KR20110026157A - Sludge drying apparatus - Google Patents

Sludge drying apparatus Download PDF

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Publication number
KR20110026157A
KR20110026157A KR1020090083936A KR20090083936A KR20110026157A KR 20110026157 A KR20110026157 A KR 20110026157A KR 1020090083936 A KR1020090083936 A KR 1020090083936A KR 20090083936 A KR20090083936 A KR 20090083936A KR 20110026157 A KR20110026157 A KR 20110026157A
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South Korea
Prior art keywords
sludge
heat
insulating member
halogen lamp
unit
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KR1020090083936A
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Korean (ko)
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박재근
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주식회사 바오컨텐츠
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Priority to KR1020090083936A priority Critical patent/KR20110026157A/en
Publication of KR20110026157A publication Critical patent/KR20110026157A/en

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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/12Treatment of sludge; Devices therefor by de-watering, drying or thickening
    • C02F11/13Treatment of sludge; Devices therefor by de-watering, drying or thickening by heating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/16Treatment of water, waste water, or sewage by heating by distillation or evaporation using waste heat from other processes
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/30Treatment of water, waste water, or sewage by irradiation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F11/00Treatment of sludge; Devices therefor
    • C02F11/10Treatment of sludge; Devices therefor by pyrolysis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/10Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions
    • F26B15/12Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined
    • F26B15/18Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in a path composed of one or more straight lines, e.g. compound, the movement being in alternate horizontal and vertical directions the lines being all horizontal or slightly inclined the objects or batches of materials being carried by endless belts
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B17/00Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement
    • F26B17/02Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces
    • F26B17/04Machines or apparatus for drying materials in loose, plastic, or fluidised form, e.g. granules, staple fibres, with progressive movement with movement performed by belts carrying the materials; with movement performed by belts or elements attached to endless belts or chains propelling the materials over stationary surfaces the belts being all horizontal or slightly inclined
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B23/00Heating arrangements
    • F26B23/001Heating arrangements using waste heat
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B3/00Drying solid materials or objects by processes involving the application of heat
    • F26B3/28Drying solid materials or objects by processes involving the application of heat by radiation, e.g. from the sun
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B2200/00Drying processes and machines for solid materials characterised by the specific requirements of the drying good
    • F26B2200/18Sludges, e.g. sewage, waste, industrial processes, cooling towers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/20Sludge processing

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Organic Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Microbiology (AREA)
  • Health & Medical Sciences (AREA)
  • Toxicology (AREA)
  • Sustainable Development (AREA)
  • Treatment Of Sludge (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

PURPOSE: A sludge drying device is provided to dry sludge under uniform temperature distribution since heat/light energy from a halogen lamp is emitted to the sludge over a wide area. CONSTITUTION: A sludge drying device comprises a transport unit and a plurality of heating units(30). The transport unit moves sludge, which has been supplied from the outside. The heating units emit heat to dry the sludge during movement of the sludge. The heating unit comprises an insulating member(32), a halogen lamp(34), a radiating plate(35) and a reflective film(33). The halogen lamp is arranged in the insulating member. The radiating plate blocks up the opening of the insulating member. For the energy from the halogen lamp to be reflected to the radiating plate, the reflective film is coupled to the inner surface of the insulating member.

Description

슬러지 건조장치{Sludge drying apparatus}Sludge drying apparatus

본 발명은 생활소비재 및 산업소비재를 사용한 후 발생되는 슬러지를 건조/탄화시키기 위한 슬러지 건조장치에 관한 것이다.The present invention relates to a sludge drying apparatus for drying / carbonizing sludge generated after using consumer and industrial consumer goods.

각종 생활소비재 및 산업소비재를 사용한 후 발생되는 쓰레기들은 하수종말처리장, 음식물 처리장, 분뇨 처리장 등에서 기계적·화학적으로 처리되어 슬러지로 형태로 만들어진다. 과거에는 이와 같이 만들어진 슬러지를 화석연료를 사용하여 소각시키거나 땅속에 매설하였으나, 이 경우 대기오염, 토양 및 해양오염의 문제가 발생하게 된다.Garbage generated after using various consumer and industrial consumer products is processed into sewage treatment plants, food treatment plants, and manure treatment plants. In the past, the sludge thus produced was incinerated with fossil fuel or buried in the ground, but in this case, air pollution, soil and marine pollution occurred.

위와 같은 문제를 해결하기 위하여, 최근에는 슬러지에 직접 또는 간접적으로 열을 가하여 건조한 후 이를 재사용 하고 있으며, 이를 위한 다양한 장치들이 개발/사용되고 있다.In order to solve the above problems, recently, the sludge is heated directly or indirectly, dried and reused, and various devices for this purpose have been developed and used.

하지만, 현재 사용되고 있는 장치는 슬러지의 겉과 속을 동시에 건조·탄화시키는데 한계가 있고, 전체적으로 일정한 열량의 빛과 열을 슬러지에 골고루 방사 및 투사하기가 어려워, 슬러지의 건조·탄화 정도가 균일하지 못하여 제품의 품질이 떨어지게 되는 문제점이 있다. However, currently used devices have limitations in drying and carbonizing sludge on the outside and inside of sludge at the same time, and it is difficult to uniformly radiate and project a certain amount of light and heat to the sludge as a whole. There is a problem that the quality of the product is degraded.

또한, 열원의 효율성이 떨어져 에너지 소비가 많아서, 경제성과 효율성이 떨어지는 문제점이 있다.In addition, since the efficiency of the heat source is low, the energy consumption is high, there is a problem that the economic efficiency and efficiency.

본 발명은 상기한 문제점을 해결하기 위하여 안출된 것으로서, 본 발명의 목적은 슬러지를 균일하게 건조/탄화시킬 수 있으며, 경제성과 효율성이 향상되도록 구조가 개선된 슬러지 건조장치를 제공하는 것이다. The present invention has been made to solve the above problems, an object of the present invention is to provide a sludge drying apparatus having an improved structure so that the sludge can be uniformly dried / carbonized, economical and efficient.

상기 목적을 달성하기 위하여, 본 발명에 따른 슬러지 건조장치는 외부로부터 슬러지를 공급받으며, 상기 공급된 슬러지를 이동시키는 운반유닛과, 상기 운반유닛의 상방 및 하방에 배치되며, 상기 슬러지가 이동되는 과정 중 상기 슬러지가 건조되도록 상기 슬러지를 향해 열을 방사하는 복수의 발열유닛을 포함하며, 상기 발열유닛은 개구부(開口部)가 형성되어 있는 단열부재와, 상기 단열부재의 내부에 배치되는 할로겐 램프와, 상기 단열부재의 개구부를 막도록 결합되며, 세라믹 재질로 이루어지는 방열판과, 상기 할로겐 램프에서 방사된 에너지가 상기 방열판 쪽으로 반사되도록 상기 단열부재의 내면에 결합되는 반사피막을 포함하는 것을 특징으로 한다.In order to achieve the above object, the sludge drying apparatus according to the present invention receives the sludge from the outside, the transporting unit for moving the supplied sludge, disposed above and below the transport unit, the process of the sludge is moved And a plurality of heat generating units radiating heat toward the sludge to dry the sludge, wherein the heat generating unit includes a heat insulating member having an opening and a halogen lamp disposed inside the heat insulating member; And a heat dissipation plate coupled to the opening of the heat insulating member, and a heat dissipation plate made of a ceramic material, and a reflective film coupled to the inner surface of the heat insulating member so that the energy radiated from the halogen lamp is reflected toward the heat dissipation plate.

본 발명에 따르면, 내부에 상기 운반유닛 및 상기 발열유닛이 배치되며, 상기 운반유닛으로 상기 슬러지를 공급하는 공급부와, 상기 슬러지에서 발생한 수증기를 포함하는 공기가 포집되어 가이드 되는 유동라인이 마련되어 있는 본체를 더 포함하는 것이 바람직하다.According to the present invention, the transport unit and the heat generating unit are disposed therein, the main body is provided with a supply line for supplying the sludge to the transport unit, and a flow line for collecting and guiding air including water vapor generated from the sludge It is preferable to further include.

또한, 본 발명에 따르면 상기 운반유닛은, 상기 슬러지의 이동방향을 따라 서로 이격되며 회전 가능하게 설치되는 한 쌍의 회전축과, 망 형태로 이루어져 상기 한 쌍의 회전축을 감싸도록 결합되며 상기 슬러지가 놓이는 밸트를 포함하는 것이 바람직하다.In addition, according to the present invention, the transport unit, a pair of rotary shafts spaced apart from each other along the direction of movement of the sludge and rotatably installed, is formed in the form of a mesh coupled to surround the pair of rotary shafts and the sludge is placed It is preferable to include a belt.

또한, 본 발명에 따르면 상기 발열유닛은 상기 방열판이 상기 밸트를 향하도록 상기 밸트의 상방 및 하방에 각각 한 쌍씩 설치되는 것이 바람직하다.In addition, according to the present invention, it is preferable that the heat generating unit is provided in pairs, respectively, above and below the belt such that the heat sink faces the belt.

또한, 본 발명에 따르면 상기 유도공에서 포집된 공기에 포함되어 있는 폐열은 상기 슬러지의 건조에 재사용되도록 상기 슬러지의 이동방향 상 전방으로 공급되는 것이 바람직하다.In addition, according to the present invention, the waste heat contained in the air collected in the induction hole is preferably supplied forward in the moving direction of the sludge so as to be reused for drying the sludge.

상기한 구성의 본 발명에 따르면, 발열유닛에서 발생된 원적외선 형태의 에너지가 슬러지의 내부까지 침투되므로 슬러지의 표면 및 내부가 전체적으로 고르게 건조/탄화되게 되며, 그 결과 슬러지의 품질이 균일하게 된다.According to the present invention having the above-described configuration, since the far-infrared energy generated in the heating unit penetrates into the interior of the sludge, the surface and the interior of the sludge are uniformly dried / carbonized as a whole, and as a result, the quality of the sludge is uniform.

그리고, 발열유닛이 밸트의 상측 및 하측에 각각 배치되어 있을 뿐 아니라, 할로겐 램프에서 발생된 열/빛 에너지가 방열판에서 고르게 확산된 후 넓은 면적을 통해 슬러지로 방사되므로 슬러지를 균일한 온도분포에서 건조할 수 있으며, 그 결과 슬러지를 균일하게 건조할 수 있다.In addition, the heat generating unit is disposed on the upper and lower sides of the belt, respectively, and heat / light energy generated from the halogen lamp is evenly diffused on the heat sink and then radiated to the sludge through a large area, thereby drying the sludge at a uniform temperature distribution. As a result, the sludge can be dried uniformly.

또한, 슬러지 건조에 이용되고 남은 폐열을 재활용하므로, 에너지 효율 및 경제성이 향상된다.In addition, since the waste heat remaining in the sludge drying is recycled, energy efficiency and economy are improved.

도 1은 본 발명의 일 실시예에 따른 슬러지 건조장치의 개략적인 사시도이 며, 도 2는 슬러지 건조장치의 내부를 도시한 도면이며, 도 3은 도 2에 도시된 발열유닛의 단면도이다.1 is a schematic perspective view of a sludge drying apparatus according to an embodiment of the present invention, Figure 2 is a view showing the inside of the sludge drying apparatus, Figure 3 is a cross-sectional view of the heat generating unit shown in FIG.

도 1 내지 도 3을 참조하면, 본 실시예에 따른 슬러지 건조장치(100)는 본체(10)와, 운반유닛(20)과, 발열유닛(30)과, 받침판(40)을 포함한다.1 to 3, the sludge drying apparatus 100 according to the present embodiment includes a main body 10, a transport unit 20, a heat generating unit 30, and a support plate 40.

본체(10)는 일방향으로 길게 형성된 직육면체 형태로 형성되며, 내부에는 공간이 형성되어 있다. 본체(10)는 그 내부가 하나의 공간으로 형성되도록 일체로 형성되지만, 여기에서는 설명의 편의를 위해 본체의 전방(후술할 슬러지의 이동방향을 기준으로 전방)에서부터, 저장부(11), 가열부(12), 수증기 제거부(13) 및 건조/탄화부(14)로 칭하기로 한다. 본체의 저장부(11)에는 깔대기 형상으로 형성되며, 슬러지(s)가 공급되는 공급부(111)가 결합되어 있다. 또한, 도 2에 도시된 바와 같이 본체의 내부에는 운반유닛(20)의 상측에 배치되는 유동라인(15)이 마련되어 있다. 이 유동라인(15)에는 발열유닛(30)에 의해 가열된 본체(10) 내부의 공기, 즉 슬러지(s)에서 발생한 수증기 및 연기를 포함하는 공기가 포집된다(모인다). 포집된 공기에는 발열유닛(30)에서 방사되어 슬러지(s)의 건조에 이용되고 남은 폐열이 포함되어 있으며, 이 공기는 유동라인(15) 및 본체에 결합된 유동관(16)을 따라 본체의 저장부(11)로 공급되며, 이 공기에 포함된 폐열은 슬러지(s)의 건조에 재사용된다.The main body 10 is formed in a rectangular parallelepiped shape formed in one direction and has a space formed therein. The main body 10 is integrally formed so that the inside thereof is formed in one space, but for convenience of explanation, the storage unit 11 and the heating are provided from the front of the main body (front of the sludge moving direction to be described later). The part 12, the water vapor removal part 13, and the drying / carbonization part 14 are called. The storage part 11 of the main body is formed in a funnel shape, and the supply part 111 to which the sludge s is supplied is coupled. In addition, as shown in FIG. 2, a flow line 15 disposed above the transport unit 20 is provided inside the main body. The flow line 15 collects (collects) air in the body 10 heated by the heat generating unit 30, that is, air containing steam and smoke generated from the sludge s. The collected air contains waste heat remaining after being discharged from the heat generating unit 30 and used for drying the sludge (s), which is stored in the main body along the flow line 15 and the flow tube 16 coupled to the main body. The waste heat contained in the air is supplied to the unit 11 and reused for drying the sludge s.

운반유닛(20)은 본체를 따라 슬러지(s)를 운반하기 위한 것으로, 본 실시예의 경우 운반유닛으로는 컨베이어 밸트(20)가 채용된다. 컨베이어 밸트(20)는 본체(10)의 길이방향(즉, 슬러지의 이동방향)을 따라 이격되게 배치된 한 쌍의 회전 축(21)과, 밸트(22)를 포함한다. 밸트(22)는 망 형태로 형성되며, 한 쌍의 회전축(21)을 함께 감싸도록 결합된다. 회전축(21)의 회전시 밸트(22)는 본체의 길이방향으로 이동하며, 이에 따라 공급부(111)로부터 밸트(22)의 상면으로 공급된 슬러지(s)가 운반된다.The conveying unit 20 is for conveying the sludge s along the main body, and in this embodiment, the conveyor belt 20 is adopted as the conveying unit. The conveyor belt 20 includes a pair of rotation shafts 21 and a belt 22 that are spaced apart along the longitudinal direction of the main body 10 (that is, the sludge moving direction). Belt 22 is formed in the form of a mesh, it is coupled to surround a pair of rotating shaft 21 together. When the rotating shaft 21 is rotated, the belt 22 moves in the longitudinal direction of the main body, whereby the sludge s supplied from the supply part 111 to the upper surface of the belt 22 is conveyed.

발열유닛(30)은 슬러지(s)를 건조 및 탄화시키기 위한 것으로, 하우징(31)과, 단열부재(32)와, 할로겐 램프(34)와, 방열판(35)을 포함한다.The heat generating unit 30 is for drying and carbonizing the sludge s, and includes a housing 31, a heat insulating member 32, a halogen lamp 34, and a heat sink 35.

하우징(31)은 일면이 개구된 형태인 'ㄷ'자 모양으로 형성된다. The housing 31 is formed in a 'c' shape in which one surface thereof is opened.

단열부재(32)는 일측에 개구부(開口部)가 형성된 'ㄷ'자 형태, 즉 일면이 뚫려진 형태로 형성되며, 하우징(31)의 내부에 배치된다. 그리고, 단열부재(32)의 내면에는 반사피막(33)이 형성되어 있다. 이하, 단열부재(32)의 성분 및 제작과정에 관하여 상세하게 설명한다. The heat insulating member 32 is formed in a 'c' shape having an opening (開口 部) at one side, that is, in a form in which one surface is perforated, and is disposed in the housing 31. The reflective film 33 is formed on the inner surface of the heat insulating member 32. Hereinafter, the components and manufacturing process of the heat insulating member 32 will be described in detail.

본 실시예의 경우, 단열부재(32)는 알루미나와 실리카를 주성분으로 하는 세라믹 보드로 이루어진다. 세라믹 보드를 'ㄷ'자 형태로 가공한 후, 가공된 단열부재의 내면에 액상의 이산화규소(SiO2) 또는 크롬을 충분히 도포한 후 300도 이상의 온도에서 열처리한다. 그러면, 열처리 과정에서 세라믹 보드에 포함되어 있던 수분이 증발되고, 세라믹 보드에 포함된 유기물과 불순물이 소각되어 없어지므로, 수많은 공극이 생겨나 초다공체가 되며, 액상의 이산화규소(또는 크롬)가 유리 결정화되면서 단열부재(32)의 내면에 반사피막(33)이 형성된다. 그리고, 이와 같이 제작된 단열부재(32)는, 무게가 매우 가볍고 탄성을 지니므로, 관리(제작 및 설치과 정)이 편리하며, 후술하는 바와 같이 단열부재의 내부에 배치되는 할로겐 램프를 외부의 충격으로부터 효율적으로 보호할 수 있다.In the present embodiment, the heat insulating member 32 is made of a ceramic board mainly composed of alumina and silica. After the ceramic board is processed into 'c' shape, the liquid silicon dioxide (SiO 2 ) or chromium is sufficiently coated on the inner surface of the processed heat insulating member, and then heat-treated at a temperature of 300 degrees or more. Then, during the heat treatment process, the moisture contained in the ceramic board is evaporated, and the organic matter and impurities contained in the ceramic board are incinerated and disappeared, so that many voids are formed and become a superporous body, and liquid silicon dioxide (or chromium) is glass crystallized. While the reflective film 33 is formed on the inner surface of the heat insulating member 32. In addition, since the heat insulating member 32 manufactured as described above has a very light weight and elasticity, it is easy to manage (manufacture and install). Can be efficiently protected from

할로겐 램프(34)는 단열부재(32)의 내부에 배치된다. 할로겐 램프(34)는 전원 인가시 사방으로 열과 빛의 형태로 에너지를 방출하는데, 이때 도 3에 도시된 바와 같이 방출된 에너지는 직접 또는 반사피막에 반사된 후 방열판(35)으로 전달된다.The halogen lamp 34 is disposed inside the heat insulating member 32. The halogen lamp 34 emits energy in the form of heat and light in all directions when power is applied, and as shown in FIG. 3, the emitted energy is directly or reflected by a reflective film and then transferred to the heat sink 35.

방열판(35)은 판 형상으로 형성되며, 세라믹 유리 재질로 이루어진다. 방열판(35)은 단열부재(32)의 개구부를 막도록 하우징(31)에 결합된다. 할로겐 램프(34)에서 방출된 에너지는 방열판(35)에 흡수되어 원적외선의 빛과 열 에너지로 변환되며, 방열판(35) 전체에서 고르게 방사된다.The heat sink 35 is formed in a plate shape and is made of a ceramic glass material. The heat sink 35 is coupled to the housing 31 to block the opening of the heat insulating member 32. The energy emitted from the halogen lamp 34 is absorbed by the heat sink 35 and converted into light and heat energy of far infrared rays, and is evenly radiated throughout the heat sink 35.

한편, 슬러지(s)를 전체적으로 고르게 건조하기 위하여 상기 발열유닛(30)은 컨베이어 밸트(20)의 상측 및 하측에 복수로 설치된다. 본 실시예의 경우, 발열유닛은 4개씩 짝을 이루어, 컨베이어 밸트(20)의 상측 및 하측에 각각 2개씩 설치되는데, 이때 방열판(35)이 컨베이어 밸트(20)를 향하도록 경사지게 설치된다. 그리고, 이와 같은 발열유닛의 짝(4개)은 본체의 길이방향(슬러지의 운반방향)을 따라 복수로 설치된다.On the other hand, in order to evenly dry the sludge (s) as a whole, a plurality of the heating unit 30 is installed on the upper side and the lower side of the conveyor belt (20). In the case of the present embodiment, the heat generating unit is paired four by two, respectively installed on the upper and lower sides of the conveyor belt 20, wherein the heat sink 35 is installed to be inclined toward the conveyor belt (20). The pair of four heat generating units is provided in plural along the longitudinal direction of the main body (the sludge conveying direction).

받침판(40)은 컨베이어 밸트의 하측에 배치되며, 컨베이어 밸트(20)에서 떨어진 물이나 슬러지 조각들이 받침판에 모인다.The support plate 40 is disposed below the conveyor belt, and water or sludge pieces that are separated from the conveyor belt 20 are collected on the support plate.

한편, 슬러지 건조장치에는 팬(미도시)이 더 설치되어 있다. 팬은 본체의 수증기 제거부(13)에 설치되며, 슬러지가 원활하게 건조되도록 바람을 형성한다.On the other hand, the sludge drying apparatus is further provided with a fan (not shown). The fan is installed in the steam removal unit 13 of the main body, and forms a wind so that the sludge dries smoothly.

이하, 상술한 바와 같이 구성된 슬러지 건조장치(100)를 이용하여 슬러지를 건조하는 과정에 관하여 설명한다.Hereinafter, a process of drying the sludge using the sludge drying apparatus 100 configured as described above will be described.

먼저, 본체의 공급부(111)로 슬러지를 주입하면 이 슬러지가 밸트(22) 상으로 공급되며, 공급된 슬러지는 유동관(16)을 통해 공급된 공기에 포함되어 있는 폐열에 의해 예열(가열) 된다. 이후, 슬러지는 가열부(12)를 통과하면서 가열부에 설치되어 있는 가열유닛(30)에 의해 고온으로 가열되며, 수증기 제거부(13)를 통과하는 과정에서 가열유닛(30)에서 방사되는 열 및 팬에 의해 발생되는 바람에 의해 슬러지에 포함된 대부분의 물기가 빠른 속도로 증발하게 된다. 이와 같이 대부분의 물기가 제거된 슬러지는 건조/탄화부(14)를 통과하면서 완전히 건조 및 탄화되며, 이후 외부로 배출되게 된다.First, when the sludge is injected into the supply portion 111 of the main body, the sludge is supplied onto the belt 22, and the supplied sludge is preheated (heated) by waste heat contained in the air supplied through the flow pipe 16. . Subsequently, the sludge is heated to a high temperature by the heating unit 30 installed in the heating unit while passing through the heating unit 12, and heat radiated from the heating unit 30 in the process of passing through the steam removal unit 13. And most of the water contained in the sludge by the wind generated by the fan will evaporate at a high speed. As such, most of the sludge from which water is removed is completely dried and carbonized while passing through the drying / carbonation unit 14 and then discharged to the outside.

본 실시예에 따르면, 할로겐 램프(34)에서 발생된 고온의 열 및 빛이 방열판(35)을 통과하면서 원적외선 형태의 에너지로 변환된 후 슬러지에 조사되므로, 슬러지의 겉과 속이 고르게 건조/탄화된다. 즉, 할로겐 램프(34)에서 발생된 고온의 열이 슬러지에 직접 조사되는 경우에는 슬러지의 표면만이 집중적으로 건조/탄화되지만, 본 실시예의 경우에는 원적외선 형태의 에너지가 슬러지의 내부까지 침투되므로 슬러지의 표면 및 내부가 전체적으로 고르게 건조/탄화되게 되며, 그 결과 슬러지의 품질이 균일하게 된다.According to the present embodiment, since the heat and light of the high temperature generated by the halogen lamp 34 passes through the heat sink 35 and is converted into energy in the form of far-infrared rays, the sludge is irradiated onto the sludge so that the outside and the inside of the sludge are evenly dried / carbonized. . That is, when the high temperature heat generated by the halogen lamp 34 is directly irradiated to the sludge, only the surface of the sludge is concentrated / dried intensively, but in this embodiment, since the far-infrared energy penetrates to the inside of the sludge, the sludge The surface and the interior of the surface are evenly dried / carbonized, resulting in a uniform sludge quality.

그리고, 발열유닛(30)이 밸트(22)의 상측 및 하측에 각각 배치되어 있을 뿐 아니라, 할로겐 램프(34)에서 발생된 열/빛 에너지가 방열판(35)에서 고르게 확산된 후 넓은 면적을 통해 슬러지로 방사되므로 슬러지를 균일한 온도분포에서 건조 할 수 있으며, 그 결과 슬러지를 균일하게 건조할 수 있다.In addition, the heat generating unit 30 is not only disposed above and below the belt 22, but also through a large area after the heat / light energy generated from the halogen lamp 34 is evenly diffused in the heat sink 35. Since the sludge is radiated, the sludge can be dried at a uniform temperature distribution, and as a result, the sludge can be dried uniformly.

또한, 슬러지 건조에 이용되고 남은 폐열을 재활용하므로, 에너지 효율 및 경제성이 향상된다.In addition, since the waste heat remaining in the sludge drying is recycled, energy efficiency and economy are improved.

이상에서 본 발명의 바람직한 실시예에 대해 도시하고 설명하였으나, 본 발명은 상술한 특정의 바람직한 실시예에 한정되지 아니하며, 청구범위에서 청구하는 본 발명의 요지를 벗어남이 없이 당해 발명이 속하는 기술분야에서 통상의 지식을 가진 자라면 누구든지 다양한 변형 실시가 가능한 것은 물론이고, 그와 같은 변경은 청구범위 기재의 범위 내에 있게 된다.Although the preferred embodiments of the present invention have been shown and described above, the present invention is not limited to the specific preferred embodiments described above, and the present invention belongs to the present invention without departing from the gist of the present invention as claimed in the claims. Various modifications can be made by those skilled in the art, and such changes are within the scope of the claims.

예를 들어, 본 실시예에서는 밸트의 상측 및 하측에 각각 2개의 발열유닛을 발열유닛의 방열판이 밸트를 향하도록 경사지게 설치하였으나, 도 4에 도시된 바와 같이 발열유닛(30A)이 밸트와 평행하도록 밸트(22A)의 상측 및 하측에 각각 하나씩 발열유닛(30A)을 설치할 수도 있다.For example, in the present embodiment, two heat generating units are installed at an upper side and a lower side of the belt so as to be inclined so that the heat dissipation plate of the heat generating unit faces the belt, but as shown in FIG. 4, the heat generating unit 30A is parallel to the belt. One heating unit 30A may be provided at the upper side and the lower side of the belt 22A, respectively.

도 1은 본 발명의 일 실시예에 따른 슬러지 건조장치의 개략적인 사시도이다.1 is a schematic perspective view of a sludge drying apparatus according to an embodiment of the present invention.

도 2는 슬러지 건조장치의 내부를 도시한 도면이다.2 is a view showing the interior of the sludge drying apparatus.

도 3은 도 2에 도시된 발열유닛의 단면도이다.3 is a cross-sectional view of the heating unit shown in FIG.

도 4는 본 발명의 다른 실시예에 따른 슬러지 건조장치의 내부를 도시한 도면이다.Figure 4 is a view showing the inside of the sludge drying apparatus according to another embodiment of the present invention.

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

100...슬러지 건조장치 10...본체100.Sludge Dryer 10 ... Body

11...저장부 12...가열부11 Storage 12 Heating

13...수증기 제거부 14...건조/탄화부13 ... Water vapor removal section 14 ... Drying / Carburizing section

15...유동라인 16...유동관15 ... flow line 16 ... flow pipe

20...컨베이어 밸트 22...밸트20 ... conveyor belt 22 ... belt

30...발열유닛 31...하우징30.Heating unit 31.Housing

32...단열부재 33...반사피막32.Insulation member 33 ... Reflective coating

34...할로겐 램프 35...방열판34 ... halogen lamp 35 ... heat sink

40...받침판40 ... support plate

Claims (5)

외부로부터 슬러지를 공급받으며, 상기 공급된 슬러지를 이동시키는 운반유닛; 및A transport unit receiving sludge from the outside and moving the supplied sludge; And 상기 운반유닛의 상방 및 하방에 배치되며, 상기 슬러지가 이동되는 과정 중 상기 슬러지가 건조되도록 상기 슬러지를 향해 열을 방사하는 복수의 발열유닛;을 포함하며, And a plurality of heat generating units disposed above and below the conveying unit and radiating heat toward the sludge so that the sludge is dried during the process of moving the sludge. 상기 발열유닛은,The heating unit, 개구부(開口部)가 형성되어 있는 단열부재와,An insulating member having an opening formed therein; 상기 단열부재의 내부에 배치되는 할로겐 램프와,A halogen lamp disposed inside the heat insulating member; 상기 단열부재의 개구부를 막도록 결합되며, 세라믹 재질로 이루어지는 방열판과,A heat sink coupled to the opening of the heat insulating member and made of a ceramic material; 상기 할로겐 램프에서 방사된 에너지가 상기 방열판 쪽으로 반사되도록 상기 단열부재의 내면에 결합되는 반사피막을 포함하는 것을 특징으로 하는 슬러지 건조장치.And a reflective coating coupled to an inner surface of the heat insulating member such that the energy radiated from the halogen lamp is reflected toward the heat sink. 제1항에 있어서,The method of claim 1, 내부에 상기 운반유닛 및 상기 발열유닛이 배치되며, 상기 운반유닛으로 상기 슬러지를 공급하는 공급부와, 상기 슬러지에서 발생한 수증기를 포함하는 공기가 포집되어 가이드 되는 유동라인이 마련되어 있는 본체;를 더 포함하는 것을 특 징으로 하는 슬러지 건조장치. And a main body having the conveying unit and the heat generating unit disposed therein, a supply unit supplying the sludge to the conveying unit, and a flow line for collecting and guiding air including water vapor generated from the sludge. Sludge drying device characterized by the above-mentioned. 제1항에 있어서,The method of claim 1, 상기 운반유닛은, 상기 슬러지의 이동방향을 따라 서로 이격되며 회전 가능하게 설치되는 한 쌍의 회전축과, 망 형태로 이루어져 상기 한 쌍의 회전축을 감싸도록 결합되며 상기 슬러지가 놓이는 밸트를 포함하는 것을 특징으로 하는 슬러지 건조장치.The conveying unit comprises a pair of rotary shafts spaced apart from each other along the direction of movement of the sludge and rotatably installed, and formed of a mesh to enclose the pair of rotary shafts and a belt on which the sludge is placed. Sludge drying equipment. 제3항에 있어서,The method of claim 3, 상기 발열유닛은 상기 방열판이 상기 밸트를 향하도록 상기 밸트의 상방 및 하방에 각각 한 쌍씩 설치되는 것을 특징으로 하는 슬러지 건조장치.The heat generating unit is a sludge drying apparatus, characterized in that the pair is installed in the upper and lower portions of the belt so that the heat sink facing the belt, respectively. 제2항에 있어서,The method of claim 2, 상기 유도공에서 포집된 공기에 포함되어 있는 폐열은 상기 슬러지의 건조에 재사용되도록 상기 슬러지의 이동방향 상 전방으로 공급되는 것을 특징으로 하는 슬러지 건조장치.Sludge drying apparatus, characterized in that the waste heat contained in the air collected in the induction hole is supplied forward in the direction of movement of the sludge to be reused for drying the sludge.
KR1020090083936A 2009-09-07 2009-09-07 Sludge drying apparatus KR20110026157A (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101123833B1 (en) * 2011-06-03 2012-03-16 신한엔지니어링 주식회사 Drying method of sludge and thereof device
KR20160107768A (en) 2015-03-05 2016-09-19 주식회사 대한엔바이로테크 Sludge drying apparatus and method thereof
KR20190120579A (en) * 2018-04-16 2019-10-24 한국건설기술연구원 The drying device of sludge using centrifugation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101123833B1 (en) * 2011-06-03 2012-03-16 신한엔지니어링 주식회사 Drying method of sludge and thereof device
KR20160107768A (en) 2015-03-05 2016-09-19 주식회사 대한엔바이로테크 Sludge drying apparatus and method thereof
KR20190120579A (en) * 2018-04-16 2019-10-24 한국건설기술연구원 The drying device of sludge using centrifugation

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