KR20070028758A - Method of producing loess board - Google Patents

Method of producing loess board Download PDF

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Publication number
KR20070028758A
KR20070028758A KR1020050083073A KR20050083073A KR20070028758A KR 20070028758 A KR20070028758 A KR 20070028758A KR 1020050083073 A KR1020050083073 A KR 1020050083073A KR 20050083073 A KR20050083073 A KR 20050083073A KR 20070028758 A KR20070028758 A KR 20070028758A
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South Korea
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loess
activated carbon
ocher
elvan
mulberry
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KR1020050083073A
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Korean (ko)
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KR100713777B1 (en
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송제연
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송제연
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/02—Apparatus or methods for obtaining or processing clay for producing or processing clay suspensions, e.g. slip
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C1/00—Apparatus or methods for obtaining or processing clay
    • B28C1/10—Apparatus or methods for obtaining or processing clay for processing clay-containing substances in non-fluid condition ; Plants
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/131—Inorganic additives
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/04—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials of concrete or other stone-like material; of asbestos cement; of cement and other mineral fibres

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Dispersion Chemistry (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Building Environments (AREA)
  • Dry Formation Of Fiberboard And The Like (AREA)

Abstract

A process of fabricating a loess board for replacing typical gypsum boards is provided to produce the loess board with excellent sound-proofing, flame-retardant, heat resistance and water absorption properties and to emit far-infrared ray by molding a mixture of loess, paper mulberry, activated carbon and the like with use of a hydraulic compressor. The process includes the steps of: preparing all or of paper mulberry, salt, activated carbon, elvan, wheat flour and jade powder together with loess collected from the nature(S1); pulverizing loess, activated carbon and elvan into powder in a grinder(S2); boiling the paper mulberry at more than 100deg.C(S3); introducing 65 to 75wt.% of water to the prepared materials in a mixer(S4); extruding the mixture into a mold by using a hydraulic compressor then cutting the molded product(S5); first natural drying the cut product(S6), second drying the product at 30 to 50deg.C by feeding air from a blower(S7) and third natural drying the product(S8); and storing the completed product after cutting the product(9). The prepared material from the step(S1) is combined with the material from the step(S2) to a mixture including 70wt% of loess, 22wt.% of paper mulberry, 1% of salt, 5% of wheat flour, 1% of activated carbon, 0.5wt.% of elvan powder and 0.5wt.% of jade powder.

Description

황토보드의 제조 방법{Method of Producing loess board}Manufacturing method of loess board {Method of Producing loess board}

본 발명은 황토보드의 제조방법에 관한 것으로서 더 상세하게는 일정량의 황토, 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 혼합하여 성형함으로서 방음성, 방염성, 단열성 및 흡수성이 탁월한 뿐만 아니라 황토에 원적외선을 일상생활에서 접할 수 있어 각종 질병의 예방. 치료 효과 및 황토의 정치를 그대로 느끼게 할 수 있고 기존의 내장재 석고보드를 대체할 수 있는 황토보드의 제조방법에 관한 것이다. 일반적으로 황토는 전국지역에 널리 분포하고 있으며 지표면에 10％정도를 덮고 있다. 이러한 황토 내에는 다양한 효소성분이 함유되어 있으며 이 효소들은 각기 독소제거, 분해력 및 정화작용 등의 역할을 수행하고 있다. 또한 황토의 가장 근본적인 효능은 황토에서 파장되는 원적외선이다. 이러한 원적외선은 세포의 생리작용을 활발하게 할 뿐만 아니라 열에너지를 발생시켜 유해물질을 방출하는 광전효과가 있다. 이러한 황토의 성질을 이용하여 근래에는 건축용 내장재로 널리 사용하고 있는 실정이나 주로 벽돌 종류 뿐이다. 그러나 전술한 황토를 이용하여 내장재 는 규격화 되어있지 않고 그 결과 건축물을 축조하기 위해서는 수분이 함유된 황토반죽을 건축물에 벽체의 미장작업을 통하여 완성하여야만 하는 번거로움이 있었다. 그러므로 기본에 내장재 석고보드를 대체할 황토보드가 꼭 필요한 실정이다.The present invention relates to a manufacturing method of ocher boards, and more particularly, by molding by mixing a certain amount of ocher, mulberry, salt, activated carbon, ganban stone, flour, jade powder, as well as excellent soundproofing, flame retardant, heat insulation and absorbency as well as far-infrared rays on ocher Prevention of various diseases that can be encountered in daily life. The present invention relates to a method for manufacturing ocher boards which can make the treatment effect and the politics of ocher as it is and replace the existing interior gypsum board. In general, loess is widely distributed throughout the country and covers about 10% of the earth's surface. The loess contains a variety of enzymes, each of which plays a role in detoxification, degradability and purification. Also, the most fundamental effect of loess is far infrared rays that are wavelengthd in loess. Such far infrared rays have a photoelectric effect that not only activates the physiology of cells but also generates thermal energy to release harmful substances. By utilizing the properties of such loess, the situation is widely used as a building interior material in recent years, but mainly a kind of brick. However, the interior material is not standardized using the above-mentioned ocher, and as a result, in order to construct a building, there was a hassle of having to complete the plastering of the wall with the moisture-containing ocher dough. Therefore, ocher board is essential to replace the gypsum board in the interior.

본 발명은 상기와 같은 종래의 문제점을 해결하기 위해 안출된 것으로 본 발명의 목적은 일정량의 황토, 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 혼합하여 성형함으로써 방음성, 방염성, 단열성 및 흡수성이 탁월할 뿐만 아니라 황토의 원적외선을 일상생활에서 항상 접할 수 있어 각종 질병의 예방. 치료 효과 및 황토에 정치를 그대로 느끼게 할 수 있고 기본의 내장재 석고보드를 대체할 수 있는 황토보드의 제조방법을 제공하는데 있다.The present invention has been made in order to solve the above-mentioned problems, the object of the present invention is excellent sound insulation, flame retardant, heat insulation and absorbency by molding by mixing a certain amount of loess, mulberry, salt, activated carbon, ganban stone, flour, jade powder In addition, the far-infrared rays of ocher are always encountered in daily life, preventing various diseases. The present invention provides a method for manufacturing ocher boards that can make the treatment effect and the politics of loess as it is and replace the basic interior gypsum board.

상기한 목적을 달성하기 위한 본발명은 자연계에서 황토를 수집하고 상기 황토와 더불어 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 준비하는 단계(S1)The present invention for achieving the above object is the step of collecting ocher in nature and preparing mulberry, salt, activated carbon, ganban stone, flour, jade in addition to the ocher (S1)

상기 황토, 상기 활성탄 및 상기 맥반석을 분쇄기에 투입하여 분쇄하는 단계(S2)The crushed by putting the loess, the activated carbon and the elvan rock in a grinder (S2)

상기 닥나무, 100℃이상의 온도에서 삶고 분쇄하는 단계(S3)The mulberry, boiled and crushed at a temperature of 100 ℃ or more (S3)

상기 단계(S2) 및 상기 단계(S3)가 완료되면 상기 단계(S1)에서 준비된 재료를 믹서기에 투입하여 혼합시키는 단계(S4)When the step (S2) and the step (S3) is completed, the step of mixing the material prepared in the step (S1) into a blender (S4)

상기 믹서기에 의해서 혼합된 상기재료들을 유압 압축기에 의해서 성형틀 내로 배출컷팅하는 단계(S5)Discharging the materials mixed by the mixer into a mold by a hydraulic compressor (S5)

상기 단계(S5)에서 성형틀 내로 배출된 혼합재료가 충진된 성형틀은 성형틀을 적재할 수 있는 8cm 간격의 칸이 22개 되는 적재선반틀 밑에 바퀴4개를 달아 적 재선반 칸칸이 성형틀을 적재하여 이동하면서 1차 1∼2일간 자연건조하는 단계(S6)The molding frame filled with the mixed material discharged into the molding frame in the step (S5) is attached to the four wheels under the loading shelf frame 22 spaces of 8cm intervals for loading the molding frame, the loading tray Khan Khan Natural drying step 1 to 2 days while loading and moving (S6)

상기 단계(S6)에서 1차 건조시킨 재료를 2차 30℃∼50℃ 온도에서 송풍기에서 발생하는 바람을 이용하여 1∼2일간 건조하는 단계(S7)Drying the material first dried in the step (S6) for 1 to 2 days using the wind generated in the blower at a secondary 30 ℃ to 50 ℃ temperature (S7)

상기 단계(S7)에서 2차 건조시킨 재료를 3차 15∼20일간 자연건조시키는 단계(S8)Naturally drying the secondary dried material in the step (S7) for 15 to 20 days (S8)

상기 단계(S8)이 완료되면 일정한 크기로 절단한 후 적재보관하는 단계(S9)를 포함하는 것을 특징으로 하는 황토보드에 제조방법When the step (S8) is completed after cutting to a predetermined size and storing step (S9) comprising the manufacturing method on the ocher board

이상에서 설명한 바와 같이 본 발명에 따르면 일정량의 황토, 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 혼합하여 성형함으로서 방음성, 방염성, 단열성 및 흡수성이 탁월할 뿐만 아니라 황토의 원적외선을 일상생활에서 접할 수 있어 각종 질병의 예방. 치료효과 및 황토의 정치를 그대로 느끼게 할 수 있다.As described above, according to the present invention by molding by mixing a certain amount of loess, mulberry, salt, activated carbon, ganban stone, flour, jade powder, not only excellent soundproofing, flame-retardant, thermal insulation and absorbency but also can access the far-infrared of the loess in daily life There is the prevention of various diseases. You can feel the therapeutic effect and politics of ocher.

이하 첨부된 도면들을 참조하여 본 발명의 바람직한 일 실시예에 따른 황토보드에 제조방법에 대해 설명한다. 먼저 본 발명에 따른 황토보드를 제조하기 위해서는 자연계에서 황토를 수집하고 황토와 더불어 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 준비한다.(단계 S1)Hereinafter, a method of manufacturing the loess board according to an exemplary embodiment of the present invention will be described with reference to the accompanying drawings. First, in order to manufacture the ocher board according to the present invention, the ocher is collected from the natural world, and together with ocher, it prepares mulberry, salt, activated carbon, elvan, flour, and jade. (Step S1)

상기 (단계 S1) 구성 성분들의 효과를 보면Looking at the effect of the component (step S1)

황 토 = 고유의 습도조절기능, 항균기능 공기정화기능과 독성제거기능을 할뿐 아니라 원적외선의 방사를 활성화시켜 성인병 예방과 인체의 자연 치유력을 높여준다.Ocher = Inherent humidity control function, antibacterial function Air purification and toxic removal function as well as activation of far-infrared radiation prevents adult disease and enhances natural healing power of human body.

Figure 112005511020413-PAT00001
Figure 112005511020413-PAT00001

활성탄 = 유해전자파차단과 강력한 탈취효과Activated carbon = harmful electromagnetic shielding and strong deodorizing effect

맥반석 = 원적외선 방사율이 높다.Elvan = high far-infrared emissivity.

소 금 = 항균 항공팡이 기능이 탁월Salt = excellent antibacterial function

옥가루 = 원적외선 방사로 모세혈관을 확장시켜 혈액을 원활하게 하고 신진대사 촉진Jade powder = far-infrared radiation expands capillaries to smooth blood and promote metabolism

이와 같이 재료가 준비되면 황토, 활성탄 및 맥반석을 분쇄기에 투입하여 분쇄한 후 (단계S2), 닥나무를 100℃ 이상의 온도에서 삶아낸다.(단계S3)When the material is prepared in this way, the ocher, activated carbon, and elvan are put into a grinder and pulverized (step S2), and the mulberry is boiled at a temperature of 100 ° C. or more.

상기 (단계S3)에서 100℃이상 삶아야 되는 이유는 100℃이상에서 닥나무를 삶아야 껍질이 잘 벗겨지며 삶은 닥나무는 껍질을 벗겨 속껍질 섬유질을 잘개분쇄하며 ※ 전통한지 제조공정에서 채로건져 건조하기전 공정단계와 같다.The reason to boil more than 100 ℃ in the above (step S3) is that the bark is peeled off well when boiled mulberry at 100 ℃ or higher, and the boiled mulberry peels off the bark fibres well. Same as process steps.

상기 단계(S3)에서는 닥나무로 제조된 폐지를 이용할 수 도 있다. 이렇게 입자가 큰 재료가 분쇄되고(단계 S2), 닥나무가 삶아지면, 각각의 재료들을 소정의 믹서기에 투입하여 혼합시킨다(단계 S4). 이때, 믹서기에 투입되는 재료를 살펴보면, (중량비) 황토70％, 삶은 닥나무22％, 소금 1％, 밀가루 5％, 활성탄 1％, 맥반석 0.5％, 옥가루 0.5％와 상기 재료들에 대하여 물(중량비) 65∼75％를 투입한다.In the step (S3) it may be used waste paper made of paper mulberry. The material having a large particle is pulverized (step S2), and when the mulberry is boiled, each material is put into a predetermined mixer and mixed (step S4). At this time, looking at the material to be added to the blender, (weight ratio) 70% loess, boiled mulberry 22%, salt 1%, flour 5%, activated carbon 1%, ganban stone 0.5%, jade powder 0.5% and water (weight ratio) ) 65-75% is added.

상기 (단계 S4) 구성비율을 보면 배합 혼합재료의 중량비대 물(중량비) 65- 75％는 황토의 건조상태와 삶은 닥나무나 폐지를 사용할 때 (중량비)배합의 차이는 있으나 갈라짐을 방지하며 응집성과 성형의 사용안전성을 갖는 변화는 크지 않으므로 배합구성은 약간씩 달리해도 된다.The composition ratio (step S4) shows that the weight ratio of the blended material (weight ratio) of 65-75% is different in the dry state of the loess and the (weight ratio) combination when using boiled paper mulberry or waste paper. Since the change which has the usability of shaping | molding is not big, a compounding structure may differ slightly.

이와 같이 믹서기에 의해서 혼합된 재료들은 유압 압축기에 의해서 성형틀내로 배출 컷팅한다.(단계 S5).The materials mixed by the mixer are discharged and cut into the mold by the hydraulic compressor (step S5).

이와 같이 (단계 S5)가 완료되면 혼합재료가 충진된 성형틀은 성형틀을 적재할 수 있는 8cm 간격의 칸이 22개 되는 적재선반틀 밑에 바퀴4개를 달아 적재선반 칸칸이 성형틀을 적재하여 이동하면서 1차 1∼2일간 자연건조하고(S6) 2차 30℃∼50℃온도에서 1∼2일간 송풍기에서 발생하는 바람을 이용하여 건조하며 단계(S7) 3차 15∼20일간 자연건조 한다. 단계(S8)When (step S5) is completed as described above, the molding mold filled with the mixed material is equipped with four wheels under the loading shelf frame in which 22 compartments of 8 cm intervals for loading the molding frame are loaded. While the first 1 to 2 days of natural drying (S6) and the second 30 to 50 ℃ ℃ dried by using the wind generated in the blower for 1 to 2 days, step (S7) 3 to 15 to 20 days of natural drying. Step (S8)

상기 (단계S7)에서는 겨울철 제외 자연 건조시킬 수도 있다.In the step (S7) it may be natural drying except winter.

상기 단계(S8)가 완료되면 일정한 크기로 절단한 후 적재 보관하는 단계(S9)When the step (S8) is completed after cutting to a certain size step of storing and storing (S9)

전술한 바와 같이 제조된 황토보드는 자연에서 얻을 수 있는 황토 70％와 닥나무 또는 폐지 22％를 주재료로 사용하므로써 자원의 재활용은 물론 방음성, 방염성, 단열성 및 흡수성이 탁월하므로 건축용 내장재 로 적합한 잇점이 있다.The ocher board manufactured as described above has the advantage that it is suitable for building interior materials because it is excellent in soundproofing, flameproofing, heat insulation and absorbency as well as recycling of resources by using 70% of ocher obtained from nature and 22% of mulberry or waste paper as main materials. .

또한 종래의 황토 제품은 황토의 함유량이 극히 적어 황토의 효능을 그대로 성취하기 어려우나 본 발명에 따른 황토 보드는 황토가 70％가 함유되어 있기 때문에 자체적으로 습도 조절 및 원적외선을 발생시켜 한층 더 쾌적한 생활을 연출할 수 있을 뿐만 아니라 건축물에 철거시에는 재활용도 할 수 있어 자연환경을 보호할 수 있는 장점이 있다.In addition, conventional ocher products have very low content of ocher, so it is difficult to achieve the efficacy of ocher as it is, but the ocher board according to the present invention contains 70% ocher, so that it generates humidity and far-infrared rays on its own to make life more comfortable. Not only can it be produced, it can also be recycled when dismantling the building, which has the advantage of protecting the natural environment.

상기에서는 본 발명에 바람직한 실시예를 참조하여 설명하였지만 해당 기술분야에 숙련된 당 업자는 특허청구 범위 에서 기재된 본 발명의 영역으로부터 벗어나지 않는 범위에서 본 발명을 다양하게 수정 및 변경시킬수 있음을 이해할 수 있을 것이다.Although the above has been described with reference to the preferred embodiment of the present invention, those skilled in the art can understand that the present invention can be variously modified and changed without departing from the scope of the present invention described in the claims. will be.

Claims (1)

자연계에서 황토를 수집하고 상기 황토와 더불어 닥나무, 소금, 활성탄, 맥반석, 밀가루, 옥가루를 준비하는 단계(S1);Collecting ocher in nature and preparing the mulberry, salt, activated carbon, elvan, flour, jade in addition to the ocher (S1); 상기 황토, 활성탄, 맥반석을 분쇄기에 투입하여 분쇄하는 단계(S2);Crushing the loess, activated carbon, and elvan in a grinder (S2); 상기 닥나무를 100℃ 이상의 온도에서 삶아 내는 단계(S3);Boiling the mulberry at a temperature of 100 ℃ or more (S3); 상기 단계(S3)에서는 닥나무로 제조된 폐지를 이용할 수 있다.In the step (S3) it can be used waste paper made of paper mulberry. 상기 단계(S2) 및 상기단계(S3)가 완료되면 상기단계(S1)에서 준비된 재료 상기(중량비), 황토 70％, 삶은 닥나무 22％, 소금 1％, 밀가루 5％, 활성탄 1％, 맥반석 0.5％, 옥가루 0.5％와 상기 재료들에 대하여When the step (S2) and the step (S3) is completed, the material prepared in the step (S1) above (weight ratio), ocher 70%, boiled mulberry 22%, salt 1%, flour 5%, activated carbon 1%, elvan 0.5 %, Jade powder 0.5% and for the above materials 물(중량비) 65∼75％를 믹서기에 투입하여 혼합시키는 단계(S4)Adding water (weight ratio) 65-75% to the blender and mixing (S4) 상기 믹서기에 의해서 혼합된 재료들을 유압 압축기에 의해서 성형틀내로 배출 컷팅하는 단계(S5);Discharging cutting the materials mixed by the mixer into a mold by a hydraulic compressor (S5); 상기 혼합재료가 충진된 성형틀은 성형틀을 적재할 수 있는 8cm 간격의 칸이 22개 되는 적재선반틀 밑에 바퀴4개를 달아 적재선반 칸칸이 성형틀을 적재하여 이동하면서 1차 1∼2일간 자연건조하고(S6) 2차 30℃∼50℃온도에서 1∼2일간 송풍기에서 발생하는 바람을 이용하여 건조하며 단계(S7) 3차 15∼20일간 자연건조 한다.단계(S8)The molding frame filled with the mixed material is equipped with four wheels under the loading shelf frame having 22 compartments of 8 cm intervals for loading the molding frame, so that the loading shelf compartment is loaded and moved to the molding frame for the first one to two days. Drying (S6) and drying by using the wind generated in the blower for 1 to 2 days at the temperature of the second 30 ℃ ~ 50 ℃ and step (S7) and natural drying for the third 15 to 20 days. 상기 (단계S7)에서는 겨울철 제외 자연 건조시킬 수도 있다.In the step (S7) it may be natural drying except winter. 상기 단계(S8)가 완료되면 일정한 크기로 절단한 후 적재 보관하는 단계(S9) 를 포함하는 것을 특징으로 하는 황토보드의 제조방법When the step (S8) is completed after cutting to a predetermined size and storing step (S9) comprising the manufacturing method of the ocher board
KR1020050083073A 2005-09-07 2005-09-07 Method of Producing loess board KR100713777B1 (en)

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Publication number Priority date Publication date Assignee Title
KR100890524B1 (en) * 2008-01-21 2009-03-27 김종해 A manufacturing method for an incombustible loess panel

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KR20030060566A (en) * 2002-01-07 2003-07-16 김해일 Fresh Ocher Board
KR20030071023A (en) * 2002-02-27 2003-09-03 송인수 Method of producing loess board
KR20050092074A (en) * 2004-03-13 2005-09-16 송제연 Method of producing loess board

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100890524B1 (en) * 2008-01-21 2009-03-27 김종해 A manufacturing method for an incombustible loess panel

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