KR20080102747A - Wave pipe manufacturing method of a wave pipe shutter - Google Patents
Wave pipe manufacturing method of a wave pipe shutter Download PDFInfo
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- KR20080102747A KR20080102747A KR1020070049586A KR20070049586A KR20080102747A KR 20080102747 A KR20080102747 A KR 20080102747A KR 1020070049586 A KR1020070049586 A KR 1020070049586A KR 20070049586 A KR20070049586 A KR 20070049586A KR 20080102747 A KR20080102747 A KR 20080102747A
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- pipe
- bending
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- manufacturing
- bent
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
- B21C37/06—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape of tubes or metal hoses; Combined procedures for making tubes, e.g. for making multi-wall tubes
- B21C37/15—Making tubes of special shape; Making tube fittings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D7/00—Bending rods, profiles, or tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D9/00—Bending tubes using mandrels or the like
- B21D9/15—Bending tubes using mandrels or the like using filling material of indefinite shape, e.g. sand, plastic material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C35/00—Heating, cooling or curing, e.g. crosslinking or vulcanising; Apparatus therefor
- B29C35/16—Cooling
Abstract
Description
도1은 일반적인 굴곡형 파이프셔터를 나타내는 구성도,1 is a block diagram showing a general curved pipe shutter,
도2은 종래 제조방법에 따라 제조된 굴곡형 파이프셔터의 굴곡파이프를 나타낸 입면도,2 is an elevation view showing a bent pipe of a bent pipe shutter manufactured according to a conventional manufacturing method;
도3의 (a) 내지 (c)는 본 발명에 의한 굴곡형 파이프셔터의 굴곡파이프 제조방법을 나타내는 공정도이다.Figure 3 (a) to (c) is a process chart showing a bending pipe manufacturing method of the bent pipe shutter according to the present invention.
<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>
10 : 굴곡파이프 12 : 스테인레스재의 외부파이프10: bend pipe 12: stainless steel outer pipe
14 : 내부충진재14: internal filler
본 발명은 굴곡형 파이프셔터의 굴곡파이프 제조방법에 관한 것이다.The present invention relates to a bent pipe manufacturing method of the bent pipe shutter.
굴곡형 파이프셔터는 슬래트셔터나 직선형 파이프셔터의 결점을 개선한 개폐식 방범셔터로서 상가점포, 주택, 지하도 및 지하철 등에 널리 시공되어 있다. The curved pipe shutter is a retractable security shutter that improves the shortcomings of slat shutters and straight pipe shutters, and is widely used in shopping malls, houses, underpasses and subways.
종래 굴곡형 파이프셔터는 도1에 도시한 바와 같이(한국실용신안공개 제 1993-0023820호 참조), 굴곡파이프 및 직선파이프의 각 연결부위마다 죠인트링을 연결조립시켜 관절운동되게 한 구조로서, 굴곡파이프(1)는 벤딩기에 의해서 연속적으로 반복되는 굴곡형상을 갖도록 가공되어 있고, 이렇게 굴곡형성된 여러개의 굴곡파이프(1)는 서로 대향되게 배열되도록 하기 위하여 여러부분이 근접위치되는 각각의 부분에는 제1죠인트링(2)에 의해 연결되게 하고, 굴곡파이프(1)가 서로 대향되게 위치된 임의개소에는 직선파이프(3)가 매개되도록 하여 근접위치된 부분, 즉 1피치마다 제2죠인트링(4)에 의해 연결되게 하며, 상기 제1 및 제2죠인트링(2)(4)에 의해 상, 하방향으로 연결된 굴곡파이프(1) 및 직선파이프(3)의 상, 하부분 즉 도시하지 않은 셔터의 상, 하구동수단에 고정부착된 상측플레이트(6)와, 셔터의 하측을 마무리하도록 설치되는 하측플레이트(6')에 각각 연결조립시켜 주도록 그 사이에는 제3죠인트링(5)이 1피치마다 설치된 구조이다.The conventional curved pipe shutter is a structure in which joint joints are connected and assembled at each connection portion of a bending pipe and a straight pipe, as shown in FIG. 1 (see Korean Utility Model Publication No. 1993-0023820), and a bending The pipe 1 is machined to have a bending shape that is continuously repeated by a bending machine, and the plurality of bent pipes 1 formed in this way have a first portion at each part where the various parts are located in close proximity to each other so as to be arranged to face each other. The
상기 굴곡파이프(1) 및 직선파이프(3)는 외관이 미려하고 부식이 되지 않는 스테인레스재로 되어 있다. 상기 직선파이프(3)는 설치되지 않는 경우도 있다.The bent pipe 1 and the straight pipe 3 are made of stainless steel with a beautiful appearance and no corrosion. The straight pipe 3 may not be provided.
상기 굴곡파이프(1)는 직선파이프를 벤딩기에서 굴곡시켜 제조하는데, 이러한 벤딩기는 한국특허공개 제1993-0002002호 등에 개시되어 있다.The bending pipe 1 is manufactured by bending a straight pipe in a bending machine, which is disclosed in Korean Patent Publication No. 199-0002002.
그런데, 상기 굴곡파이프(1)는 고가의 스테인레스재를 굴곡시켜 제조되므로 두께가 두꺼운 원재(스테인레스재)를 사용하면 제조원가가 많이 들게 된다. 제조비를 줄이기 위해 두께가 얇은 원재(스테인레스재)를 사용하여 벤딩기에서 굴곡하여 제조하는 것이 제시되었으나, 두께가 얇은 원재(스테인레스재)로 된 직선파이프를 벤딩기에서 굴곡시키게 되면 도2에 도시한 바와 같이 그 골에는 꺽임홈(1a)이 생기고 그 산(봉우리)에는 평탄면(1b)이 생기는 가공결함으로 인해 상기 죠인트링(2, 4, 5)에서 관절운동이 원활하게 이루어지지 못한다는 문제점이 있었다.By the way, the bent pipe (1) is manufactured by bending expensive stainless materials, so using a thick material (stainless steel) will cost a lot of manufacturing costs. In order to reduce manufacturing costs, it is proposed to bend the bending machine using a thin material (stainless steel material), but when a straight pipe made of a thin material (stainless steel material) is bent in the bending machine, as shown in FIG. There was a problem that the joint motion was not smoothly performed in the
따라서, 본 발명은 상기 문제점을 해결하기 위해 이루어진 것으로서, 본 발명의 목적은 두께가 얇은 스테인레스 원재를 사용하면서 가공결함이 없는 굴곡파이프를 제조할 수 있는 굴곡형 파이프셔터의 굴곡파이프 제조방법을 제공하는 데 있다.Accordingly, the present invention has been made to solve the above problems, an object of the present invention is to provide a bending pipe manufacturing method of the bent pipe shutter can be used to produce a bending pipe without processing defects while using a thin stainless steel raw material. There is.
상기 목적을 달성하기 위한 본 발명에 의한 굴곡형 파이프셔터의 굴곡파이프 제조방법은, 스테인레스재로 된 파이프를 벤딩기에서 굴곡하여 굴곡파이프로 제조하는 굴곡형 파이프셔터의 굴곡파이프 제조방법에 있어서, 스테인레스재로 된 외부파이프의 내부에 길이방향으로 내부충진재를 삽입한 다음, 내부충진재가 삽입된 외부파이프를 벤딩기에서 굴곡시켜 굴곡파이프로 제조하는 것을 특징으로 한다.The bending pipe manufacturing method of the bent pipe shutter according to the present invention for achieving the above object is, in the bending pipe manufacturing method of the bent pipe shutter to bend the pipe made of stainless material by bending in a bending machine, the stainless steel material After inserting the inner filler in the longitudinal direction inside the outer pipe of the, characterized in that the outer pipe is inserted into the inner pipe is bent in a bending machine to produce a bent pipe.
상기 내부충진재는 고무나 우레탄 등의 합성수지재, 와이어나 철선, 철재 또는 알루미늄등의 비철재의 환봉 등이 사용된다.The internal filler may be a synthetic resin such as rubber or urethane, a round bar of a wire or iron wire, a non-ferrous material such as aluminum, or the like.
이하, 본 발명의 실시예에 대하여 첨부도면을 참조하여 상세히 설명한다. Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
도3의 (c)에 도시한 바와 같이 본 발명에 의해 제조된 굴곡파이프(10)는 외부파이프(12)의 내부에 내부충진재(14)가 삽입된 보강파이프로 되어 있다.As shown in FIG. 3 (c), the
상기 외부파이프(12)는 외관이 미려하고 녹 등의 부식이 없는 스테인레스 파이프를 사용하고, 상기 내부충진재(14)는 고무나 우레탄 등의 합성수지재, 와이어 나 철선, 철재 또는 알루미늄등의 비철재의 환봉 등이 사용된다.The
상기 합성수지재의 내부충진재는 액체상태의 원료를 상기 외부파이프의 내부에 주입하여 냉각시키는 방법으로 충진할 수도 있다.The inner filler of the synthetic resin material may be filled by a method of cooling by injecting a liquid raw material into the outer pipe.
이와 같은 굴곡파이프(10)는 도3의 (a)에 도시한 바와 같이 스테인레스재의 외부파이프(12)와 내부충진재(14)를 준비하여, 상기 외부파이프(12)의 내부에 길이방향으로 내부충진재(14)를 삽입하여 충진한 다음(도3의 (b)참조), 내부충진재(14)가 삽입된 외부파이프(12)를 공지의 벤딩기에서 굴곡시키면 스테인레스재의 외부파이프는 강도가 보완되어 도3의 (c)에 도시한 바와 같이 결함없는 굴곡파이프(10)가 완성된다. As shown in FIG. 3A, the
상기 벤딩기와 이를 이용한 파이프 벤딩방법은 한국특허공개 제1993-0002002호 등에 개시되어 있으므로, 자세한 설명은 생략한다.Since the bending machine and the pipe bending method using the same are disclosed in Korean Patent Laid-Open Publication No. 1993-0002002, detailed descriptions thereof will be omitted.
이와 같이 제조되는 굴곡형 파이프셔터의 굴곡파이프는, 스테인레스재로 된 고가의 외부파이프의 두께를 줄일 수 있으므로 제조원가가 현저히 줄어들며, 벤딩가공시에 가공결함이 생기지 않으므로 죠인트링에 의한 관절운동도 원활하게 이루어지므로 파이프셔터의 승하강 및 감김 작동에 문제가 생기지 않게 된다.As the bent pipe of the bent pipe shutter manufactured as described above can reduce the thickness of the expensive external pipe made of stainless steel, the manufacturing cost is remarkably reduced, and no joint defects occur during bending processing, so that joint motion by the joint ring is also smooth. As a result, there is no problem in raising and lowering of the pipe shutter.
본 발명에 의한 굴곡형 파이프셔터의 굴곡파이프 제조방법에 의하면, 두께가 얇은 스테인레스 원재를 사용하면서 가공결함이 없는 굴곡파이프를 제조할 수 있으므로 굴곡형 파이프셔터의 제조원가가 현저히 줄어든다.According to the bent pipe manufacturing method of the bent pipe shutter according to the present invention, it is possible to produce a bent pipe without processing defects while using a thin stainless steel raw material, the manufacturing cost of the bent pipe shutter is significantly reduced.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN103316974A (en) * | 2013-06-20 | 2013-09-25 | 新疆磐石钢材科技有限公司 | Pipe bending method of pipe bending machine |
CN104822469A (en) * | 2012-11-29 | 2015-08-05 | 雷奥两合股份公司 | Method for producing multi-layer pipe line, pipe line, and air-conditioning system having such pipe line |
CN105396917A (en) * | 2015-12-02 | 2016-03-16 | 成都锦江电子系统工程有限公司 | Bending processing method for small-caliber thin-wall waveguide tube |
-
2007
- 2007-05-22 KR KR1020070049586A patent/KR20080102747A/en not_active Application Discontinuation
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104822469A (en) * | 2012-11-29 | 2015-08-05 | 雷奥两合股份公司 | Method for producing multi-layer pipe line, pipe line, and air-conditioning system having such pipe line |
CN104822469B (en) * | 2012-11-29 | 2017-10-10 | 雷奥两合股份公司 | Manufacture method, pipe and the air-conditioning equipment with this pipe of multilayer pipe |
CN103316974A (en) * | 2013-06-20 | 2013-09-25 | 新疆磐石钢材科技有限公司 | Pipe bending method of pipe bending machine |
CN105396917A (en) * | 2015-12-02 | 2016-03-16 | 成都锦江电子系统工程有限公司 | Bending processing method for small-caliber thin-wall waveguide tube |
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