KR20070024331A - Mat structure using mat forming member - Google Patents

Abstract

A mat structure having mat forming member containing multifunctional charcoal substance is provided to allow the mat to have various functions such as anion and far infrared ray emission, antibacterial, smell removing, moist absorbing, and humidity controlling. The mat structure having mat forming member containing multifunctional charcoal substance comprises: multiple mat forming members(10) with cylindrical shape including a centric hole(12); and penetrating holes formed on both sides of cylindrical shape of the mat forming member for liking the forming members(10) each other(10). The mat forming members(10) are prepared by mixing foaming resin material(especially, polyurethane resin) and charcoal powder(especially, chaff charcoal powder lager than 100 mesh) at a proper ratio and foaming them.

Description

MAT STRUCTURE USING MAT FORMING MEMBER}

1 is a schematic perspective view showing a first example of a mat forming member applied to the manufacture of a mat-like article of the present invention,

2 is a view showing a mat-shaped article according to the first embodiment of the present invention formed by the mat forming member shown in FIG.

3 is a view for explaining an example of the use of the mat-shaped article according to the first embodiment of the present invention shown in FIG.

4 is a view showing a first modification of the mat-shaped material according to the first embodiment of the present invention,

5 is a view for explaining an example of use of the first modified example of the mat-like article according to the first embodiment of the present invention shown in FIG.

6A and 6B are views for explaining a second modification of the mat-shaped article according to the first embodiment of the present invention shown in FIG.

7 is a view showing a mat-shaped article according to the second embodiment of the present invention formed by the mat forming member shown in FIG.

8A and 8B are diagrams illustrating first and second modified examples of the mat-shaped article according to the second embodiment of the present invention shown in FIG.

9A and 9B are perspective views of the mat forming members according to the second and third examples of the present invention;

10A and 10B are views illustrating mat forming members according to fourth and fifth examples of the present invention;

FIG. 11 is a view for explaining an example of use of the mat-shaped article according to the third embodiment of the present invention formed by the mat forming member shown in FIG. 10B.

* Explanation of symbols for main parts of drawings *

10: mat forming member, 14: through hole,

20,40,50,60: mat shape, 22,46,52,64: binding band,

42: mesh storage cover, 44: exterior cover,

56,62: Base sheet ..

The present invention relates to a mat-shaped material by a mat-forming member containing a multifunctional material, and more particularly, a functional material represented by charcoal powder (especially chaff charcoal powder) is mixed with a foamable water support material or a rubber material or soft It is formed by connecting a plurality of injection / molded mat-forming members by mixing the functional material with a synthetic resin to have anion / far-infrared radiation, antibacterial / deodorant, air purification, moisture absorption and humidity control functions by the functional material. A mat-shaped article by a mat forming member containing a functional material.

Recently, pillows, called "memory foams" with ergonomic design techniques, have been widely used to escape from conventional pillows filled with cotton fabric or ceramics or grains (especially, jaws).

The memory foam pillow is obtained in a form corresponding to the shape of the mold by adding a foaming agent to the water support material in the mold and foaming within an appropriate temperature and time, the memory foam pillow is controlled to the elastic restoring force by controlling the amount of foam Therefore, it can be manufactured in a form favorable to the human body.

However, conventional pillows, including the memory foam form, do not properly absorb body fluids (ie, sweat) secreted by the human body during bedtime, but rather become odors or bacteria or fungi due to the body fluids.

In addition, since the pillows of the conventional memory foam type is usually made uniformly, it becomes too high or low depending on personal preference, which significantly affects a good night's sleep.

In addition, conventional mat-like articles including cushions, carpets and / or bed mattresses are usually made of cotton fabric or molded of synthetic resin, and even in such mat-like articles, the possibility of unpleasant odors and bacteria breeding after a certain period of use. This raises a significant disadvantage in terms of the health of the human body.

 In particular, in the case of a mattress used by a patient, a secondary disease (eg, bedsores, skin diseases, etc.) is frequently caused by poor air circulation.

Moreover, the mats that can be used outdoors are usually thinly formed by synthetic resins for easy portability and thus do not provide good texture and cushioning.

Accordingly, the present invention has been made in view of the above-described prior art, and its main object is to foam by mixing a functional material represented by an expandable water support material (especially, a polyurethane resin) and a charcoal powder (especially chaff charcoal powder). Or injection molding by mixing the functional material with rubber raw material or soft synthetic resin, and connecting a plurality of mat-forming members that can emit anion / far infrared radiation, antibacterial / deodorant, air purification, moisture absorption and humidity control by the functional material. It is to provide a mat-like article by the mat-forming member containing a multifunctional material produced by.

In order to achieve the above object, according to a preferred embodiment of the present invention, a mat-forming member containing a multifunctional material made by binding a plurality of mat-forming members manufactured by containing chaff charcoal powder as a basic functional material by a binding band. A mat shape is provided.

The plurality of mat-like articles bound by the tie bands are used with the same diameter or different diameters.

Preferably, the mat forming member is formed by mixing the foaming water support material and the chaff charcoal powder and foamed into any one of an inner hollow cylinder, an inner hollow polygon, an inner hollow oval, and a hemispherical shape. Resin is included, and the foamable water support material further includes any one or a mixture of zeolite, nanosilver, loess, nephrite and natural flavor, elvan powder, powder or liquid titanium dioxide, tourmaline, and titanium as the functional material.

On the other hand, the mat forming member is a rubber raw material and the chaff charcoal powder is mixed by injection molding in the form of any one of the inner hollow cylinder, inner hollow polygon, inner hollow oval, hemispherical, the rubber raw material is zeolite and nano silver, Ocher, nephrite and natural perfume, elvan powder, powder or liquid titanium dioxide, tourmaline, or any one of titanium, or a mixture thereof is further added as the functional material.

Advantageously, the plurality of mat-forming members are each accommodated in a mesh-type receiving cover and covered by an outer cover provided with coupling members corresponding to both ends.

In addition, the plurality of mat-forming members are constantly arranged on the base sheet and mounted by the binding band.

On the other hand, the base sheet is included in the form covering the lower side and the upper side of the plurality of mat-forming members.

The base sheet is formed by foaming the fiber and the expandable resin into a sheet shape.

The base sheet is formed by mixing a foamable resin and chaff charcoal powder and foaming the sheet.

Hereinafter, with reference to the accompanying drawings, the present invention will be described in detail.

1 is a schematic perspective view showing a first example of a mat forming member applied to the manufacture of a mat-shaped article according to the present invention.

Referring to the drawings, the mat-forming member 10 of the first example applied to the manufacture of the mat-shaped article according to a preferred embodiment of the present invention is formed in a cylindrical shape of the hollow inner portion 12, the constant on both sides Through-holes 14 are formed at intervals, the through-holes 14 are formed to connect a plurality of mat forming member 10 corresponding.

Typically, the mat forming member 10 is a foaming water support material (particularly, polyurethane resin) and a suitable ratio of charcoal powder (particularly, chaff charcoal powder of 100 mesh or more) as a functional material (that is, foaming water support material 40Wt% to 90Wt). Selected from charcoal powder in the range of 60 Wt% to 10 Wt%) and foamed in a resin foaming device (not shown) designed to form the hollow interior 12 and the through hole 14. do.

Here, in the case of foaming by mixing the foaming water support material and the charcoal powder (especially chaff powder having a plurality of pores finer) to manufacture the mat-forming member 10, as a functional material or liquid type or powder type Nano-silver or liquid or powdered natural flavors (especially herb extract flavors) may be additionally mixed. If nano silver is added, the antimicrobial / sterilization effect by charcoal powder is enhanced. If a natural flavor is added, the aromatherapy effect will be improved.

On the other hand, the nano silver or natural fragrance is the hollow inner portion 12 and / of the mat forming member 10 as a post-treatment process after the mat forming member 10 is foamed by mixing a foamable water support material and charcoal powder. Alternatively, the coating may be performed by bonding an organic / inorganic binder to the outside.

The mat forming member 10 is preferably applied to the production of a mat-like article including a pillow as the antimicrobial activity and far-infrared / anion radiation action, humidity control and deodorization action peculiar to the chaff charcoal by the addition of chaff charcoal powder is preferred. Done.

In addition, when the nano-silver and / or natural flavor is added to the mat forming member 10, the antibacterial / sterilization and deodorizing action is better and the aromatherapy effect is also enhanced.

In addition, according to the present invention, in order to reinforce the deodorizing function for the mat forming member 10, a fine amount of fine zeolite powder, ocher powder or jade powder is added as an additional functional material when the foaming support material and the chaff charcoal powder are mixed. 10 Wt%-20 Wt% range) may be further added.

On the other hand, according to the present invention, the mat forming member 10 may be formed into the form shown in FIG. 1 by mixing charcoal powder as a functional material to an organic / inorganic binder in a natural / synthetic rubber powder, and in that case, additionally As a functional material, nano silver or natural perfume may be added, and if necessary, the zeolite powder, ocher powder, and nephrite powder may be added or selectively mixed with any of them to further enhance the deodorizing effect or the far infrared / anion radiation function.

2 is a view showing a mat-shaped article according to the first embodiment of the present invention formed by the mat forming member 10 shown in FIG.

The mat-shaped article 20 shown in the drawing is manufactured to have the same diameter of the mat-forming member 10 shown in FIG. 1 and connected to a plurality of elastic bands 22 through each through hole 14. The mat-shaped article 20 is typically a cushion or auxiliary pillow (see Fig. 3).

That is, referring to FIG. 3, the mat-shaped article 20 can be expanded or folded on a normal pillow 30 to adjust the height of the pillow 30, and to form the mat-shaped article 20. According to the mixing of the functional material in the manufacturing of the mat-forming member 10 to the various functions (that is, water absorption / humidity control, deodorization, antibacterial / sterilization, far infrared / anion radiation, aromatherapy effect, etc.) is advantageous to the human body It will work.

Furthermore, the hollow inner portion 12 of each mat-forming member 10 forming the mat-like article 20 is allowed to enter and exit the air every time the seat mat is used as a cushion or an auxiliary pillow. Air purification function or anion / far infrared radiation function by the functional material (particularly chaff charcoal powder) contained in the mat forming portion 10. In addition to improving the deodorization function will provide a buffer.

In addition, if the length of the mat forming member 10 is set appropriately, when the mat-shaped article 20 is used as a pillow or as an auxiliary pillow, both sides of the mat are centered on the center part to which the head load of the human body is applied. It will be raised to the extent that it is possible to suppress the phenomenon of severe head twist during sleep.

4 is a view showing a first modified example of the mat-shaped article according to the first embodiment of the present invention shown in FIG.

The mat-shaped article 40 shown in the drawing is formed by manufacturing the mat-forming member 10 shown in FIG. 1 to different diameters and connecting each through hole 14 by an elastic binding band 22. The mat-shaped article 40 formed by connecting the mat forming members 10 having different diameters is preferably rolled freely in the form illustrated in FIG. 5 and used as a pillow.

6A and 6B are views for explaining a second modification of the mat-shaped article according to the first embodiment of the present invention shown in FIG.

Referring to the drawings, the mat-shaped article 40 is manufactured in a state where the through hole 14 is not formed in the mat-forming member 10 shown in FIG. 1 and individually stored in the mesh-type receiving cover 42. The plurality of mat-forming members 10 respectively accommodated in the mesh type outer cover 42 are disposed on the fiber outer cover 44, for example, to be detachable by a plurality of elastic binding bands 46 and 46. Is mounted.

In addition, a plurality of coupling rings 48a and 48a as coupling members are formed at both ends of one end of the outer cover 44, and coupling buttons 48b and 48b corresponding to the coupling rings 48a and 48a at both ends thereof. The coupling rings 48a and 48a and the coupling buttons 48b and 48b may be replaced by Velcro fasteners or other suitable coupling members including zippers.

Therefore, the plurality of mat-forming members 10 respectively accommodated in the mesh-type accommodation cover 42 are mounted to be supported by the elastic binding bands 46 and 46 formed on the exterior cover 44, and then the exterior cover. When the engaging ring 48a, 48a of the 44 is fastened to the corresponding engaging button 48b, 48b, it can be used as a pillow.

In addition, if the same diameter of the mat forming member 10 to be covered by the outer cover 44 of the above-described manner, it is possible to use as a cushion or a mat.

Here, the outer cover 44 is not limited to the fiber, but, for example, similar to the mat-forming member 10, a foamed resin and a functional material (in particular, chaff charcoal powder is essentially included) are mixed in a sheet shape. It is more preferable to manufacture by foaming.

7 is a view showing a mat-shaped article according to a second embodiment of the present invention formed by the mat forming member shown in FIG.

In the drawing, the mat-shaped article 50 forms the mat-forming member 10 shown in FIG. 1 longer in the lateral direction, and the through-holes 14 of each mat-forming member 10 are formed in the elastic binding band 52. As a mattress produced by weaving by the mat, the mat 50 is applied to a general bed or a patient bed, charcoal powder (especially chaff) as a functional material contained in each mat forming member 10 constituting the mat 50. Due to the peculiar function of charcoal powder (ie, water absorption / humidity, deodorization, antibacterial, far-infrared / anion radiation, etc.), adverse effects caused by human secretion (especially sweat) (ie odor, bacteria propagation, dampness, etc.) Can be removed

In addition, in the manufacture of the mat-forming member 10, in addition to the charcoal powder as a functional material, any one of nanosilver, ocher powder, nephrite powder, natural fragrance, zeolite or a selective mixture thereof is added to deodorization, antibacterial, far infrared / Anion spinning, aromatherapy effect is enhanced and advantageous.

In particular, when the mattress as the mat 50 is used for a patient, the chaff charcoal powder absorbs the human secretions (sweats, etc.) of the patient and moisturizes the skin so that it is not too dry. Etc.) is advantageous.

8A and 8B are diagrams showing first and second modified examples of the mat-shaped article according to the second embodiment of the present invention shown in FIG.

First, referring to FIG. 8A, the mat forming member 10 illustrated in FIG. 1 is formed to have a predetermined length without the through hole 14 being formed, and each mat forming member 10 is provided with a plurality of bindings in an appropriate number. It is firmly bound by the band 54, and the mat-shaped object 50 is manufactured.

In contrast, referring to FIG. 8B, the mat forming member 10 illustrated in FIG. 1 is formed to have a constant length without the through hole 14 being formed, and a plurality of the mat forming members are disposed on the base sheet 56 at regular intervals. A mat forming member 10 is disposed, and the mat forming members 10 are mounted on the base sheet 56 by an elastic / non-elastic binding band 58.

Therefore, even in the case of the mat-like article 50 shown in FIGS. 8A and 8B, the same or similar function as that of the mat-like article 50 shown in FIG. 7 can be provided.

In FIG. 8B, the base sheet 56 has a length disposed only on the bottom surface of each mat forming member 10, but the base sheet 56 is formed in the form of the exterior cover 44 shown in FIG. 6B. The mat forming member 10 may be formed in a length covering the mat forming member 10.

In addition, the base sheet 56 may be formed of a fiber or leather, but is preferably formed by mixing and foaming only the foamable support material, or by mixing and foaming the charcoal powder (especially chaff charcoal powder) as a functional material. do.

9A and 9B are perspective views illustrating the mat forming members according to the second and third examples of the present invention.

That is, the mat forming member 10 shown in Figure 9a is an inner hollow 12 and the appearance is formed in a polygon, Figure 9b is an inner hollow 12 and the appearance is formed in an oval, the polygon or elliptical mat forming member (10) is also manufactured by selectively mixing nano-silver, ocher powder, nephrite powder, natural fragrance, zeolite based on the same foamable water support and chaff charcoal powder as the mat forming member 10 shown in Figure 1 as a functional material do.

10A and 10B are views illustrating mat forming members according to fourth and fifth examples of the present invention.

That is, the mat forming member shown in FIG. 10A is a shape in which the mat-like article 10 shown in FIG. 1 is cut in half, and FIG. 10B is a hemispherical mat-like article 10, and the mat-like article 10 is also shown in FIG. 1 and the mat-like article 10 shown in Figs. 9A and 9B.

FIG. 11 is a view for explaining an example of use of the mat-shaped article according to the third embodiment of the present invention formed by the mat forming member shown in FIG. 10B.

That is, the mat-shaped material 60 shown in the drawing is used as a mattress or a pillow by arranging the hemispherical mat-forming member 10 on the base sheet 62 and then binding it by the binding band 64 to spread or roll it into a required shape. This becomes possible.

On the other hand, the present invention is not limited to the examples and embodiments described above, the diameter and shape of the mat-forming member 10 is produced in the required form to the charcoal powder (and nanosilver, natural flavors, etc. as additional additives) Of course, it can be applied to the production of cushions or sofas (or chairs) that are arranged indoors or in vehicles in consideration of the net function.

In addition, the mat forming member 10 is not limited to the above examples can be manufactured in a variety of shapes, the functional material added during the manufacture of the mat forming member 10 is also the nano-silver or loess powder, In addition to nephrite powder, natural fragrance, and zeolite, other functional materials (eg, ganban stone powder, powder or liquid titanium dioxide, tourmaline, titanium, etc.) may be selectively added based on the chaff charcoal powder.

As described above, the mat-like material by the mat-shaped material by the mat-forming member containing a multifunctional material according to the present invention is the mat-forming member is a foaming support material (especially polyurethane resin (and charcoal (especially chaff charcoal) powder) Is mixed with a basic functional material and foamed or mixed with a rubber powder or a flexible synthetic resin injection molding to ensure charcoal specific water absorption / humidification, anion / far-infrared radiation, deodorization and antibacterial function. If a plurality of different diameters are connected to each other, it is possible to obtain mat-shaped objects such as pillows or cushions or mattresses having favorable characteristics for the human body.

In addition, as a functional material contained in the production of the mat-forming member, in addition to chaff charcoal powder, nano-silver, ocher powder, jade powder, natural flavors, zeolites (and elvan powder, powder or liquid titanium dioxide, tourmaline, titanium, etc.) When added as this functional material, water absorption / humidity, anion / far infrared radiation, deodorization and sterilization / antibacterial function, and aromatherapy effect can be provided.

Claims (8)

Mat-shaped material by a mat-forming member containing a multi-functional material, characterized in that the mat formed by binding the plurality of mat-forming member prepared by containing the chaff charcoal powder as a basic functional material. The mat-shaped article formed by a mat-forming member containing a multifunctional material according to claim 1, wherein the plurality of mat-shaped articles bound by the tie bands have the same diameter or different diameters. According to claim 1 or 2, wherein the mat-forming member is formed in any one of the form of the inner hollow cylinder, inner hollow polygon, inner hollow oval, hemispherical by mixing and foaming the foamable water support material and the chaff charcoal powder, The foamable support material includes a polyurethane resin, The foamable water support material is a multifunctional, characterized in that any one or a mixture of zeolite and nanosilver, loess, nephrite and natural flavor, ganban stone powder, powder or liquid titanium dioxide, tourmaline, titanium is further added as the functional material Mat-shaped object by the mat formation member containing a raw material. According to claim 1 or 2, wherein the mat-forming member is injection molded in the form of any one of the inner hollow cylinder, inner hollow polygon, inner hollow oval, hemispherical by mixing a rubber raw material and the chaff charcoal powder, The rubber raw material is a multi-functional material characterized in that any one or a mixture of zeolite and nano silver, loess, nephrite and natural flavor, elvan powder, powder or liquid titanium dioxide, tourmaline, titanium is further added as the functional material. Mat-like article by the mat-forming member containing. According to claim 1 or 2, wherein the plurality of mat-forming members are each contained in a mesh-type storage cover containing a multi-functional material, characterized in that it is covered by an outer cover having a coupling member corresponding to both ends Mat-like article by one mat-forming member. The method according to claim 1 or 2, wherein the plurality of mat-forming members are arranged on the base sheet and is mounted by the binding band, characterized in that The method of claim 6, wherein the base sheet is included in the form covering the lower and upper sides of the plurality of mat-forming members, The base sheet is a mat-like article formed by a mat-forming member containing a multifunctional material, characterized in that the foam is formed by foaming the fiber and the foamable resin in a sheet form. 8. The mat-shaped article according to claim 7, wherein the base sheet is formed by mixing the foamable resin and the chaff charcoal powder and foaming the sheet into a sheet shape.

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