KR20100060817A - Tread compound with improved wear and rolling resistance properties - Google Patents
Tread compound with improved wear and rolling resistance properties Download PDFInfo
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- KR20100060817A KR20100060817A KR1020080119570A KR20080119570A KR20100060817A KR 20100060817 A KR20100060817 A KR 20100060817A KR 1020080119570 A KR1020080119570 A KR 1020080119570A KR 20080119570 A KR20080119570 A KR 20080119570A KR 20100060817 A KR20100060817 A KR 20100060817A
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60C—VEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
- B60C1/00—Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
- B60C1/0016—Compositions of the tread
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/01—Use of inorganic substances as compounding ingredients characterized by their specific function
- C08K3/013—Fillers, pigments or reinforcing additives
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L7/00—Compositions of natural rubber
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/80—Technologies aiming to reduce greenhouse gasses emissions common to all road transportation technologies
- Y02T10/86—Optimisation of rolling resistance, e.g. weight reduction
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- Chemical & Material Sciences (AREA)
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- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Tires In General (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
Description
본 발명은 마모 성능 및 회전저항 성능이 향상된 타이어 트레드 고무 조성물에 관한 것으로서, 더욱 상세하게는 특정의 실리카를 적용하므로써 마모 및 회전저항 성능이 향상된 타이어 트레드 고무 조성물에 관한 것이다.The present invention relates to a tire tread rubber composition having improved wear performance and rolling resistance performance, and more particularly, to a tire tread rubber composition having improved wear and rolling resistance performance by applying specific silica.
타이어 마모 현상은 타이어와 노면 사이에서 발생하는 마찰력에 의해 지면과 접지되는 타이어 트레드 고무의 표면이 닳게 되는 현상으로, 이러한 마모 현상은 주행시 커브를 돌 때의 횡력, 구동 및 제동시의 종력 등 여러가지 요인에 의해 발생되며, 이러한 타이어의 마모는 타이어의 수명 및 제동성에 큰 영향을 미치게 되므로 안전 주행과 타이어의 비용 절감을 위하여 내마모성이 우수할 것이 요구된다. Tire wear is a phenomenon in which the surface of the tire tread rubber which is grounded to the ground due to the friction between the tire and the road surface is worn out. This wear phenomenon is caused by various factors such as the lateral force when turning a curve during driving and the final force during driving and braking. The wear of such a tire has a great influence on the life and braking properties of the tire, so that it is required to have excellent wear resistance for safe driving and cost reduction of the tire.
타이어의 회전 저항을 줄이고, 마모 성능을 향상시키기 위해서, 구조적인 측면에서는 패턴 형상 및 타이어 접지 면적을 조절하고, 비드부의 강성을 조절하는 한편, 타이어의 전체적인 중량을 줄이고, 고무조성물 측면에서는 히스테리시스 손실을 줄이기 위한 노력이 진행되고 있다. In order to reduce the rolling resistance of the tire and improve the wear performance, it is possible to adjust the pattern shape and the tire ground area on the structural side, adjust the rigidity of the bead portion, reduce the overall weight of the tire, and reduce the hysteresis loss on the rubber composition side. Efforts are underway to reduce it.
타이어의 중량을 줄이기 위한 방안으로 트레드 깊이를 줄이는 방법이 있으 나, 이는 타이어의 수명이 단축되어 적용하기 힘들며, 나노재료 등을 사용하여 마모 성능이 향상된 고무를 사용하면서 트레드 깊이를 줄이는 방안이 연구되고 있으나, 이 역시 실용화되지 못하고 있다.As a way to reduce the weight of the tire, there is a method of reducing the tread depth, but this is difficult to apply due to the shortened tire life, and the method of reducing the tread depth while using rubber with improved wear performance by using nanomaterials is studied. However, this too has not been put to practical use.
또한, 고무 조성물에서 회전저항 성능을 향상시키기 위한 방법으로, 카본블랙의 첨가량을 증가시키고 입자경을 작게 하는 것이 있으나 한계가 있으며, 카본블랙의 사용을 일부 실리카로 대체하는 방법 등을 사용하는 경우에도 회전 저항에는 도움이 되나 마모 성능의 하락을 가져오는 단점이 있다. In addition, as a method for improving the rotational resistance performance in the rubber composition, there is a limit to increase the addition amount of carbon black and to reduce the particle size, there is a limit, even when using the method of replacing the use of carbon black with some silica, etc. The resistance is helpful but has the disadvantage of lowering the wear performance.
본 발명의 목적은 상기와 같은 종래기술들의 문제점을 해결하기 위하여, 기존에 트럭 버스용으로 주로 사용되는 카본블랙을 대신하여, 특정한 입자 구조를 가지는 실리카를 사용하므로써 마모 성능 및 회전저항 성능을 향상시킨 트레드 고무 조성물을 제공하는 것이다.An object of the present invention is to solve the problems of the prior art as described above, in place of the carbon black conventionally used mainly for truck buses, by using silica having a specific particle structure to improve the wear performance and rolling resistance performance It is to provide a tread rubber composition.
본 발명에 의한 타이어 트레드 고무 조성물은, 원료고무 100중량부에 대하여, BET가 190~210m2/g이고, 평균입자크기분포(ASD, Aggregate size distribution)가 6.0~7.0인 실리카 5~15중량부 및 요오드 흡착가가 135~150mg/g이고, DBP 흡유량이 120~140㎖/㎎인 카본블랙 35~50중량부를 포함하는 것을 특징으로 한다.The tire tread rubber composition according to the present invention has 5 to 15 parts by weight of silica having a BET of 190 to 210 m 2 / g and an average particle size distribution (ASD, 6.0 to 7.0) based on 100 parts by weight of the raw material rubber. And 35 to 50 parts by weight of carbon black having an iodine adsorption value of 135 to 150 mg / g and a DBP oil absorption of 120 to 140 ml / mg.
본 발명에서 사용되는 원료고무는, 그 종류에 특별한 제한이 없고, 천연고무, 합성고무 또는 이들의 혼합고무를 사용할 수 있으며, 예로서 100% 디엔계 천연고무를 사용하는 것이 바람직하다.The raw material rubber used in the present invention is not particularly limited in kind, and natural rubber, synthetic rubber or mixed rubber thereof may be used, and it is preferable to use 100% diene-based natural rubber as an example.
본 발명에서 사용되는 실리카는 BET 값이 190~210m2/g이고, 평균입자크기분포가 6.0~7.0인 것이 바람직하고, BET 값이 190m2/g 미만이면 마모 성능을 발현하기가 어려워 바람직하지 않고, 210m2/g을 초과하면 분산성능이 하락하여 바람직하지 않다. 상기 평균입자크기분포값은 레이저 입자분석기로 측정하며, 평균입자크기분 포값이 6.0 미만인 경우에는 Tan δ가 커져 회전저항 성능이 나빠지게 되고, 7.0을 초과하는 경우에는 마모성능을 발휘하기가 어려워 바람직하지 않다. The silica used in the present invention preferably has a BET value of 190 to 210 m 2 / g, an average particle size distribution of 6.0 to 7.0, and a BET value of less than 190 m 2 / g. If it exceeds 210m 2 / g, the dispersing performance decreases, which is not preferable. The average particle size distribution value is measured by a laser particle analyzer, and when the average particle size distribution value is less than 6.0, Tan δ becomes large, resulting in poor rotational resistance performance, and when the average particle size distribution value is greater than 7.0, it is difficult to exhibit wear performance. Not.
본 발명의 고무 조성물에 있어서, 실리카의 사용량은 5~15중량부가 바람직한데, 상기 실리카의 사용량이 5중량부 미만일 경우에는 회전저항 성능의 향상 효과가 미흡하여 바람직하지 않고, 15중량부를 초과할 경우에는 마모성능이 하락하여 바람직하지 않다.In the rubber composition of the present invention, the amount of silica is preferably 5 to 15 parts by weight, but when the amount of the silica is less than 5 parts by weight, the effect of improving the rolling resistance is insufficient, which is undesirable. It is not preferable because the wear performance is lowered.
본 발명에서 사용되는 카본블랙은 요오드 흡착가가 135~150mg/g이고, DBP 흡유량이 120~140㎖/㎎인 것이 바람직하다. 요오드 흡착가 및 DBP의 수치범위가 상기 범위를 벗어나면, 카본블랙의 구조가 발달 정도를 넘어서 배합 및 압출 가공성이 나빠지므로 바람직하지 않다. The carbon black used in the present invention preferably has an iodine adsorption value of 135 to 150 mg / g and a DBP oil absorption of 120 to 140 ml / mg. When the iodine adsorption value and the DBP numerical range are out of the above ranges, it is not preferable because the structure of carbon black goes beyond the development degree and the compounding and extrusion processability worsens.
본 발명의 고무 조성물에 있어서, 카본블랙의 사용량은 35~50중량부가 바람직한데, 상기 카본블랙의 사용량이 35중량부 미만일 경우에는 마모 성능이 하락하여 바람직하지 않고, 50중량부를 초과할 경우에는 회전저항 성능이 하락하여 바람직하지 않다.In the rubber composition of the present invention, the carbon black is preferably used in an amount of 35 to 50 parts by weight. When the carbon black is used in an amount of less than 35 parts by weight, the wear performance is deteriorated. It is not preferable because the resistance performance falls.
본 발명의 고무 조성물에는 통상적인 고무 조성물용 첨가제들, 예로서 산화아연, 노화방지제, 활성제, 스테아린산, 왁스, 공정오일, 유황, 촉진제 등의 첨가제들을 적절히 선택하여 첨가할 수 있으며, 이러한 첨가제들의 선택 및 사용량은 당분야에서는 공지이다.To the rubber composition of the present invention, additives for conventional rubber compositions, such as zinc oxide, antioxidants, active agents, stearic acid, waxes, process oils, sulfur, accelerators, and the like, may be appropriately selected and added. And the amount used is known in the art.
본 발명의 타이어 트레드 고무 조성물은 특정의 실리카를 사용하므로써, 마 모, 발열 및 동적 특성이 우수하고, 본 발명의 고무 조성물을 이용할 경우 마모 성능 및 회전저항 성능이 우수한 타이어를 제조할 수 있다.The tire tread rubber composition of the present invention is excellent in wear, heat generation and dynamic properties by using a specific silica, and when using the rubber composition of the present invention can produce a tire excellent in wear performance and rolling resistance performance.
이하 실시예를 통하여 본 발명을 더욱 상세하게 설명한다. 그러나 본 발명이 이에 제한되는 것은 아니다. Hereinafter, the present invention will be described in more detail with reference to the following examples. However, the present invention is not limited thereto.
비교예1, 비교예2 및 실시예1Comparative Example 1, Comparative Example 2 and Example 1
하기 표 1에 나타낸 조성에 따라 각 성분들을 배합하여 고무 조성물을 제조하고, 각 고무 조성물을 가류시켜 고무 시편을 제조하였다. 고무 시편의 물성을 ASTM규격에 따라 측정하고, 그 결과를 표 1에 함께 나타내었다. 여기서 비교예1의 고무 조성물은 실리카가 포함되지 않은 고무 조성물이고, 비교예2의 고무 조성물은 종래기술인 대한민국 특허등록 제 602895호의 고무 조성물이다.To prepare a rubber composition by combining each component in accordance with the composition shown in Table 1, and to cure each rubber composition to prepare a rubber specimen. The physical properties of the rubber specimens were measured according to ASTM standards, and the results are shown in Table 1 together. Here, the rubber composition of Comparative Example 1 is a rubber composition does not contain silica, the rubber composition of Comparative Example 2 is a rubber composition of the Republic of Korea Patent No. 602895 of the prior art.
표 1: 고무 조성물의 조성 및 물성측정 결과Table 1: Composition and Properties of Rubber Composition
주: 1) 요오드 흡착가 150mg/g, DBP 흡유량 140㎖/㎎인 카본블랙Note: 1) Carbon black with iodine adsorption 150mg / g and DBP oil absorption 140ml / mg
2) BET 200m2/g, ASD(D50) 6.5, CTAB 195m2/g인 실리카2) Silica with BET 200m 2 / g, ASD (D 50 ) 6.5, CTAB 195m 2 / g
3) BET 175m2/g, ASD(D50) 7.5, CTAB 150m2/g인 실리카3) Silica with BET 175m 2 / g, ASD (D 50 ) 7.5, CTAB 150m 2 / g
4) RD : 중합된 2,2,4-트리메틸-1,2-디히드로퀴놀린(금호석유화학)4) RD: polymerized 2,2,4-trimethyl-1,2-dihydroquinoline (Kumho Petrochemical)
5) 발열성능은 상승 온도가 낮을수록 우수한 성능을 나타냄.5) The exothermic performance shows better performance with lower rising temperature.
6) Tanδ(70℃)는 낮을수록 회전저항 성능이 우수함.6) The lower the Tanδ (70 ℃), the better the rolling resistance.
7) 마모성능은 PICO 및 DIN 마모시험기로 측정한 결과이며, 손실량이 적을수록 우수함.7) The abrasion performance was measured by PICO and DIN abrasion tester, and the smaller the loss, the better.
상기 실시예 1 및 비교예 1의 고무조성물로 제조된 트레드부를 갖는 12R22.5 16PR 규격 타이어의 내구력 시험(ECER-54), 회전저항시험 및 실차결과를 하기 표 2 에 나타내었다.The durability test (ECER-54), rolling resistance test and actual vehicle results of the 12R22.5 16PR standard tire having a tread part made of the rubber compositions of Example 1 and Comparative Example 1 are shown in Table 2 below.
표 2: 타이어의 성능 결과Table 2: Tire Performance Results
* 내구력은 주행시간이 길수록 우수한 성능을 나타냄. * Durability shows better performance with longer driving time.
* 회전저항은 작용하는 힘(N)이 작을수록 우수한 성능을 나타냄. * Rotational resistance shows better performance with smaller applied force (N).
* 실차결과는 상대지수값이 클수록 우수함. * Actual vehicle results are better with larger relative index.
상기 표 1 및 표 2에 나타난 바와 같이, 본 발명의 타이어 트레드 고무 조성물은 마모성능, 발열성능 및 회전저항 성능이 우수하여, 본 발명의 타이어 트레드 고무 조성물을 적용할 경우, 타이어의 내구력 및 회전 저항 성능을 향상시킬 수 있다.As shown in Table 1 and Table 2, the tire tread rubber composition of the present invention is excellent in wear performance, heat generation performance and rotational resistance performance, when applying the tire tread rubber composition of the present invention, the tire durability and rolling resistance It can improve performance.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101151709B1 (en) * | 2009-12-22 | 2012-06-11 | 한국타이어 주식회사 | Rubber composition for tire tread and tire manufactured by using the same |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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KR101151709B1 (en) * | 2009-12-22 | 2012-06-11 | 한국타이어 주식회사 | Rubber composition for tire tread and tire manufactured by using the same |
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