KR20100128390A - Liquid metal scissors and manufacture a way - Google Patents
Liquid metal scissors and manufacture a way Download PDFInfo
- Publication number
- KR20100128390A KR20100128390A KR1020090046759A KR20090046759A KR20100128390A KR 20100128390 A KR20100128390 A KR 20100128390A KR 1020090046759 A KR1020090046759 A KR 1020090046759A KR 20090046759 A KR20090046759 A KR 20090046759A KR 20100128390 A KR20100128390 A KR 20100128390A
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- KR
- South Korea
- Prior art keywords
- liquid metal
- frame
- spectacle frame
- eyeglass
- eyeglass frame
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29D—PRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
- B29D12/00—Producing frames
- B29D12/02—Spectacle frames
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C45/00—Amorphous alloys
- C22C45/10—Amorphous alloys with molybdenum, tungsten, niobium, tantalum, titanium, or zirconium or Hf as the major constituent
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C1/00—Assemblies of lenses with bridges or browbars
- G02C1/10—Special mounting grooves in the rim or on the lens
-
- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C5/00—Constructions of non-optical parts
- G02C5/008—Spectacles frames characterized by their material, material structure and material properties
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Ophthalmology & Optometry (AREA)
- Optics & Photonics (AREA)
- Eyeglasses (AREA)
Abstract
Description
As described above, the present invention relates to glasses, sunglasses or goggles, which are worn by people with bad eyes or worn for sun protection and fashion.
The glasses are divided into two types of corrective glasses and protective glasses according to the purpose of use, namely correcting glasses for correcting the non-visual acuity of the eyes, called corrective glasses, and the eye from the outside, namely ultraviolet rays and infrared rays. Strong visible light, wind, besides radiation,
Protective glasses are used to prevent foreign objects and medicines. Sunglasses and goggles fall into this category.
The corrective glasses include myopia, hyperopia, astigmatism, presbyopia, and the general protective glasses are sunglasses, and the special ones are dustproof, water, windproof, and snowproof provided with a barrier around the lens.
The present invention relates to a spectacle frame of glasses, sunglasses, goggles or the like to be organized by the liquid metal, more specifically, the spectacle frame is made of a liquid metal material of high hardness, very smooth surface and very good resilience and elasticity of the spectacle frame
The present invention relates to a liquid metal spectacle frame and a manufacturing method thereof.
Most commonly used spectacle frames are made of synthetic resin or light metal materials, and recently, spectacle frames of ceramic materials have been released and sold in Japan.
However, conventional spectacle frames made of synthetic resins or light metals are weak in strength, expensive, and difficult to manufacture, and deformation or breakage occurs due to physical impacts when using them.
Liquid metal used in the spectacle frame material of the present application has a rigid crystal structure, but the liquid metal is named as liquid metal because the arrangement of atoms is very free.
Liquid metal is lighter and 5 times stronger than iron, and it is incomparable with synthetic resins and light metals currently used as spectacle frames, and it is known to be free of corrosion unlike conventional metals. Depending on the user's requirements, the user can make the shape freely, and because it has no direction, it has excellent toughness, high strength and ductility, no magnetic anisotropy, and small electric resistance, so it is used in various materials.
In addition, conventional synthetic resin or light metal glasses material returns to the original crystal shape when cooled, whereas liquid metal maintains the amorphous atomic structure in the solid state, so there is no fragile part or nodular point, and thus the strength, elasticity and strength are very high.
In addition, it is possible to form a free shape like plastic at a high temperature and can be applied to various fields because the thickness is thin compared to the strength.
As such, the liquid metal may be used in various fields from industrial coatings to general products, sporting goods, and automobile parts, and in particular, it may be used as an electronic product case such as a mobile phone, a PDA, a TV, a notebook, and the like.
Normally, the process of making eyeglass frames is generally known. Metal eyeglass frames are manufactured in the form of eyeglass frames and then melted with metal to be photographed from a mold frame, and the eyeglass frames are polished smoothly with a grinder or the like.
Conventional spectacle frames have a very rough surface, which requires a complicated processing or post-treatment process, whereas the liquid metal of the present invention can obtain a smooth surface like the surface of glass without any additional process. It is an alloy of material with good conditions to be used as a material for eyeglass frames because it has many advantages such as good and plastic shape can be easily made.
Liquid metal of the present application is basically ingot-type raw materials such as zirconium copper, and all processes are vacuumed to prevent the molecular structure of the alloy from weakening.
In the state.
In addition, at what temperature the raw material melts through the high frequency equipment and the rolling process determines the quality of the liquid metal.
Processes and molding methods for liquid metal eyeglass frames include molding by a mold, which is the most commonly used method of injecting a liquid material into the mold in a liquid state and bulk-solidifying.
Products moved after the molding process are to be cut by a waterjet or laser when cutting diamond because the strength of the liquid metal is too strong to be processed, usually through a waterjet cutting machine or the surface is processed.
Liquid metal is not only tens of times stronger than iron, titanium, and magnesium, but also has no corrosion and can be molded precisely like plastic, and is considered as an advanced new material that can replace iron, titanium, and magnesium.
Liquid metal is usually made by mixing zirconium (40 ~ 45%) with a certain amount of titanium-nickel-copper, etc., and can be formed freely like plastic even in heat of about 600 ° C.
Most of all, when the product is made by casting (die-casting) method, other metal materials have rough surface of the parts, but liquid metal has a smooth outer surface like water, so it does not need any post-treatment at all.
The advantage of liquid metal is that it has very strong resilience and elastic strength, and is resistant to salts and other chemical reactions and can be manufactured in various forms.
In addition, there is an advantage that the effect of the amorphous structure, the high efficiency of energy transfer and the effect of absorbing vibration or shock.
As described above, the spectacle frame relates to a liquid metal spectacle frame and a manufacturing method thereof, wherein the spectacle frame is composed of a liquid metal alloy mainly composed of a liquid metal.
Liquid metal used in the present invention is mainly composed of Zr (zirconium), Ti (titanium), Nb (niobium) Ni (nickel), Cu (copper), Al (aluminium), Fe (ferrum), Be (beryllium), It is made by alloying by mixing one or more selected metals such as Si, graphite, carbide, carbide, nitride, tungsten and molybdenum. It is a light metal that has high strength, excellent elasticity and corrosion resistance.
It is used as a structure for industry.
In addition, since the liquid metal is excellent in chemical resistance, it may be easily used in a reactor, a heat exchanger, or the like in the chemical industry, and thus is a very excellent material for the spectacle frame of the present invention.
Liquid metal spectacle frame used as a material of the spectacle frame of the present invention and its manufacturing method has a low thermal expansion or thermal conductivity coefficient as described above, the deformation is small during the manufacturing of the spectacle frame, liquid metal is excellent in corrosion resistance to the unpredictable of other materials, which is a liquid Oxidized liquid metal film formed on the metal surface is very strong and soft, not only has a large corrosion inhibitory effect, but also has high elasticity and a good property of instant regeneration even if the film is destroyed.
Currently, it is used as a spectacle frame material because iron is not used because of rust or corrosion. It mainly uses synthetic resin or light metal, and other metals such as gold, silver, copper, etc. are used by alloying or coating.
These frames should be made of materials with high strength. Current law does not place any restrictions on the material of the frames.
Since the glasses frame of the liquid metal material has a variety of such good properties, there is no fear of deformation or breakage even in the long term use and can prevent oxidation or contamination of the glasses frame.
The present invention relates to a method of manufacturing a functional eyeglass frame made of a liquid metal, which is light in weight, smooth in surface, and easy in manufacturing.
In general, liquid metal exhibits very strong corrosion resistance against nitric acid, chromic acid, and aqua residing acid under high temperature and high concentration conditions.
At high temperatures, corrosion occurs to non-oxidizing acids such as hydrochloric acid and sulfuric acid, but even in this case, when used with a slight oxidizing agent, corrosion resistance to such non-oxidizing acids is greatly improved.
In addition, liquid metal exhibits excellent corrosion resistance to boiling solutions and the like, and has stronger elasticity and strength than eyeglass frames of metals and ceramics used in the prior art, and liquid metal has a production cost of only one fifth of titanium. The material of the eyeglass frame will have the best conditions.
The present invention relates to an
Eyeglass frames made of the liquid metal material of the present application is a slippery surface is formed to form a good surface and the conventional metal eyeglass frame can be oxidized, whereas the liquid metal eyeglass frame of the present application of the
Compared to the weight is very light, long time wearing the nose or ears are effective.
For example, the 14 Cm long liquid
As described above, the spectacle frame made of liquid metal is a new alloy material made of zirconium and mixed with titanium, nickel, copper, etc., and the liquid metal (liquid metal) is processed into the form of spectacle frame because the surface is smooth like liquid. coating
It relates to a spectacle frame made of a
In the
In addition, at what temperature the raw material melts through the high frequency equipment and the rolling process determines the quality of the liquid metal.
As a method of processing and forming a liquid material, molding by die casting, etc., is the method of injecting a liquid material into a mold in a liquid state and solidifying it.
In order to process the moved
Liquid metal is usually made of zirconium (30-50% by weight) mixed with titanium-nickel-copper, etc., and can be freely formed and stretched like plastic even at a temperature of 600-800 ° C.
Most of all, when the parts are made by casting (die-casting) method, other metal materials have to be polished because the surface of the parts becomes rough during manufacturing, and the liquid metal of the present application is formed with a smooth skin like water and does not require any post-treatment.
In addition, the advantage of the liquid metal is not irritating to use in the human body, has a strong strength and elasticity, is resistant to salts and other chemical reactions emitted from the face and can be produced in various forms.
Liquid metal is 4 times stronger and 6 times harder than titanium, which has a high strength. The liquid metal has excellent properties of the
In addition, the
Looking schematically at the manufacture of the spectacle frame of the liquid metal of the present application, the casting operation is preferably performed in a closed die cavity to form the individual product.
In addition, the casting operation is performed in an open die cavity, and the spectacle frame is also used in a semi-continuous method having a plate, rod, or the like shape.
It can manufacture.
More preferably, during stirring, the gas line may be inserted into the molten sieve to generate additional bubbles, and may be molded by a precision casting method or by a casting process of molding a cast of the same shape as the circular model of the spectacle frame.
First, in order to make the liquid
When the feed material is cooled, it hardens rapidly in the intrinsic temperature range of the material, so that the molecular motion is very slow at the temperature below the glass transition point, so crystallization is impossible, and the temperature of the material is lower or higher than the glass transition temperature point. The bulk
The
The
The molten bulk solidified
The pressurized molten alloy is then rapidly stirred to form a bubble and traps it. Preferably, the stirring and alloying material is composed of 30 to 50% by weight of Zr (zirconium). ), Nb (niobium), Ni (nickel), Cu (copper),
Refractory metals such as Al (aluminium), Fe (ferrum), Be (beryllium), Si (silicon), graphite (graphite), carbide (calcium, carbide), nitride (nitride), tungsten molybdenum (molybdenum) It is preferred to use the resulting material as an alloy, and for better liquid metal alloy eyeglass frames it is desirable to alloy any other metal not specified herein.
The stirring material is generally stirred in a propeller shape, preferably rotated at a speed of 50 rpm to 1500 rpm, and a spin speed of 5,000 rpm or more to obtain a high pore volume fraction of about 30% or more, preferably fugitive. Alternatively, pores may be formed in the form of eyeglass frames using a volatile solvent.
One preferred form of such a solvent is preferably made of hydrite such as ZrH (zirconium hydride) and TiH (titanium hydride).
In this method, the alloy of the
In addition, the volatility of the breakout material is suitable and is activated by increasing the melting temperature or by other means such as mechanical stirring or assisting.
Thus, the breakout material aids in the formation of pores in the melt and the melt is cooled to about 50-250 ° C. of the preferred glass transition temperature of the liquid metal alloy spectacle frame.
Heating the bulk solidified liquid metal alloy to a temperature higher than the melting temperature of its corresponding crystalline phase to form a bulk solidified liquid metal alloy in a molten state;
Pressurizing the molten bulk solidified liquid metal (20) alloy;
Stirring the molten bulk solidified liquid metal alloy under pressure to form a mixture of the molten bulk solidified liquid metal alloy; And rapidly cooling the mixture to a glass transition temperature of about 50 to 250 ° C. of the bulk solidified liquid metal alloy to form and process the solidified expanded bulk liquid metal alloy structure into an eyeglass frame, and to smoothly polish and polish it. Wow;
Washing and drying the foreign matter buried during the processing of the spectacle frame and attaching the spectacle
The liquid
Al (aluminium), Fe (ferrum), Be (beryllium), Si (silicon), graphite (graphite), carbide (calcium, carbide), nitride (tride), tungsten, molybdenum (metal) It is preferable to add at least 30 wt% of Zr (zirconium) in the metal for uniformity, strength, and corrosion resistance of the liquid metal. In order to maintain the improved elasticity and resilience, the glass transition temperature is preferably cooled to about 50 ~ 250 ℃.
More preferably, the alloy is composed of 30-50 wt% Zr (zirconium) and Ti-Nb-Ni-Cu-Be with respect to 100 wt% of the total weight of the material metal constituting the liquid metal alloy spectacle frame, and the Ti content and Zr It is preferable that the sum of the contents is added within about 1 to 60% by weight relative to the total weight of the alloy of the liquid metal;
More preferably, Zr (zirconium) 30-50% by weight and other Ti-Nb-Ni-Cu-Al alloys based on 100% by weight of the total weight of the spectacle frame, and the sum of the Ti content and the Zr content is the liquid metal. It is also preferably made of an alloy in which about 1 to 60% by weight based on 100% by weight of the total alloy.
In addition, it is preferable that the liquid metal alloy eyeglass frame is a Fe-based alloy, and the Fe content is within about 1 to 60% by weight relative to the total weight% of the alloy of the liquid metal;
In addition, as the general expression of the liquid metal alloy,
About 10% to 70% by weight is preferred, and Equation 3 is based on
It is preferably in the range of about 5% to 50% by weight.
In addition, the liquid alloy is Zr 47, Ti 8,
Hereinafter, the configuration of the liquid metal eyeglass frame and its manufacturing method according to the present invention will be described in detail with reference to the accompanying drawings. In the following description of the present invention, a detailed description of related known functions or configurations is provided. If it is determined that the subject matter may be complicated or unnecessarily obscured, the detailed description thereof will be omitted.
In addition, terms to be described below are terms that are briefly defined in consideration of functions in the present invention, and may vary according to the intention or custom of those skilled in the art, and the method of preparing the liquid metal of the present application may be included in all of the usual preferred manufacturing methods. The definition should be made based on the contents throughout the specification.
When described in detail with reference to the accompanying drawings of the liquid metal eyeglass frame of the present invention and a method for manufacturing the same.
Figure 1 is shown in the crystal photograph of the liquid metal in the liquid metal spectacle frame of the present invention and a method for producing the same.
Figure 2 shows the crystal structure and amorphous photo of the liquid metal in the liquid metal spectacle frame of the present invention and a method for producing the same.
Figure 3 shows a graph of the elasticity of the liquid metal in the liquid metal spectacle frame of the present invention and a method for manufacturing the same as a graph showing the elasticity of stainless steel, titanium, titanium, copper, etc. It was excellent.
Figure 4 is a liquid metal eyeglass frame of the present invention and a method for manufacturing the same in the photo showing an embodiment of a
It is possible to apply the liquid metal glasses frame of the present application to sunglasses, sunglasses, goggles, etc. widely.
Figure 4 is a photograph showing an embodiment of a conventional glasses in the liquid metal spectacle frame of the present invention and its manufacturing method.
Figure 5 is a photograph showing an embodiment of a conventional sunglasses in the liquid metal eyeglass frame of the present invention and its manufacturing method.
Figure 6 is a photograph showing an embodiment of a conventional sport goggles in the liquid metal spectacle frame of the present invention and its manufacturing method.
Figure 7 is a perspective view showing an embodiment of the liquid metal spectacle frame of the present invention and the liquid metal is put into the spectacle frame of the present invention, the
8 is a perspective view showing another embodiment in which the liquid metal is added to the spectacle frame in the liquid metal spectacle frame of the present invention and a manufacturing method thereof.
9 is a perspective view showing an embodiment of the liquid metal eyeglass frame of the present invention and a method of manufacturing the liquid metal is coated on the eyeglass frame, the coating method of the present application is wet and dry coating is preferred for both the
On the other hand, the dry coating of the present application is to go through the cleaning and rinsing process of the spectacle frame and to dry it, and then put the spectacle frame to the plasma tank to be dry-coated, and operate the power to perform a vacuum inside the tank and inert gas is injected at this time After attaching the target, the plasma is discharged, and then the liquid metal is coated on the spectacle frame.
The thickness of the liquid metal particles coated on the surface of the spectacle frame is preferably characterized in that the coating to 0.1 (nm) to 200㎛ (micro).
Another preferred method for coating the liquid metal particles on the spectacle frame is a conventional volatile oil and inorganic containing alcohol with respect to 100 parts by weight of the total solution of the binder containing the
As described above, the present invention is a liquid metal (20) metal having a number of the above advantages in the manufacturing process of the spectacle frame of the present invention by stirring the liquid metal particles at 0.001 to 10% by weight relative to the total weight of the material of the spectacle frame and The particle size of the injected liquid metal has a size of 0.1 to 500 nm and the coating thickness of the eyeglass frame upon coating is characterized in that the coating film is formed on the eyeglass frame with a thickness of 0.1 nm to 200 ㎛ (micrometer), preferably the eyeglass frame body The nano-size liquid metal particles with respect to the total weight percent is characterized in that it further comprises a 0.001 to 10% by weight relative to the total weight% of the coating material of the coating portion of the spectacle frame.
The present invention follows a conventional coating method and because there are many types and methods of coating can not list all of them, a preferred embodiment of the present application to the first method of coating the
However, in the present invention that can not provide electricity to the substrate (substrate), the spectacle frame made of synthetic resin, ceramics, or material does not pass through electricity and cannot be coated by depositing a metal on it. In this case, the most electroless coating or binder is impregnated. To coat the superficial body.
There are usually two methods of electroless coating, one of which is ①
1) Catalyst: Palladium of colloidal component is attached to the surface of activated plastic.
2) Accelerator: (Palladium) It removes Sn (Tin) which is contained in Palladium colloid and protects Pd and makes Pd Metal precipitate on the surface of synthetic resin.
3) Electroless chemical coating: Contains copper ions, ethylenethiamine tetraacetic acid (EDTA), sodium hydroxide (NaOH), and formaldehyde. Pd plays the role of catalyst, when Na OH raises the pH to 11 or higher. Aldehyde has a strong reducing effect, and electrons are generated at this time, and these electrons flow to copper ions, and copper ions are deposited on the Pd catalyst and coated.
The second substitution coating is as follows.
Substitution coating method is caused by the difference of oxidation / reduction power. Representative materials of substitution coating are Ni / Au, Ag coating and electrodeposit Ni on metal surface using the same method as electroless chemical copper coating method.
Then, when immersed in a solution containing liquid metal ions, the liquid metal ions are stronger than nickel, and the liquid metal ions forcibly take away the electrons inside the nickel without leaving the nickel metal in place. The silver is oxidized to become an ion, and the liquid metal receives electrons from nickel and is reduced to be electrodeposition. In the above, the overall incorporation and coating process and composition of the spectacle frame have been described in detail. Liquid metal is extremely preferred for reinforcement, heat resistance, and durability, and the amount of mixing is preferably 0.001 to 10% by weight based on the total weight of the spectacle frame.
The density of the liquid metal is about five times that of conventional titanium steel, the modulus of elasticity (Modulus) is at least three times higher, and especially in the temperature range of -200 to 600, the specific strength (strength / specific gravity) is better than that of any industrial alloy. Since the
Particularly, the conventional metal frame made of metal is alloyed with iron or nickel, so there is a problem of rust or oxidation when used in the air, in a humid place, in the basement or at the seaside, and prevents rust or corrosion oxidation problems that may occur during distribution or storage of the frame. It can prevent.
As it is widely used according to the physical properties of the
As described above, the spectacle frame used in various fields is composed of a
Industrial spectacle frame, sports spectacle frame, cosmetic spectacle frame, medical spectacle frame, military spectacle frame and the like can be preferably applied.
In addition, the
Other variations and modifications to the invention may be practiced by those skilled in the art without departing from the spirit and scope of the invention, in particular as set forth in the claims;
In addition, it should be understood that aspects of the various embodiments may be modified in whole or in part and those skilled in the art will understand that the above description is merely exemplary and is not intended to limit the technical gist of the invention described in the claims.
In addition, the present invention is not to be construed as limited to the terms or words used in the specification and claims in the usual or dictionary meanings, the present inventors have used the concept of the term in order to best explain his invention in the best way It should be interpreted as meanings and concepts corresponding to the technical idea of the present invention based on the principle that it can be properly defined. Therefore, the exemplary embodiments described herein are only exemplary embodiments of the present invention, and do not represent all of the technical ideas of the present invention, and various equivalents and modifications that may substitute them at the time of the present application may be applied. It should be understood that there may be.
1 is a crystal photograph of a liquid metal in a liquid metal spectacle frame of the present invention and a method for manufacturing the same.
Figure 2 is a crystal structure and amorphous photo of the liquid metal in the liquid metal spectacle frame of the present invention and a method for producing the same.
Figure 3 is a graph of the elasticity of the liquid metal in the liquid metal spectacle frame of the present invention and a manufacturing method thereof.
Figure 4 is a photograph showing an embodiment of a conventional glasses in the liquid metal spectacle frame of the present invention and its manufacturing method.
Figure 5 is a photograph showing an embodiment of a conventional sunglasses in the liquid metal eyeglass frame of the present invention and its manufacturing method.
Figure 6 is a photograph showing an embodiment of a conventional sport goggles in the liquid metal spectacle frame of the present invention and its manufacturing method.
Figure 7 is a perspective view showing an embodiment of the liquid metal is added to the spectacle frame in the liquid metal spectacle frame of the present invention and its manufacturing method.
8 is a perspective view showing another embodiment in which the liquid metal is added to the spectacle frame in the liquid metal spectacle frame of the present invention and a manufacturing method thereof.
Figure 9 is a perspective view showing an embodiment of a liquid metal coated on the spectacle frame in the liquid metal spectacle frame of the present invention and a manufacturing method thereof.
* Description of the symbols for the main parts of the drawings *
10: glasses body 20: liquid metal
40: glasses frame 60: lens
80: fold 100: nose support
120: earring 140: lens connection
Claims (7)
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KR1020090046759A KR20100128390A (en) | 2009-05-28 | 2009-05-28 | Liquid metal scissors and manufacture a way |
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KR1020090046759A KR20100128390A (en) | 2009-05-28 | 2009-05-28 | Liquid metal scissors and manufacture a way |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105759448A (en) * | 2016-05-06 | 2016-07-13 | 深圳市林木森科技有限公司 | Molding method of front coil of liquid metal glasses with nose pad pipe |
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2009
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN105759448A (en) * | 2016-05-06 | 2016-07-13 | 深圳市林木森科技有限公司 | Molding method of front coil of liquid metal glasses with nose pad pipe |
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