KR20080000393U - The interior a model of battery - Google Patents

The interior a model of battery Download PDF

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Publication number
KR20080000393U
KR20080000393U KR2020060027499U KR20060027499U KR20080000393U KR 20080000393 U KR20080000393 U KR 20080000393U KR 2020060027499 U KR2020060027499 U KR 2020060027499U KR 20060027499 U KR20060027499 U KR 20060027499U KR 20080000393 U KR20080000393 U KR 20080000393U
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South Korea
Prior art keywords
battery
fastened
top case
nickel plate
protection circuit
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KR2020060027499U
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Korean (ko)
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류수현
신현석
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엔피텍주식회사
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Priority to KR2020060027499U priority Critical patent/KR20080000393U/en
Publication of KR20080000393U publication Critical patent/KR20080000393U/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • H01M2200/10Temperature sensitive devices
    • H01M2200/106PTC
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

전지(電池)를 배터리팩(Battery pack)으로 제조 했을때 증가되는 두께, 길이 폭을 최소화하기 위한 방안을 특징으로 하는 내장형 배터리에 관한 것이다.The present invention relates to a built-in battery which is characterized by a method for minimizing the thickness, length, and width, which are increased when a battery is manufactured in a battery pack.

소프트팩(soft pack) 2차전지, 보호회로, ptc, 연결단자 등의 조립물 중 외부 충격에 의해 쉽게 변형이 갈 수 있는 셀과 보호회로의 조립부를 특정 형상과 구조로 보호하기 위한 방안이다. 취약부(보호회로부)를 보호하기 위해 분리된 사출물로 외곽을 조립하고, 분리된 사출물은 초음파 융착으로 최종 마무리하는 것을 특징으로 한다.Soft pack This is a method to protect the assembly of cells and protection circuits that can be easily deformed by external impact among assemblies such as secondary batteries, protection circuits, ptcs, and connection terminals in a specific shape and structure. In order to protect the weak part (protective circuit part) assembling the outer injection molding, the separated injection is characterized in that the final finishing by ultrasonic welding.

리튬이온진저, 보호회로, 탑케이스어퍼, 탑케이스로워, PTC, +극니켈플레이트, -극니켈플레이트, 루프안테나, 절연테이프, 라벨, 버텀케이스 Li-ion ginger, protective circuit, top case upper, top case lower, PTC, + pole nickel plate,-pole nickel plate, loop antenna, insulation tape, label, bottom case

Description

명칭 내장형 배터리 {The interior a model of battery}Built-in battery {The interior a model of battery}

도 1 은 세로형 내장 배터리의 입면분리도이고,1 is an elevation view of a vertical internal battery,

도 2 는 세로형 내장 배터리의 체결입면도이고,2 is a fastening elevation view of a vertical internal battery;

도 3 은 세로형 내장 배터리의 측단면도이고, 3 is a side cross-sectional view of a vertical internal battery,

도 4 는 세로형 내장 배터리의 부분 확대단면도이고, 4 is a partially enlarged cross-sectional view of a vertical internal battery;

도 5 는 가로형 내장 배터리의 모형으로 적용한 예시도이다.5 is an exemplary diagram applied as a model of a horizontal type internal battery.

도면의 상세한 설명Detailed description of the drawings

1. 리튬이온전지 1. Li-ion battery

2. 체결부2. Fastening part

3. ptc3. ptc

4. +극 니켈플레이트4. + pole nickel plate

5. -극 니켈플레이트5. -pole nickel plate

6. 보호회로6. Protection circuit

7. 루프 안테나7. loop antenna

8. 탑케이스어퍼8. Top Case Upper

9. 탑케이스로워9. Top Case Lower

10. 버텀케이스10. Bottom Case

11. 절연테이프11. Insulation tape

12. 라벨12. Label

13. 초음파 용착산13. Ultrasonic welding

14. 이탈방지부14. Departure prevention part

20. 내장형 배터리20. Built-in battery

전지(電池)를 배터리(Battery)로 제조 했을 때 증가되는 두께, 길이 폭을 최소화하기 위한 방안을 특징으로 하는 내장형 배터리에 관한 것이다.The present invention relates to a built-in battery characterized by a method for minimizing the thickness, length, and width, which are increased when a battery is manufactured from a battery.

일반적으로 이동기술의 출시 초기에는 특수층에서 무전기를 통하여 송수하였으나, 오늘날은 반도체설계 기술의 진보로 인하여 소형화와 다기능화로 휴대가 간편해지면서도 기능은 많고 성능 또한 우수한 기술이 개발되고 있는 실정이다.In general, in the early stages of the release of mobile technology, a special layer was used to transmit and receive radios. Today, due to the advances in semiconductor design technology, technologies for miniaturization and multifunctionality, which are easy to carry and have many functions and excellent performance, are being developed.

이와같은 점은 특히 전지(電池) 부분에서도 많은 기술이 진보되고 있으며, 초기에는 커버와 전지가 일체형으로 이루어져 커버가 외부로부터 충격을 받아 파손되거나 전지의 수명을 다하면 부득이 새로운 팩(Pack)으로 교체하도록 되어 있어 자원의 재활용이 불가능한 구조였다. 그러나 오늘날과 같이 기술이 진보하여 이제는 전지(電池)와 팩(pack) 분리되는 것은 일반화되어 있으며 아직까지 전지(電池)부분에 많은 노력이 이루어지고 있으나 만족할 만한 기술로 발전하는 데에는 못 미 친 듯하다. 따라서 이러한 문제점을 본 기술에서 해결하기 위하여 다음과 같은 과제를 선정하게 되었다.This is especially true in the field of batteries, and many technologies have been advanced.In the early stages, the cover and the battery are integrated, so if the cover is damaged due to external shock or the battery reaches the end of its life, it is inevitable to replace it with a new pack. As a result, it was impossible to recycle resources. However, due to the advances in technology as of today, it is now common to separate batteries and packs, and much effort has been made in the battery parts, but it seems to be insufficient to develop satisfactory technology. Therefore, in order to solve this problem in the present technology, the following problems were selected.

리튬이온전지를 보호하고 +-전극을 이끌어 내는 니켈플레이트(plate), 보호회로 등의 위치결정과 외부 영향으로부터의 보호가 필요한 부분을 분리된 사출물을 사용하여 최종으로 초음파 용착을 함으로써 체결과 분리가 편리하면서도 위치결정, 치수의 안전성, 강도, 견고성 면에서 우수한 내장형 배터리를 제공하고자 한다.Fastening and separation can be accomplished by ultrasonic welding of the parts that need to be protected from external influences and positioning of nickel plates, protection circuits, etc. to protect lithium-ion batteries and lead + -electrode. It aims to provide a built-in battery that is convenient and excellent in positioning, dimension safety, strength and robustness.

전지(電池)의 배터리팩(pack)을 제조 했을 때 증가되는 두께, 길이, 폭을 최소화하는 것과 2차전지, 보호회로, ptc, 연결단자 등의 조립물 중 외부 충격에 의해 쉽게 변형이 갈 수 있는 전지(電池)와 보호회로 조립부의 구조를 설명하기 위한 것으로 첨부된 도면을 참고하여 설명하면 다음과 같다.Minimization of thickness, length, and width that are increased when manufacturing a battery pack of a battery, and easily deformed by external impact among assemblies such as a secondary battery, a protection circuit, a ptc, and a connection terminal. It is for explaining the structure of the battery and the protection circuit assembly which is described with reference to the accompanying drawings as follows.

도 1 은 내장형 배터리의 입면분리도로, 화학에너지를 직접 변화하여 전기에너지원을 제공하는 기본 단위, 리튬의 산화와 환원으로부터 전기적 용량이 유도되는 재충전이 가능한 2차전지로, 리튬이온전지(Li-Ion電池)(1)의 일측면 체결부(2)에 회로에 과전류가 유입되면 이 전류에 의해 발생하는 열에 의하여 폴리스위치(polyswitch)가 저저항체에서 고저항체로 변함에 따라 과전류를 제한하여 기기의 내부회로를 보호할 수 있는 퓨즈이며 과전류 요인이 제거되고 소자의 온도가 낮아지면 저항값은 다시 초기상태의 낮은 값으로 복귀하여 회로의 정상동작을 가능하게 해주는 ptc(positive temperatuer coefficient)(3), 리튬이온전지(1)의 +극과 연결하는 B"+"극 Ni-plate(4), 리튬이온전지(1)의 -극과 연결하는 B"-"극 Ni-plate판(5) 위에 전지 충/방전의 이상발생시 전류를 차단함으로써 전지를 폭발의 위험으로부터 보호하고 전지의 수명 연장과 고성능화를 유지할 수 있도록 하는 보호회로(positive temperature coefficient)(6)를 체결시키고 리튬이온전지(1)의 상부에 유도기전력 유기를 위하여 연성의 양면fpcb(flexible circuit board)로 안테나를 설계한 후 휴대폰 배터리의 전기적 영향을 최소화하는 인슐레이터를 결합하여, 휴대폰 배터리에 내장하는 것으로서 13.56MHz의 RF통신을 위한 루프 안테나(Loop Antenna)(7)가 체결되어진 것의 보호회로(6)부의 1/2부문을 커버 할 수 있도록 탑케이스로워와 결합되는 부품으로 초음파 용착이 가능하도록 용착단이 설치된 탑케이스어퍼 (top case upper)(8)를 체결하여 진 것의 반대편에 초음파 용착으로 보호회로 및 단자부의 위치결정, 치수의 안전성, 강도 확보를 위해 초음파 용착단이 설치된 탑케이스로워(top case lower)(9)을 체결시켜 맞물리게 하고 배면에 양면 테이프를 케이스의 내측에 부착하여 전지(電池)와의 이탈을 방지하고, 전지를 보호해 주는 버텀 케이스(bottom case)(10)을 고정하고 루프안테나(loop antenna)의 배면에 배터리의 쇼트 방지를 주 목적으로 하며, 외부의 충격으로부터 전지(電池)를 보호하는 역할을 하는 절연테이프(節煙 temperance tape)(11)를 체결시키고 그 위에 제품의 모델표기 및 특성, 사용방법, 주의사항 등을 표시하기 위해 라벨(label)(12)을 부착시켜 완성된 구조이다.1 is an elevational view of a built-in battery, a basic unit that directly changes chemical energy to provide an electrical energy source, a rechargeable secondary battery in which electrical capacity is induced from oxidation and reduction of lithium, and a lithium ion battery (Li-Ion). When an overcurrent flows into the circuit at one side fastening portion 2 of the electronics 1, the polyswitch changes from a low resistance to a high resistance by the heat generated by this current, thereby limiting the overcurrent to limit the internal current of the device. A fuse that protects the circuit. When the overcurrent factor is eliminated and the temperature of the device decreases, the resistance value returns to the initial low value, so that the normal operation of the circuit is possible. Battery charge on the B " + " pole Ni-plate 4 connected to the positive electrode of the ion battery 1, and the B "-" pole Ni-plate plate 5 connected to the negative electrode of the lithium ion battery 1 In case of abnormal discharge / discharge To protect the battery from the risk of explosion, and to maintain a long life and high performance of the battery (positive temperature coefficient) (6) fastening the lithium ion battery (1) on top of the flexible both sides to induce induced electromotive force After designing the antenna with fpcb (flexible circuit board) and combining the insulator which minimizes the electric effect of the cell phone battery, it is embedded in the cell phone battery and the loop antenna 7 for RF communication of 13.56MHz is fastened. It is the part that is combined with the top case lower to cover the 1/2 section of the protection circuit (6) of the one, and the other side of the upper case upper (8) with the welding end installed to enable the ultrasonic welding. Top case lower equipped with ultrasonic welding end for positioning of protection circuit and terminal, securing safety and strength by ultrasonic welding Wer (9) is engaged and engaged, and double-sided tape is attached to the inside of the case to prevent the battery from coming off and to fix the bottom case (10) that protects the battery and the roof antenna The main purpose of the battery is to prevent the short circuit of the battery on the back of the loop antenna, and to fasten the insulating tape 11 which protects the battery from external shock, and the model mark of the product is placed thereon. And a label 12 attached to display characteristics, methods of use, precautions, and the like.

도 2 는 세로형 내장 배터리의 체결입면도로, 보호회로(6)의 외측 상부는 탑케이스로워(9)와 탑케이스어퍼(8)가 체결되고, 그 하부는 버텀케이스(bottom case)(10)를 체결하여 외측을 라벨(12)로 체결한 구조를 보인 것이다.FIG. 2 is a fastening elevation view of a vertical internal battery, in which an outer upper portion of the protection circuit 6 is fastened to a top case lower 9 and a top case upper 8, and a lower portion thereof is a bottom case 10. By fastening the outer structure to the label 12 is shown.

도 3 은 세로형 내장 배터리의 측단면도로로, 리튬이온전지(Li-Ion電池)(1)의 일측면 체결부(2)에 ptc판(3), B"+"극 Ni-plate판(4), B"-"극 Ni-plate판(5) 위에 보호회로(6)를 체결시키고 리튬이온전지(1)의 상부에 루프(Loop Antenna)(7)가 체결되어진 것의 보호회로(6)부의 1/2부문을 커버 할 수 있도록 탑케이스어퍼 (top case upper)(8)를 체결하여 진 것의 반대편에 탑케이스로워(top case lower)(9)을 체결시 초음파 용착산(13)으로 맞물리게 하고 리튬이온전지의 하단에 버텀케이스(bottom case)(10)을 고정하고 루프안테나(loop antenna)의 배면에 절연테이프(節煙 temperance tape)(11)를 체결시키고 그 위에 라벨(label)(12)로 완성된 구조를 보인 것이다.3 is a side cross-sectional view of a vertical internal battery, in which a ptc plate 3 and a B " + " pole Ni-plate plate (1) are connected to one side fastening portion 2 of a Li-ion battery 1; 4), the protection circuit 6 of which the protection circuit 6 is fastened on the B "-" pole Ni-plate plate 5 and the loop antenna 7 is fastened on the lithium ion battery 1. When the top case upper (8) is fastened to the opposite side of the fastened upper case upper (8) to cover the half of the part, the upper case lower (9) is engaged with the ultrasonic welding mount (13). The bottom case 10 is fixed to the bottom of the lithium ion battery, and an insulating tape 11 is fastened to the back of the loop antenna, and a label 12 is placed thereon. The complete structure is shown.

도 4 는 가로형 내장 배터리의 부분확대단면도로 리튬이온전지(1)가 있고 그 외측둘레에 절연테이프(節煙tape)(11) 부착하여 진 것의 일측면에 루프안테나(Loop antenna)(7)를 부착하고 리튬이온전지(1)의 배면에 라벨(12)을 붙이고 라벨(12)이 붙은 배면에 어퍼케이스(8)를 그 상부에 보호회로(6)의 윗면에 어퍼케이스(8)와 로우케이스(9)를 초음파 용착산(13)으로 체결 시키고 그 배면에 변형코어를 적용하여 언더컷을 생성하여 전지(電池)의 이탈을 방지 이탈방지부(14)의 구조를 보인 것이 다.4 is a partially enlarged cross-sectional view of a horizontal internal battery, in which a lithium ion battery 1 is attached, and a loop antenna 7 is attached to one side of an insulating tape 11 attached to an outer circumference thereof. The label 12 is attached to the back of the lithium ion battery 1, and the upper case 8 is attached to the back of the label 12, and the upper case 8 and the lower case are formed on the upper surface of the protection circuit 6. 9) is fastened with an ultrasonic welding peak 13 and a deformation core is applied to the rear side to generate an undercut, thereby showing the structure of the departure prevention part 14 which prevents the battery from being separated.

도 5 는 가로형 내장 배터리의 다른 모형 적용예시도로, 보호회로(6)와 어퍼케이스(8)와 라벨(12)의 구조를 보인 입면도이다. FIG. 5 is an elevational view showing another model application example of a horizontal internal battery, showing the structure of the protective circuit 6, the upper case 8, and the label 12. As shown in FIG.

이와같은 분리구조는 첫째, 상,하 사출물 전지의 고정과 외부의 충격에 견디는 견고성은 물론 보호회로의 안전성 확보, 둘째 초음파 용착으로 보호회로 및 단자부의 위치결정,치수의 안정성, 강도 확보를 위해 초음파 용착단 설치, 셋째 양면 테이프의 내축에 부착하여 전지의 이탈을 방지하고 보호해 주는 것이다.This separation structure is firstly secured to the top and bottom of the injection molding cell and robust against external shocks, as well as to secure the safety of the protection circuit. Second, ultrasonic welding ensures the positioning of the protection circuit and the terminal, the stability of the dimensions and the strength to secure the strength. Weld end installation, attaching to the inner shaft of the third double-sided tape prevents the battery from falling off and protects it.

Claims (1)

리튬이온전지(1)의 일측면 체결부(2)에 ptc판(3), +극 니켈플레이트(4), -극 니켈플레이트(5) 위에 보호회로(6)를 체결시키고 리튬이온전지(1)의 상부에 루프안테나(7)가 체결되어진 것의 보호회로(6)의 1/2부문을 커버 할 수 있도록 용착단이 설치된 탑케이스어퍼(8)를 체결하여 진 것의 반대편에 용착산이 설치된 탑케이스로워(9)을 체결시켜 맞물리게 하고, 하부에 버텀케이스(10)를 고정하고 루프안테나(7)의 배면에 절연테이프(11)를 체결시키고 그 위에 라벨(12)을 부착시킨 것을 특징으로 하는 내장형 배터리(20) The protection circuit 6 is fastened on the ptc plate 3, the positive electrode nickel plate 4 and the negative electrode nickel plate 5 to one side fastening portion 2 of the lithium ion battery 1, and the lithium ion battery 1 Top case with welding mount installed on the opposite side of fastening top case upper (8) with weld end to cover 1/2 section of protection circuit (6) with loop antenna (7) fastened on top Built-in type, characterized in that the lower (9) is engaged to engage, the bottom case 10 is fixed to the bottom, the insulating tape 11 is fastened to the back of the roof antenna 7 and the label 12 is attached thereon Battery (20)
KR2020060027499U 2006-10-02 2006-10-02 The interior a model of battery KR20080000393U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101009526B1 (en) 2008-12-10 2011-01-18 삼성에스디아이 주식회사 Battery pack

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101009526B1 (en) 2008-12-10 2011-01-18 삼성에스디아이 주식회사 Battery pack
US8652667B2 (en) 2008-12-10 2014-02-18 Samsung Sdi Co., Ltd. Battery pack

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