KR20080023798A - Method for constructing custom mosaic flooring - Google Patents

Abstract

A construction method of fitting type mosaic flooring materials is provided to reduce cutting and joining processes, to shorten the time required for construction, to reduce latent inferior elements and to construct flooring materials into the wanted pattern, size and position. A construction method of fitting type mosaic flooring materials comprises the steps of manufacturing a first flooring material(12) with printed patterns which is a fitting type mosaic flooring material, putting the first flooring material on a second flooring material(11) which is a pre-constructed flooring material having the same thickness as the first flooring material, and cutting out the first flooring material and the second flooring material into the wanted size, removing the second flooring material and inserting the first flooring material with printed patterns, and then joining the mosaic flooring materials using solvent-based adhesives(20).

Description

Method for constructing custom mosaic flooring}

1 is a perspective view of a flooring according to an embodiment of the present invention.

2 is a perspective view of a flooring according to another embodiment of the present invention.

<Explanation of symbols for the main parts of the drawings>

11: second floor ash

12: first floor

20: solvent-type adhesive joint

21: hot melt adhesive seam

The present invention relates to a method of constructing a customized mosaic flooring, and more particularly, it is possible to print in a continuous process using a printing technique such as large-scale photorealistic printing, gravure, transfer, silk screen, and the like and various patterns and shapes desired by the consumer. It can be printed as it is, and in constructing the products produced in this way, it is possible to expose the minimum seam without having to assemble the patterns of the pieces as in the conventional way, and to create a customized mosaic that can produce various interiors in a convenient construction method. It relates to the construction method of flooring.

Conventional mosaic flooring method was to prepare the flooring of the sheet by color, then cut in a desired pattern or shape, and each cutting to be constructed according to the desired position.

As such, in the related art, a method of partially cutting the flooring material of each color and pattern for a specific mosaic construction and fitting each cutting is used.

The construction method of the mosaic flooring material has a long construction time, requires a professional construction technology, and the exposure of the joint after the construction is increased, there is a problem that the contamination in the joint and difficult maintenance accordingly.

Japanese Patent Laid-Open No. 2000-27414 discloses a tatami mat repairing method, but has little relation with the present invention regarding a method for constructing sheet flooring.

Japanese Patent Laid-Open No. 2004-183453 discloses a floor mat attachment sheet, but differs from the construction method of sheet-like flooring according to the present invention because the attachment sheet having a printing surface is attached to the mat.

Japanese Patent Laid-Open No. 2005-179970 discloses a tile flooring composed of a tile body and a protective film fixed to the main body so as to be peeled off, but is less related to the present invention regarding the construction method of sheet flooring.

Japanese Patent Laid-Open No. 1997-125665 discloses a design tile and a construction method thereof, but this tile has a problem as described above because it combines various design pieces.

An object of the present invention is to provide a construction method of a customized mosaic floor can minimize the adhesion between the cutting and the joint, shorten the construction time by a convenient construction method, and reduce the potential defects due to the reduction of the joint.

Another object of the present invention is to provide a mosaic construction method of the sheet flooring material for convenient construction in the desired pattern, size and position according to the consumer's preference in designing the interior.

In order to achieve the above object, the present invention provides a method for manufacturing a first flooring material by printing a desired pattern, cutting the first flooring material to a desired size, and cutting the second flooring material to correspond to the cutting size of the first flooring material. step; Provided is a method of constructing a customized mosaic flooring comprising inserting and adhering a first flooring material to a second flooring material.

The construction method according to an embodiment of the present invention is characterized by partially inserting the first flooring material into the second flooring material.

The construction method according to another embodiment of the present invention is characterized in that the first floor material is inserted between the two second floor materials.

In the present invention, the material and the thickness of the first flooring material and the second flooring material are preferably the same in consideration of compatibility between flooring materials.

The printing method used in the present invention is at least one selected from gravure printing, offset printing, transfer printing, thermal sublimation printing, silkscreen printing, and photorealistic printing using a printer, and in particular, photorealistic printing is preferable. It is 1 or more types chosen from printing, UV printing, and transfer printing.

In the present invention, the printing pattern is at least one selected from a mosaic pattern, a carpet pattern, a photograph, and a graphic form, and the pattern is characterized by continuous printing in a continuous and desired size without interruption.

In the present invention, the bonding method may use a solvent adhesive or a hot melt adhesive.

The present invention relates to a method of constructing a partial mosaic of sheet flooring, and to a sheet of foamed or non-foamed material, using a large-scale yarn printer such as aqueous or oil inkjet, UV printing, or transfer printing, or gravure, offset, transfer, or thermal sublimation. By printing a pattern, silk screen, etc., a specific unit of photographs, pictures, or patterns is printed to produce a flooring in the same structure as the existing sheet flooring. It provides a method of construction by replacing the flooring material in the existing sheet flooring.

According to the present invention can minimize the adhesion between the cutting and the joint, it is possible to shorten the construction time by a convenient construction method, it is possible to reduce the potential failure factors due to the reduction of the joint. In addition, when designing the interior of the room, it can be conveniently installed in the desired pattern, size, and location according to consumer preference.

Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

1 and 2 show the mosaic construction of the sheet flooring material to minimize the number of seams.

1 is a construction structure using a method of removing a part of the flooring already constructed in a specific form and then cutting and replacing the flooring printed with a desired pattern in the same form, mainly made in a remodeling dimension.

Specifically, the first flooring material 12, which is a customized printed sheet, is partially inserted into the second flooring material 11, which is a sheet flooring material which is already constructed, and the joint is a solvent type adhesive seam 20 or a hot melt adhesive seam ( 21).

Figure 2 is a construction structure using the construction method of connecting with the general floor materials from the initial floor construction time, it is mainly used when new flooring construction.

Specifically, the first flooring material 12, which is a custom printed matter sheet, is entirely inserted between the second flooring material 11, which is a general sheet material flooring material, and the joint is a solvent type adhesive seam 20 or a hot melt adhesive seam 21. Can be treated as

Referring to the construction method of the customized mosaic flooring according to the present invention in detail.

First, a first flooring material 12 that is a customized printed sheet is manufactured. The flooring material consists of plastic sheet-like materials, such as a polyvinyl chloride and an olefin material.

The printing method is UV printing, which is printed with UV pigment and UV cured, water-based or oil-based pigment is sprayed by inkjet printer, inkjet printing which is dried, and water or oil pigment is printed on thermal transfer film, and then the pigment of printed film is transferred. It is possible to create a variety of appearances using large-scale photorealistic prints such as a film transfer method that transfers to the adherend using heat or pressure, or use printing techniques such as gravure, transfer, offset, heat sublimation, and silk screen. Through the printing method, a sheet top material printed with real or custom patterns may be manufactured.

Next, as shown in FIG. 1, the first flooring material 12 is placed on a desired position of the second flooring material 11, which is a sheet-like flooring material of the same thickness, and simultaneously cut to a desired size, and the second flooring material 11 ) Is removed and then inserts the first flooring material 12 having a specific pattern printed therein.

When the flooring is newly constructed, the first flooring material 12 may be widely cut as shown in FIG. 2, and then the second flooring material 11 may be joined between two second flooring materials 11 cut to fit the whole flooring material.

Next, the joints of the floorings thus constructed with mosaic are adhesively fixed to each other. Adhesive fixing of the joint is necessary to prevent separation by external force such as walking.

In the treatment of the joint, a construction method using chemical physical bonding such as adhesive construction and hot melt using chemical reaction bonding can be used.

Specifically, the joint may be fixed by spraying and adhesively bonding a solvent-type adhesive containing an organic or inorganic binder such as acrylic using a specific kit, and also using a hot-melt type welding rod having high compatibility with a material such as plastic flooring material ( Welding Rod) can be used to apply heat to the joints after the heat is applied and then bonded to each other.

EXAMPLE

The first flooring material 12 and the second flooring material 11 were made of a sheet type having a thickness of 1.8 to 2.5 mm including vinyl chloride resin and phthalate plasticizer and composed of other additives and fillers. At this time, the difference in the thickness of the first flooring material 12 and the second flooring material 11 is minimized so that the height difference of the connection part does not occur. As shown in FIG. 1, the first flooring material 12 manufactured as described above is placed on a desired position of the second flooring material 11 and simultaneously cut to a desired size, and then the second flooring material 11 is removed. The 1st flooring material 12 in which the specific pattern was printed by real-life printing inside was inserted and constructed. For the treatment of the joint area, a melt-bonding method was adopted in which the first floor material 12 and the second floor material 11 were melted together using a solvent-type adhesive 20.

The present invention deviates from the existing constant floor appearance and limited construction method always, by directly selecting the desired flooring pattern and shape of the consumer, by using the interior material selected in the desired position, it is possible to produce the floor interior according to the consumer's personality.

In order to produce such free flooring, a convenient construction method and stable construction quality are required. The present invention minimizes the number of joints, and uses seam welding (chemical adhesion) and hot melt adhesion, which are seam treatment techniques of the existing sheet construction method, for seams. Appearance and long-term physical properties can be secured and convenient construction can be expected.

Claims (9)

Manufacturing a first flooring material by printing a desired pattern, cutting the first flooring material to a desired size, and cutting the second flooring material to correspond to a cutting size of the first flooring material; A method of constructing a customized mosaic flooring comprising inserting and adhering a first flooring material to a second flooring material. The method of claim 1, wherein the first floor is partially inserted into the second floor. The method of claim 1, wherein the first floor is sandwiched between two second floors. The method of claim 1, wherein the first flooring material and the second flooring material have the same thickness as the material. The method of claim 1, wherein the printing method is at least one selected from gravure printing, offset printing, transfer printing, thermal sublimation printing, silkscreen printing, and live-print printing using a printer. The method of claim 5, wherein the live-printing is at least one selected from inkjet printing, UV printing, and transfer printing. The method of claim 1, wherein the printing pattern is at least one selected from a mosaic pattern, a carpet pattern, a photograph, and a graphic form. The method of claim 7, wherein the printed pattern is continuous and continuously printed in a desired size. The method of claim 1, wherein the bonding method uses a solvent adhesive or a hot melt adhesive.

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