KR20100122504A - Magnetic carrier and two-components developer - Google Patents

Abstract

The present invention provides a high quality image by using a magnetic carrier coated with a novel coating resin composition. In addition, the present invention stably provides a good image that is less susceptible to environmental fluctuations and long-term use, and is particularly excellent in the stability of the charge amount when left in a high temperature, high humidity environment. The present invention also provides a magnetic carrier, wherein the carrier core surface is coated with a copolymer containing at least an acrylic monomer having a specific structure and an acrylic macromonomer having a specific structure as a copolymerization component.

Description

Magnetic carrier and two-component developer {MAGNETIC CARRIER AND TWO-COMPONENTS DEVELOPER}

The present invention relates to a magnetic carrier contained in a developer used in the electrophotographic method and the electrostatic recording method, and a two-component developer having the magnetic carrier and toner.

The process of developing an electrostatic image in electrophotography is to form an image by attaching charged toner particles onto the electrostatic image using electrostatic interaction of the electrostatic charge image. The developer for developing the electrostatic charge image includes a one-component developer using a magnetic toner containing a magnetic substance dispersed in a resin, and a two-component developer using a non-magnetic toner mixed with a magnetic carrier. In particular, the latter is preferably used for a full color image forming apparatus such as a full color copier or a full color printer which requires high image quality.

As a magnetic carrier used in the two-component developer, a coated carrier in which a surface of ferrite particles or a magnetic dispersion type resin core is coated with a resin is used for the purpose of stabilizing the charge amount and improving the durability of the carrier.

Numerous proposals have been made for coated carriers, and for example, carriers coated with fluorine-based resins obtained using specific monomers have been proposed as durable carriers for preventing charge injection (Japanese Patent Application Laid-open No. H10-307430). ). In this case, uniform coating property is also improved by using a specific fluorine resin. However, fluorine has a strong negative chargeability, and since the charge amount can be increased slowly with respect to the negative toner, the charge amount may increase, particularly when continuously printing an image having a small print ratio under low humidity.

Moreover, the carrier which is coated with the copolymer of a specific monomer and a methyl methacrylate monomer, and whose contact angle with respect to water is 95 degrees or more is proposed (Japanese Patent Application Laid-Open No. 2007-279588). By using such a coating resin, since the charging stability can be improved and the releasability can be improved, the carrier has excellent durability stability. However, depending on the kind of core material, the adhesiveness between a core and coating resin may be unstable, and a coating resin may peel off. Particularly in a high temperature, high humidity environment, when the device is left for a few days after long term use, the charge amount may be reduced and fogging may occur when an image is output.

Japanese Patent Publication H10-307430 Japanese Patent Laid-Open No. 2007-279588

An object of the present invention is to provide a magnetic carrier and a two-component developer that solve the above problems.

Another object of the present invention is to provide a magnetic carrier and a two-component developer capable of forming an image having excellent developability and high quality.

It is still another object of the present invention to provide a magnetic carrier and a two-component developer that are excellent in environmental stability and stability of charge amount when left after long-term use and can provide a stable image for a long time.

The present invention is characterized in that the carrier core surface is coated with a copolymer containing at least a monomer having a structure represented by the following formula (1) and a macromonomer having a structure represented by the following formula (2) as a copolymerization component. Relates to a carrier.

(Wherein R ¹ represents a hydrocarbon group of 4 or more carbon atoms, and R ² represents H or CH ₃ )

Wherein A is selected from the group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene and acrylonitrile Polymers containing one or more compounds as polymerized components, R ³ represents H or CH ₃ )

In addition, the present invention is a two-component developer containing the magnetic carrier and toner, wherein the toner has i) toner particles having a binder resin and a colorant, and ii) a weight average particle size (D4) of 3.0 µm to 8.0 µm. Iii) an average circularity of 0.940 or more and 1.000 or less, and relates to a two-component developer.

By using the magnetic carrier of the present invention, a high-quality image can be obtained, and it is difficult to be affected by environmental fluctuations and long-term use, and a stable image can be obtained stably with excellent stability of charging amount when left in a high temperature, high humidity environment. Can be.

Further features of the present invention will become apparent from the description of the following exemplary embodiments with reference to the attached drawings.

1A and 1B are schematic cross-sectional views of an apparatus for measuring specific resistance of a magnetic carrier, a core carrier, a magnetic body, carbon black and the like used in the present invention. 1A is a view in a blank state before loading a sample, and FIG. 1B is a view showing a state when a sample is loaded;
2A and 2B are examples of graphs showing measurement results of specific resistance measured by the apparatus shown in FIGS. 1A and 1B. 2A shows the measurement result of the carrier H, and FIG. 2B shows the measurement result of the carrier P;
3 is a schematic cross-sectional view showing an example of a coding apparatus used in the method for producing a carrier of the present invention;
4A, 4B, 4C and 4D are schematic diagrams showing the configuration of the stirring blade in the coding apparatus shown in FIG. 3;
It is a schematic diagram which shows the structure of the structure of a Faraday cage.

EMBODIMENT OF THE INVENTION Hereinafter, this invention is demonstrated in detail.

<Magnetic carrier>

The copolymer which coats the surface of a carrier core is demonstrated.

The copolymer used to coat the surface of the carrier core in the present invention contains at least a monomer having a structure represented by the following formula (1) and a macromonomer having a structure represented by the following formula (2) as a copolymerization component.

<Formula 1>

(Wherein R ¹ represents a hydrocarbon group of 4 or more carbon atoms, and R ² represents H or CH ₃ )

<Formula 2>

Wherein A is selected from the group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene and acrylonitrile Polymers containing one or more compounds as polymerized components, R ³ represents H or CH ₃ )

By using the monomer having the structure represented by the formula (1) as the copolymerization component, the crystallinity of the resin obtained is increased, and when the carrier core surface is coated with the resin, releasability with the toner can be enhanced. Then, since the triboelectric charge can be applied to the toner quickly and the adhesion of the toner can be reduced, high developability can be obtained. In the monomer having a structure represented by the formula (1), R ¹ preferably has 4 or more carbon atoms, and more preferably 30 or less carbon atoms.

Moreover, as a hydrocarbon group whose R <^1> is C4 or more, it may be a linear hydrocarbon group or cyclic hydrocarbon group. R ¹ as a monomer having a structure represented by formula (I) having a carbon number of 4 or more hydrocarbons such as butyl acrylate, isobutyl acrylate, t- butyl acrylate, 2-ethylhexyl acrylate, lauryl acrylate , Dodecyl acrylate, tridecyl acrylate, tetradecyl acrylate, pentadecyl acrylate, hexadecyl acrylate, heptadecyl acrylate, octadecyl acrylate, cyclobutyl acrylate, cyclopentyl acrylate, cyclohexyl acrylate , Cycloheptyl acrylate, dicyclopentenyl acrylate, dicyclopentanyl acrylate, butyl methacrylate, isobutyl methacrylate, t-butyl methacrylate, 2-ethylhexyl methacrylate, lauryl methacrylate Dodecyl methacrylate, tridecyl methacrylate, Tradecyl methacrylate, pentadecyl methacrylate, hexadecyl methacrylate, heptadecyl methacrylate, octadecyl methacrylate, cyclobutyl methacrylate, cyclopentyl methacrylate, cyclohexyl methacrylate, cycloheptyl Methacrylate, dicyclopentenyl methacrylate and dicyclopentanyl methacrylate.

In addition, the monomer which has a structure represented by General formula (1) exists as a following unit in a copolymer.

(Wherein R ¹ represents a hydrocarbon group of 4 or more carbon atoms, and R ² represents H or CH ₃ )

Moreover, the copolymer which concerns on this invention contains the macromonomer which has a structure represented by the said General formula (2) as a copolymerization component. By using the monomer represented by Formula (2) as a copolymerization component, the adhesiveness of a carrier core and a coating resin layer can be improved, and the toughness and abrasion resistance of a coating resin layer can be improved. Therefore, the magnetic carrier is excellent in stability of the electric charge when left for a long time after use.

In addition, A in Formula (2) is a group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene and acrylonitrile. It is a polymer containing one or two or more compounds selected from as a polymerization component. As for the number n of units derived from the monomer which comprises A in General formula (2), 20 or more and 100 or less are preferable. When the number n of units exists in the said range, since sufficient toughness of a coating layer is obtained and influence of steric hindrance is small, copolymerization of a main chain advances favorably. In the formula (2), the weight average molecular weight of A is preferably 3000 or more and 10,000 or less. In order to improve adhesiveness further and to reduce content of a residual monomer further, it is more preferable that the weight average molecular weights of A are 4000 or more and 7000 or less.

It is more preferable to copolymerize the methyl methacrylate monomer together with the copolymer, in addition to the monomer represented by the formula (1) and the macromonomer represented by the formula (2). By adding the methyl methacrylate monomer as a copolymerization component, the charging performance to the toner can be improved, and the amount of toner charging under a high temperature and high humidity environment can be increased, so that environmental variations in the amount of toner charging can be suppressed. Since the methyl methacrylate unit has positive chargeability and some hydrophilicity, it is assumed that the balance of hydrophobicity of the monomer unit represented by the general formula (1) is maintained, whereby environmental fluctuations are suppressed. .

As for the copolymerization ratio (unit ratio) on the basis of the mass of the monomer of General formula (1) with respect to the macromonomer of General formula (2), 99.5: 0.5-70:30 are preferable. Moreover, in the said copolymer, it is preferable that the copolymerization ratio of a methyl methacrylate monomer is 1 mass% or more and less than 5 mass%.

The copolymer used in the present invention can be obtained by a conventionally known method. Specifically, an emulsion polymerization method, suspension polymerization method, dispersion polymerization method, solution polymerization method, etc. are mentioned.

In addition, the coating layer on the surface of the carrier core may contain fine particles for the purpose of increasing charging performance, improving developability, or suppressing charge-up of the carrier. The fine particles included in the coating resin layer may be any fine particles of an organic material or an inorganic material, but crosslinked resin fine particles or inorganic fine particles having a strength capable of maintaining the shape of the fine particles at the time of coating are preferable. As crosslinking resin which forms crosslinked resin microparticles | fine-particles, crosslinked polymethacrylate resin, crosslinked polystyrene resin, melamine resin, guanamine resin, urea resin, a phenol resin, and a nylon resin are mentioned. Examples of the inorganic fine particles include magnetite, hematite, silica, aluminum, titania, and the like. It is preferable that content of microparticles | fine-particles in a coating layer is 2 mass parts or more and 80 mass parts or less with respect to 100 mass parts of coating resins. The fine particles preferably have a peak particle size of 100 nm or more and 1200 nm or less on the basis of the number distribution, in order to improve contact with toner and to exhibit a spacer effect. More preferably, the peak particle diameter of the fine particles is 250 nm or more and 600 nm or less.

Moreover, electroconductive fine particles can be contained in a coating resin layer. The conductive fine particles contained in the resin coating the carrier core preferably have a specific resistance of 1.0 × 10 ⁻² Ω · cm or more and 1.0 × 10 ⁸ Ω · cm or less, and 1.0 × 10 ² Ω · cm or more and 1.0 × 10 ⁶ Ω · cm It is more preferable that it is the following. Examples of the conductive fine particles include carbon black fine particles, graphite fine particles, zinc oxide fine particles and tin oxide fine particles, and carbon black fine particles are particularly preferable. Since the carbon black fine particles have high conductivity, the specific resistance of the electrophotographic carrier can be controlled arbitrarily. It is preferable that content of electroconductive fine particles in a coating layer is 2 mass parts or more and 30 mass parts or less with respect to 100 mass parts of coating resins. It is preferable that the peak particle diameter of the number distribution reference | standard of electroconductive fine particles is 30 nm or more and 100 nm or less. When the peak particle diameter of the conductive fine particles is within the above range, the toner can be developed by removing the counter charge after development, and the attenuation of the toner charging amount can be suppressed after standing.

The method of coating the copolymer on the carrier core surface is not particularly limited and known methods can be used. For example, the so-called immersion method which volatilizes a solvent, stirring a magnetic carrier core and a coating resin solution, and coats a coating resin on the surface of a magnetic carrier core is mentioned. Specifically, an all-purpose mixing stirrer (made by Fuji Paudal Co., Ltd.), a Nauta mixer (made by Hosokawa Micron Co., Ltd.), etc. are mentioned. . There is also a method of coating the coating resin on the surface of the magnetic carrier core by spraying the coating resin solution from the spray nozzle while forming a fluidized bed. Specifically, Spira coater (made by Okada Seiko Co., Ltd.), and Spiraflow (made by Freund Corporation) are mentioned. There is also a method of dry coating the coating resin onto the magnetic carrier core in the form of particles. Specifically, a hybridizer (manufactured by Nara Machinery Co., Ltd.), a mechanofusion system (manufactured by Hosoka and Micron), and high flex gras (Fukae Powtec Co., Ltd.) , Ltd.), Theta-Composer (manufactured by Tokujyu Corporation), and the like.

Among these, in order to form a more uniform and firmer coating layer efficiently, it is more preferable to use the apparatus shown in FIG.

According to the schematic diagram of the dry coating apparatus shown in FIG. 3, a dry coating technique is demonstrated. First, a processing material having a carrier core and a coating resin composition is introduced into the inlet 12. The carrier core and the coating resin composition may be separately added or mixed with a mixer or a mill before the addition. Next, the processed material is minute between the casing 8 and the stirring blade 10 arranged on the rotating body 9 while being stirred and mixed by the stirring blade 10 arranged on the rotating body 9 surface. It is coated in the gap and discharged from the outlet 13. At this time, from the direction orthogonal to the axial direction of the rotating shaft, the end positions of the plurality of stirring members in the direction parallel to the axial direction of the rotating shaft are located further inside of the stirring member than the end positions of the adjacent stirring members. desirable. The stirring blade 10a on the surface of the rotating body 9 has an input and stirring mechanism for sending a treatment product in the axial direction of the rotating body 9 (from the inlet 12 to the outlet 13), and the stirring blade 10b Has a return and agitation mechanism for feeding the processing object in the reverse direction (the discharge port 13 to the injection port 12) in the axial direction of the rotating body 9. By the action of the stirring blade, the stirring force of the treatment can be made uniform and powerful, and the coating of the resin composition on the carrier surface can be uniformly and quickly performed. In addition, coagulation between carrier particles can be prevented.

In addition, as a positional relationship of the stirring blade 10 provided in the rotating body 9 surface, it is preferable that the stirring blade 10 is arrange | positioned like the following example. For example, in the axial direction, the stirring blade 10a has the end position on the inlet 12 side and the end position on the outlet 13 side of the other stirring blade 10b adjacent to the inlet 12 side. It is preferable to arrange | position so that it may overlap. That is, in FIG. 4A, when a line is drawn in the vertical direction from the end position of the stirring blade 10a, the adjacent stirring blade 10a and the stirring blade 10b overlap by the width f. The positional relationship is the same also in the other stirring blade 10b. When the said positional relationship is maintained between the stirring blade 10a and the stirring blade 10b, a processed material will become easy to move from the end position of the stirring blade 10a to the end position of the stirring blade 10b, and the rotating body 9 With the rotation of), the input and return of the processed material can be effectively performed. The width of f depends on the diameter of the rotating body, but is preferably 2 mm or more and 10 mm or less.

In the case of maintaining the positional relationship of the stirring member, the processed material in the casing stirred by the stirring member is introduced into another stirring member adjacent from the end position of the stirring member, and the action of feeding and returning is appropriately performed. The force of the stirring member can be strongly transmitted to the treatment. Thus, while taking advantage of the rotary blade type device, the stirring effect can be enhanced by applying a nonconventional force to the carrier core.

In addition, as the shape of the stirring blade 10, what was shown to FIG. 4A-FIG. 4D can be used. As shown in FIG. 4A, in addition to the input and return stirring blades such as the stirring blades 10a or 10b, the stirring blades 10c may be arranged in the same direction as the axial direction of the rotating body as shown in FIGS. 4B and 4C. . In addition, the shape of the stirring blade 10 may be a paddle shape, as shown in Figure 4d. In addition, the angle of the stirring blade can be arbitrarily controlled according to the particle size, true density and fluidity of the treatment.

In addition, the filling rate of the processed material in the gap 16 between the casing 8 and the rotating body 9 during the coating treatment is preferably 35 vol% or more and 98 vol% or less for the purpose of forming an efficient and firm coating layer.

In addition, it is preferable that temperature T (degreeC) of the processed material in the clearance gap 16 between the casing 8 and the rotating body 9 is temperature-controlled in the range which satisfy | fills a following formula during coating process.

T≤Tg + 20

(Tg: glass transition temperature (° C) of the resin component contained in the resin composition)

In addition, the temperature T of a process material during a coating process is the highest temperature at the time of measuring a heat history by attaching a thermocouple to the inner wall surface of the casing 8, and is the atmospheric temperature in a casing during a coating process.

Next, the carrier core will be described.

As the carrier core, known magnetic particles such as magnetite particles, ferrite particles, magnetic dispersed resin particles and the like can be used. Among them, it is preferable that the resin is contained in the pores of the magnetic dispersed resin particles, the ferrite particles having a hollow or porous shape, or the ferrite particles having such a shape, since the true density of the carrier can be lowered. As resin contained in the space | gap of a ferrite particle, the copolymer resin which may be used as a coating resin can be used. In addition to this, well-known resin can be used and it is preferable that it is a thermosetting resin among these. When the true density of the carrier is lowered, stress on the toner can be reduced, and occurrence of toner consumption can be suppressed. In addition, dot reproducibility can be improved, and highly accurate images can be obtained.

Ferrite particles having a hollow shape or a porous shape is, when a charged bulk density (packed apparent density) by ρ1 (g / cm ^3), binary ρ2 (g / cm ³⁾ density, and ρ1 is 0.80, 2.40 or less, It is preferable that ratio of rho1 / ρ2 is 0.20 or more and 0.42 or less. It is thought that the particle | grains whose remarkably small ratio of the apparent density with respect to true density have many voids in particle inside. Particles having such a structure provide excellent developability because the flow of charge is appropriately limited by the presence of voids.

In order to obtain ferrite particles having a hollow shape or a porous shape, there is a method of controlling the growth rate of crystals by adjusting the temperature slightly lower during firing and a method of forming pores by adding a foaming agent or a hole former of organic fine particles. Can be. Moreover, the carrier excellent in developability can be obtained by controlling the atmosphere at the time of baking to low oxygen concentration, and controlling the resistance of a carrier core.

The product obtained by filling a void inside a ferrite particle having a hollow shape or a porous shape with a coating resin and other resin components can be used as a carrier core. As the resin component to be filled, it is preferable that the wettability to the ferrite component is high, and either a thermoplastic resin or a thermosetting resin can be used. Preferably, by using a thermosetting resin, by coating the polymer resin of the present invention on the particles in the cured state, the filling resin at the time of the coating treatment can be coated without being exposed to the surface. In particular, when the resin component having high wettability is used, the voids can be easily filled.

As a thermoplastic resin, the copolymer used as a coating resin is preferable, In addition, For example, a polystyrene, polymethylmethacrylate, a styrene-acrylic acid ester copolymer, a styrene-methacrylic acid ester copolymer, a styrene butadiene copolymer, Ethylene-vinyl acetate copolymer, polyvinyl chloride, polyvinyl acetate, polyvinylidene fluoride resin, fluorocarbon resin, perfluorocarbon resin, solvent soluble perfluorocarbon resin, polyvinyl pyrrolidone, petroleum resin, furnace Aromatic polyester resins such as volac resins, saturated alkylpolyester resins, polyethylene terephthalates, polybutylene terephthalates and polyarylates, polyamide resins, polyacetal resins, polycarbonate resins, polyether sulfone resins, polysulfones Resins, polyphenylene sulfide resins and polyether ketone resins .

Examples of thermosetting resins include unsaturated phenols, urea resins, and melamine resins obtained by polycondensation of phenol resins, modified phenol resins, male resins, alkyd resins, epoxy resins, acrylic resins, maleic anhydride, terephthalic acid, and polyhydric alcohols. , Urea-melamine resin, xylene resin, toluene resin, guanamine resin, melamine-guanamine resin, acetoguanamine resin, glyphtal resin, furan resin, silicone resin, polyimide resin, polyamideimide resin, polyetherimide resin And polyurethane resins.

Among the above resins, silicone resins are particularly preferred. As the silicone resin, a conventionally known silicone resin can be used. Specifically, the straight silicone resin containing only an organosiloxane bond, and the silicone resin obtained by modifying a straight silicone resin with alkyd, polyester, an epoxy, urethane, etc. are mentioned.

As a method of filling a cavity of the ferrite particle which has a hollow shape or a porous shape with a resin component, the method of diluting a resin component with a solvent and adding a porous magnetic core particle to a dilution liquid is mentioned. The solvent used here can be what can melt | dissolve each resin component. In the case of the resin soluble in the organic solvent, organic solvents such as toluene, xylene, cellosolve butyl acetate, methyl ethyl ketone, methyl isobutyl ketone and methanol can be used. In the case of a water-soluble resin component or an emulsion type resin component, water can be used. As a method of adding a resin component diluted with a solvent inside the porous magnetic core particles, the resin component is impregnated by an application method such as a dipping method, a spraying method, a brush coating method, a fluidized bed method and a kneading method, The method of volatilizing a solvent is mentioned. When filling a thermosetting resin, after volatilizing a solvent, it is preferable to perform a coating process, after performing hardening reaction by raising temperature to the temperature which resin to harden uses, and hardening reaction.

On the other hand, as a specific method for producing the magnetic dispersed resin particles, for example, a magnetic material having a submicron size such as iron powder, magnetite particles and ferrite particles is kneaded to be dispersed in a thermoplastic resin, and then the obtained magnetic body is pulverized to a desired carrier particle size. And a method of obtaining magnetic body dispersed resin particles by performing thermal or mechanical spherical treatment. Moreover, magnetic body dispersion | distribution type resin particle can be manufactured by disperse | distributing a magnetic body in a monomer, and then polymerizing a monomer and forming resin. Examples of the resin in this case include resins such as vinyl resins, polyester resins, epoxy resins, phenol resins, urea resins, polyurethane resins, polyimide resins, cellulose resins, silicone resins, acrylic resins and polyether resins. The resin may be alone or a mixture of two or more resins. In particular, a phenol resin is preferable at the point which raises the strength of a carrier core. The true density and the specific resistance can be adjusted by adjusting the amount of the magnetic body. Specifically, in the case of the magnetic body particles, the magnetic body is preferably added in an amount of 70 mass% or more and 95 mass% or less with respect to the carrier.

The magnetic carrier core may have a 50% particle size (D50) of 18 µm or more and 98 µm or less on a volume basis to uniformly coat the coating resin, to prevent carrier adhesion, and to increase the density of the developer magnetic brush to obtain a high quality image. It is preferable at the point of adjusting suitably. The magnetic carrier preferably has a 50% particle size (D50) of 20 µm or more and 100 µm or less on a volume basis.

The magnetic carrier core preferably has a specific resistance value of 1.0 × 10 ³ Ω · cm or more and 1.0 × 10 ⁹ Ω · cm or less at an electric field strength of 500 V / cm. From the viewpoint of improving the developability, the specific resistance value of the magnetic carrier core is preferably 1.0 × 10 ⁵ Ω · cm to 5.0 × 10 ⁷ Ω · cm or less. When the specific resistance value of the magnetic carrier core is in the above range, leakage can be suppressed even if the coating amount of the resin is not increased. In addition, good developability can be obtained even at low electric field strength.

In addition, the specific resistance value of a carrier core can be adjusted by adjusting the specific resistance of magnetic bodies, such as a ferrite etc. to contain, or changing the quantity of the magnetic bodies to contain.

Next, the magnetic carrier will be described.

The magnetic carrier preferably has a strength of magnetization of 40 Am ² / kg or more and 70 Am ² / kg or less, more preferably 45 Am ² / kg or more and 65 Am ² / kg or less, even more preferably under a magnetic field of 1000 / 4π (kA / m). it is 45Am ² / kg or more 62Am ² / kg or less. When the magnetization strength of the magnetic carrier is within the above range, since the magnetic restraining force on the developing sleeve is appropriate, the occurrence of carrier adhesion can be further suppressed. In addition, since the stress applied to the toner in the magnetic brush can be reduced, deterioration of the toner or adhesion of the toner to other members can be favorably suppressed. In addition, the magnetization strength of a magnetic carrier can be arbitrarily adjusted with the amount of resin to contain.

Further, the residual magnetization of the carrier is preferably 20.0Am ² / kg or less, more preferably 5.0Am ² / kg or less. In addition, the coercive force of the carrier is preferably 20.0 kA / m or less, and more preferably 18.0 kA / m or less. When the residual magnetization and the coercive force of the carrier are within the above ranges, particularly good fluidity can be obtained as a developer, and good dot reproducibility can be obtained.

The magnetic carrier preferably has a true density of 2.5 g / cm ³ or more and 4.2 g / cm ³ or less, and more preferably 3.2 kg / cm ³ or more and 4.0 g / cm ³ or less. The two-component developer containing a carrier having a true density in the above range has a small load applied to the toner, and the toner consumption is suppressed. Further, in order to obtain good developability at low electric field strength and to prevent carrier adhesion, the carrier preferably has a true density in the above range.

It is preferable that the magnetic carrier has a volume-based 50% particle size (D50) of 20 µm or more and 100 µm or less from the viewpoints of the characteristics of imparting triboelectric charge to the toner, suppressing carrier adhesion to the image region, and achieving high quality images. As for the magnetic carrier, it is more preferable that 50% particle size (D50) of a volume reference | standard is 25 micrometers or more and 70 micrometers.

<Toner>

Next, the toner contained in the two-component developer together with the magnetic carrier will be described.

The toner preferably has a weight average particle diameter (D4) of 3.0 µm or more and 8.0 µm or less in order to achieve both high quality images and durability. When the weight average particle diameter (D4) of the toner is in the above range, the fluidity of the toner is good, a sufficient charge amount is easily obtained, and a good resolution is easily obtained.

It is preferable that the toner has an average circularity of 0.94 or more and 1.00 or less. When the average circularity of the toner is within the above range, releasability between the carrier and the toner is improved. In addition, good cleaning properties are easily obtained. The average circularity is based on the circularity distribution analyzed by assigning the circularity of the toner measured by a flow type particle image analyzer to a channel in which the circularity range of 0.20 to 1.00 is divided into 800. will be. As the flow particulate measuring apparatus, an apparatus having a field of view of 512 pixels x 512 pixels and a resolution of 0.37 µm x 0.37 µm per pixel was used.

By using a combination of a toner having a weight average particle diameter in the above range and an average circularity in the above range and a carrier coated with the coating resin of the present invention, fluidity as a developer can be appropriately controlled. As a result, the conveyance performance of the two-component developer on the developer support is improved, the toner is easily separated from the carrier, and excellent developability can be obtained. When used with a toner having a large particle size and a high circularity, the releasability between the toner and the carrier becomes too high, and the developer slips on the developer support, resulting in insufficient conveyance of the developer. In addition, when a toner having a small particle size and a low circularity is used, the adhesion between the toner and the carrier is too high, so that developability may be deteriorated even when the polymer of the present invention is used.

In addition, those having toner particles containing a binder resin and a colorant are used as the toner.

As the binder resin contained in the toner particles, for example, polyester, polystyrene; Polymers of styrene derivatives such as poly-p-chlorostyrene and polyvinyltoluene; Styrene-p-khorostyrene copolymer, styrene-vinyltoluene copolymer, styrene-vinyl naphthalene copolymer, styrene-acrylic acid ester copolymer, styrene-methacrylic acid ester copolymer, styrene-α-methyl chlormethacrylate air Styrene copolymers such as copolymers, styrene-acrylonitrile copolymers, styrene-vinyl methyl ketone copolymers, styrene-butadiene copolymers, styrene-isoprene copolymers and styrene-acrylonitrile-indene copolymers; Polyvinyl chloride, phenol resin, modified phenol resin, malee resin, acrylic resin, methacryl resin, polyvinyl acetate, silicone resin; Polyester resins having, as structural units, monomers selected from aliphatic polyhydric alcohols, aliphatic dicarboxylic acids, aromatic dicarboxylic acids, aromatic dialcohols, and diphenols; Polyurethane resins, polyamide resins, polyvinyl butyral, terpene resins, coumarone-indene resins and petroleum resins.

The toner may be prepared by a pulverization method, or may be prepared by a suspension polymerization method or an emulsion agglomeration method for producing toner particles in an aqueous medium.

In order to obtain a toner having a high average circularity, it is preferable to use a method such as suspension polymerization or emulsion coagulation which produces toner particles in an aqueous medium.

As a polymerizable monomer which can be used when performing suspension polymerization, a styrene monomer, an acryl monomer, a methacryl monomer, the monomer of ethylene unsaturated monoolefins, the monomer of vinyl esters, the monomer of vinyl ethers, and the monomer of vinyl ketones are mentioned, for example. And monomers of N-vinyl compounds and other vinyl monomers.

As the styrene monomer, for example, styrene, o-methylstyrene, m-methylstyrene, p-methylstyrene, p-methoxystyrene, p-phenylstyrene, p-chlorostyrene, 3,4-dichlorostyrene, p-ethyl Styrene, 2,4-dimethylstyrene, pn-butylstyrene, p-tert-butylstyrene, pn-hexylstyrene, pn-octylstyrene, pn-nonylstyrene, pn-decylstyrene and pn-dodecylstyrene. .

As the acrylic monomer, for example, methyl acrylate, ethyl acrylate, n-butyl acrylate, isobutyl acrylate, propyl acrylate, n-octyl acrylate, dodecyl acrylate, 2-ethylhexyl acrylate, stearyl Acrylic esters such as acrylate, dimethylaminoethyl acrylate and phenyl acrylate; Acrylic acid and acrylic acid amides are mentioned.

Moreover, as a methacryl monomer, ethyl methacrylate, propyl methacrylate, n-butyl methacrylate, isobutyl methacrylate, n-octyl methacrylate, dodecyl methacrylate, 2-ethylhexyl And methacrylic acid esters such as methacrylate, stearyl methacrylate, phenyl methacrylate, dimethylaminoethyl methacrylate, diethylaminoethyl methacrylate, methacrylic acid and methacrylic acid amides. .

As a monomer of ethylenically unsaturated monoolefins, ethylene, propylene, butylene, and isobutylene are mentioned, for example.

As a monomer of vinyl ester, vinyl acetate, a vinyl propionate, and a vinyl benzoate are mentioned, for example.

As a monomer of vinyl ether, vinyl methyl ether, vinyl ethyl ether, and vinyl isobutyl ether are mentioned, for example.

As a monomer of vinyl ketones, vinyl methyl ketone, vinyl hexyl ketone, and methyl isopropenyl ketone are mentioned, for example.

As a monomer of an N-vinyl compound, N-vinylpyrrole, N-vinylcarbazole, N-vinylindole, and N-vinylpyrrolidone are mentioned, for example.

Other vinyl monomers include, for example, vinylnaphthalenes and acrylic acid derivatives or methacrylic acid derivatives such as acrylonitrile, methacrylonitrile and acrylamide.

These vinyl monomers can be used individually or in combination of 2 or more types.

As a polymerization initiator used when manufacturing a vinyl resin, it is 2,2'- azobis- (2, 4- dimethylvaleronitrile), 2,2'- azobisisobutyronitrile, 1,1 ', for example. Azo or diazo polymerization initiators such as azobis (cyclohexane-1-carbonitrile), 2,2'-azobis-4-methoxy-2,4-dimethylvaleronitrile and azobisisobutyronitrile; Benzoyl peroxide, methylethylketone peroxide, diisopropyl peroxycarbonate, cumene hydroperoxide, t-butylhydroxyperoxide, di-t-butylperoxide, dicumylperoxide, 2,4- Side chains of peroxide polymerization initiators or peroxides such as dichloro benzoyl peroxide, lauroyl peroxide, 2,2-bis (4,4-t-butylperoxycyclohexyl) propane and tris- (t-butylperoxy) triazine Initiator having on; And persulfates such as potassium persulfate and ammonium persulfate and hydrogen peroxide.

Moreover, as a polymerization initiator which is radically polymerizable and has 3 or more functional groups, it is a tris (t-butylperoxy) triazine, a vinyl tris (t-butylperoxy) silane, 2, 2-bis (4, 4, for example). -Di-t-butylperoxycyclohexyl) propane, 2,2-bis (4,4-di-t-amylperoxycyclohexyl) propane, 2,2-bis (4,4-di-t-jade And radical polymerizable polyfunctional polymerization initiators such as tilperoxycyclohexyl) propane and 2,2-bis (4,4-di-t-butylperoxycyclohexyl) butane.

Also, the toner preferably contains a release agent.

Release agents include, for example, aliphatic hydrocarbon waxes such as low molecular weight polyethylene, low molecular weight polypropylene, polyolefin copolymers, polyolefin waxes, microcrystalline waxes, paraffin waxes and Fischer Troxy waxes; Oxides or block copolymers of aliphatic hydrocarbon waxes such as polyethylene oxide waxes; And waxes mainly based on fatty acid esters such as carnauba wax, montanic acid ester wax and behenyl behenyl, and some or all deoxidized fatty acid esters such as deoxidized carnauba wax.

Suitable release agents include hydrocarbon waxes and paraffin waxes. The toner has one or two or more endothermic peaks in the temperature range of 30 to 200 ° C in the endothermic curve of the toner obtained by differential scanning calorimetry, and the temperature of the maximum endothermic peak in the endothermic peak is in the range of 50 to 110 ° C. It is desirable to be at. When such a mold release agent is used, the adhesion between the toner and the carrier is small, so that a toner excellent in developability, low temperature fixability and durability can be obtained.

It is preferable that they are 1 mass part or more and 15 mass parts or less with respect to 100 mass parts of binder resin, and, as for content of a mold release agent, it is more preferable that they are 3 mass parts or more and 10 mass parts or less. When content of a mold release agent exists in the said range, favorable mold release property can be obtained.

The toner may also contain a charge control agent. As a charge control agent, an organometallic complex, a metal salt, and a chelate compound are mentioned, for example. As an organometallic complex, a monoazo metal complex, an acetylacetone metal complex, a hydroxycarboxylic acid metal complex, a polycarboxylic acid metal complex, and a polyol metal complex are mentioned, for example. Other than these, the condensate of carboxylic acid derivatives or aromatic compounds, such as metal salt of carboxylic acid, carboxylic anhydride, and ester, is mentioned. As the charge control agent, phenol derivatives such as bisphenols and calix arenes can be used. Among them, metal compounds of aromatic carboxylic acids are preferable in that they improve the charge rise of the toner.

It is preferable that it is 0.1 mass part or more and 10.0 mass parts or less with respect to 100 mass parts of binder resin, and, as for content of a charge control agent, it is more preferable that they are 0.2 mass part or more and 5.0 mass parts or less. When the charge control agent is used within the above range, frictional charging can be stably performed in various environments from a high temperature high humidity environment to a low temperature low humidity environment.

The triboelectric charge amount of the toner in the two-component developer is preferably an absolute value of 25 mC / kg or more and 65 mC / kg or less. The triboelectric charge amount specified here is an amount of charge when a developer prepared to have a toner concentration of 3% by mass to 20% by mass in a plastic bottle and mixed for 2 minutes by a Turbler mixer or various shakers. . If the amount of triboelectric charges of the toner is within the above range, a high quality image can be easily obtained, and an image without blurring can be easily obtained.

Examples of the colorant contained in the toner include the following.

As a black coloring agent, the coloring agent toned to black using carbon black, a magnetic substance, and a yellow coloring agent, a magenta coloring agent, and a cyan coloring agent is mentioned.

Pigments may be used alone in the colorant, but a combination of dyes and pigments is preferable in that sharpness of image quality of a full color image is improved.

As the coloring pigment for magenta toner, C.I. Pigment Red 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 21, 22, 23, 30, 31 , 32, 37, 38, 39, 40, 41, 48, 49, 50, 51, 52, 53, 54, 55, 57, 58, 60, 63, 64, 68, 81, 83, 87, 88, 89 , 90, 112, 114, 122, 123, 163, 202, 206, 207, 209 and 238; C.I. Pigment violet 19; And C.I. Bat red 1, 2, 10, 13, 15, 23, 29 and 35 are mentioned.

As the dye for magenta toner, C.I. Solvent red 1, 3, 8, 23, 24, 25, 27, 30, 49, 81, 82, 83, 84, 100, 109 and 121; C.I. Disperse red 9; C.I. Solvent violet 8, 13, 14, 21, 27; C.I. Oil-soluble dyes such as disper violet 1; C.I. Basic red 1, 2, 9, 12, 13, 14, 15, 17, 18, 22, 23, 24, 27, 29, 32, 34, 35, 36, 37, 38, 39 and 40; And C.I. Basic dyes such as basic violet 1, 3, 7, 10, 14, 15, 21, 25, 26, 27 and 28.

As a coloring pigment for cyan toner, C.I. Pigment blue 2, 3, 15, 15: 3, 15: 4, 16 and 17; C.I. Bat blue 6; C.I. Acid blue 45; And copper phthalocyanine pigments in which 1 to 5 phthalimidomethyl groups are substituted in the phthalocyanine skeleton.

As a coloring pigment for yellow, C.I. Pigment Yellow 1, 2, 3, 4, 5, 6, 7, 10, 11, 12, 13, 14, 15, 16, 17, 23, 62, 65, 73, 74, 83, 93, 94, 95 , 97, 109, 110, 111, 120, 127, 128, 129, 147, 151, 154, 155, 168, 174, 175, 176, 180, 181 and 185; And C.I. Bat yellow 1, 3, and 20 are mentioned.

As a coloring dye for yellow, C.I. Solvent yellow 162.

The usage-amount of a coloring agent becomes like this. Preferably it is 0.1-30 mass parts with respect to 100 mass parts of binder resin, More preferably, it is 0.5-20 mass parts, Most preferably, it is 3-15 mass parts.

The toner is preferably externally added with inorganic particles as spacer particles for enhancing releasability between the toner and the carrier. The inorganic particles have at least one local maximum in the range of 80 nm or more and 200 nm or less in the particle size distribution based on the number distribution. In order to satisfactorily suppress the detachment of the inorganic particles from the toner while functioning the inorganic particles as the spacer particles, it is preferable to externally add the inorganic particles having at least one local maximum in the range of 100 nm to 150 nm. The inorganic particles preferably include silica, titanium oxide, aluminum, cerium oxide and strontium titanate.

In addition, other organic fine particles can be added to the toner for the purpose of improving fluidity and transferability. The inorganic fine particles externally added to the surface of the toner particles preferably include titanium oxide, aluminum and silica. It is preferable to contain the inorganic fine particle which has at least 1 or more local maximum in the range of 10 nm or more and 50 nm or less in the particle size distribution based on number distribution, and it is also a preferable aspect to use an inorganic fine particle with a spacer particle.

It is preferable that it is 0.3 mass part or more and 5.0 mass parts or less with respect to 100 mass parts of toner particles, and, as for the total content of an external additive, it is more preferable that they are 0.8 mass part or more and 4.0 mass parts or less. Among them, the content of the organic particles having at least one or more local maxima in the range of 80 nm or more and 200 nm or less in the particle size distribution based on the number distribution is preferably 0.1 parts by mass or more and 2.5 parts by mass or less, more preferably 0.5 parts by mass or more. It is 2.0 mass parts or less. If content of organic particle | grains is in the said range, an effect will become more remarkable as a spacer particle.

In addition, it is preferable that the surface of the silica particle or inorganic fine particle used as an external additive is hydrophobized. The hydrophobization treatment includes a coupling agent such as various coupling agents and silane coupling agents; Preference is given to fatty acids and metal salts thereof, silicone oils or combinations thereof.

Examples of the titanium coupling agent include tetrabutyl titanate, tetraoctyl titanate, isopropyl triisostearoyl titanate, isopropyl tridecylbenzenesulfonyl titanate and bis (dioctylpyrophosphate) oxyacetate titanate. Can be mentioned.

As the silane coupling agent, for example, γ- (2-aminoethyl) aminopropyl trimethoxysilane, γ- (2-aminoethyl) aminopropyl dimethoxysilane, γ-methacryloxypropyl trimethoxysilane, N-β- (N-vinylbenzylaminoethyl) -γ-aminopropyltrimethoxysilane hydrochloride, hexamethyldisilazane, methyltrimethoxysilane, butyltrimethoxysilane, isobutyltrimethoxysilane, hexyltree Methoxysilane, octyltrimethoxysilane, decyltrimethoxysilane, dodecyltrimethoxysilane, phenyltrimethoxysilane, o-methylphenyltrimethoxysilane, and p-methylphenyl trimethoxysilane.

As fatty acids, for example, undecyl acid, lauric acid, tridecyl acid, dodecyl acid, myristic acid, palmitic acid, pentadecyl acid, stearic acid, heptadecyl acid, arachinic acid, montanic acid, oleic acid, linoleic acid and And long chain fatty acids such as arachidonic acid. As metal of a fatty acid metal salt, zinc, iron, magnesium, aluminum, calcium, sodium, and lithium are mentioned, for example.

As silicone oil, a dimethyl silicone oil, methylphenyl silicone, and an amino modified silicone oil are mentioned, for example.

The hydrophobization treatment is preferably performed by adding 1 to 30 mass% (more preferably 3 mass% or more and 7 mass% or less) of the hydrophobization treatment agent to the to-be-processed particles and coating the to-be-processed particles.

Although the hydrophobization degree of the hydrophobization-treated external additive is not specifically limited, For example, it is preferable that hydrophobicity degree after hydrophobization treatment is 60 or more and 92 or less. The degree of hydrophobicity indicates wettability with methanol and is an indicator of hydrophobicity.

Hereinafter, the measuring method of various physical properties of the magnetic carrier and the toner will be described.

<How to separate the carrier core from the magnetic carrier>

10 g of carrier was placed in a beaker containing 50 ml of toluene, and the resulting mixture was placed at a table-type ultrasonic cleaner disperser "VS-150" at an oscillation frequency of 50 kHz and an electrical output of 150 W (manufactured by Velvo-Clear Co., Ltd.) Dispersion treatment was carried out for 2 minutes using. Thereafter, the supernatant was removed while fixing the carrier core with a magnet so that the carrier core was not washed away. After repeating this operation 5 times, the obtained mixture was dried for 24 hours using a drier at 50 degreeC under nitrogen flow, and the carrier core was obtained.

<Resistance of Carrier and Carrier Core>

The specific resistance of a carrier and a carrier core is measured by the measuring apparatus outlined in FIG. 1A and 1B. In addition, the specific resistance of a carrier core is measured using the sample before coating with resin.

The resistance measuring cell A includes a cylindrical PTFE resin container 1 having a hole having a cross-sectional area of 2.4 cm ² , a lower electrode (made of stainless steel) 2, a support sheet (made of PTFE) 3, and an upper electrode (made of stainless steel). It consists of (4). Cylindrical PTFE resin container 1 was loaded on the support sheet 3, filled with about 0.7 g of the sample (carrier or carrier core) 5, and the upper electrode 4 was placed on the filled sample 5 The thickness of the sample is measured. If the thickness when no sample is d1 (blank), the actual thickness when filling about 0.7 g of sample is d, and the thickness when filling the sample is d2 (sample), the thickness d of the sample is It is represented by an equation.

d = d2 (sample) -d1 (blank)

By measuring the current flowing when a voltage is applied between the electrodes, the specific resistance of the magnetic core can be measured. The measurement is performed using an electrometer 6 (Keithley 6517, manufactured by Kesley Instruments Inc.) and a control computer 7.

As measurement conditions, the contact area S between the magnetic core and the electrode is 2.4 cm ² , and the load of the upper electrode is 120 g.

Regarding the voltage application condition, the electrometer itself determines whether or not application of a maximum of 1000 V is possible (without exceeding the current limiter) using the internal program of the electrometer, and automatically measures the maximum value of the applied voltage. The current value after holding for 30 seconds as a step of the voltage obtained by dividing the maximum voltage value by five is measured. For example, when the maximum applied voltage is 1000V, 1000V, 800V, 600V, 400V, 200V are applied, and the current value after 30 second hold is measured in each step. The electric field value and the specific resistance are calculated by processing the current value by a computer, and then plotted on the graph. In addition, specific resistance and electric field strength can be calculated | required by the following formula.

Specific resistance (Ωcm) = (applied voltage (V) / measured current (A)) × S (cm ² ) / d (cm)

Electric field strength (V / cm) = applied voltage (V) / d (cm)

2A shows the plot results of the carrier H prepared in the example. In addition, FIG. 2B shows a plot result of the carrier P. FIG.

2A and 2B show the results measured by the above method after preparing five samples for each carrier. The specific resistance at 10000 V / cm of the carrier is read from the specific resistance at 10000 V / cm on the graph. The resistivity value at 10000 V / cm is determined by the intersection of the 10000 V / cm vertical line and the measured resistivity line. In addition, when there is no intersection, the specific resistance value of the carrier at 10000 V / cm is determined by the intersection of the line obtained by extrapolating the measuring point and the vertical line of 10000 V / cm. As described above, the specific resistance of the carrier in the present invention is determined by the arithmetic mean value of five measured values at 10000 V / cm when the test is performed on five samples.

Further, the difference between the value of the common logarithm of the maximum value and the value of the common logarithm of the minimum value of the obtained five points of data is calculated. This value is referred to as the “resistance variation” and in the examples this value was used to evaluate the coating uniformity of the carrier.

In the case of measuring the specific resistance of the carrier core, it can be determined by reading the specific resistance at 500 V / cm on the graph in the same manner as the carrier. Specifically, the specific resistance value at 500 V / cm is determined by the intersection of the vertical line of 500 V / cm and the measured resistivity line on the graph (although not shown, but according to the specific resistance of the carrier). In addition, when an intersection does not exist, the specific resistance value of the carrier core at 500 V / cm is determined by the intersection of the line obtained by extrapolating a measuring point and the vertical line of 500 V / cm. In addition, in the same manner as the carrier, the specific resistance value of the carrier core is determined as the arithmetic mean value of five measured values at 500 V / cm when the test is performed on five samples.

<Measurement of the glass transition temperature (Tg) of the copolymer contained in the resin coating layer of the magnetic carrier>

The magnetic carrier was washed with THF (tetrahydrofuran) and 10 mg of the component separated from the magnetic carrier was weighed and used as a measurement sample. Also, an empty aluminum pan was used as a reference.

The measurement was performed according to ASTM D3418-82 using a differential scanning calorimetry device (DSC device) DSC2920 (manufactured by TA Instruments Inc.).

<Measurement of Peak Particle Size Based on Number Distribution of Fine Particles and Toner External Additives Contained in Resin Coating Layer of Magnetic Carrier>

The peak particle diameter on the basis of the number distribution of the fine particles contained in the resin coating layer of the magnetic carrier was measured according to the following procedure.

By washing the carrier having the resin coating layer with a solvent capable of dissolving the resin forming the resin coating layer (for example, toluene), the component separated from the magnetic carrier was separated at 50000 magnification using a scanning electron microscope (SEM). Observe. And 500 or more microparticles | fine-particles whose particle diameter is 5 nm or more are randomly extracted. The long axis and short axis of the extracted particles are measured by a digitizer, and the average value of the long axis and the short axis is defined as the particle size of the fine particles. The particle size of the center value of the column was examined by examining the distribution of particle diameters of 500 or more of the fine particles extracted (using a histogram of a column partitioned every 10 nm such as 5 to 15 nm, 15 to 25 nm, 25 to 35 nm, ..., etc.). Draw a histogram with. From the histogram, it is determined whether the maximum particle size falls within a range of 80 nm or more and 200 nm or less. In the histogram, the maximum particle diameter may be single or plural, and may or may not be a problem in which the peak in the range of 80 nm or more and 200 nm or less has a maximum value.

In addition, the particle size of the external additive can be measured in the same manner as the fine particles.

<Measurement method of strength of magnetization of magnetic carrier>

The intensity of magnetization of the magnetic carrier can be measured using a vibrating magnetic field type magnetic characteristic automatic recording apparatus (BibH sampler) or a direct current magnetizing characteristic (B-H tracer). In the examples described below, the vibration magnetic field-type magnetic characteristic automatic recording device BHV-30 (manufactured by Riken Denshi. Co., Ltd.) was measured according to the following procedure.

The magnetization moment of the carrier in an external magnetic field of 100/4 pi (kA / m) was measured by using as a sample a carrier packed with a cylindrical plastic container sufficiently dense. Moreover, the actual mass of the carrier which filled the container was measured. From these, the strength of magnetization of the carrier (Am ² / kg), residual magnetization (Am ² / kg) and coercive force (kA / m) were measured.

<Measurement Method of 50% Particle Size (D50) by Volume Distribution of Carrier and Resin Composition>

The particle size distribution was measured using a particle size distribution measuring device "Microtrack MT3300EX" (manufactured by Nikkiso Co., Ltd.) of a laser diffraction scattering method. The measurement was carried out by attaching a sample feeder "One Shot Dry Type Conditioner Turbo Track (Turbotrac)" (manufactured by Nikkiso Corporation) for dry measurement. The supply conditions of the turbo track were set to about 33 l / sec air pressure and about 17 kPa pressure using a dust collector as a vacuum source. Control of the measurements is done on the software program. The particle size is measured as 50% particle size (D50), which is a cumulative value based on volume distribution. Control and analysis are done using the supplied software (version 10.3.3-202D).

<Method of measuring true density of magnetic carrier and carrier core>

The true density was measured using a dry automatic density meter Autopicnometer (manufactured by Yuasa Ionics Inc.).

<Measurement method of packing apparent density of carrier core>

i) in the case of ferrite particles having a hollow or porous shape

When a ferrite particle having a hollow shape or a porous shape can be prepared as a sample, it is used as a measurement sample, and when only a magnetic carrier is possible, the ferrite particles are taken out by the following method and used as the measurement sample. .

10.0g of magnetic carriers were prepared and placed in the crucible. The crucible was introduced at 900 ° C. for 16 hours while introducing N ₂ gas using a muffle furnace equipped with an N ₂ gas inlet and an exhaust unit (FP-310, manufactured by Yamato Scientific Co., Ltd.). Heated. Then, the crucible was left to stand until the temperature of the magnetic carrier became 50 degreeC.

The magnetic carrier after a heating time was put into 50 ml of poly bottles, and 0.2 g of sodium dodecyl benzenesulfonate and 20 g of water were added to the poly bottle, and soot and the like adhered to the magnetic carrier were washed out. At this time, in order to prevent the magnetic carrier from being washed and removed, the magnetic carrier was fixed with a magnet to clean the magnetic carrier. In addition, the magnetic carrier was washed five times or more with water so that the alkylbenzene sulfonate did not remain in the magnetic carrier. Thereafter, the magnetic carrier was dried at 60 ° C. for 24 hours. In the manner mentioned above, ferrite particles were taken out of the magnetic carrier.

Using the ferrite particles taken out in the manner mentioned above, the packing apparent density was measured with a powder tester PT-R (manufactured by Hosokawa Micron).

In the measurement of the filling apparent density, a metal cap was repeatedly reciprocated 180 times at an amplitude of 18 mm while vibrating at an amplitude of 1 mm using a sieve having an aperture of 500 µm and feeding ferrite particles until exactly 10 ml. It was done. Thereafter, the packing apparent density (g / cm ³ ) of the ferrite particles was calculated from the mass of the carrier particles after tapping.

ii) other than ferrite particles having a hollow or porous shape

When a carrier core can be prepared as a sample, it is used as a measurement sample. When only a magnetic carrier coated with a resin is possible, the coating resin is removed by the following method, and the carrier core is taken out and used as the measurement sample. do.

10 g of a magnetic carrier was prepared, 50 ml of toluene was placed in a beaker, and dispersion processing was performed for 2 minutes using a table-type ultrasonic cleaning disperser "VS-150" (manufactured by Bellbo Clear) at an oscillation frequency of 50 kHz and an electrical output of 150 W. Thereafter, the supernatant liquid containing the dissolved coating resin was removed while fixing the carrier core with a magnet so that the carrier core did not flow out and removed. This operation was repeated 5 or more times, and it was confirmed that the supernatant liquid became transparent. Thereafter, the obtained mixture was dried at 50 ° C. under a nitrogen flow for 24 hours using a dryer to obtain a carrier core.

By using a carrier core taken out in the manner mentioned above, the packing apparent density (g / cm ³ ) was measured in the same manner as in the case of i).

<Measurement of loose Apparent Density of Carrier Core>

After separating the carrier core in the same manner as in the measurement of the packed apparent density, the coarse apparent density was measured according to JIS-Z 2504.

<Measurement method of weight average molecular weight of resin>

The weight average molecular weight (Mw) of resin was measured by the gel permeation chromatography (GPC) by the following procedure. The weight average molecular weight of the resin used for the carrier core or the binder resin of the toner can be measured by the above measuring procedure.

It is measured by flowing tetrahydrofuran (THF) at a flow rate of 1 ml / min and injecting 50-200 μl of a THF sample solution in which the concentration of the sample resin is adjusted to 0.05 to 0.6 mass% to a column stabilized in a heat chamber at 40 ° C. . A refractive index (RI) detector is used as the detector. It is preferable that the column to be used is a combination of a plurality of commercially available polystyrene gel columns in order to accurately measure a molecular weight region of 10 ³ to 2 × 10 ⁶ . For example, a combination of μ-styragel 500, 10 ³ , 10 ⁴ and 10 ⁵ from Waters Corporation or Shodex KA-801, 802, 803, 804, 805 from Showa Denko Co. , A combination of 806 and 807 is preferred.

In the molecular weight measurement, the molecular weight distribution of the sample is calculated from the relationship between the logarithmic value of the calibration curve produced by several monodisperse polystyrene standard samples and the number of counts. As a standard polystyrene sample for calibration curve preparation, the molecular weight of Pressure Chemical Co. or Tosoh Corporation is 6 × 10 ² , 2.1 × 10 ³ , 4 × 10 ³ , 1.75 × 10 ⁴ , It is suitable to use samples of 5.1 × 10 ⁴ , 1.1 × 10 ⁵ , 3.9 × 10 ⁵ , 8.6 × 10 ⁵ , 2 × 10 ^6, and 4.48 × 10 ⁶ , using at least about 10 standard polystyrene samples.

<Measurement Method of Weight Average Particle Size (D4) of Toner>

The weight average particle diameter (D4) of the toner is a precision particle size distribution measuring device "Colter Counter Multisizer 3" by the pore electrical resistance method having an opening tube of 100 mu m (registered trademark, Beckman Coulter, Inc.). ) And the accompanying dedicated software "Beckman Coulterizer 3 Version 3.51" (manufactured by Beckman Coulter, Inc.), which were measured in 25000 effective measuring channels and calculated by analyzing the measurement data.

As the electrolytic aqueous solution used for the measurement, an aqueous sodium chloride solution having a concentration of about 1% by mass, prepared by dissolving high-grade sodium chloride in ion-exchanged water, for example, "ISOTON II" (manufactured by Beckman Coulter, Inc.) can be used.

Before the measurement and analysis, dedicated software was set as follows.

In the "Change screen of standard measurement method (SOM)" of exclusive software, the total count number of control modes is set to 50000 particle | grains, the measurement count is set once, and the Kd value is "standard particle 10.0 micrometer" (made by Beckman Coulter) Set to the value obtained using. By pressing the measurement button of the threshold / nozzle, the threshold and the nozzle level are automatically set. In addition, the count is set to 160 µA, the gain is set to 2, and the electrolyte is set to isotone II, and a check is made in the flash of the opening tube after the measurement.

In the "pulse to particle size setting screen" of the dedicated software, bin intervals are set to logarithmic particle diameters, particle size bins to 256 particle size bins, and the particle size range is set to 2 µm or more and 60 µm or less.

The specific measuring method is as follows.

(1) About 200 ml of electrolytic aqueous solution was added to the 250 ml round bottom glass beaker for exclusive use of the multisizer 3, it set to the sample stand, and it rotated with the stirring stick at the speed of 24 rpm / sec counterclockwise. Thereafter, the "opening flash" function of the analysis software first removes contaminants and bubbles in the opening tube.

(2) 30 ml of electrolytic aqueous solution is added to a 100 ml flat bottom glass beaker and neutralized for cleaning a precision meter at pH 7, including "contaminone N" (nonionic surfactant, anionic surfactant and organic builder) as a dispersant. Approximately 0.3 ml of a dilution obtained by diluting a 10 wt% aqueous solution of a surfactant, manufactured by Wako Pure Chemical Industries Ltd., with ion-exchanged water is added.

(3) Two oscillators with an oscillation frequency of 50 kHz are built in a phase shifted 180 °, and an ultrasonic disperser "Ultrasonic Dispersion System Tetra 150" at 120 W (Nikkaki-Bios Co., Ltd.). , Ltd.)), a predetermined amount of ion-exchanged water is added, and about 2 ml of contaminone N is added.

(4) After setting the beaker described in (2) to the beaker fixing hole of the ultrasonic disperser, the ultrasonic disperser is operated. Thereafter, the height position of the beaker is adjusted so that the vibration state of the liquid level of the electrolytic aqueous solution in the beaker is maximized.

(5) In the state where ultrasonic solution was irradiated to the electrolytic aqueous solution in the beaker as described in said (4), about 10 mg of toner is dripped and dispersed in an electrolytic aqueous solution. Thereafter, the ultrasonic dispersion process is further continued for 60 seconds. In addition, when performing ultrasonic dispersion, it adjusts arbitrarily so that the water temperature of a water tank may be 10 degreeC or more and 40 degrees C or less.

(6) The electrolytic aqueous solution described in the above (5), in which the toner was dispersed using a pipette, was added dropwise to the round bottom beaker described in (1) provided in the sample stand, and adjusted so that the measured concentration was about 5%. Thereafter, the measurement is performed until the number of measurement particles reaches 50000.

(7) The measurement data is analyzed with dedicated software ("Beckman Coulter Multisizer 3 Version 3.51") attached to the apparatus, and the weight average particle diameter (D4) is calculated. When the graph / volume% is set by the dedicated software, the “average diameter” of the analysis / volume statistical value (arithmetic mean) screen is defined as the weight average particle diameter D4.

<Measurement method of average circularity of toner>

The average circularity of the toner can be measured by flow type particulate analyzer "FPIA-3000" (manufactured by SYSMEX CORPORATION) under measurement and analysis conditions at the time of the calibration operation.

The measuring principle of the flow type particulate analysis apparatus "FPIA-3000" (made by Sysmex Corporation) is to image the flowing particle | grains as a still image, and to analyze an image. The sample added to the sample chamber is sent to the flat sheath flow cell by a sample suction syringe. The sample sent to the flat sheath flow cell is sandwiched between the sheath liquids to form a flat flow. A sample passing through the flat sheath flow cell can be irradiated with strobe light at intervals of 1/60 second, and the flowing particles can be photographed as a still image. In addition, since the flow of particles is flat, the particles are imaged in a focused state. The particulate image is picked up by a CCD camera, and the picked-up image is image processed at an image processing resolution of 512 x 512 pixels (0.37 x 0.37 mu m per pixel). After that, the contour extraction of each particle is performed, and the projection area, the peripheral length, and the like of each particle are measured.

Next, the projection area S and the perimeter length L of each particle shape are calculated | required. The equivalent circular diameter and the circularity are obtained by using the projection area S and the peripheral length L. The circle equivalent diameter is defined as the diameter of a circle having the same area as the projected area on the particle. The circularity is defined as the value obtained by dividing the circumferential length of the circle obtained from the equivalent circle diameter by the circumferential length of the particle projection image, and is calculated by the following equation.

C = 2 × (π × S) ^1/2 / L

The circularity is 1.000 when the particulate form is circular. If the degree of irregularities on the outer periphery of the particles increases, the circularity becomes a small value.

After calculating the circularity of each particle | grain, the range of circularity 0.2-1.0 is divided into 800, and an average circularity is calculated using the number of measured particle | grains.

As a specific measuring method, 0.1 ml of surfactant (preferably alkylbenzenesulfonate) is added to 20 ml of ion-exchange water as a dispersing agent, and 0.5 g of a measurement sample is added. Thereafter, the obtained mixture was subjected to dispersion treatment for 2 minutes using a table-type ultrasonic cleaning disperser ("VS-150", manufactured by Bellbo Clear) at an oscillation frequency of 50 kHz and an electrical output of 150 W to prepare a dispersion for measurement. In that case, a dispersion liquid is appropriately cooled so that the temperature of a dispersion liquid may be 10 to 40 degreeC.

For the measurement, a flow type particulate matter analyzer equipped with a standard objective lens (10 magnification) was used, and particle sheath "PSE-900A" (manufactured by Cismex Corporation) was used as the sheath liquid. The dispersion prepared according to the above procedure is introduced into a flow particulate analysis device, and the particle diameter of 30000 particles is measured in the HPF measurement mode according to the total count mode. The average circularity of the toner is determined by setting the binarization threshold at the time of particle analysis to 85% and limiting the particle size to be analyzed to a circle equivalent diameter of 2.00 µm or more and 200.00 µm or less.

Prior to the start of the measurement, autofocus adjustment is performed using standard latex particles (obtained by dilution of Duke Scientific 5200A with ion-exchanged water). After that, it is preferable to perform focus adjustment every two hours from the start of measurement.

In addition, in the present Example, the flow type particulate analysis apparatus which performed the calibration operation by Sysmex company, and received the issuance of the calibration certificate issued by Sysmex company was used. In that case, it measures under the measurement and analysis conditions at the time of receiving proof of calibration except having limited the particle diameter to be analyzed to the circle equivalent diameter of 2.00 micrometers or more and 200.00 micrometers or less.

<Method of Measuring Hydrophobicity of External Additives>

After putting 70 ml of methanol aqueous solution containing 50 volume% of methanol and 50 volume% of water in the cylindrical glass container of diameter 5cm and thickness 1.75mm, ultrasonic wave was applied for 5 minutes by the ultrasonic disperser to remove foam | bubble etc. In addition, when measuring the sample with high degree of hydrophobicity, the methanol concentration at the time of a measurement start is adjusted arbitrarily.

Subsequently, 0.06 g of a sample is precisely weighed, and it adds into the container in which the aqueous methanol solution was added, and prepares the sample solution for a measurement.

Thereafter, the measurement sample solution is set in a wetness tester "WET-100P" (manufactured by Rhesca Co., Ltd.). The sample solution for measurement is stirred at a rate of 6.7 s ⁻¹ (400 rpm) using a magnetic stirrer. Further, as a rotor of the magnetic stirrer, a spindle-shaped rotor having a fluorine resin coated length of 25 mm and a maximum body diameter of 8 mm is used.

Next, the apparatus is passed through a sample solution for measurement, methanol is added dropwise at a rate of 1.3 ml / min, and the transmittance of light having a wavelength of 780 nm is measured to prepare a methanol dropping transmittance curve. In the obtained methanol dropping transmittance curve, the degree of hydrophobicity is defined as the methanol concentration (% by volume) when the transmittance is 50%.

<Examples>

Hereinafter, the present invention will be described in more detail with reference to Examples. However, it should be understood that the present invention is not limited only to these examples.

Preparation of Copolymer 1

25 parts by mass of a methyl methacrylate macromonomer (average value n = 5) having a weight average molecular weight of 5000 having a structure represented by the following formula (4) having an ethylenically unsaturated group (methacryloyl group) at the terminal, and represented by the following formula (5) 75 parts by mass of cyclohexyl methacrylate monomer having an ester moiety as a unit of cyclohexyl was added to a four-necked flask with a reflux condenser, thermometer, nitrogen suction tube, and friction type stirrer. In addition, the flask was charged with 90 parts by mass of toluene, 110 parts by mass of methyl ethyl ketone and 2.0 parts by mass of azobisisovaleronitrile. The obtained mixture was kept at 70 ° C for 10 hours under a nitrogen flow, and after the completion of the polymerization reaction, washing was repeated to obtain a graft copolymer solution (solid content of 33% by mass). The weight average molecular weight measured by gel permeation chromatography (GPC) of this solution was 56000, and Tg was 91 degreeC. This was used as copolymer 1. The physical properties of the obtained copolymer 1 are shown in Table 1.

Wherein X is represented by the following formula:

Preparation of Copolymer 2

In the preparation of the copolymer 1, the copolymer 2 was obtained in the same manner except that the macromonomer having the weight average molecular weight of 5000 represented by the following formula (6) (average value n = 50) was used instead of the macromer represented by the formula (4). . Copolymer 2 had a solids content of 33% by mass, a weight average molecular weight of 58000 and a Tg of 95 ° C. The physical properties of the obtained copolymer 2 are shown in Table 1.

Wherein X is represented by the following formula:

Preparation of Copolymer 3

10 mass of isobutyl methacrylate macromonomer (average value n = 22) having a structure represented by the following formula (7) instead of using the macromonomer represented by the formula (4) in the preparation of copolymer 1 Part 3 was used, the amount of the cyclohexyl methacrylate monomer represented by the formula (5) was changed to 65 parts by mass, and copolymer 3 was obtained in the same manner except that 25 parts by mass of methyl methacrylate monomer was further used. Copolymer 3 had a solids content of 33 mass%, a weight average molecular weight of 52000 and a Tg of 91 ° C. The physical properties of the obtained copolymer 3 are shown in Table 1.

Wherein X is represented by the following formula:

Preparation of Copolymer 4

In preparing Copolymer 1, instead of using the macromonomer represented by the formula (4), the macromonomer having a styrene-acrylonitrile copolymer moiety having a weight average molecular weight of 7000 having a structure represented by the formula (8) (m: n = 50: 50, the average value of m + n = 50) Instead of using 10 parts by mass of the monomer represented by the formula (5), 46 mass of stearyl methacrylate monomer having a structure represented by the formula (9) Copolymer 4 was obtained in the same manner except that the mixture was further used and 44 parts by mass of methyl methacrylate monomer was further used. Copolymer 4 had a solids content of 33% by mass, a weight average molecular weight of 49000 and a Tg of 82 ° C. The physical properties of the obtained copolymer 4 are shown in Table 1.

(Wherein X represents a copolymer structure consisting of the following chemical formula)

Preparation of Copolymer 5

In the preparation of Copolymer 1, 5 parts by mass of 2-ethylhexyl methacrylate monomer (average value n = 28) having a weight average molecular weight of 5600 having a structure represented by the following formula (10) was used instead of the macromonomer represented by the formula (4). Instead of using the monomer represented by the formula (5), except that 60 parts by mass of an isobutyl methacrylate monomer having a structure represented by the following formula (11) is used, and 35 parts by mass of a methyl methacrylate monomer is further used. In a manner, copolymer 5 was obtained. The obtained copolymer 5 had 33 mass% of solid content, the weight average molecular weight was 57 000, and Tg was 89 degreeC. The physical properties of the obtained copolymer 5 are shown in Table 1.

Wherein X is represented by the following formula:

Preparation of Copolymer 6

In the preparation of Copolymer 1, the same monomers are used except that 30 parts by weight of the macromonomer represented by the formula (4) is used, 60 parts by mass of the monomer represented by the formula (5) is used, and 10 parts by mass of the methyl methacrylate monomer is further used. In a manner, copolymer 6 was obtained. The obtained copolymer 6 had 33 mass% of solid content, the weight average molecular weight was 55000, and Tg was 95 degreeC. The physical properties of the obtained copolymer 6 are shown in Table 1.

Preparation of Copolymer 7

Ion-exchanged water to 700 parts by weight, to prepare an aqueous solution by adding 0.12 mol / liter Na ₃ PO ₄ aqueous solution 450 parts by mass. This aqueous solution was heated to 60 degreeC, and it stirred at 15000 rpm using TK-type homomixer (made by PRIIMIX Corpration). Is slowly added 1.2 parts of mol / liter CaCl ₂ aqueous solution 70 parts by mass to the obtained aqueous solution to obtain an aqueous medium containing Ca ₃ (PO _{4) 2.} Polymerization initiator 2,2'-azobis (2,4-dimethylbelero) to the material which consists of 75 mass parts of monomers represented by Formula (5), 23 mass parts of methyl methacrylate monomers, and 2 mass parts of macromonomers represented by Formula (4). 4 parts by mass of nitrile) was dissolved, and the obtained mixture was added in an aqueous medium. The obtained aqueous medium was hold | maintained at 60 degreeC, and it was granulated by stirring at 12000 rpm for 10 minutes using a TK type homomixer in nitrogen atmosphere. Thereafter, the granulated material was heated to 80 ° C while stirring with a paddle stirring blade, and reacted for 10 hours. After the completion of the polymerization reaction, the remaining monomers were removed under reduced pressure. After cooling, hydrochloric acid was added to dissolve Ca ₃ (PO ₄ ) ₂ . The obtained particles were separated by filtration, washed with water and dried to obtain a particulate copolymer 7. The average particle diameter (D50) of the obtained copolymer 7 was 7.7 micrometers, the weight average molecular weight was 135000, and Tg was 90 degreeC. The physical properties of the obtained copolymer 7 are shown in Table 1.

Preparation of Copolymer 8

In preparing Copolymer 1, Copolymer 8 was obtained in the same manner except for using the propyl methacrylate monomer instead of the monomer represented by the formula (5). The obtained copolymer 8 had 33 mass% of solid content, the weight average molecular weight was 53000, and Tg was 100 degreeC. The physical properties of the obtained copolymer 8 are shown in Table 1.

Preparation of Copolymer 9

In the preparation of copolymer 1, copolymer 9 was obtained in the same manner except that only 100 parts by mass of methyl methacrylate monomers were used as the monomer to be used. The obtained copolymer 9 had 33 mass% of solid content, the weight average molecular weight was 61000, and Tg was 103 degreeC. The physical properties of the obtained copolymer 9 are shown in Table 1.

[Production of Carrier Core (a)]

Magnetite fine particles (spherical, number average particle diameter: 250nm, magnetization strength: 65Am ² / kg, residual magnetization: 4.2Am ² / kg, coercive force: 4.4kA / m, specific resistance at 500V / cm: 3.3 × 10 ⁵ Ωcm ) And a silane coupling agent (3- (2-aminoethylaminopropyl) trimethoxysilane) (an amount of 3.0% by mass relative to the mass of the magnetite fine particles) was introduced into the container. Thereafter, the mixture was surface treated by high speed mixing and stirring at 100 ° C. or higher in the vessel. The material which consists of 10 mass parts of phenols, 16 mass parts of formaldehyde solutions (37 mass% aqueous solution of formaldehyde), and 84 mass parts of surface-treated magnetite microparticles | fine-particles was introduce | transduced into the reaction part, and it mixed well at the temperature of 40 degreeC.

Then, the obtained mixture was heated to 85 degreeC at the average temperature increase rate of 3 degree-C / min, stirring, and 4 mass parts of 28 mass% ammonia water and 25 mass parts of water were added to the reaction part. The temperature of the obtained mixture was kept at 85 degreeC, and it polymerized and hardened | cured for 3 hours. The circumferential speed of the stirring blade at this time was set to 1.8 m / s.

After the polymerization reaction, the obtained product was cooled to 30 ° C. and water was added. The precipitate obtained by removing the supernatant was washed and further dried in air. The obtained air dried product was dried at a temperature of 60 ° C. under reduced pressure (5 hPa or less), and a carrier core having a 50% particle size (D50) of 35 µm and a coarse apparent density of 1.90 g / cm ³ based on a volume distribution standard in which magnetic materials were dispersed in the resin. (a) was obtained. The specific resistance is 2.2 × 10 ⁸ Ω · cm, charging the apparent density of the carrier core (a) is 2.11g / cm ^3, the true density was 3.60g / cm ^3. The carrier core (a) had a magnetization strength of 55 Am ² / kg, a residual magnetization of 3.5 Am ² / kg, and a coercive force of 4.3 kA / m. Table 2 shows the physical properties of the obtained carrier core (a).

[Manufacture of Carrier Core (b)]

The carrier core (b) was produced in the same manner as the production of the carrier core (a) except that the circumferential speed of the stirring blade at the time of material mixing was changed to 2.2 m / s. The obtained carrier core (b) had a 50% particle size (D50) on the basis of volume distribution of 16 µm and a loose apparent density of 1.72 g / cm ³ . The specific resistance of the carrier core (b) was 2.6 × 10 ⁸ Ω · cm, the packed apparent density was 2.02 g / cm ³ and the true density was 3.58 g / cm ³ . The carrier core (b) had a magnetization strength of 54 Am ² / kg, a residual magnetization of 3.6 Am ² / kg, and a coercive force of 4.4 kA / m. Table 2 shows the physical properties of the obtained carrier core (b).

[Manufacture of Carrier Core (c)]

Fe ₂ O _3, and CuO were weighed so that the particles of Fe ₂ O _3, CuO and 50 mol% respectively, a molar ratio of ZnO, 26 mol% and 24 mol% of ZnO, and, using a ball mill and mixed for 10 hours. After the ferrite composition was wet mixed, the mixed composition was calcined at 900 ° C. for 2 hours, and the calcined ferrite composition was ground in a ball mill. The number average particle diameter of the obtained pulverized object was 0.4 micrometer.

To the obtained milled product, water (300 mass% with respect to the milled product) and polyvinyl alcohol (1.5 mass% with respect to the milled product) having a weight average molecular weight of 5 000 were added, and the obtained mixture was granulated with a spray dryer. The granulated material was calcined at 1050 ° C. for 15 hours under an atmosphere of oxygen concentration of 8.9% while introducing oxygen into the electric furnace. The fired material was ground and classified to obtain a carrier core (c) having a 50% particle size (D50) based on volume distribution of 99 µm and a coarse apparent density of 2.45 g / cm ³ . The specific resistance of the carrier core (c) was 6.4 × 10 ⁸ Ω · cm, the packing apparent density was 2.83 g / cm ³ and the true density was 5.03 g / cm ³ . The magnetization strength of the carrier core (c) was 60 Am ² / kg, the residual magnetization was 0.4 Am ² / kg, and the coercive force was 0.3 kA / m. Table 2 shows the physical properties of the obtained carrier core (c).

[Manufacture of Carrier Core (d)]

Fe ₂ O _3, MnCO _3, the particles of the Mg (OH) ₂ and _{SrCO 3, Fe 2 O 3,} MnCO 3, 66% by mole, respectively at a molar ratio of Mg (OH) ₂ and SrCO _3, 28% by mole, 5 mole % And 1 mol%, and it mixed for 10 hours using the ball mill. After the ferrite composition was wet mixed, the mixed composition was calcined at 900 ° C. for 2 hours, and the calcined ferrite composition was ground in a ball mill. The number average particle diameter of the obtained pulverized object was 0.4 micrometer.

To the obtained pulverized product, Na ₂ CO ₃ (weight average particle diameter 2 μm) as water (300 mass% relative to pulverized), polyvinyl alcohol (2.5 mass% relative to pulverized), and pore-forming agent with a weight average molecular weight of 5 000 (5 mass% with respect to pulverized product) was added, and the obtained mixture was granulated by the spray dryer. The granulated material was baked in an electric furnace at 1200 ° C. for 12 hours under a nitrogen atmosphere having an oxygen concentration of 1.0%. The fired material was ground and classified to obtain a carrier core (d) having a 50% particle size (D50) based on a volume distribution of 38 µm and a coarse apparent density of 1.62 g / cm ³ . The specific resistance of the carrier core (d) was 1.3 × 10 ⁷ Ω · cm, the packed apparent density was 1.74 g / cm ³ and the true density was 4.81 g / cm ³ . In addition, the magnetization strength of the carrier core (d) was 71 Am ² / kg, the residual magnetization was 1.8 Am ² / kg, and the coercive force was 1.2 kA / m. Table 2 shows the physical properties of the obtained carrier core (d).

[Manufacture of Carrier Core (e)]

Fe ₂ O _3, MnCO _3, the particles of the Mg (OH) ₂ and _{SrCO 3, Fe 2 O 3,} MnCO 3, 66% by mole, respectively at a molar ratio of Mg (OH) ₂ and SrCO _3, 28% by mole, 5 mole % And 1 mol%, and it mixed for 10 hours using the ball mill. After the ferrite composition was wet mixed, the mixed composition was calcined at 900 ° C. for 2 hours, and the calcined ferrite composition was ground in a ball mill. The number average particle diameter of the obtained pulverized object was 0.5 micrometer.

To the obtained pulverized product, water (300 mass% relative to pulverized product), polyvinyl alcohol (1.5 mass% relative to pulverized product) having a weight average molecular weight of 5 000, and Na ₂ CO ₃ (weight average particle diameter 2 μm) as a pore-forming agent (2 mass% with respect to pulverized substance) was added, and the obtained mixture was granulated by the spray dryer. At this time, compared with the case of the carrier core (d), the disk rotation speed was reduced and granulation was performed. The obtained particles were calcined at 1230 ° C. for 12 hours in a nitrogen atmosphere with an oxygen concentration of 1.0% in an electric furnace. The calcined particles were ground and classified to obtain a carrier core (e) having a 50% particle size (D50) based on a volume distribution of 48 µm and a coarse apparent density of 1.79 g / cm ³ . The specific resistance of the carrier core (e) is a × 10 ⁷ Ω · cm and 1.1, the filling bulk density is 1.99g / cm ^3, the true density was 4.82g / cm ^3. The magnetization strength of the carrier core (e) was 72 Am ² / kg, the residual magnetization was 1.9 Am ² / kg, and the coercive force was 1.3 kA / m. Table 2 shows the physical properties of the obtained carrier core (e).

<Production Example of Magnetic Carrier A>

The copolymer (1) was dissolved in toluene so that the solid content of the polymer (1) was 10 mass%. 1.0 mass part of coating amount (as solid content content) with respect to 100 mass parts of carrier cores (a) using the universal mixing and stirrer (made by Fuji Paudal Co., Ltd.) as a coating apparatus to a toluene solution. The coating solution was added in three portions, if possible. At that time, the mixer was depressurized and nitrogen was introduced therein to replace the atmosphere in the mixer with nitrogen. The resulting mixture was heated to 65 ° C., stirred under a reduced pressure (700 MPa) under a nitrogen atmosphere, and the solvent was completely removed until the carrier became coarse. Furthermore, the carrier was heated to 100 ° C. while maintaining stirring and introducing nitrogen, and held for 1 hour. After cooling, magnetic carrier A was obtained. The physical properties of the obtained magnetic carrier A are shown in Table 3.

<Production Example of Magnetic Carrier B>

The magnetic carrier B was obtained by the same method as the manufacture example of the magnetic carrier A, except using the toluene solution of copolymer (3). The physical properties of the obtained magnetic carrier B are shown in Table 3.

<Production Example of Magnetic Carrier C>

The magnetic carrier C was obtained in the same manner as the preparation example of the magnetic carrier A, except using the toluene solution of the copolymer (4). The physical properties of the obtained magnetic carrier C are shown in Table 3.

<Production Example of Magnetic Carrier D>

A resin solution was prepared by mixing a material consisting of 20.0 mass% of straight silicone (KR255 manufactured by Shin-Etsu Chemical Co., Ltd), 0.5 mass% of gamma -aminopropyltriethoxysilane, and 79.5 mass% of toluene. Got it. The resin filling was performed using the obtained resin solution so that the quantity of 13.5 mass parts of resin solutions may be contained with respect to 100 mass parts of carrier cores (d). The filling of the resin was performed by heating the resin solution at 70 ° C. under a vacuum degree of 50 kPa using an all-purpose mixing and stirrer (manufactured by Fuji Powder Co., Ltd.). The resin solution was added in three portions and stirred for 1 hour. Thereafter, the resin solution was heated to 100 ° C. under a vacuum degree of 5 kPa for 2 hours to remove toluene. Furthermore, resin obtained was heated and hardened at 200 degreeC for 2 hours using an oven, flowing nitrogen, and resin filled particle (d ') was obtained.

A magnetic carrier D was obtained in the same manner as in the production example of magnetic carrier A, except that the resin filled particles (d ') were used instead of the carrier core (a). Table 3 shows the production conditions and the physical properties of the obtained magnetic carrier D.

<Production Example of Magnetic Carrier E>

The magnetic carrier E was obtained by the same method as the preparation example of the magnetic carrier D, except using the toluene solution of the copolymer (6). The physical properties of the obtained magnetic carrier E are shown in Table 3.

<Production Example of Magnetic Carrier F>

After premixing the material which consists of 100 mass parts of resin filled particles (d '), and 1.5 mass parts of copolymers (7) with the Henschel mixer, resin coating was performed using the apparatus shown in FIG. 3, and the magnetic carrier F was obtained. As coating conditions, the filling rate was 95 volume%, the outermost peripheral speed was 10 m / s, the clearance gap between the stirring blade and the casing was 3.0 mm, and the processing time was 20 minutes. In addition, cooling water was introduce | transduced into the jacket at 15 liter / min, and the temperature (product temperature) of the processed material at the time of coating was 76 degreeC. The physical properties of the obtained magnetic carrier F are shown in Table 3.

<Production Example of Magnetic Carrier G>

The copolymer (2) was dissolved in toluene so that the solid content of the copolymer (2) became 10 mass%. Resin coating was performed using Spiral Flow (made by Freund's) as a coating apparatus so that coating amount (as solid content content) may be 2.0 mass parts with respect to 100 mass parts of resin filled particles (d '), and magnetic carrier G was obtained. As coating conditions, the hot air inlet temperature was 70 degreeC, air flow rate was 0.8 m <^3> / min, disk rotation speed 1000min <^-1> , and the spray pressure of the resin solution was 4 kg / cm <^2> . In addition, after completion | finish of coating, in order to remove a solvent, the coating resin solution was dried at 80 degreeC for 1 hour. The physical properties of the obtained magnetic carrier G are shown in Table 3.

<Production Example of Magnetic Carrier H>

The magnetic carrier was used in the same manner as in Production Example of Magnetic Carrier A, except that the carrier core (e) was used instead of the carrier core (a) and the coating amount was changed to 1.5 parts by mass relative to 100 parts by mass of the carrier core (e). H was obtained. The physical properties of the obtained magnetic carrier H are shown in Table 3.

<Production Example of Magnetic Carrier I>

After premixing the material which consists of 100 mass parts of carrier cores (e) and 1.5 mass parts of copolymers (7) with the Henschel mixer, resin coating was performed using the apparatus shown in FIG. 3, and the magnetic carrier I was obtained. As coating conditions, the filling rate was 95 volume%, the outermost peripheral speed was 10 m / s, the clearance gap between the stirring blade and the casing was 3.0 mm, and the processing time was 20 minutes. In addition, cooling water was introduced into the jacket at 15 liters / minute, and the temperature (product temperature) of the treated product at the time of coating was 78 ° C. The physical properties of the obtained magnetic carrier I are shown in Table 3.

<Production Example of Magnetic Carrier J>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (8) was used, the carrier core (e) was used instead of the carrier core (a), and the coating amount was based on 100 parts by mass of the carrier core (e). Magnetic carrier J was obtained in the same manner except changing to 1.5 parts by mass. The physical properties of the obtained magnetic carrier J are shown in Table 3.

<Production Example of Magnetic Carrier K>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (9) was used, the carrier core (e) was used instead of the carrier core (a), and the coating amount was based on 100 parts by mass of the carrier core (e). The magnetic carrier K was obtained in the same manner except that it was changed to 1.5 parts by mass. The physical properties of the obtained magnetic carrier K are shown in Table 3.

<Production Example of Magnetic Carrier L>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (4) was used, the carrier core (b) was used instead of the carrier core (a), and the coating amount was based on 100 parts by mass of the carrier core (b). The magnetic carrier L was obtained in the same manner except changing to 2.0 mass parts. The physical properties of the obtained magnetic carrier L are shown in Table 3.

<Production Example of Magnetic Carrier M>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (5) was used, the carrier core (b) was used instead of the carrier core (a), and the coating amount was based on 100 parts by mass of the carrier core (b). The magnetic carrier M was obtained in the same manner except that the amount was changed to 2.0 parts by mass. The physical properties of the obtained magnetic carrier M are shown in Table 3.

<Production Example of Magnetic Carrier N>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (5) was used, the carrier core (c) was used instead of the carrier core (a), and the coating amount was based on 100 parts by mass of the carrier core (c). Magnetic carrier N was obtained in the same manner except that it changed to 0.8 mass part. The physical properties of the obtained magnetic carrier N are shown in Table 3.

<Production Example of Magnetic Carrier O>

In the production example of the magnetic carrier G, the magnetic carrier O was obtained in the same manner except changing the resin filled particles (d ') to the carrier core (b). The physical properties of the obtained magnetic carrier O are shown in Table 3.

<Production Example of Magnetic Carrier P>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (8) is used, the carrier core (c) is used instead of the carrier core (a), and the coating amount is 100 parts by mass of the carrier core (c). The magnetic carrier P was obtained in the same manner except for changing to 0.8 parts by mass. The physical properties of the obtained magnetic carrier P are shown in Table 3.

<Production example of magnetic carrier Q>

In the production example of the magnetic carrier A, the toluene solution of the copolymer (9) is used, the carrier core (c) is used instead of the carrier core (a), and the coating amount is 100 parts by mass of the carrier core (c). The magnetic carrier Q was obtained in the same manner except changing to 0.8 parts by mass. The physical properties of the obtained magnetic carrier Q are shown in Table 3.

<Production Example of Magnetic Carrier R>

100 mass parts of copolymer (3) (solid content: 33 mass%), crosslinked melamine particle (250 nm of peak diameters based on number distribution) 3.3 mass parts, and carbon black (Printex 90, product made by Degussa Corporation) 1.6 The material which consists of a mass part was put into the mayonnaise bottle with 80 mass parts of glass beads of 1 mm in diameter, and the obtained material was disperse | distributed with the paint shaker for 2 hours. Thereafter, the glass beads were filtered off with a nylon mesh, and toluene was added so that the solid content was 10% by mass. In the manufacture example of the magnetic carrier A, using this toluene solution, the magnetic carrier R was obtained by the same method except having changed the coating amount into 1.15 mass part with respect to 100 mass parts of carrier (a). The physical properties of the obtained magnetic carrier R are shown in Table 3.

(Production Example 1 of Toner)

As a material for obtaining a vinyl copolymer unit, 10 mass parts of styrene, 5 mass parts of 2-ethylhexyl acrylate, 2 mass parts of fumaric acid, 5 mass parts of dimers of (alpha) -methylstyrene, and 5 mass parts of dicumyl peroxide are dripped. Put in. In addition, as a material for obtaining a polyester polymer unit, 25 parts by mass of polyoxypropylene (2.2) -2,2-bis (4-hydroxyphenyl) propane and polyoxyethylene (2.2) -2,2-bis (4 15 parts by mass of hydroxyphenyl) propane, 9 parts by mass of terephthalic acid, 5 parts by mass of trimellitic anhydride, 24 parts by mass of fumaric acid and 0.2 parts by mass of 2-ethylhexanoic acid were placed in a four-liter flask of glass. The four flasks were equipped with a thermometer, a stirring bar, a condenser and a nitrogen introduction tube, and were installed in a mantle heater. Subsequently, after replacing the air in the four flasks with nitrogen gas, the flask was gradually warmed up under stirring, and the vinyl monomer and polymerization initiator were removed from the dropping funnel in about 4 hours while stirring the mixture in the flask at a temperature of 130 ° C. Dropwise over. Then, the temperature of the obtained mixture was heated up to 200 degreeC, it was made to react for 4 hours, and the weight average molecular weight was 78000, and the number average molecular weight was 3800 hybrid resin.

100 parts by mass of a hybrid resin, 5 parts by mass of purified normal paraffin (maximum endothermic peak temperature: 80 ° C.), 0.5 part by mass of an aluminum compound of 3,5-di-t-butylsalicylic acid, C.I. Pigment Blue 15: 3 After the preparation material containing 6 parts by mass was mixed with a Henschel mixer (model FM-75, manufactured by Mitsui Mining Co., Ltd.), the resulting mixture was set at 130 ° C. It knead | mixed by the twin screw kneader (model PCM-30, the product made by Ikegai Corporation). After the obtained kneaded material was cooled, it was coarsely pulverized into a powder having a particle diameter of 1 mm or less by a hammer mill to obtain a coarse pulverized product. The obtained toner coarse pulverized product was pulverized using an impingement type air flow grinder using a high pressure gas. In addition, the obtained pulverized object was classified and subjected to five rounding treatments using a hybridizer (manufactured by Nara Machinery Co., Ltd.) to give a weight average particle diameter (D4) of 5.8 µm. And cyan toner particles having an average circularity of 0.957 were obtained.

The peak particle diameter on the basis of the number distribution was 110 nm in 100 parts by mass of the obtained cyan toner particles, 1.0 part by mass of silica particles having a degree of hydrophobicity 94 treated with hexamethyldisilazane and the peak particle diameter on the basis of the number distribution were 50 nm, and the degree of hydrophobicity was 70 0.9 parts by mass of titanium oxide particles and 0.5 parts by mass of silicon oil-treated silica particles having a hydrophobicity of 98 nm and a peak particle diameter of 20 nm based on the number distribution were added. Thereafter, the obtained mixture was mixed by a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain cyan toner 1 having a weight average particle diameter of 5.9 µm and an average circularity of 0.956.

(Production Example 2 of Toner)

In ion-exchanged water 500 parts by weight, to prepare an aqueous solution by adding 0.12 mol / liter Na ₃ PO ₄ aqueous solution 600 parts by mass. This aqueous solution was heated to 60 degreeC, and it stirred at 11000 rpm using the TK type homomixer (made by Premix). Is slowly added 1.2 parts of mol / liter CaCl ₂ aqueous solution 93 parts by mass of the resulting aqueous solution to obtain an aqueous medium containing Ca ₃ (PO _{4) 2.} The following material was heated to 60 ° C., uniformly mixed and dispersed at 10000 rpm using a TK homomixer (premix). The material is 162 parts by mass of styrene, 38 parts by mass of n-butyl acrylate, 20 parts by mass of ester wax (maximum endothermic peak temperature: 72 ° C), 1 part by mass of an aluminum compound of 3,5-di-t-butylsalicylic acid, saturated poly It consists of 10 mass parts of esters (terephthalic acid-propylene oxide modified bisphenol A, acid value: 15 mgKOH / g, peak molecular weight: 6000), and 12 mass parts of CI pigment blue 15: 3. In the dispersion, 8 parts by mass of 2,2'-azobis (2,4-dimethylvaleronitrile) as a polymerization initiator was dissolved to prepare a polymerizable monomer composition.

The polymerizable monomer composition was added to an aqueous medium under nitrogen atmosphere at 60 ° C., and granulated by stirring at 15000 rpm for 10 minutes using a TK homomixer. Thereafter, the granulated material was heated to 80 ° C. and stirred for 10 hours while stirring with a paddle stirring blade. After completion of the polymerization reaction, the remaining monomer was distilled off under reduced pressure. After cooling, hydrochloric acid was added to dissolve Ca ₃ (PO ₄ ) ₂ . The obtained particles were filtered, washed with water and dried to obtain cyan toner particles having a weight average particle diameter (D4) of 3.4 µm and an average circularity of 0.980.

The peak particle diameter on the basis of the number distribution was 80 nm in 100 parts by mass of the obtained cyan toner particles, 0.5 part by mass of silica particles having a degree of hydrophobicity 93 treated with hexamethyldisilazane and the peak particle diameter on the basis of the number distribution were 40 nm. 0.8 mass part of titanium oxide particles which are 65, and 1.2 mass parts of silica particles whose number of peaks on the basis of number distribution are 30 nm, and hydrophobicity 95 are added. Thereafter, the obtained mixture was mixed with a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain cyan toner 2 having a weight average particle diameter (D4) of 3.4 µm and an average circularity of 0.979.

(Manufacture example 3 of a toner)

In 100 parts by mass of the cyan toner particles obtained in Preparation Example 1, the peak particle size on the basis of the number distribution was 200 nm, and 1.0 part by mass of silica particles having a degree of hydrophobicity 95 treated with hexamethyldisilazane and the peak particle size on the basis of the number distribution were 0.9 parts by mass of titanium oxide particles having a degree of hydrophobicity of 70 nm, and a peak particle diameter of 20 nm with a number distribution basis of 20 nm, and 0.5 parts by mass of silicon oil-treated silica particles having a degree of hydrophobicity of 98 were added. Thereafter, the obtained mixture was mixed by a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain cyan toner 3 having a weight average particle diameter (D4) of 5.8 µm and an average circularity of 0.955.

(Manufacture example 4 of a toner)

In Preparation Example 1 of the toner, cyan toner particles having a weight average particle diameter (D4) of 5.8 µm and an average circularity of 0.942 were obtained in the same manner except that the hybridizer treatment was performed once. The peak particle size on the basis of the number distribution was 110 nm in 100 parts by mass of the obtained cyan toner particles, 1.0 part by mass of silica particles having a degree of hydrophobicity 94 treated with hexamethyldisilazane and the peak particle size on the basis of the number distribution were 50 nm, and the degree of hydrophobicity was 70 0.9 parts by mass of the titanium oxide particles and a peak particle diameter based on the number distribution were 20 nm, and 0.5 parts by mass of silicon oil-treated silica particles having a hydrophobicity of 98 were added. Thereafter, the obtained mixture was mixed with a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain cyan toner 4 having a weight average particle diameter (D4) of 5.8 µm and an average circularity of 0.941.

(Manufacture example 5 of a toner)

In 100 parts by mass of the cyan toner particles obtained in Preparation Example 4, the peak particle size on the basis of the number distribution was 50 nm, 0.9 part by mass of titanium oxide particles having a degree of hydrophobicity 70, and the peak particle size on the basis of the number distribution was 20 nm, and the hydrophobicity was 98 0.5 parts by mass of silicon oil treated silica particles were added. Thereafter, the obtained mixture was mixed with a Henschel mixer (manufactured by Mitsui Mining Co., Ltd.) to obtain cyan toner 5 having a weight average particle diameter (D4) of 5.8 µm and an average circularity of 0.942.

(Example 1)

8 parts by mass of toner 1 was added to 92 parts by mass of the carrier A, and mixed for 2 minutes by a tubular mixer to prepare a two-component developer. Tables 5 and 6 show results obtained by performing the following evaluation using this two-component developer.

As an image forming apparatus, using a Canon full color copier iRC5180 converting machine, the developer is charged into a cyan position developer, and the ambient temperature is low humidity (23 ° C, 10% RH) or high humidity high temperature (30 ° C, 80% RH) environment. Image formation was performed underneath. As the developing condition, the copier is changed to a laser spot diameter in order to obtain an image having a resolution of 600 dpi, and the developing sleeve and the photoconductor are rotated forward in the developing region, whereby the distance (between SD) between the developing sleeve and the developing electrode of the photoconductor is set to 300 m. The circumferential speed of the developing sleeve with respect to the photosensitive member was adjusted to 1.5 times. Thereafter, an AC voltage (frequency: 2.0 kHz, Vpp: 1.5 kV) and a DC voltage V _DC were applied to the developing sleeve. Under these conditions, 30000 image output tests were performed using an image having an image area of 5%, and the following evaluation was performed.

(1) Required contrast (before and after endurance)

The developing contrast (absolute value between the direct current voltage (V _DC ) and the wrist potential (V _L )) necessary for the amount of toner developed on the photoreceptor to be 0.55 mg / cm ² was measured.

The specific measuring method is shown below. First, the developing contrast was set at 180 V to develop a solid image. Thereafter, prior to transfer, the photosensitive member was removed from the copier, and the toner on the photosensitive member was aspirated and collected using a Faraday cage having the configuration shown in FIG. The amount Q of charge of the collected toner was measured with an electrometer (Kesley Electrometer 6517, manufactured by Kessley Corporation), and the mass M of the separately collected toner was measured. Then, the amount of toner was measured using the suctioned area and the mass M of the toner measured. Reset if the toner amount is less than 0.55mg / cm ^2, the toner amount until the 0.55mg / cm ^2, increasing the developing contrast by 10V, and the measurement was continued.

A: The developing contrast is less than 300 to 380V.

B: The developing contrast is less than 260 to 300V, or less than 380 to 420V.

C: The developing contrast is less than 220 to 260V, or less than 420 to 450V.

D: The developing contrast is less than 180 to 220V, or less than 450 to 470V.

E: The developing contrast is less than 180V or more than 470V.

(2) Charge amount

The charge amount Q / M per unit mass (mC / kg) was calculated using the charge amount Q at the time point of the toner amount 0.55 mg / cm ² and the mass M of the toner measured in the evaluation of the required contrast.

(3) change in charge amount

30000 image output tests were conducted under developing conditions in which the amount of toner was 0.55 mg / cm ² , and the difference in charge amount before and after the test was measured. The charge amount before endurance was defined as the charge amount at the time of outputting the second image. The evaluation criteria are as follows:

A: The absolute value of the difference in charge amount is 1.0 mC / kg or less.

B: The absolute value of the difference in charge amount is more than 1.0 mC / kg and less than 3.0 mC / kg.

C: The absolute value of the difference in charge amount is more than 3.0 mC / kg and 5.0 mC / kg or less.

D: The absolute value of the difference in charge amount is greater than 5.0 mC / kg and less than 7.0 mC / kg.

E: The absolute value of the difference in charge amount is more than 7.0 mC / kg.

(4) dot reproducibility (the sheet after the second piece and the durability)

A halftone image (30H image) was formed and visually observed, and the reproducibility of the dot of the image was evaluated based on the following criteria. In addition, the 30H image is a value in which 256 gray levels are expressed in hexadecimal, with OOH corresponding to solid white and FFH corresponding to solid black.

A: The image does not feel roughness and is smooth.

B: The image does not feel very rough.

C: The image has a slight roughness, but is practically practical.

D: The image is rough.

E: The burn has a strong roughness.

(5) Leak (White Spot Evaluation (Before and After Endurance))

Prepare a similar toner separately from the developer used for durability, stop the toner replenishment, output a solid image (toner loading capacity 0.55mg / cm ² ) until the toner concentration is half the initial value, and then perform the initial leak test. The following method is used. The toner concentration was adjusted to be half of the initial value by stopping the toner replenishment using a developer after the endurance evaluation. Then, the test after endurance is performed by the following method.

Five consecutive solid black images are output on A4 plain paper, and the number of points having a white spot having a diameter of 1 mm or more is counted in the image. Then, evaluation was performed from the total number in five sheets.

A: 0

B: 1 or more but less than 10

C: 10 or more but less than 20

D: 20 or more but less than 100

E: more than 100

(6) Charge quantity decline at the time of neglect

After the endurance of 30000 sheets in a high temperature, high humidity (30 ° C., 80% RH) environment, the toner is left for 72 hours while the power supply of the machine is unplugged. At that time, the charge amount of the toner on the photoreceptor was measured, and the difference between the toner charge amount at the end of endurance and the toner charge amount after standing for 72 hours was defined as the change in the charge amount upon standing.

A: less than 2.0mC / kg

B: 2.0mC / kg or more and less than 4.0mC / kg

C: 4.0 mC / kg or more but less than 6.0 mC / kg

D: 6.0 mC / kg or more and less than 8.0 mC / kg

E: 8.0mC / kg or more

(Examples 2 to 7)

Toner 1 was added 8 parts by mass based on 92 parts by mass of the carriers B to G, followed by mixing for 2 minutes using a tablet mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Examples 8 and 9)

Toner 1 was added in an amount of 6 parts by mass based on 94 parts by mass of the carriers H to I, and mixed for 2 minutes using a tablet mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 10)

11 mass parts of toner 1 was added with respect to 89 mass parts of carrier O, and it mixed for 2 minutes using a tubular mixer, and the developer was produced. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 11)

A developer was prepared in the same manner as in Example 1 except for using Carrier R instead of Carrier A. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 12)

6 parts by mass of toner 2 was added to 94 parts by mass of carrier A, and the mixture was mixed for 2 minutes using a tablet mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 13)

A developer was prepared in the same manner as in Example 12 except for using Toner 4 instead of Toner 2. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 14)

A developer was prepared in the same manner as in Example 12 except for using Toner 5 instead of Toner 2. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 15)

6 mass parts of toner 5 was added with respect to 94 mass parts of carrier H, and it mixed for 2 minutes using a tubular mixer, and the developer was produced. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 16)

11 mass parts of toner 5 was added with respect to 89 mass parts of carrier L, and it mixed for 2 minutes using a tubular mixer, and the developer was produced. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 17)

A developer was prepared in the same manner as in Example 16 except that Carrier M was used instead of Carrier L. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Example 18)

4 parts by mass of toner 5 was added to 96 parts by mass of carrier N, and mixed for 2 minutes using a tablet mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Comparative Example 1)

6 parts by mass of toner 5 was added to 94 parts by mass of carrier J, followed by mixing for 2 minutes using a tablet mixer to prepare a developer. Evaluation was performed in the same manner as in Example 1 except using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Comparative Example 2)

A developer was prepared in the same manner as in Comparative Example 1 except that Carrier K was used instead of Carrier J. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Comparative Example 3)

4 parts by mass of toner 5 was added to 96 parts by mass of carrier P, followed by mixing for 2 minutes using a tubular mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Comparative Example 4)

A developer was prepared in the same manner as in Comparative Example 3 except that Carrier Q was used instead of Carrier P. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

(Comparative Example 5)

4 parts by mass of toner 6 was added to 96 parts by mass of carrier Q, followed by mixing for 2 minutes using a tablet mixer to prepare a developer. The evaluation was carried out in the same manner as in Example 1 except for using the obtained developer. The evaluation results are shown in Tables 5 and 6.

Although the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.

This application claims the benefit of Japanese Patent Application No. 2008-056498, filed March 6, 2008 and Japanese Patent Application No. 2008-203252, filed August 6, 2008, the entire contents of which are incorporated herein by reference.

1: resin container
2: lower electrode
3: support sheet
4: upper electrode
5: sample
7: computer
A: resistance measuring cell
8: casing
9: rotating body
10: stirring blade
12: slot
13: outlet

Claims (4)

A magnetic carrier having a carrier core surface coated with a copolymer containing at least a monomer having a structure represented by the following formula (1) and a macromonomer having a structure represented by the following formula (2) as a copolymerization component.
<Formula 1>

(Wherein R ¹ represents a hydrocarbon group of 4 or more carbon atoms, and R ² represents H or CH ₃ )
<Formula 2>

Wherein A is selected from the group consisting of methyl acrylate, methyl methacrylate, butyl acrylate, butyl methacrylate, 2-ethylhexyl acrylate, 2-ethylhexyl methacrylate, styrene and acrylonitrile Polymers containing one or more compounds as polymerized components, R ³ represents H or CH ₃ ) The magnetic carrier according to claim 1, wherein the copolymer further contains a methyl methacrylate monomer as a copolymerization component, and a copolymerization ratio of the methyl methacrylate monomer is 1% by mass or more and less than 50% by mass. The magnetic carrier according to claim 1 or 2, wherein the magnetic carrier has a true density of 2.5 g / cm ³ or more and 4.2 g / cm ³ or less. It is a two-component developer containing a magnetic carrier and a toner,
The magnetic carrier is the carrier according to any one of claims 1 to 3,
The toner is,
i) toner particles having a binder resin and a colorant,
ii) the weight average particle diameter (D4) is 3.0 µm or more and 8.0 µm or less,
iii) Two-component developer whose average circularity is 0.940 or more and 1.000 or less.

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