KR20070092870A - Transparent thermoplastic acrylonitrile-butadiene-styrene resin compositions - Google Patents
Transparent thermoplastic acrylonitrile-butadiene-styrene resin compositions Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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- B01L2200/00—Solutions for specific problems relating to chemical or physical laboratory apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
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Abstract
Description
본 발명은 투명 ABS계 열가소성 수지 조성물에 관한 것으로, 보다 상세하게는 투명성 및 열안정성이 우수하며, 금형 침전물을 발생시키지 않아 표면 선명성이 우수한 투명 ABS계 열가소성 수지 조성물에 관한 것이다.The present invention relates to a transparent ABS thermoplastic resin composition, and more particularly, to a transparent ABS thermoplastic resin composition excellent in transparency and thermal stability, and excellent in surface sharpness without generating mold deposits.
투명 아크릴로니트릴-부타디엔-스티렌(이하 "ABS"라 함) 수지는 투명성 및 가공성이 우수한 소재로써 OA 용품 및 가전제품으로 디자인의 다양화 및 차별화를 추구하기 위해 널리 사용되고 있다. 최근에는 이들 제품들이 대형화되고 있는 추세이므로, 현재의 투명 ABS 수지의 용융 특성으로는 충분한 가공성을 얻기 힘든 상황이다. 그리하여, 수지의 가공성을 높이기 위하여 많은 양의 활제를 사용하거나, 가공 온도를 높이는 방법이 주로 제시되고 있다.Transparent acrylonitrile-butadiene-styrene (hereinafter referred to as "ABS") resin is a material having excellent transparency and processability, and is widely used to pursue diversification and differentiation of designs as OA articles and home appliances. In recent years, since these products are being enlarged, it is difficult to obtain sufficient processability with the melting characteristics of the current transparent ABS resin. Thus, a method of using a large amount of lubricant or increasing the processing temperature in order to increase the processability of the resin has been mainly proposed.
그러나, 투명 ABS 수지를 높은 온도에서 오랜 시간 사출할 경우, 수지의 분해로 인한 가스의 발생으로 금형 침전물을 발생시켜 투명 수지의 표면 선명성을 악화시키는 문제점이 있다. 이때, 금형의 가스 빼기(Gas Vent) 를 강화하여 해결할 수 있으나, 근본적으로 수지 자체의 가스 발생을 억제할 필요성이 있다.However, when injecting a transparent ABS resin at a high temperature for a long time, there is a problem that deteriorates the surface sharpness of the transparent resin by generating a mold precipitate due to the generation of gas due to decomposition of the resin. At this time, it is possible to solve by reinforcing the gas vent (Gas Vent) of the mold, but there is a need to fundamentally suppress the gas generation of the resin itself.
일본공개특허공보 제2001-81271호는 투명성 및 성형성이 우수한 투명 열가소성 수지에 대하여 개시하고 있으나, 높은 온도에서 오랜 시간 사출할 경우, 수지의 분해로 인한 가스의 발생으로 금형 침전물을 발생시켜 투명 수지의 표면 선명성을 문제점을 안고 있다.Japanese Laid-Open Patent Publication No. 2001-81271 discloses a transparent thermoplastic resin having excellent transparency and moldability, but when injected at a high temperature for a long time, a mold precipitate is generated due to the generation of gas due to decomposition of the resin. Surface clarity has problems.
상기와 같은 종래기술의 문제점을 해결하고자, 본 발명은 투명성 및 열안정성이 우수하며, 가스 발생이 억제되어 금형 침전물을 발생시키지 않아 표면 선명성이 우수한 투명 ABS계 열가소성 수지 조성물을 제공하는 것을 목적으로 한다.In order to solve the problems of the prior art as described above, an object of the present invention is to provide a transparent ABS thermoplastic resin composition excellent in transparency and thermal stability, gas generation is suppressed to prevent the generation of mold deposits and excellent surface clarity. .
본 발명의 상기 목적 및 기타 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can be achieved by the present invention described below.
상기의 목적을 달성하기 위하여, 본 발명은 투명 아크릴로니트릴-스티렌-부타디엔 수지에 다황화물을 포함하여 이루어지는 것을 특징으로 하는 투명 열가소성 수지 조성물을 제공한다.In order to achieve the above object, the present invention provides a transparent thermoplastic resin composition comprising a polysulfide in a transparent acrylonitrile-styrene-butadiene resin.
이하 본 발명을 상세하게 설명한다. Hereinafter, the present invention will be described in detail.
상기 투명 ABS 수지는 폴리부타디엔 고무 라텍스에 메타크릴산 알킬에스테르 또는 아크릴산 알킬 에스테르 화합물, 방향족 비닐 화합물, 비닐시안 화합물 등의 단량체 혼합물을 그라프트 공중합하여 제조한 스티렌계 투명 수지이다.The transparent ABS resin is a styrene-based transparent resin prepared by graft copolymerization of a polybutadiene rubber latex into a monomer mixture of a methacrylic acid alkyl ester or an acrylic acid alkyl ester compound, an aromatic vinyl compound, and a vinyl cyan compound.
상기 폴리부타디엔 고무 라텍스는 10 내지 50 중량부로 사용하는 것이 바람 직하다. 상기 함량이 10 내지 50 중량부인 경우에는 성형품의 충격강도 및 투명성이 우수한 효과가 있다. The polybutadiene rubber latex is preferably used in 10 to 50 parts by weight. When the content is 10 to 50 parts by weight, there is an excellent impact strength and transparency of the molded article.
상기 메타크릴산 알킬에스테르 또는 아크릴산 알킬 에스테르 화합물은 30 내지 70 중량부로 사용하는 것이 바람직하다. 상기 함량이 30 내지 70 중량부인 경우에는 투명성이 우수하고, 충격강도가 향상되는 효과가 있다. The methacrylic acid alkyl ester or acrylic acid alkyl ester compound is preferably used in 30 to 70 parts by weight. When the content is 30 to 70 parts by weight, the transparency is excellent, there is an effect that the impact strength is improved.
상기 방향족 비닐 화합물은 5 내지 25 중량부로 사용하는 것이 바람직하다. 상기 함량이 5 내지 25 중량부인 경우에는 충분한 가공성을 확보할 수 있으며, 동시에 투명성도 우수한 효과가 있다.The aromatic vinyl compound is preferably used in 5 to 25 parts by weight. When the content is 5 to 25 parts by weight, sufficient processability can be secured, and at the same time, transparency is also excellent.
상기 비닐시안 화합물은 1 내지 15 중량부로 사용하는 것이 바람직하다. 상기 함량이 1 내지 15 중량부인 경우에는 수지의 색상이 노랗게 되는 현상이 없으며, 충격강도가 우수한 효과가 있다. The vinyl cyan compound is preferably used in 1 to 15 parts by weight. When the content is 1 to 15 parts by weight, there is no phenomenon that the color of the resin becomes yellow, and the impact strength is excellent.
상기 다황화물은 메르캅탄과 황의 화학반응으로 제조되는 화합물을 사용할 수 있으며, 보다 바람직하게는 하기 화학식 1에 표시되는 형태를 가진 것이다.The polysulfide may be a compound prepared by a chemical reaction of mercaptan and sulfur, and more preferably has a form represented by the following formula (1).
[화학식 1][Formula 1]
상기 화학식 1에서, In Chemical Formula 1,
R1, R2는 탄소 원자수 9 내지 12의 알킬기이며, n은 3 또는 5의 정수이다. R1 and R2 are alkyl groups having 9 to 12 carbon atoms, and n is an integer of 3 or 5.
상기 다황화물은 탄소 원자수가 9 내지 12인 알킬기를 가지는 것이 바람직하다. 상기 탄소 원자수가 9 내지 12이면 냄새가 심하지 않아 수지에 적용하기가 용이하며, 수지의 투명성 확보에 유리한 효과가 있다.It is preferable that the said polysulfide has an alkyl group of 9-12 carbon atoms. When the number of carbon atoms is 9 to 12, the smell is not severe and is easy to apply to the resin, there is an advantageous effect to secure the transparency of the resin.
상기 다황화물은 n으로 표기되는 황의 수가 3 또는 5의 정수인 것이 바람직하다. 상기 황의 수가 3 또는 5의 정수이면, 수지의 가스 발생을 억제하는 효과가 크고, 색상이 투명하여 수지에 적용이 용이한 효과가 있다.It is preferable that the said polysulfide is an integer of 3 or 5 the number of sulfur represented by n. If the number of sulfur is an integer of 3 or 5, the effect of suppressing the gas generation of the resin is large, the color is transparent, and there is an effect that it is easy to apply to the resin.
상기 n으로 표기되는 황의 수가 3 또는 5의 정수인 다황화물로는 디-n-노닐 삼황화물(di-n-nonyl trisulfide), 디-n-노닐 오황화물(di-n-nonyl pentasulfide), 디-t-노닐 삼황화물(di-t-nonyl trisulfide), 디-t-노닐 오황화물(di-t-nonyl pentasulfide), 디-n-데실 삼황화물(di-n-decyl trisulfide), 디-n-데실 오황화물(di-n-decyl pentasulfide), 디-n-운데실 삼황화물(di-n-undecyl trisulfide), 디-n-운데실 오황화물(di-n-undecyl pentasulfide), 디-n-도데실 삼황화물(di-n-dodecyl trisulfide), 디-n-도데실 오황화물(di-n-dodecyl pentasulfide), 디-t-도데실 삼황화물(di-t-dodecyl trisulfide), 또는 디-t-도데실 오황화물(di-t-dodecyl pentasulfide) 등을 단독 또는 2종 이상 혼합하여 사용할 수 있다. 특히 색조를 고려하면, 디-n-노닐 오황화물(di-n-nonyl pentasulfide)과 디-t-도데실 삼황화물(di-t-dodecyl trisulfide), 디-t-도데실 오황화물(di-t-dodecyl pentasulfide)이 바람직하다. The polysulfides having an integer number of 3 or 5 represented by n may be di-n-nonyl trisulfide, di-n-nonyl pentasulfide, or di-. di-t-nonyl trisulfide, di-t-nonyl pentasulfide, di-n-decyl trisulfide, di-n- Di-n-decyl pentasulfide, di-n-undecyl trisulfide, di-n-undecyl pentasulfide, di-n- Dodecyl trisulfide, di-n-dodecyl pentasulfide, di-t-dodecyl trisulfide, or di-n-dodecyl trisulfide t-dodecyl pentasulfide (di-t-dodecyl pentasulfide) may be used alone or in combination of two or more thereof. Particularly considering the color tone, di-n-nonyl pentasulfide, di-t-dodecyl trisulfide, and di-t-dodecyl pentasulphide t-dodecyl pentasulfide) is preferred.
상기 다황화물은 투명 ABS 수지 100 중량부에 대하여 0.01 내지 3 중량부로 사용할 수 있으며, 바람직하게는 0.05 내지 2 중량부, 보다 바람직하게는 0.1 내지 1 중량부이다. 상기 함량이 0.01 중량부 내지 3 중량부인 경우에는 수지의 가스 발생을 충분하게 억제하여 투명 수지의 표면 선명성을 확보할 수 있으며, 열안정성이 현저하게 우수한 효과가 있다.The polysulfide may be used in an amount of 0.01 to 3 parts by weight, preferably 0.05 to 2 parts by weight, and more preferably 0.1 to 1 part by weight, based on 100 parts by weight of the transparent ABS resin. When the content is 0.01 parts by weight to 3 parts by weight, it is possible to sufficiently suppress the gas generation of the resin to secure the surface sharpness of the transparent resin, there is a remarkably excellent thermal stability.
본 발명의 투명 ABS계 열가소성 수지 조성물은 필요에 따라 공지된 자외선 흡수제, 산화 방지제, 광안정제, 염료, 또는 안료 등의 첨가제를 더 포함할 수 있다.The transparent ABS thermoplastic resin composition of the present invention may further include additives such as known ultraviolet absorbers, antioxidants, light stabilizers, dyes, or pigments as necessary.
이하, 본 발명의 이해를 돕기 위하여 바람직한 실시예를 제시하나, 하기 실시예는 본 발명을 예시하는 것일 뿐 본 발명의 범위가 하기 실시예 에 한정되는 것은 아니다.Hereinafter, preferred examples are provided to help understanding of the present invention, but the following examples are merely to illustrate the present invention, and the scope of the present invention is not limited to the following examples.
[실시예]EXAMPLE
실시예 1Example 1
(1) 투명 ABS 수지(A-1)의 제조(1) Preparation of Transparent ABS Resin (A-1)
폴리부타디엔 고무 라텍스 15 중량부, 이온교환수 85 중량부, 올레인산나트륨 유화제 0.2 중량부를 50 ℃에서 일괄 투여하고 반응 온도를 80 ℃까지 2 시간에 걸쳐 상승시켜 반응시켰다. 그 다음, 상기 반응물에 이온교환수 80 중량부, 알킬아릴설포네이트염 유화제 0.4 중량부, 메틸메타크릴레이트 60.2 중량부, 스티렌 19.8 중량부, 아크릴로 니트릴 5 중량부, 3급 도데실메르캅탄 0.7 중량부, 피로인산나트륨 0.048 중량부, 덱스트로스 0.012 중량부, 황화제1철 0.001 중량부, 큐멘하이드로퍼옥사이드 0.1 중량부의 혼합 유화 용액을 6 시간 동안 연속 투여한 다음, 다시 82 ℃로 승온한 후, 1시간 동안 숙성시키고 반응을 종료시켰다. 중합 종료 후, 중합 전환율은 99.5 %였고, 고형응고분은 0.1 %였다. 이 라텍스에 산화방지제 및 안정제를 투여하여 90 ℃ 이상의 온도에서 염화칼슘 수용액으로 응집시킨 후 탈수 및 건조시켜 분말을 수득하였다. 15 parts by weight of polybutadiene rubber latex, 85 parts by weight of ion-exchanged water, and 0.2 parts by weight of sodium oleate emulsifier were collectively administered at 50 ° C, and the reaction temperature was raised to 80 ° C over 2 hours for reaction. Then, 80 parts by weight of ion-exchanged water, 0.4 parts by weight of alkylarylsulfonate salt emulsifier, 60.2 parts by weight of methyl methacrylate, 19.8 parts by weight of styrene, 5 parts by weight of acrylonitrile, and tertiary dodecyl mercaptan 0.7 Parts by weight, 0.048 parts by weight of sodium pyrophosphate, 0.012 parts by weight of dextrose, 0.001 parts by weight of ferrous sulfide, and 0.1 parts by weight of cumene hydroperoxide were continuously administered for 6 hours, and then again heated to 82 ° C. Aged for 1 hour, the reaction was terminated. After the completion of the polymerization, the polymerization conversion was 99.5% and the solid coagulation content was 0.1%. An antioxidant and a stabilizer were administered to the latex to coagulate with an aqueous calcium chloride solution at a temperature of 90 ° C. or higher, followed by dehydration and drying to obtain a powder.
(2) 투명 ABS계 수지 조성물의 제조(2) Preparation of Transparent ABS Resin Composition
상기 제조된 투명 ABS 수지에 다황화물로 디-n-노닐 오황화물(di-n-nonyl pentasulfide, DNPS) 0.01 중량부를 혼합한 후, 40 Φ의 단축 압출기로 용융 혼련하여 펠렛으로 제조한 후, 사출하여 시편을 제작하고, 물성을 측정하여 하기 표 1에 나타내었다. After mixing 0.01 parts by weight of di-n-nonyl pentasulfide (DNPS) as a polysulfide to the prepared transparent ABS resin, melt kneading with a 40 Φ single screw extruder to prepare pellets, and then injection To prepare a specimen, and measured physical properties are shown in Table 1 below.
실시예 2Example 2
상기 실시예 1에서 다황화물로 디-n-노닐 오황화물(di-n-nonyl pentasulfide, DNPS) 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.Except for using the di-n-nonyl pentasulfide (DNPS) 0.5 parts by weight as a polysulfide in Example 1 was carried out in the same manner as in Example 1.
실시예 3Example 3
상기 실시예 1에서 다황화물로 디-t-도데실 삼황화물(di-t-dodecyl trisulfide, DDTS) 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.Except for using the di-t-dodecyl trisulfide (DDTS) 0.5 parts by weight as a polysulfide in Example 1 was carried out in the same manner as in Example 1.
실시예 4Example 4
상기 실시예 1에서 다황화물로 디-n-노닐 오황화물(di-n-nonyl pentasulfide, DNPS) 0.5 중량부와 디-t-도데실 삼황화물(di-t-dodecyl trisulfide, DDTS) 0.5 중량부를 혼합하여 사용한 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.0.5 parts by weight of di-n-nonyl pentasulfide (DNPS) and 0.5 parts by weight of di-t-dodecyl trisulfide (DDTS) as the polysulfide in Example 1 The same procedure as in Example 1 was carried out except that the mixture was used.
실시예 5Example 5
상기 실시예 1의 (1) 투명 ABS 수지의 제조 시 폴리부타디엔 라텍스 20 중량 부, 메틸메타크릴레이트 54.5 중량부, 스티렌 18.5 중량부, 아크릴로 니트릴 7 중량부를 사용하여 투명 ABS 수지(A-2)를 제조하고, (2)의 투명 ABS 수지 조성물 제조 시 다황화물로 디-t-도데실 오황화물(di-t-dodecyl pentasulfide, DDPS) 0.5 중량부를 사용한 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.In the preparation of the transparent ABS resin of Example 1 (1) using a transparent ABS resin (A-2) using 20 parts by weight of polybutadiene latex, 54.5 parts by weight of methyl methacrylate, 18.5 parts by weight of styrene, 7 parts by weight of acrylonitrile In the same manner as in Example 1, except that 0.5 parts by weight of di-t-dodecyl pentasulfide (DDPS) was used as a polysulfide in preparing the transparent ABS resin composition of (2). Was carried out.
실시예 6Example 6
상기 실시예 5에서 다황화물로 디-n-노닐 오황화물(di-n-nonyl pentasulfide, DNPS) 0.5 중량부와 디-t-도데실 삼황화물(di-t-dodecyl trisulfide, DDTS) 1.5 중량부를 혼합하여 사용한 것을 제외하고는 상기 실시예 5와 동일하게 실시하였다.0.5 parts by weight of di-n-nonyl pentasulfide (DNPS) and 1.5 parts by weight of di-t-dodecyl trisulfide (DDTS) as polysulfides in Example 5 The same procedure as in Example 5 was carried out except that the mixture was used.
비교예 1Comparative Example 1
상기 실시예 1에서 다황화물을 사용하지 않은 것을 제외하고는 상기 실시예 1과 동일하게 실시하였다.Except that the polysulfide was not used in Example 1 was carried out in the same manner as in Example 1.
상기 실시예 및 비교예에 따라 제조한 시편의 물성을 하기의 방법으로 측정하여 그 결과를 하기 표 1에 나타내었다.The physical properties of the specimens prepared according to the Examples and Comparative Examples were measured by the following method and the results are shown in Table 1 below.
* 투명도(Haze) - ASTM 1003에 의거하여 측정하였다.* Haze-measured according to ASTM 1003.
* 표면 선명성(광 투과율) - ASTM 1003에 의거하여 측정하였다.* Surface sharpness (light transmittance)-measured according to ASTM 1003.
* 체류 열안정성 - 사출기에서 250 ℃ 조건 하에서 15 분간 체류시킨 후 사출 성형품을 수득하여, Hunter Lab 사의 Color Quest Ⅱ를 이용하여 체류시키지 않은 성형품과의 △E 값을 하기의 수학식으로 계산하여 비교하였다. * Retention Thermal Stability-After injection for 15 minutes at 250 ℃ in an injection molding machine, injection molded products were obtained, and the ΔE values of the molded products not retained using Color Lab Quest II of Hunter Lab were calculated by the following equation. .
[수학식][Equation]
상기 수학식에서 아래첨자 2는 사출기에서 체류시킨 후의 사출 성형품을 나타내며, 아래첨자 1은 체류시키지 않은 성형품을 나타낸다.In the above equation, the subscript 2 represents the injection molded article after staying in the injection molding machine, and the subscript 1 represents a molded article not remaining.
상기에서 살펴본 바와 같이, 본 발명의 다황화물을 포함하여 이루어지는 투명 ABS계 열가소성 수지 조성물은 투명성이 우수하고, 사출 체류시 변색이 거의 없으며, 가스 발생이 억제되어 금형 침전물을 발생시키지 않아 표면 선명성이 우수한 투명 ABS계 열가소성 수지 조성물을 제공하는 효과가 있다. As described above, the transparent ABS-based thermoplastic resin composition including the polysulfide of the present invention has excellent transparency, almost no discoloration during injection retention, and gas generation is suppressed to prevent mold deposits, thereby providing excellent surface sharpness. There is an effect of providing a transparent ABS thermoplastic resin composition.
이상에서 본 발명의 기재된 구체예를 중심으로 상세히 설명하였지만, 본 발명의 범주 및 기술사상 범위 내에서 다양한 변경 및 수정이 가능함은 당업자에게 있어서 명백한 것이며, 이러한 변형 및 수정이 첨부된 특허청구범위에 속하는 것도 당연한 것이다.Although described in detail above with reference to the specific embodiments of the present invention, it will be apparent to those skilled in the art that various changes and modifications can be made within the scope and spirit of the present invention, and such variations and modifications belong to the appended claims. It is also natural.
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