트로 이루어질 수 있다. 이러한 라미네이트 시트의 바람직한 예로는, 알루미늄 라미네이트 시트를 들 수 있다. The sheet case is a material capable of sealing by heat fusion, and preferably, may be made of a laminate sheet including a metal layer and a resin layer. Preferred examples of such laminate sheets include aluminum laminate sheets.
상기 UV 경화성 물질은 UV 조사 시 화학 반응에 의해 가교 결합이 이루어지면서 높은 분자간 결합력을 발휘하는 물질로서, 예를 들어, 불포화 폴리에스테르계 물질이나, 폴리에스테르 아크릴레이트, 에폭시 아크릴레이트, 우레탄 아크릴레이트 등의 폴리아크릴레이트계 물질 등을 들 수 있지만, 이들만으로 한정되는 것은 아니다. The UV curable material is a material exhibiting high intermolecular bonding ability while crosslinking is made by a chemical reaction during UV irradiation, for example, unsaturated polyester-based material, polyester acrylate, epoxy acrylate, urethane acrylate, etc. Although a polyacrylate-type substance etc. are mentioned, It is not limited only to these.
하나의 바람직한 예에서, 상기 UV 경화성 물질은 친수성 기(hydrophilic function group)를 가진 물질일 수 있는 바, 친수성 기를 가진 UV 경화성 물질을 사용함으로써, 전지 내부로 유입되는 수분을 포집하여, 밀봉성을 높임과 동시에 수분의 침투를 억제할 수 있다.In one preferred embodiment, the UV curable material may be a material having a hydrophilic function group, and by using a UV curable material having a hydrophilic group, it collects the moisture flowing into the battery, thereby improving the sealability At the same time, the penetration of water can be suppressed.
UV 경화성 물질은 소정의 점도를 가진 올리고머, 또는 소분자량의 중합체의 형태로 해당 부위에 도포된 후 UV로 경화되는 것일 수 있다.The UV curable material may be one that is applied to the site in the form of an oligomer having a predetermined viscosity, or a polymer of small molecular weight, and then cured with UV.
일반적인 자외선(UV) 경화제는 단량체(monomer)와 중간체(oligomer)로 이루어져 있는 점도가 낮은 액체 상태의 물질이다. 그러나, 상기 물질은 소정의 점도를 가진 올리고머, 또는 소분자량의 중합체 형태로 해당 부위에 도포되므로, 도포가 용이하고 도포 후에도 유동이 거의 없어 최적의 밀봉성 향상 효과를 얻을 수 있다.Typical ultraviolet (UV) curing agents are low viscosity liquid materials consisting of monomers and oligomers. However, since the material is applied to the site in the form of oligomer having a predetermined viscosity or a small molecular weight polymer, it is easy to apply and there is almost no flow after application, thereby obtaining an optimum sealing effect.
경우에 따라서는, UV 경화성 물질이 단량체로서 소정의 증점제가 첨가된 상태에서 해당 부위에 도포된 후 UV로 경화되는 것일 수 있다.In some cases, the UV curable material may be one that is cured by UV after being applied to the corresponding site in a state where a predetermined thickener is added as a monomer.
앞서 언급한 바와 같이, 단량체(monomer)로 이루어진 자외선(UV) 경화제는 점도가 낮은 액체 상태의 물질이다. 따라서, 이러한 물질의 점도를 증가시켜 줄 수 있는 카복시메틸셀룰로오스(carboxy methyl cellulose), 하이드록시에틸셀룰로오스(Hydroxy ethyl cellulose), 폴리비닐알콜(Polyvinyl Alcohol), 폴리비닐아세테이트(Polyvinylacrylate) 등과 같은 증점제를 첨가하여 해당 부위에 도포함으로써, 도포가 용이해지고, 밀봉성이 향상된 효과를 얻을 수 있다. As mentioned above, an ultraviolet (UV) curing agent consisting of a monomer is a low viscosity liquid material. Therefore, thickeners such as carboxy methyl cellulose, hydroxyethyl cellulose, polyvinyl alcohol, and polyvinyl acrylate may be added to increase the viscosity of such materials. By applying to this site | part, application | coating becomes easy and the effect which improved sealing property can be acquired.
한편, 상기 시트형 케이스를 내부에서 외부로 관통하는 전극리드 주변의 실링부는 전극리드에 의한 단차로 인하여, 열융착 실링 후에도 밀봉성이 상대적으로 약해질 수 있다. 따라서, 상기 UV 경화성 물질은 전극조립체에 연결되어 전지케이스 외부로 돌출되어 있는 전극리드 주변의 실링부에 코팅되어 있는 것이 바람직할 수 있다. 경우에 따라서는, 전극리드 주변의 실링부에 이러한 자외선 경화성 물질을 도포함으로써, 종래 전극리드 주변 실링부의 밀봉성을 높이기 위해 열융착성 절연필름을 전극 탭 또는 전극 리드에 부착하여 열융착하는 과정을 생략할 수도 있다.Meanwhile, the sealing part around the electrode lead penetrating the sheet-shaped case from the inside to the outside may be relatively weak even after the heat sealing seal due to the step by the electrode lead. Therefore, the UV curable material may be preferably coated on a sealing part around the electrode lead protruding out of the battery case by being connected to the electrode assembly. In some cases, by applying such an ultraviolet curable material to the sealing portion around the electrode lead, the process of heat-sealing by attaching a heat-sealing insulating film to the electrode tab or the electrode lead in order to increase the sealing property of the sealing portion around the conventional electrode lead May be omitted.
상기 전극조립체는 양극과 음극 및 그 사이에 개재되어 있는 분리막으로 이루어진 구조라면 특별히 제한되지 않으며, 예를 들어, 폴딩형, 스택형 또는 스택/폴딩형 구조를 들 수 있다. 스택/폴딩형 구조의 전극조립체에 대한 자세한 내용은 본 출원인의 한국 특허출원공개 제2001-0082058호, 제2001-0082059호 및 제2001-0082060호에 개시되어 있으며, 상기 출원은 본 발명의 내용에 참조로서 합체된다.The electrode assembly is not particularly limited as long as it is a structure consisting of a cathode and an anode, and a separator interposed therebetween, and examples thereof include a folding type, a stack type, or a stack / folding type structure. Details of the electrode assembly of the stack / foldable structure are disclosed in Korean Patent Application Publication Nos. 2001-0082058, 2001-0082059, and 2001-0082060, which are described in the context of the present invention. Incorporated by reference.
하나의 바람직한 예에서, 상기 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 단계를 포함하는 제조방법 중, 전극조립체는 다수의 양극과 음극 및 분리막이 순차적으로 적층되어 있는 구조로서, 전체적으로 판상형의 육면체 구조일 수 있다. 이 경우, 전극조립체를 밀봉하는 전지케이스는, 상기 전극조립체에 대응하는 육면체 구조의 수납부와, 상기 수납부의 외주면을 따라 형성되어 있고 그로 인하여 평면상 사각형의 구조로 이루어진 실링부를 포함할 수 있다. 사각형의 구조로 이루어진 상기 실링부는, 수납부의 측면으로 밀착되기 위한 절곡이 용이하게 수행될 수 있도록, 실링부들이 교차되는 모서리 부분에서 소정의 크기로 모따기가 행해질 수 있다.In one preferred example, in the manufacturing method comprising the step of bending the sealing portion vertically to each other in close contact with the side wall of the receiving portion, the electrode assembly is a structure in which a plurality of positive and negative electrodes and separators are sequentially stacked, plate-like overall It may be a cube structure. In this case, the battery case for sealing the electrode assembly may include a housing having a hexahedral structure corresponding to the electrode assembly, and a sealing portion formed along the outer circumferential surface of the housing and having a planar quadrangular structure. . The sealing part having a rectangular structure may be chamfered to a predetermined size at an edge portion where the sealing parts intersect so that bending for close contact with the side of the housing part may be easily performed.
또한, 상기 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 단계를 포함하는 제조방법 중, 하나의 바람직한 예에서, 전극 단자가 위치하는 수직 절곡 실링부에는 수납부의 측벽에 안착되는 방향으로 보호회로부가 탑재될 수 있다. 더욱 구체적으로, 상기 보호회로부는 전극 단자에 전기적으로 접속된 상태에서, 상기 수납부의 측벽에 밀착되어 있는 실링부 상에 탑재될 수 있다. 이때, 상기 보호회로부는 수납부의 측벽과 평행한 구조를 이루도록 탑재됨으로써, 더욱 안정적으로 장착될 수 있다. 이러한 구조에 의하여, 본 발명의 이차전지는, 상기 보호회로부의 장착에 따른 부피증가를 최소화할 수 있는 장점도 가진다. In addition, in one preferred embodiment of the manufacturing method comprising the step of bending the sealing portion vertically to be in close contact with the side wall of the receiving portion, in one preferred example, the vertical bending sealing portion in which the electrode terminal is located in a direction seated on the side wall of the receiving portion The protection circuit portion can be mounted. More specifically, the protective circuit part may be mounted on a sealing part that is in close contact with the side wall of the accommodating part while being electrically connected to the electrode terminal. At this time, the protection circuit portion is mounted to form a structure parallel to the side wall of the housing, it can be mounted more stably. By such a structure, the secondary battery of the present invention has an advantage of minimizing the increase in volume due to the mounting of the protection circuit.
본 발명에 따른 전지는 리튬 함유 전해액이 전극조립체에 함침되어 있는 리튬이온 이차전지, 리튬 함유 전해액이 겔의 형태로 전극조립체에 함침되어 있는, 이른바, 리튬이온 폴리머 전지 등의 리튬 이차전지에 바람직하게 적용될 수 있다.The battery according to the present invention is preferably a lithium ion secondary battery in which a lithium-containing electrolyte is impregnated in an electrode assembly, and a lithium secondary battery such as a lithium ion polymer battery in which the lithium-containing electrolyte is impregnated in an electrode assembly in the form of a gel. Can be applied.
일반적으로, 리튬 이차전지는 양극, 음극, 분리막, 및 리튬염 함유 비수 전해액으로 구성되어 있다. In general, a lithium secondary battery is composed of a positive electrode, a negative electrode, a separator, and a lithium salt-containing nonaqueous electrolyte.
상기 양극은, 예를 들어, 양극 집전체 상에 양극 활물질, 도전재 및 바인더의 혼합물을 도포한 후 건조하여 제조되며, 필요에 따라서는, 상기 혼합물에 충진제를 더 첨가하기도 한다.The positive electrode is prepared by, for example, applying a mixture of a positive electrode active material, a conductive material, and a binder to a positive electrode current collector, followed by drying, and optionally, a filler is further added to the mixture.
상기 양극 활물질은 리튬 코발트 산화물(LiCoO2), 리튬 니켈 산화물(LiNiO2) 등의 층상 화합물이나 1 또는 그 이상의 전이금속으로 치환된 화합물; 화학식 Li1+xMn2-xO4 (여기서, x 는 0 ~ 0.33 임), LiMnO3, LiMn2O3, LiMnO2 등의 리튬 망간 산화물; 리튬 동 산화물(Li2CuO2); LiV3O8, LiFe3O4, V2O5, Cu2V2O7 등의 바나듐 산화물; 화학식 LiNi1-xMxO2 (여기서, M = Co, Mn, Al, Cu, Fe, Mg, B 또는 Ga 이고, x = 0.01 ~ 0.3 임)으로 표현되는 Ni 사이트형 리튬 니켈 산화물; 화학식 LiMn2-xO2 (여기서, M = Co, Ni, Fe, Cr, Zn 또는 Ta 이고, x = 0.01 ~ 0.1 임) 또는 Li2Mn3MO8 (여기서, M = Fe, Co, Ni, Cu 또는 Zn 임)으로 표현되는 리튬 망간 복합 산화물; 화학식의 Li 일부가 알칼리토금속 이온으로 치환된 LiMn2O4; 디설파이드 화합물; Fe2(MoO4)3 등을 들 수 있지만, 이들만으로 한정되는 것은 아니다.The cathode active material may be a layered compound such as lithium cobalt oxide (LiCoO 2 ), lithium nickel oxide (LiNiO 2 ), or a compound substituted with one or more transition metals; Lithium manganese oxides such as Li 1 + x Mn 2-x O 4 (where x is 0 to 0.33), LiMnO 3 , LiMn 2 O 3 , LiMnO 2, and the like; Lithium copper oxide (Li 2 CuO 2 ); Vanadium oxides such as LiV 3 O 8 , LiFe 3 O 4 , V 2 O 5 , Cu 2 V 2 O 7 and the like; Ni-site type lithium nickel oxide represented by the formula LiNi 1-x M x O 2 , wherein M = Co, Mn, Al, Cu, Fe, Mg, B, or Ga, and x = 0.01 to 0.3; Formula LiMn 2-x O 2 (wherein M = Co, Ni, Fe, Cr, Zn or Ta, and x = 0.01 to 0.1) or Li 2 Mn 3 MO 8 (wherein M = Fe, Co, Ni, Lithium manganese composite oxide represented by Cu or Zn); LiMn 2 O 4 in which a part of Li in the formula is substituted with alkaline earth metal ions; Disulfide compounds; Fe 2 (MoO 4 ) 3 , and the like. However, the present invention is not limited to these.
상기 도전재는 통상적으로 양극 활물질을 포함한 혼합물 전체 중량을 기준으로 1 내지 50 중량%로 첨가된다. 이러한 도전재는 당해 전지에 화학적 변화를 유발하지 않으면서 도전성을 가진 것이라면 특별히 제한되는 것은 아니며, 예를 들어, 천연 흑연이나 인조 흑연 등의 흑연; 카본블랙, 아세틸렌 블랙, 케첸 블랙, 채널 블랙, 퍼네이스 블랙, 램프 블랙, 서머 블랙 등의 카본블랙; 탄소 섬유나 금속 섬유 등의 도전성 섬유; 불화 카본, 알루미늄, 니켈 분말 등의 금속 분말; 산화아연, 티탄산 칼륨 등의 도전성 위스키; 산화 티탄 등의 도전성 금속 산화물; 폴리페닐렌 유도체 등의 도전성 소재 등이 사용될 수 있다.The conductive material is typically added in an amount of 1 to 50% by weight based on the total weight of the mixture including the positive electrode active material. Such a conductive material is not particularly limited as long as it has conductivity without causing chemical change in the battery, and examples thereof include graphite such as natural graphite and artificial graphite; Carbon blacks such as carbon black, acetylene black, Ketjen black, channel black, furnace black, lamp black, and summer black; Conductive fibers such as carbon fiber and metal fiber; Metal powders such as carbon fluoride powder, aluminum powder and nickel powder; Conductive whiskeys such as zinc oxide and potassium titanate; Conductive metal oxides such as titanium oxide; Conductive materials such as polyphenylene derivatives and the like can be used.
상기 바인더는 활물질과 도전재 등의 결합과 집전체에 대한 결합에 조력하는 성분으로서, 통상적으로 양극 활물질을 포함하는 혼합물 전체 중량을 기준으로 1 내지 50 중량%로 첨가된다. 이러한 바인더의 예로는, 폴리불화비닐리덴, 폴리비닐알코올, 카르복시메틸셀룰로우즈(CMC), 전분, 히드록시프로필셀룰로우즈, 재생 셀룰로우즈, 폴리비닐피롤리돈, 테트라플루오로에틸렌, 폴리에틸렌, 폴리프로필렌, 에틸렌-프로필렌-디엔테르폴리머(EPDM), 술폰화 EPDM, 스티렌 브티렌 고무, 불소 고무, 다양한 공중합체 등을 들 수 있다.The binder is a component that assists in bonding the active material and the conductive material to the current collector, and is generally added in an amount of 1 to 50 wt% based on the total weight of the mixture including the positive electrode active material. Examples of such binders include polyvinylidene fluoride, polyvinyl alcohol, carboxymethyl cellulose (CMC), starch, hydroxypropyl cellulose, regenerated cellulose, polyvinylpyrrolidone, tetrafluoroethylene, polyethylene , Polypropylene, ethylene-propylene-diene polymer (EPDM), sulfonated EPDM, styrene butylene rubber, fluorine rubber, various copolymers, and the like.
상기 충진제는 양극의 팽창을 억제하는 성분으로서 선택적으로 사용되며, 당해 전지에 화학적 변화를 유발하지 않으면서 섬유상 재료라면 특별히 제한되는 것은 아니며, 예를 들어, 폴리에틸렌, 폴리프로필렌 등의 올리핀계 중합체; 유리섬유, 탄소섬유 등의 섬유상 물질이 사용된다.The filler is optionally used as a component for suppressing the expansion of the anode, and is not particularly limited as long as it is a fibrous material without causing a chemical change in the battery. Examples of the filler include olefin polymers such as polyethylene and polypropylene; Fibrous materials such as glass fibers and carbon fibers are used.
상기 음극은 음극 집전체 상에 음극 활물질을 도포, 건조하여 제작되며, 필요에 따라, 앞서 설명한 바와 같은 성분들이 더 포함될 수도 있다.The negative electrode is manufactured by coating and drying a negative electrode active material on a negative electrode current collector, and if necessary, the components as described above may be further included.
상기 음극 활물질로는, 예를 들어, 난흑연화 탄소, 흑연계 탄소 등의 탄소; LixFe2O3(0≤x≤1), LixWO2(0≤x≤1), SnxMe1-xMe'yOz (Me: Mn, Fe, Pb, Ge; Me': Al, B, P, Si, 주기율표의 1족, 2족, 3족 원소, 할로겐; 0<x≤1; 1≤y≤3; 1≤z≤8) 등의 금속 복합 산화물; 리튬 금속; 리튬 합금; 규소계 합금; 주석계 합금; SnO, SnO2, PbO, PbO2, Pb2O3, Pb3O4, Sb2O3, Sb2O4, Sb2O5, GeO, GeO2, Bi2O3, Bi2O4, and Bi2O5 등의 금속 산화물; 폴리아세틸렌 등의 도전성 고분자; Li-Co-Ni 계 재료 등을 사용할 수 있다. As said negative electrode active material, For example, carbon, such as hardly graphitized carbon and graphite type carbon; Li x Fe 2 O 3 (0 ≦ x ≦ 1), Li x WO 2 (0 ≦ x ≦ 1), Sn x Me 1-x Me ' y O z (Me: Mn, Fe, Pb, Ge; Me' Metal complex oxides such as Al, B, P, Si, Group 1, Group 2, Group 3 elements of the periodic table, halogen, 0 <x ≦ 1; 1 ≦ y ≦ 3; 1 ≦ z ≦ 8); Lithium metal; Lithium alloys; Silicon-based alloys; Tin-based alloys; SnO, SnO 2 , PbO, PbO 2 , Pb 2 O 3 , Pb 3 O 4 , Sb 2 O 3 , Sb 2 O 4 , Sb 2 O 5 , GeO, GeO 2 , Bi 2 O 3 , Bi 2 O 4 , and metal oxides such as Bi 2 O 5 ; Conductive polymers such as polyacetylene; Li-Co-Ni-based materials and the like can be used.
상기 분리막은 양극과 음극 사이에 개재되며, 높은 이온 투과도와 기계적 강도를 가지는 절연성의 얇은 박막이 사용된다. 분리막의 기공 직경은 일반적으로 0.01 ~ 10 ㎛이고, 두께는 일반적으로 5 ~ 300 ㎛이다. 이러한 분리막으로는, 예를 들어, 내화학성 및 소수성의 폴리프로필렌 등의 올레핀계 폴리머; 유리섬유 또는 폴리에틸렌 등으로 만들어진 시트나 부직포 등이 사용된다. 전해질로서 폴리머 등의 고체 전해질이 사용되는 경우에는 고체 전해질이 분리막을 겸할 수도 있다.The separator is interposed between the anode and the cathode, and an insulating thin film having high ion permeability and mechanical strength is used. The pore diameter of the separator is generally from 0.01 to 10 ㎛ ㎛, thickness is generally 5 ~ 300 ㎛. As such a separator, for example, olefin polymers such as chemical resistance and hydrophobic polypropylene; Sheets or non-woven fabrics made of glass fibers or polyethylene are used. When a solid electrolyte such as a polymer is used as the electrolyte, the solid electrolyte may also serve as a separator.
리튬염 함유 비수계 전해액은, 극성 유기 전해액과 리튬염으로 이루어져 있다. 전해액으로는 비수계 액상 전해액, 유기 고체 전해질, 무기 고체 전해질 등이 사용된다. The lithium salt-containing non-aqueous electrolyte solution consists of a polar organic electrolyte solution and a lithium salt. As the electrolyte, a non-aqueous liquid electrolyte, an organic solid electrolyte, an inorganic solid electrolyte, and the like are used.
상기 비수계 액상 전해액으로는, 예를 들어, N-메틸-2-피롤리디논, 프로필렌 카르보네이트, 에틸렌 카르보네이트, 부틸렌 카르보네이트, 디메틸 카르보네이트, 디에틸 카르보네이트, 감마-부틸로 락톤, 1,2-디메톡시 에탄, 테트라히드록시 프랑(franc), 2-메틸 테트라하이드로푸란, 디메틸술폭시드, 1,3-디옥소런, 포름아미드, 디메틸포름아미드, 디옥소런, 아세토니트릴, 니트로메탄, 포름산 메틸, 초산메틸, 인산 트리에스테르, 트리메톡시 메탄, 디옥소런 유도체, 설포란, 메틸 설포란, 1,3-디메틸-2-이미다졸리디논, 프로필렌 카르보네이트 유도체, 테트라하이드로푸란 유도체, 에테르, 피로피온산 메틸, 프로피온산 에틸 등의 비양자성 유기용매가 사용될 수 있다.As said non-aqueous liquid electrolyte solution, N-methyl- 2-pyrrolidinone, a propylene carbonate, ethylene carbonate, butylene carbonate, dimethyl carbonate, diethyl carbonate, gamma, for example Butyl lactone, 1,2-dimethoxy ethane, tetrahydroxy franc, 2-methyl tetrahydrofuran, dimethyl sulfoxide, 1,3-dioxorone, formamide, dimethylformamide, dioxolon , Acetonitrile, nitromethane, methyl formate, methyl acetate, phosphate triester, trimethoxy methane, dioxorone derivatives, sulfolane, methyl sulfolane, 1,3-dimethyl-2-imidazolidinone, propylene carbo Aprotic organic solvents such as nate derivatives, tetrahydrofuran derivatives, ethers, methyl pyroionate and ethyl propionate can be used.
상기 유기 고체 전해질로는, 예를 들어, 폴리에틸렌 유도체, 폴리에틸렌 옥사이드 유도체, 폴리프로필렌 옥사이드 유도체, 인산 에스테르 폴리머, 폴리 에지테이션 리신(agitation lysine), 폴리에스테르 술파이드, 폴리비닐 알코올, 폴리 불화 비닐리덴, 이온성 해리기를 포함하는 중합체 등이 사용될 수 있다.Examples of the organic solid electrolyte include a polymer electrolyte such as a polyethylene derivative, a polyethylene oxide derivative, a polypropylene oxide derivative, a phosphate ester polymer, an agitation lysine, a polyester sulfide, a polyvinyl alcohol, a polyvinylidene fluoride, Polymers containing ionic dissociation groups, and the like can be used.
상기 무기 고체 전해질로는, 예를 들어, Li3N, LiI, Li5NI2, Li3N-LiI-LiOH, LiSiO4, LiSiO4-LiI-LiOH, Li2SiS3, Li4SiO4, Li4SiO4-LiI-LiOH, Li3PO4-Li2S-SiS2 등의 Li의 질화물, 할로겐화물, 황산염 등이 사용될 수 있다.As the inorganic solid electrolyte, for example, Li 3 N, LiI, Li 5 NI 2 , Li 3 N-LiI-LiOH, LiSiO 4 , LiSiO 4- LiI-LiOH, Li 2 SiS 3 , Li 4 SiO 4 , Nitrides, halides, sulfates and the like of Li, such as Li 4 SiO 4 -LiI-LiOH, Li 3 PO 4 -Li 2 S-SiS 2 , and the like, may be used.
상기 리튬염은 상기 비수계 전해질에 용해되기 좋은 물질로서, 예를 들어, LiCl, LiBr, LiI, LiClO4, LiBF4, LiB10Cl10, LiPF6, LiCF3SO3, LiCF3CO2, LiAsF6, LiSbF6, LiAlCl4, CH3SO3Li, CF3SO3Li, (CF3SO2)2NLi, 클로로 보란 리튬, 저급 지방족 카르본산 리튬, 4 페닐 붕산 리튬, 이미드 등이 사용될 수 있다.The lithium salt is a material that is readily soluble in the non-aqueous electrolyte, for example, LiCl, LiBr, LiI, LiClO 4, LiBF 4,
또한, 비수계 전해액에는 충방전 특성, 난연성 등의 개선을 목적으로, 예를 들어, 피리딘, 트리에틸포스파이트, 트리에탄올아민, 환상 에테르, 에틸렌 디아민, n-글라임(glyme), 헥사 인산 트리 아미드, 니트로벤젠 유도체, 유황, 퀴논 이민 염료, N-치환 옥사졸리디논, N,N-치환 이미다졸리딘, 에틸렌 글리콜 디알킬 에테르, 암모늄염, 피롤, 삼염화 알루미늄 등이 첨가될 수도 있다. 경우에 따라서는, 불연성을 부여하기 위하여, 사염화탄소, 삼불화에틸렌 등의 할로겐 함유 용매를 더 포함시킬 수도 있고, 고온 보존 특성을 향상시키기 위하여 이산화탄산 가스를 더 포함시킬 수도 있다.In addition, for the purpose of improving charge / discharge characteristics, flame retardancy, etc., the non-aqueous electrolyte solution includes, for example, pyridine, triethyl phosphite, triethanolamine, cyclic ether, ethylene diamine, n-glyme, and hexaphosphate triamide. , Nitrobenzene derivatives, sulfur, quinone imine dyes, N-substituted oxazolidinones, N, N-substituted imidazolidines, ethylene glycol dialkyl ethers, ammonium salts, pyrroles, aluminum trichloride and the like may be added. In some cases, a halogen-containing solvent such as carbon tetrachloride or ethylene trifluoride may be further added to impart nonflammability, or a carbon dioxide gas may be further added to improve high-temperature storage characteristics.
본 발명은 또한, 상기 제조방법에 의해 제조된 이차전지로서, 수납부가 형성되어 있는 시트형 케이스에 양극/분리막/음극 구조의 전극조립체를 장착하고 열융착에 의해 밀봉된 구조의 이차전지로서, 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)가 형성되어 있으며, 상기 수납부가 형성되어 있는 시트형 케이스(A)의 열융착 부위(실링부)에서 그와 대면하여 접촉되는 시트형 케이스(B)의 열융착 부위(실링부)보다 넓게 형성된 잉여부는 시트형 케이스(B) 방향으로 절곡하여 변형되어 있고, 상기 잉여부의 단부에 자외선 경화성 물질이 도포되어 있는 이차전지를 제공한다.The present invention also relates to a secondary battery manufactured by the above manufacturing method, comprising: a secondary battery having a structure in which an electrode assembly having a cathode / separation membrane / cathode structure is mounted on a sheet-shaped case in which an accommodating portion is formed, and sealed by heat fusion, wherein the heat By fusion, a heat-sealed portion (sealing portion) is formed on the entire outer circumferential surface of the accommodating portion, and the sheet-like case B which faces and contacts the heat-sealed portion (sealing portion) of the sheet-shaped case A in which the accommodating portion is formed. The excess portion formed wider than the heat-sealing portion (sealing portion) of the) provides a secondary battery which is bent and deformed in the sheet-like case B, and an ultraviolet curable material is coated on the end portion of the excess portion.
상기 이차전지는 종래에 알려져 있지 않은 신규한 구조로 이루어져 있으며, 앞서 설명한 바와 같은 다양한 잇점을 제공한다. The secondary battery has a novel structure that is not known in the art, and provides various advantages as described above.
이상에서 설명한 바와 같이, 본 발명에 따른 이차전지의 제조방법은 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 것과 같이 실링부를 변형시켜 자외선 경화성 물질의 도포함으로써, 높은 생산 수율 및 공정 효율로 밀봉성이 향상된 전지를 제조할 수 있다.As described above, the secondary battery manufacturing method according to the present invention by deforming the sealing portion to apply a UV-curable material, such as bending each of the sealing vertically to be in close contact with the side wall of the receiving portion, thereby producing a high production yield and process efficiency A battery with improved sealing can be produced.
도 1은 종래의 파우치형 이차전지의 일반적인 구조에 대한 분해 사시도이다;
도 2는 본 발명의 하나의 실시예에 따른 이차전지에서 케이스의 실링부가 수납부 측벽에 밀착되어 있는 구조의 단면도이다.
도 3은 본 발명의 하나의 실시예에 따른 이차전지에서 케이스 실링부의 단부가 변형되어 있는 구조의 단면도이다.
도 4는 도 3의 A 부위에 대한 확대도이다;
도 5는 도 3의 A 부위의 변형예에 대한 확대도이다.1 is an exploded perspective view of a general structure of a conventional pouch type secondary battery;
2 is a cross-sectional view of a structure in which the sealing part of the case is in close contact with the side wall of the accommodating part of the rechargeable battery according to the exemplary embodiment of the present invention.
3 is a cross-sectional view of a structure in which an end portion of a case sealing part is deformed in a secondary battery according to an exemplary embodiment of the present invention.
4 is an enlarged view of a portion A of FIG. 3;
5 is an enlarged view of a modification of the A portion of FIG. 3.
이하에서는, 본 발명의 실시예에 따른 도면을 참조하여 설명하지만, 이는 본 발명의 더욱 용이한 이해를 위한 것으로, 본 발명의 범주가 그것에 의해 한정되는 것은 아니다.Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings, but the present invention is not limited by the scope of the present invention.
도 2에는 본 발명의 하나의 실시예에 따른 이차전지 셀에서 케이스의 실링부가 수납부 측벽에 밀착되어 있는 구조의 단면도가 모식적으로 도시되어 있다.FIG. 2 is a cross-sectional view schematically illustrating a structure in which a sealing part of a case is in close contact with a side wall of an accommodating part in a rechargeable battery cell according to an exemplary embodiment of the present invention.
도 2를 참조하면, 전지셀(100)은 제 1 시트형 케이스(110)의 수납부(112)에 양극/분리막/음극 구조의 전극조립체(도시하지 않음)를 장착한 후, 그에 대응하는 제 2 시트형 케이스(120)를 열융착시켜 소정의 과정을 통해 제작된다. 열융착 과정에서 수납부(112)의 외주면 방향으로 실링부(130, 140)가 형성된다. Referring to FIG. 2, the
본 발명의 일 실시예에 따르면, 양측 실링부들(130, 140)을 수납부(112)와의 인접부에서 각각 절곡되어 수납부 측벽(112a)에 밀착시킨 후, 수직 절곡된 실링부의 단부(150)에 자외선 경화성 물질(도시하지 않음)을 도포한 후 자외선을 조사하여 경화시킨다. 따라서, 좁은 단부(150)에 대해 수평면 상으로 도포를 수행하므로 작업이 용이하고, 유동성이 있는 자외선 경화성 물질이 흘러내리지 않고 안정적으로 도포되어 경화될 수 있으므로, 전지의 생산수율 및 제조공정의 효율성이 향상된다.According to the exemplary embodiment of the present invention, the both
도 3에는 본 발명의 또 다른 실시예에 따른 이차전지 셀에서 케이스 실링부의 단부가 변형되어 있는 구조의 단면도가 모식적으로 도시되어 있고, 도 4에는 도 3의 A 부위에 대한 확대도가 도시되어 있다.3 is a cross-sectional view schematically illustrating a structure in which an end portion of a case sealing part is deformed in a secondary battery cell according to still another embodiment of the present invention, and FIG. 4 is an enlarged view of part A of FIG. 3. have.
이들 도면을 참조하면, 전지셀(200)은, 수납부가 형성되어 있는 시트형 케이스(A)(210)의 열융착 부위(실링부)가 그와 대면하여 접촉되는 시트형 케이스(B)(220)의 열융착 부위(실링부)보다 넓게 형성된 잉여부(212)를 포함하고 있다는 점에 특징이 있다.Referring to these drawings, the
따라서, 시트형 케이스(B)(220)의 방향으로 잉여부(212)를 절곡하여 변형하면, 수직 단면상인 실링부의 단부(201)가 시트형 케이스(A)(210)의 표면과 나란한 수평면 구조로 형성되므로, 유동성이 있는 UV 경화성 물질(300)이 흘러내리지 않고 안정적으로 도포되어 경화될 수 있다.Accordingly, when the
도 5에서와 같이, 잉여부(212)가 시트형 케이스(B)(220)의 두께보다 큰 경우에는, 시트형 케이스(B)(220)의 단부(222)를 완전히 감싸면서 내측으로 절곡할 수도 있으며, 이 경우에도, 수평면 구조의 실링부 단부에 UV 경화성 물질(300)을 도포하고 UV를 조사하여 경화를 이룰 수 있다.
As shown in Figure 5, when the
본 발명이 속한 분야에서 통상의 지식을 가진 자라면 상기 내용을 바탕으로 본 발명의 범주내에서 다양한 응용 및 변형을 행하는 것이 가능할 것이다.Those skilled in the art to which the present invention pertains will be able to perform various applications and modifications within the scope of the present invention based on the above contents.
Claims (15)
(a) 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)를 형성하는 단계;
(b) 상기 실링부를 각각 수직으로 절곡하여 수납부의 측벽에 밀착시키는 단계; 및
(c) 상기 수직 절곡 실링부의 단부에 자외선 경화성 물질을 도포한 후 자외선(UV)을 조사하여 경화시키는 단계;
를 포함하는 과정으로 제조되며,
상기 자외선 경화성 물질은 전극조립체에 연결되어 전지케이스 외부로 돌출되어 있는 전극리드 주변의 실링부에 코팅되어 있는 것을 특징으로 하는 이차전지의 제조방법.A method of manufacturing a secondary battery having a structure in which a cathode / separation membrane / cathode electrode assembly is mounted on a sheet-shaped case in which a housing part is formed, and sealed by heat fusion,
(A) forming a heat-sealed portion (sealing portion) on the entire outer peripheral surface of the receiving portion by the heat-sealing;
(b) bending the seals vertically to closely contact sidewalls of an enclosure; And
(c) applying an ultraviolet curable material to an end portion of the vertical bending sealing portion and irradiating and curing ultraviolet (UV) light;
It is manufactured by a process comprising a,
The UV curable material is connected to the electrode assembly, the manufacturing method of the secondary battery, characterized in that the coating on the sealing portion around the electrode lead protruding to the outside of the battery case.
(a) 상기 열융착에 의해 수납부 외주면 전체에 열융착 부위(실링부)를 형성하는 단계;
(b) 상기 수납부가 형성되어 있는 시트형 케이스(A)의 열융착 부위(실링부)에서 그와 대면하여 접촉되는 시트형 케이스(B)의 열융착 부위(실링부)보다 넓게 형성된 잉여부를 시트형 케이스(B) 방향으로 절곡하여 변형시키는 단계; 및
(c) 상기 잉여부의 단부에 자외선 경화성 물질을 도포한 후 자외선(UV)을 조사하여 경화시키는 단계;
를 포함하는 과정으로 제조되며,
상기 자외선 경화성 물질은 전극조립체에 연결되어 전지케이스 외부로 돌출되어 있는 전극리드 주변의 실링부에 코팅되어 있는 것을 특징으로 하는 이차전지의 제조방법. A method of manufacturing a secondary battery having a structure in which a cathode / separation membrane / cathode electrode assembly is mounted on a sheet-shaped case in which a housing part is formed, and sealed by heat fusion,
(A) forming a heat-sealed portion (sealing portion) on the entire outer peripheral surface of the receiving portion by the heat-sealing;
(b) The excess portion formed wider than the heat-sealed portion (sealing portion) of the sheet-shaped case (B) contacted with the heat-sealed portion (sealing portion) of the sheet-shaped case (A) in which the housing portion is formed is a sheet-shaped case ( B) bending in the direction to deform; And
(c) applying an ultraviolet curable material to the ends of the surplus portion and then curing by irradiating ultraviolet (UV) light;
It is manufactured by a process comprising a,
The UV curable material is connected to the electrode assembly, the manufacturing method of the secondary battery, characterized in that the coating on the sealing portion around the electrode lead protruding to the outside of the battery case.
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WO2014200176A1 (en) * | 2013-06-12 | 2014-12-18 | 주식회사 엘지화학 | Method for manufacturing pouch-type battery cell of which sealing part is insulated by curable material |
KR20150075732A (en) * | 2013-12-26 | 2015-07-06 | 주식회사 엘지화학 | Battery Cell Having Structure for Coating with Electrical Insulating Material On End of Sealing Part Bended In A Horizontal Direction |
KR20150075581A (en) * | 2013-12-26 | 2015-07-06 | 주식회사 엘지화학 | Process for Preparation of Pouch-typed Battery Cell Having Structure for Coating with Insulating Material on End of Sealing Part Bended |
KR20150075656A (en) * | 2013-12-26 | 2015-07-06 | 주식회사 엘지화학 | Device for Manufacturing the Battery Cell Having for Means of Applying Curing Material |
DE102015000735A1 (en) * | 2015-01-21 | 2016-07-21 | Audi Ag | Method for producing a pouch cell |
US11196113B2 (en) | 2017-09-14 | 2021-12-07 | Lg Chem, Ltd. | Pouch-type secondary battery, and pouch film forming device |
US11804640B2 (en) | 2018-12-07 | 2023-10-31 | Water Gremlin Company | Battery parts having solventless acid barriers and associated systems and methods |
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