KR20100097055A - Method for manufacturing of an automove part in the form of torsion profile - Google Patents

Abstract

PURPOSE: A method for manufacturing an automobile part having a twisted profile is provided by using lightweight metal, such as aluminum, for a plate and by blasting the plate with shot balls during the preparation of a forming process. CONSTITUTION: A method for manufacturing an automobile part having a twisted profile is as follows. A rectangular metal plate has a U-shaped groove forming unit(11). End sections(2) of the plate are transformed into an S shape. During the state where supporting members of the plate are actually parallel to each other and the longitudinal edges of the supporting members are in contact with each other, the end sections are transformed into a tubular shape. The longitudinal edges of the transformed supporting members are welded together.

Description

Method for manufacturing of an automove part in the form of torsion profile

The present invention relates to a method for manufacturing an automotive part, which follows the features of the preamble of claim 1 and which has the form of a torsion profile made of a plate.

The method of this type is described in the prior art document DE 10 2007 061 198 B3. In this document, the rectangular plate is deformed away from the narrow side or the longitudinal side by a rolling mill, so that regions of different thicknesses are formed. Subsequently, the plate of the contour for the pipe with the gap is bent and then welded along the longitudinal edge. The welded tube is deformed by a tool having a U-shape so that it has a cylindrical end section with torsional rigidity, a central longitudinal section which is flexible against torsion and has a U-shape and a longitudinal section with the end section and the central section. Between, a transition section is formed which converts from the cylindrical section of the end section to the U-shaped section. Since the U-shaped grooved features formed in the central longitudinal section are pressed against the closed tube on the periphery, the result is that the material is subjected to high stresses at multiple locations during the molding process (expansion, extension associated with the molding process). And various mechanical recognition values of the torsion profile (relative to boundary deformation) cannot be determined with the desired precision.

Similar problems arise in the way that the torsion profile is manufactured directly from welded or drawn tubes with the same wall thickness.

It is an object of the present invention to provide a method for manufacturing torsion profile-shaped automotive parts from a metal plate, away from the prior art, in which the mechanical properties of the torsion profile can be accurately determined in view of the possible incorporation of possible parameters within the connecting steering rear axle. It is.

According to the present invention, the above object is achieved by the features of claim 1.

Other preferred embodiments are the subject of claims 2 to 11.

According to a first step of the method according to the invention, the plate has a U-shaped recess in the longitudinal direction at a distance from the front end of the plate in at least one manufacturing step. Here, the supporting members of the plate arranged on the side of the groove portion has the same or different width. The advantage of press molding the recess is that the position of the seam on the sealed torsion profile is ensured in order to ensure advantageous manufacturing conditions in the joining of longitudinal edges (such as welding, soldering, bonding, etc.). It can be kept variable. According to the material and the thickness of the material during the pressing action, the groove-shaped portion can be molded directly at the end. In particular, two or more pressing processes which are continuously generated to enable direct molding from the walls of the groove-shaped portion to the base of the groove-shaped portion and the support members located on the side of the groove-shaped portion in the curved transition region can be considered. Thus, the work of determining the mechanical properties of the finally produced torsion profile is clearly improved.

The plate may have a rectangular contour or may have another contour. The variation in the manufacture of the torsion profile is significantly increased.

In order to produce the recessed feature, an upper tool in the form of a tool having an inner contour of the recessed shape and a lower tool having a depression which determines the outer contour of the recessed shape as a corresponding member are used during each working step.

The supporting members of the deformation plate located on the side of the groove shape are bent substantially parallel to each other and parallel to the groove shape over the entire length of the plate. By this method, mechanical properties are conditionally precisely controlled and directly molded in the ear-shaped portion of the torsion profile to be formed later, and in the transition region located between the groove and the tubular end section.

For this purpose, an additional U-shaped upper tool and lower tool are used, and the upper tool and the lower tool each have a recessed structure in a circular end region, and the outer contour or inner contour of the deformed plate is further determined. .

In this regard, the bent support members have a tubular shape in the region proximate the front end of the plate when the longitudinal edges are in contact, and deform into a U shape in the longitudinal section with the recessed shape. A tubular end section with torsional stiffness, a central longitudinal section that is flexible against torsion and U-shaped, and a transition region located between the central longitudinal section and the end section. Except for the ear part located at the end side, the bilayer material part is formed in the central longitudinal section, and the important parameter of the cross-sectional shape with respect to the material part of the bilayer, the opening angle between the bilayer walls of the groove shape, the bilayer structure The shape and size of the radius of the back portion of the excitation and the ear can be determined as desired. Further, based on the influence of the cross-sectional shape, the press center position of the torsion profile to be formed later can be set accurately.

Next, in order to form a torsional profile in the unbonded state with respect to the longitudinal edge, the workpiece is rotated by, for example, 180 degrees, such that the recessed portion faces downward and the support members face upward. Different torsion angles may be selected depending on the end shaping. The torsion profile is pressurized by a lid-shaped upper tool for determining the outer contour of the torsion profile and a corresponding member for fixing the longitudinal projection as the lower tool in the recess. The support members have different widths and are located in an area in which the contact state longitudinal edges of the bent support member are close to the rear portion of the torsion profile.

After the torsion profile is molded, the longitudinal edges of the deformed support member continue to be joined together and in particular welded together. This process is advantageously carried out in the tensioned state, and the joining position can be freely selected in a wide area since the joining seam is not loaded during the tensioning process based on the molding operation.

It is advantageous that the region proximate the front end of the plate deforms into an S shape in the longitudinal direction of the plate. The pressing operation to the S-shape is still performed on the flat plate or at the same time the pressing operation of the groove-shaped portion is performed.

Further, the pressing operation in the S shape may be performed after the concave portion is formed. Pressing the region proximal to the front end of the plate in an S shape is performed as a preparation for constructing the tubular end section of the torsion profile.

Also suitable upper and lower tools are used to press the S-shaped end sections.

The end section of the torsion profile can be deformed circular or noncircular. For example, the torsion profile may be pressed non-circularly such that the longitudinal steering member of the linkage rear axle in connection with the torsion profile forms a corresponding connection area. The longitudinal edges of the deformed support members can be deformed non-circularly in the final working stage before they are joined.

An area proximate the front end of the plate may be deformed through the spike. Therefore, the cross-sectional precision of the end section of the torsion profile is improved when considering later connection with the longitudinal steering member of the connecting pilot rear axle.

The end section may also be torsionally deformed about the longitudinal axis of the torsion profile with respect to the longitudinal section with the recess. The degree of twisting creates the best connection to the longitudinal steering member of the linkage rear axle.

The area proximal to the front end of the plate is enlarged conical so that the connection of the steering member of the linkage rear axle and the torsion profile is further improved. According to this method, a relatively large cross section is formed for a constant profile which does not change. In addition, a cutting edge modified by the constant height of the rear portion of the torsion profile is formed. The deformation process may be performed in advance while deforming the support member arranged next to the groove portion. Spikes with matching shapes are used for this purpose.

According to another embodiment according to the invention, the profile is deformed into a waveform in the longitudinal direction. The above modification technique is described as an S-stroke-profile. The pressing center point is moved by the profile, which is advantageous in terms of special manufacturing space requirements. The central region of the torsional profile in the central longitudinal plane of the recess is offset to the tubular end section.

The plates provided for making the torsion profile can have the same thickness over the entire extension of the plates. However, it is contemplated that the torsion profile may be produced from plates with different wall thicknesses depending on the area over the length of the plate. Plates with varying wall thicknesses in order to increase the stiffness by means of a longitudinal section with a U-shape on the transition zone and a transition zone on the tubular end section in the transition zone in relation to the torsion profile Blank) can be used. In fact the weight is reduced but the rolling strength is increased.

The metal plate may in particular be made of steel or light metal, in particular aluminum.

It may also be advantageous for the plate to be made of a hybrid material.

The plate may also be blasted with a short ball in the preparatory stage of the molding operation or otherwise processed in a suitable manner.

The invention is explained in more detail by the embodiments shown in detail in the drawings.

1 is a perspective view schematically showing a torsion profile for a connection steering rear axle;
FIG. 2 is an enlarged vertical sectional view along the line II-II of arrow IIa shown in FIG. 1;
3 is a perspective view schematically showing a steel plate placed at two machining positions;
Figure 4 is a perspective view of the upper tool for work step 1.
Figure 5 is a perspective view of the lower tool for work step 1.
6 is a perspective view of the plate of FIG. 3 after it has been deformed using the tools of FIGS. 4 and 5;
FIG. 7 is a vertical sectional view of the plate shown in FIGS. 3 and 6 with the upper and lower tools shown in FIGS. 4 and 5;
8 is a vertical cross-sectional view showing another upper tool, another lower tool according to FIG. 4, and a plate further deformed along FIGS. 6 and 7.
9 is a perspective view schematically showing a plate that is further deformed by the upper tool and the lower tool of FIG.
Figure 10 is a perspective view of the upper tool for work step 3.
FIG. 11 is a perspective view of the plate of FIG. 9; FIG.
12 is a perspective view of a lower tool for work step 3;
FIG. 13 is a perspective view illustrating a plate deformed by the upper tool and the lower tool of FIGS. 10 and 12.
14 is a perspective view of the upper tool for work step 4.
15 is a perspective view of the plate of FIG. 13 in a 180 ° rotated position;
16 is a perspective view of a lower tool for work step 4;
17 is a perspective view of a fully deformed torsion profile.
18 is a perspective view showing another embodiment of a torsion profile.
19 is a perspective view showing a third embodiment of a torsion profile.
FIG. 20 is a perspective view of a torsion profile made of a plate and having various wall thicknesses depending on the area. FIG.
FIG. 21 is a vertical sectional view of another embodiment of FIG. 1 along line II-II of arrow IIa. FIG.

1 and 2, a torsion profile 1 is shown as a component of a motor vehicle which has not been described in detail. The torsion profile includes an end section 2 having a torsional rigidity and a circular tubular structure, a central longitudinal section 3 that is flexible against torsion and U-shaped and the central longitudinal section 3; Between the end sections 2 there is a transition region 4 which is converted from a U-shape to a tubular cross section. In particular, referring to FIG. 2, the torsion profile 1 consists of a double layer in the region of the side support members 5 and the bent back 6 in the central longitudinal section 3. The longitudinal edges 7 arranged opposite to the rear part 6 are configured in the shape of ears.

The torsional profile 1 is made of rectangular steel plate 8, half of which is shown in FIG. 3. Since the other half consists of a mirror symmetry, only the half plate (except FIG. 18) is described in detail below.

In order to produce the torsional profile 1, the region 10 of the plate 8, which is arranged in close proximity to the front end 9, is first deformed into an S shape. The tool reaching the plate for deformation is not shown in detail.

Subsequently, the above-described plate 8a has a U-shaped groove 11 between the S-shaped regions 10, and a plate in which the vertical center position surface VMLE of the groove-shaped portion is deformed. It is formed close to the vertical center position surface VMLE1 of 8b) (see Figs. 6 and 7). In order to form the recess 11, the plate 8a of FIG. 3 is arranged between the upper tool 12 shown in FIGS. 4 and 7 and the lower tool 13 shown in FIGS. 5 and 7. do. The upper tool 12 together with the protrusion 16 determines the inner contour of the recess 11, and acts as a corresponding member and the lower tool 13 with the recess 17 determines the outer contour. . In addition, the upper tool 12 of FIG. 4 may have wings 46 on the sides as shown in FIG. 5 to deform the plate 8a without defect. After the upper tool 12 and the lower tool 13 work together, the plate 8a has the contour of FIG. 6 with supporting members 14, 15 of different widths.

In order to better shape the torsion profile 1, according to another embodiment, the upper tool 18 and the lower tool 19 (which can move relative to each other) with respect to the recess 11 are provided. The plate 8b of FIGS. 6 and 7 is deformed to have a wider width (see FIG. 8) so that the wall section of the recess 11 close to the support members 14 and 15 having different widths (see FIG. 8). 20) are configured parallel to each other. To this end, an upper tool 18 having protrusions 21 of matching structure and a lower tool 19 having grooves 22 for determining the outer contour of the groove-shaped portion 11 are provided. A plate 8c which is further deformed through this working step is also shown in FIGS. 9 and 11.

In the following working steps, using the upper tool 23 shown in FIG. 10 and the lower tool 24 shown in FIG. 12, the supporting member of the plate 8c having a different width and close to the groove-shaped portion 11 is shown. (14,15) are parallel to each other and bent in parallel to the groove (11). To this end, the upper tool 23 has projections 27 between the support members 25 and 26 formed inclined with respect to each other, and the projections 27 between the U-shaped regions 28. Extends from. The lower tool 24 includes two supports 30 in a position close to the receiving recess 29 as a corresponding tool. The receiving groove 29 for determining the outer contour of the groove 11 is transferred to the U-shaped support region 31 at the end. As a result, the deformed plate 8d is shown in FIGS. 13 and 15 and includes a U-shaped end 32 deformed from an S-shaped region.

The upper tool 33 of FIG. 14 and the lower tool 34 of FIG. 16 are inserted to form the plate 8d shown in FIGS. 13 and 15, and the supporting members 14 and 15 are in the longitudinal direction of the supporting member. When in contact with the edges 35, 36, it is deformed tubular at the end 32 and U-shaped with the recess 11 in the longitudinal section (FIG. 17). The longitudinal edges 35, 36 form a torsion profile 1 which has not yet been welded.

In order to perform the work steps when the plate 8d is deformed by 180 °, the upper tool 33 is provided with the forming recess 37 and the supporting members 38 unfolded in the proximal position. Have The lower tool 34 comprises a support projection 39 inserted in the recess 11 and a longitudinal section 40 of the recess for the longitudinal edge 7 of the plate 8d in the proximal position. do. The lower tool 34 also has a receiving area 41 for the end 32.

The longitudinal edges 35, 36 of the deformed support members 14, 15 and the end sections 2 are welded together to form a weld seam 42 extending almost linearly. (FIG. 17).

The plate 8d of FIGS. 13 and 15 for the torsion profile 1 of FIG. 17 can be deformed using spikes not shown in the figure, and the ends 32 are hit on the spikes. The spikes may be formed in a cylindrical or conical shape.

As shown in FIG. 19, it is conceivable to deform the end section 2 of the torsion profile 1 into a non-circular shape. 19, the end section 2 is also twisted with respect to the longitudinal section 3 with the recess 11 around the longitudinal axis of the torsion profile 1a.

One embodiment of the torsional profile 1b is shown in FIG. 18, which is shaped in the longitudinal direction to form an axis. The center section 43 is pressed against the end section 2 in the direction of the arrow PF in the vertical central longitudinal plane of the torsion profile 1b. The forming process is advantageously carried out before the longitudinal edges 35, 36 are welded on the torsion profile 1.

According to the embodiment of FIG. 20, the plates for producing the torsional profile 1c have different wall thicknesses depending on the area over the length of the plate. The wall regions 44 and 45 having different wall thicknesses on the torsion profile 1c of FIG. 20 are formed between the central U-shaped longitudinal section 3 and the transition region 4 and the transition region ( In the region between 4) and the tubular end section (2). The plate can also be produced as a so-called custom-made rolled blank.

According to the embodiment of the torsional profile 1d shown in FIG. 21, the projection 48 from the base 47 of the groove forming part 11 is ear shaped longitudinal edge 7 by a suitable tool not shown in the drawing. Is molded toward The free space 49 is formed by this method, and when the longitudinal edges 35, 36 are joined, the free space 49 melts the base 47 and consequently the torsion profile 1d. Vulnerability is prevented. As shown, the welding seam 42 may be provided at the center or side of the rear part 6.

1 ...... torsion profile
2 ...... End section
3 ...... longitudinal section
4 ...... Transition area
5 ...... Support member
6 ...... Rear part
7 ...... longitudinal edge
8 ...... plate
9 ...... Front end
11 ...... groove shape
14, 15 ...... support member
23 ....... Upper tool
24 ......
27 ...... projection

Claims (11)

A tubular end section 2 made from the plate 8 and having a torsional rigidity, a central longitudinal section 3 which is flexible against torsion and U-shaped and the central longitudinal section 3 and the In the method for manufacturing an automotive part of the shape of the torsion profile (1, 1a, 1b, 1c, 1d) comprising a transition region (4) converted between a U-shape and a tubular cross section between the end sections (2). ,
a) the plate 8 has a U-shaped groove 11 which faces in the longitudinal direction at a distance to the front end 9 of the plate in at least one manufacturing step,
b) the support members 14, 15 of the deformed plates 8b, 8c located next to the groove 11 are parallel to each other and bent parallel to the groove 11;
c) The bent support members 14, 15 are conduited in an area 10 proximal to the front end 9 of the plates 8a, 8b, 8c when the longitudinal edges 35, 36 are in contact. In the longitudinal section (3) having a concave portion (11) having a shape and is deformed into a U shape in accordance with the contour of the concave portion (10),
d) a method for manufacturing a torsion profile shaped automotive part, characterized in that the longitudinal edges 35, 36 of the deformed support members 14, 15 are joined together. The torsion profile shape according to claim 1, characterized in that the region 10 of the plates 8a, 8b, 8c proximate to the front end 9 of the plates 8a, 8b, 8c is deformed to an S shape. Method for manufacturing auto parts of car. The area 10 of the plates 8a, 8b, 8c proximate the front ends 9 of the plates 8a, 8b, 8c is deformed into a non-circular structure. Method for manufacturing a vehicle part of the torsion profile shape. The area 10 of the plate 8a, 8b, 8c, which is proximate to the front end 9 of the plate 8a, 8b, 8c, is deformed in the shape of an ear. A method for manufacturing a torsion profile shaped automobile part, characterized in that. The longitudinal section (3) according to any one of the preceding claims, wherein the region (10) adjacent the front end (9) of the plates (8a, 8b, 8c) has a recessed portion (11). Torsionally shaped about the longitudinal axis of the torsion profile (1) with respect to the torsion profile. 6. A torsion profile shaped vehicle according to any one of the preceding claims, characterized in that the region (10) proximate the front end (9) of the plates (8a, 8b, 8c) is enlarged conically. Method for manufacturing the part. 7. Method according to any of the preceding claims, characterized in that the torsion profile (1) is shaped into a wave along the longitudinal direction. The torsion profile according to any one of the preceding claims, characterized in that a projection (48) is formed which projects from the base (47) of the groove (11) towards the longitudinal edge (7). Method for manufacturing auto parts of shape. 9. The torsional profile (1) according to any one of the preceding claims, characterized in that the torsional profile (1) is made from a plate and has wall regions (44, 45) with different thicknesses along the section in the longitudinal direction of the torsional profile. A method for manufacturing an automotive part of the torsion profile shape. 10. A method according to any one of the preceding claims, characterized in that the torsion profile (1) is made from a plate and made of a hybrid material. Method according to one of the preceding claims, characterized in that the plates (8a, 8b, 8c) are blasted into balls before they are molded. .

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