KR20060120770A - Manufacturing method of poly aluminium chloric silicate salt solution using wasted aluminium chloride solution - Google Patents
Manufacturing method of poly aluminium chloric silicate salt solution using wasted aluminium chloride solution Download PDFInfo
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Abstract
Description
도 1은 본 발명의 폴리염화알루미늄규산염용액의 제조공정도1 is a manufacturing process chart of the polyaluminum chloride silicate solution of the present invention
본 발명은 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조방법에 관한 것이다.The present invention relates to a method for producing a polyaluminum chloride silicate solution using a waste aluminum chloride solution.
폐염화알루미늄용액은 보통 알루미늄 콘덴서 제조공정이나 안료 제조공정 등에서 폐기물로 배출되며, 수처리용 응집제로 재활용되거나, 폐염산으로 분리되어 중화제로 재활용되기도 한다. The waste aluminum chloride solution is usually discharged as waste in aluminum condenser manufacturing process or pigment manufacturing process, and is recycled as a flocculant for water treatment, or may be separated into waste hydrochloric acid and recycled as a neutralizing agent.
그러나, 폐염화알루미늄용액을 그대로 수처리용 응집제로 활용하면, 가성소다 등의 중화제 사용량이 많아지고, 폐염화알루미늄용액에 함유되어 있는 불순물을 제거하기 위해 중화처리, 황화물 처리, 석출법 및 흡착과 이온교환법 등에 의해 처 리한 다음 활용해야 하는 문제가 있었다.However, if the waste aluminum chloride solution is used as a flocculant for water treatment, the amount of neutralizing agents such as caustic soda increases, and the neutralization treatment, sulfide treatment, precipitation method and adsorption and ions are performed to remove impurities contained in the waste aluminum chloride solution. There was a problem to be used after treatment by the exchange law.
폐염화알루미늄용액을 재활용하기 위한 연구가 이루어지고 있다.Research has been done to recycle waste aluminum chloride solution.
한국등록특허공보 10-0380926 (폐염화알루미늄 용액을 이용하여 고분자 알루미늄응집제를 제조하는 방법)에는, 구리가 함유되어 있는 폐염화알루미늄 용액 내로 폐알루미늄 조각을 투입하여 구리를 석출 및 제거시키고, 이 구리가 제거된 폐염화알루미늄 용액에 염기를 첨가하여 고분자 알루미늄 착화합물을 생성시켜 고분자 알루미늄 응집제를 제조하는 방법이 공개되어 있다.In Korean Patent Publication No. 10-0380926 (Method for preparing a polymer aluminum coagulant using waste aluminum chloride solution), waste aluminum pieces are introduced into a waste aluminum chloride solution containing copper to deposit and remove copper, and the copper A method for producing a polymer aluminum flocculant by adding a base to the waste aluminum chloride solution from which is removed is produced to produce a polymer aluminum complex.
그러나, 상기의 발명은 구리-프탈로시안계 안료 제조공정에서 폐수로 배출되는 폐염화알루미늄 용액을 이용하므로써 구리를 제거하고, 염기로서 가성소다를 첨가하여 고분자 알루미늄 착화합물을 제조하는 것으로, 수처리용 응집제로 사용시 무기 기초응집제의 함량이 낮아 응집효과가 떨어지고 침전속도가 느려 그 효과가 떨어지는 문제가 있었다. However, the above invention is to remove the copper by using the waste aluminum chloride solution discharged to the waste water in the copper-phthalocyanine pigment manufacturing process, and to prepare a polymer aluminum complex by adding caustic soda as a base, a flocculant for water treatment When used as a low content of the inorganic basic coagulant has a problem that the coagulation effect is lowered and the precipitation rate is lowered the effect.
따라서, 폐염화알루미늄을 재활용하는 방안에 대한 연구가 더욱 필요한 실정이다.Therefore, there is a need for further research on a method for recycling waste aluminum chloride.
한편, 폴리염화알루미늄규산염(Poly Aluminium Chloric Silicate salt; Ala(OH)b(Cl)c(Si)d)은 기존 폴리염화알루미늄(PAC) 응집제를 고농화시킨 것으로 산화알루미늄(Al2O3)의 농도를 17 %로 고농화시키고, 규산(silicate)을 첨가하여 응집성능을 개선한 것으로 PACS라 불린다. 외관은 투명하며, Al2O3의 농도가 16 ~ 18 % 이고, 염기도는 45 ~ 50 %인 제품이 일반적으로 사용되며, 주로 수처리용 응집제로 사용하는 물질이다. Meanwhile, Poly Aluminum Chloric Silicate Salt (Al a (OH) b (Cl) c (Si) d ) is a high concentration of the existing polyaluminum chloride (PAC) flocculant, aluminum oxide (Al 2 O 3 ) The concentration was increased to 17%, and the addition of silicic acid (silicate) to improve the cohesive performance is called PACS. Appearance is transparent, the product of Al 2 O 3 concentration of 16 to 18%, basicity of 45 to 50% is generally used, mainly used as a flocculant for water treatment.
본 발명의 출원인이 선출원한 한국등록특허공보 10-0480454 (염기성 알루미늄규산염의 제조방법)에는, 알루미늄재를 용해하여 규산소다로 침전을 만들고, 이를 황산이나 염산으로 용해하여 폴리염화규산염 이나 폴리황산규산염을 제조하는 방법에 관한 것이 공개되어 있다.In Korean Patent Application Publication No. 10-0480454 (method for producing a basic aluminum silicate) filed by the applicant of the present invention, the aluminum material is dissolved to form a precipitate with sodium silicate, which is dissolved with sulfuric acid or hydrochloric acid, and then polysilicate or polysulfate silicate. Disclosed is a method for producing the same.
그러나, 상기 발명은 고가의 염산을 사용하여야 하므로 생산비용이 높아지는 문제가 있었다. However, the present invention has a problem in that the production cost is high because expensive hydrochloric acid should be used.
따라서, 폐염화알루미늄용액을 재활용하는 방안과 함께 저렴한 비용으로 효과가 뛰어난 폴리염화알루미늄규산을 제조하는 방법에 관한 연구가 필요하다.Therefore, there is a need for a method for producing a polyaluminum silicate having excellent efficiency at a low cost along with a method for recycling the waste aluminum chloride solution.
본 발명은 상기의 문제를 해결하기 위하여, 폐염화알루미늄용액을 이용하여 생산비용이 저렴하고, 저장성이 뛰어난 폴리염화알루미늄규산염용액의 제조방법을 제공하는데 그 목적이 있다.In order to solve the above problems, an object of the present invention is to provide a method for producing a polyaluminum chloride silicate solution having low production cost and excellent shelf life using a waste aluminum chloride solution.
또한, 본 발명은 수처리제, 제지용 사이즈제 등으로 이용할 수 있는 폴리염화알루미늄규산염용액을 제공하며, 특히 수처리제로 사용시 응집효과과 크고, 침전속도가 빠른 효과가 있는 폴리염화알루미늄규산염용액을 제공하는데 그 목적이 있다. In addition, the present invention provides a polyaluminum chloride silicate solution that can be used as a water treatment agent, a paper-making size agent, and the like, in particular, when used as a water treatment agent to provide a polyaluminum chloride silicate solution having a large coagulation effect and a fast settling effect. There is this.
본 발명은 폐염화알루미늄을 이용한 폴리염화알루미늄규산염용액의 제조방법에 관한 것이다.The present invention relates to a method for producing a polyaluminum chloride silicate solution using waste aluminum chloride.
본 발명의 폐염화알루미늄을 이용한 폴리염화알루미늄규산염(PACS)용액의 제조방법은, 폐염화알루미늄용액을 준비하는 제1공정, 알루미늄재(Aluminium dross)를 이용하여 함습상태의 제올라이트를 제조하는 제2공정, 제1공정에서 준비한 폐염화알루미늄용액에 제2공정에서 제조한 함습상태의 제올라이트를 1 ~ 5 중량%로 넣거나, 폐알루미늄용액에 함습상태의 제올라이트를 6 ~ 10 중량% 넣고 혼합한 용액에, 물을 상기 혼합액의 20 ~ 70 중량%를 넣고 혼합하여 폴리염화알루미늄규산염용액을 제조하는 제3공정으로 구성된다.A method for producing a polyaluminum chloride silicate (PACS) solution using waste aluminum chloride of the present invention is a first step of preparing a waste aluminum chloride solution, a second step of producing a zeolite in a moisture state using an aluminum material (Aluminum dross) In the waste aluminum chloride solution prepared in the step 1 and the first step, 1 to 5% by weight of the zeolite in the moisture state prepared in the second step is added, or 6 to 10% by weight of the zeolite in the moisture state is added to the waste aluminum solution. In the third step of preparing a polyaluminum chloride silicate solution by mixing 20 to 70% by weight of water in the mixed solution.
또한, 본 발명의 폐염화알루미늄을 이용한 폴리염화알루미늄규산염(PACS)용액의 제조방법은, 폐염화알루미늄용액을 준비하는 제1공정, 알루미늄재(Aluminium dross)를 이용하여 함습상태의 제올라이트를 제조하는 제2공정, 제1공정에서 준비한 폐염화알루미늄용액에 제2공정에서 제조한 제올라이트분말을 0.3 ~ 2 중량%로 넣거나, 폐알루미늄용액에 제올라이트분말을 3 ~ 10 중량% 넣고 혼합한 용액에, 물을 상기 혼합액의 40 ~ 100 중량%를 넣고 혼합하여 폴리염화알루미늄규산염용액을 제조하는 제3공정으로 구성된다.In addition, the method for producing a polyaluminum chloride silicate (PACS) solution using the waste aluminum chloride of the present invention, the first step of preparing a waste aluminum chloride solution, using the aluminum material (aluminum dross) to produce a zeolite in a moisture state To the waste aluminum chloride solution prepared in the second step and the first step, add 0.3 to 2% by weight of the zeolite powder prepared in the second step, or add 3 to 10% by weight of the zeolite powder to the waste aluminum solution. 40 to 100% by weight of the mixed solution is mixed with the third step of producing a polyaluminum chloride silicate solution.
한편, 상기 제2공정의 제올라이트를 제조하는 방법은, 알루미늄재(Aluminium dross)에 물을 알루미늄재 중량의 3 ~ 6 배 넣고 혼합하여 알루미늄재 혼합액을 제조하는 제1과정, 가성소다용액에 규산소다용액을 가성소다용액의 부피대비 1 ~ 5 부피%를 첨가하고 혼합하여 알칼리염용액을 제조하는 제2과정, 제1과정의 알루미늄 재 혼합액에 제2과정에서 제조한 알칼리염용액을 제1과정의 알루미늄재 100 g 당 80 ~ 120 g의 비율로 넣고, 용해하는 제3과정, 제3과정의 용해액을 여과하는 제4과정, 제4과정의 여과액에 규산소다용액을 제1과정의 알루미늄재 100 g 당 70 ~ 100 ㎖의 비율로 넣고 혼합한 다음 교반하고, 이 교반물을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트를 제조하거나, 함습상태의 제올라이트를 자연건조하여 제올라이트분말로 제조하는 제5과정으로 구성된다.On the other hand, the method of manufacturing the zeolite of the second step, the first step to prepare a mixture of aluminum material by adding water to the aluminum material (aluminum dross) 3 to 6 times the weight of the aluminum material, sodium silicate in a caustic soda solution The second step of preparing an alkali salt solution by adding and mixing 1 to 5% by volume of the caustic soda solution with the volume of the caustic soda solution, and adding the alkali salt solution prepared in the second step to the aluminum remixed solution of the first step The aluminum material of the first step is added to the filtrate of the third step, the fourth step of filtering the dissolved solution of the third step, the fourth step of dissolving the solution of the third step, and the fourth step of melting The mixture is stirred at a rate of 70 to 100 ml per 100 g, mixed, and stirred. The agitated solution is filtered to store the filtrate separately, and the filtrate is collected to prepare a zeolite in a humid state, or the zeolite in a humid state is naturally dried. Zeolite It consists of a fifth process of making powder.
상기의 제5과정의 여과시 따로 보관한 여과액은 제1과정의 알루미늄재 혼합액 제조시 물 대신 알루미늄재에 넣고 혼합하여 알루미늄재 혼합액을 제조하는 것으로 재활용한다.The filtrate stored separately during the filtration of the fifth process is recycled to prepare an aluminum mixture by mixing the mixture into aluminum instead of water to prepare the aluminum mixture of the first process.
본 발명에서 이용하는 폐염화알루미늄용액(wasted AlCl3 solution)용액은 알루미늄 콘덴서 제조공정에서 발생되는 Al2O3 가 5.8 ~ 6.0 % 이며, pH가 0.5 이하인 폐염화알루미늄용액을 이용하였다.In the waste aluminum chloride solution (wasted AlCl 3 solution) used in the present invention, Al 2 O 3 generated in the aluminum condenser manufacturing process was used at a waste aluminum chloride solution having a pH of 5.8 to 6.0% and a pH of 0.5 or less.
이러한 폐염화알루미늄용액은 직접 폐수의 수처리제로 사용하기도 하는데, 이 경우 중화제를 다량 사용해야 하는 문제가 있다.The waste aluminum chloride solution may be used as a water treatment agent of wastewater directly, in which case there is a problem in that a large amount of neutralizing agent is used.
폐염화알루미늄용액으로 폴리염화알루미늄규산(PACS)용액을 제조하면 염화알루미늄용액으로 폴리염화알루미늄규산염용액을 제조하는 경우에 비해 제조원가가 월등히 저렴하다. 또한, 폴리염화알루미늄규산염용액의 제조시 사용하는 제올라이트를 알루미늄재를 이용하여 제조하므로써, 일반 폴리염화알루미늄규산염용액에 비해 더욱 비용이 저렴하면서도 그 효과가 월등히 뛰어난 폴리염화알루미늄규산염용 액을 제조할 수 있다.When the polyaluminum chloride silicate (PACS) solution is prepared from the waste aluminum chloride solution, the manufacturing cost is significantly lower than that of the polyaluminum chloride silicate solution using the aluminum chloride solution. In addition, since the zeolite used in the production of the polyaluminum chloride silicate solution is manufactured using an aluminum material, it is possible to prepare a polyaluminum chloride silicate solution which is much lower in cost than the general polyaluminum silicate solution and has an excellent effect. have.
폴리염화알루미늄규산염(Poly Aluminium Chloric Silicate salt; Ala(OH)b(Cl)c(Si)d)은 기존 폴리염화알루미늄(PAC) 응집제를 고농화시킨 것으로 산화알루미늄(Al2O3)의 농도를 17 %로 고농화시키고, 규산(silicate)을 첨가하여 응집성능을 개선한 것으로 PACS라 불린다. 외관은 투명하며, Al2O3의 농도가 16 ~ 18 % 이고, 염기도는 45 ~ 50 %인 제품이 일반적으로 사용되며, 주로 수처리용 응집제로 사용하는 물질이다. Poly Aluminum Chloric Silicate Salt (Al a (OH) b (Cl) c (Si) d ) is a high concentration of the existing polyaluminum chloride (PAC) flocculant, the concentration of aluminum oxide (Al 2 O 3 ) It is called PACS to improve the cohesive performance by increasing the concentration to 17% and adding silicate. Appearance is transparent, the product of Al 2 O 3 concentration of 16 to 18%, basicity of 45 to 50% is generally used, mainly used as a flocculant for water treatment.
본 발명에서 폴리염화알루미늄규산염 제조시 사용하는 제올라이트는 알루미늄재를 이용하여 제조하는데, 이 알루미늄재(Aluminium dross)는 알루미늄괴(Aluminium ingot)를 생산할 때 발생되는 슬러그를 말하며, 이중에는 알루미늄 금속 성분이 20 ~ 40 %가 함유되어 있으며, 가성소다에 용해하여 수처리제 또는 세제 등의 원료로 사용할 수 있다.In the present invention, the zeolite used in the production of polyaluminum silicate is manufactured by using an aluminum material, and this aluminum material (Aluminum dross) refers to a slug generated when producing an aluminum ingot, and the aluminum metal component is 20 to 40% is contained and can be dissolved in caustic soda and used as raw material for water treatment agent or detergent.
알루미늄재의 주성분은 산화알루미늄(Al2O3 ; 30 ~ 50 %)과 금속알루미늄(20 ~ 40 %)이며, 그외 Mg 5 ~ 6 %를 제외하면 미량의 Si, Fe, Ca, K, Na 등이 함유되어 있다. The main components of aluminum material are aluminum oxide (Al 2 O 3 ; 30 to 50%) and metal aluminum (20 to 40%), except for small amounts of Si, Fe, Ca, K, Na, etc. It is contained.
제올라이트 제조시 사용하는 가성소다(NaOH)는 탄산나트륨의 가성화와 염화나트륨의 전기분해로 제조되는 강알칼리성 물질로서, 유기물과 무기물 제조를 비롯하여 비누, 섬유, 펄프, 수처리 등 거의 모든 일상품에 사용되고 있는 범용 화학물질이다.Caustic soda (NaOH) used in the manufacture of zeolite is a strong alkaline material produced by causticization of sodium carbonate and electrolysis of sodium chloride. It is a general-purpose product used in almost all commodities such as soap, fiber, pulp, and water treatment as well as organic and inorganic materials. It is a chemical.
본 발명에서는 가성소다를 수용액으로 사용하며, 그 농도는 10 ~ 50 %에서 경제성을 고려하여 사용한다.In the present invention, caustic soda is used as an aqueous solution, and its concentration is used in consideration of economical efficiency at 10 to 50%.
또한, 규산소다(Sodium silicates)는 제올라이트 및 기타 실리카 유도체를 만드는 원재료로써, 수용성 규산염 중 가장 널리 사용되고 있고, 그 분자식이 Na2O-nSiO2-xH2O 인 무기화합물로서, 토양 안정화, 접착제, 시멘트, 펄프와 종이, 합성세제와 비누, 주조산업, 수처리등 다양한 용도로 이용되고 있는 물질이다. In addition, sodium silicate as the raw material to make the zeolite, and other silica derivatives (Sodium silicates), and the most widely used of the water-soluble silicate, and the molecular formula Na 2 O-nSiO 2 -xH 2 O as the inorganic compound, soil stabilization, adhesive, It is a material used for various purposes such as cement, pulp and paper, synthetic detergents and soaps, casting industry and water treatment.
본 발명에서는 규산소다를 액상으로 사용하였으며, 시중에서 판매하는 한국산업규격 1 ~ 4 종 모두 사용가능하며, 그 중 경제성을 고려하여 3 종(비중(20 ℃) 1.380 이상, 물불용분 0.2 % 이하, 산화나트륨 9 ~ 10 %, 이산화규소 28 ~ 30 %, 산화철(Ⅲ) 0.03 % )을 주로 사용한다. In the present invention, sodium silicate was used in the liquid phase, and all of the Korean Industrial Standards 1-4 types sold on the market can be used, and among them, three kinds (specific gravity (20 ℃) 1.380 or more, water insoluble content 0.2% or less) Sodium oxide 9-9%, silicon dioxide 28-30%, iron (III) oxide 0.03%) are mainly used.
본 발명의 발명자는 수많은 시행착오를 겪으면서 폐염화알루미늄용액을 이용하여 알루미늄재로부터 제조한 제올라이트를 혼합하여 폴리염화알루미늄규산염용액을 제조하면, 경제성 및 그 효과가 더욱 커진다는 사실을 알 게 되었다.The inventors of the present invention have found that, when a polyaluminum silicate solution is prepared by mixing a zeolite prepared from an aluminum material using waste aluminum chloride solution while undergoing numerous trial and error, the economy and its effect are further increased.
그러나, 폐염화알루미늄용액에 함습상태의 제올라이트를 폐염화알루미늄용액의 중량대비 5 중량%를 초과하여 혼합하면 폴리염화알루미늄규산염용액이 시간이 지나면서 점차 겔화된다는 사실을 알 수 있었다. 또한, 1 중량% 미만으로 혼합하면 그 효과가 극히 떨어진다는 사실을 알 수 있었다.However, it was found that when the zeolite in a humid state is mixed with the waste aluminum chloride solution by more than 5% by weight relative to the weight of the waste aluminum chloride solution, the polyaluminum chloride silicate solution gels gradually over time. In addition, it was found that the effect is extremely poor when mixed at less than 1% by weight.
따라서, 함습상태의 제올라이트를 이용하는 경우에는 폐염화알루미늄용액에 제올라이트를 1 ~ 5 중량%를 첨가하는 것이 겔화가 진행되지 않아 저장성이 크고, 그 효과가 가장 크다는 사실을 알 수 있었다.Therefore, in the case of using the moisture-containing zeolite, it was found that adding 1 to 5% by weight of the zeolite to the waste aluminum chloride solution did not proceed with gelation, resulting in large shelf life and the greatest effect.
또한, 제올라이트의 첨가량이 5 %를 초과하는 경우에는 물로 희석처리하면 겔화가 진행되지 않는데, 이때 제올라이트 첨가량을 10 중량% 초과하여 첨가하면 희석배율을 높여야 겔화를 막을 수 있기 때문에 폴리염화알루미늄규산염용액의 농도가 낮아져 그 효율성이 떨어지는 문제가 있으며, 물의 첨가량이 폐염화알루미늄용액과 제올라이트의 혼합액의 중량대비 70 %를 초과하는 경우에도 폴리염화알루미늄규산염용액의 농도가 낮아져 그 효율성이 떨어지는 문제가 있다. In addition, when the amount of zeolite added exceeds 5%, the gelation does not proceed when diluting with water. If the amount of zeolite added exceeds 10% by weight, the dilution ratio should be increased to prevent gelation. When the concentration is lowered, there is a problem that the efficiency is lowered, and even if the amount of water exceeds 70% by weight of the mixed solution of the waste aluminum chloride solution and zeolite, the concentration of the polyaluminum chloride silicate solution is low, the efficiency is lowered.
따라서, 폐염화알루미늄용액에 함습상태의 제올라이트를 6 ~ 10 중량%를 넣고 혼합한 다음, 물을 이 혼합물의 중량대비 20 ~ 70 중량%를 첨가하여 희석하면 겔화가 진행되지 않으면서 효과가 큰 폴리염화알루미늄규산염용액을 제조할 수 있다는 사실을 알 수 있었다.Therefore, after mixing 6 to 10% by weight of zeolite in a humid state with waste aluminum chloride solution, and then diluting water by adding 20 to 70% by weight relative to the weight of this mixture, the gelation does not proceed and the effect is high. It was found that an aluminum chloride silicate solution could be prepared.
한편, 함습상태의 제올라이트를 이용하는 대신 함습상태의 제올라이트를 자연건조시켜 분말로 제조한 제올라이트분말을 사용할 수 있다.On the other hand, instead of using a zeolite in a moist state, it is possible to use a zeolite powder made of powder by naturally drying the zeolite in a moisture state.
이 경우에는, 폐염화알루미늄용액에 제올라이트분말을 폐염화알루미늄용액의 중량대비 0.3 ~ 2 중량%를 첨가하는 것이 겔화가 진행되지 않아 저장성이 크고, 그 효과가 크며, 2 중량%를 초과하면 겔화가 진행된다는 사실을 알 수 있었다.In this case, the addition of zeolite powder to the waste aluminum chloride solution in an amount of 0.3 to 2% by weight relative to the weight of the waste aluminum chloride solution does not proceed with gelation, thus the shelf life is large and its effect is great. I knew it was going.
또한, 제올라이트분말의 첨가량이 2중량%를 초과하는 경우에는 물을 첨가하여 희석하면 겔화를 막을 수 있는데, 제올라이트분말의 첨가량이 10 중량%를 초과하는 경우에는 물의 첨가량을 높여 희석배율을 높여야 하므로, 폴리염화알루미늄규산염용액의 농도가 낮아져 그 효율성이 떨어지는 문제가 있고, 물의 첨가량이 100 중량%를 초과하는 경우에도 폴리염화알루미늄규산염용액의 농도가 낮아져 그 효율성이 떨어지는 문제가 있었다.In addition, when the amount of zeolite powder added is more than 2% by weight, water may be added and diluted to prevent gelation. When the amount of zeolite powder is more than 10% by weight, the amount of water to be added must be increased to increase the dilution ratio. There is a problem that the efficiency of the polyaluminum silicate solution is lowered and the efficiency is lowered, and even when the addition amount of water exceeds 100% by weight, the concentration of the polyaluminum chloride silicate solution is lowered and the efficiency is lowered.
따라서, 폐염화알루미늄용액에 제올라이트분말을 3 ~ 10 중량%를 넣고 혼합한 다음, 물을 이 혼합액의 중량대비 40 ~ 100 중량%를 첨가하여 폴리염화알루미늄규산염용액을 제조하면 겔화가 진행되지 않으면서, 효율성이 크며, 그 효과가 큰 폴리염화알루미늄규산염용액을 제조할 수 있다는 사실을 알 수 있었다. Therefore, after mixing 3-10 wt% of zeolite powder in the waste aluminum chloride solution and adding 40-100 wt% of water to the weight of the mixed solution to prepare a polyaluminum chloride silicate solution, the gelation does not proceed. In addition, it was found that a polyaluminum silicate solution with high efficiency and high effect can be prepared.
한편, 본 발명에서 이용하는 제올라이트는 알루미늄재(Aluminium dross)를 이용하여 제조하는데, 알루미늄재에 물을 3 ~ 6 배의 중량비율로 넣고 혼합한 혼합물에 알칼리염용액을 알루미늄재 100 g 당 80 ~ 120 g을 넣고 용해시키는 것이 알루미늄의 용해량이 크며, 경제성 및 효과가 커지고, 시간이 흘러도 결정이 석출되지 않는 뛰어난 비율이라는 사실을 알 게 되었다.On the other hand, the zeolite used in the present invention is manufactured by using an aluminum material (Aluminum dross), 80 to 120 of the alkaline salt solution per 100 g of aluminum material in a mixture of water in a weight ratio of 3 to 6 times the aluminum material mixed It has been found that adding and dissolving g is an excellent ratio of dissolving aluminum, increasing economics and effectiveness, and not allowing crystals to precipitate over time.
이때, 알칼리염용액은 알루미늄재를 가성소다와 규산소다를 100 : 1 ~ 5 의 부피비율로 혼합하여 제조하여 사용하는 것이, 가성소다만 사용하는 경우에 비해 알루미늄의 용해량이 많아지고, 용해시 끓어넘치는 현상이 없으며, 결정이 석출되지 않아 그 효과가 뛰어나다는 사실을 알 게 되었다.At this time, the alkali salt solution is prepared by mixing the aluminum material with caustic soda and sodium silicate at a volume ratio of 100: 1 to 5, and the amount of dissolution of aluminum is increased compared to the case of using only caustic soda, and it boils when dissolved. There is no overflow phenomenon, and the crystal is not precipitated, so the effect is excellent.
이렇게 알루미늄재 혼합액에 알칼리염용액을 넣고 용해시킨 용해액을 여과한 다음, 규산소다용액을 첨가한 후 여과하여 제올라이트를 제조하는데, 이때 규산소다용액은 알루미늄재 100 g 당 70 ~ 100 ㎖의 비율로 넣고 혼합하는 것이 제올라이트의 효과가 가장 커지며, 이 혼합액을 여과하여 여과물을 수집하여 함습상태의 제올라이트를 제조한다. 이때, 여과액은 따로 보관하여 제올라이트 제조시 물 대신 이용하여 다시 재활용할 수 있다.The alkali salt solution was added to the mixed solution of aluminum material, and the dissolved solution was filtered. Then, sodium silicate solution was added and filtered to prepare zeolite. At this time, the sodium silicate solution was in a ratio of 70 to 100 ml per 100 g of aluminum material. Putting and mixing the zeolite has the greatest effect, and the mixed solution is filtered to collect the filtrate to prepare a zeolite in a moist state. At this time, the filtrate can be stored separately and reused in place of water during zeolite production.
이 함습상태의 제올라이트를 자연건조하여 제올라이트분말로 사용하기도 한다.The zeolite in the moisture state is naturally dried and used as a zeolite powder.
이렇게 제조한 본 발명의 제올라이트를 폐염화알루미늄에 첨가하여 폴리염화알루미늄규산염용액을 제조하면, 수처리제로 이용시 종래의 폴리염화알루미늄규산염용액에 비해 응집효과가 크고, 침강속도가 커서 그 효과가 더욱 크다.When the zeolite of the present invention thus prepared is added to the waste aluminum chloride to prepare a polyaluminum chloride solution, when used as a water treatment agent, the effect of coagulation is greater than that of the conventional polyaluminum silicate solution, and the sedimentation rate is greater.
또한, 본 발명의 폴리염화알루미늄규산염용액은 수처리제 외에 통상적인 방법으로 제지용 사이즈제 등에 이용할 수 있다.In addition, the polyaluminum silicate solution of the present invention can be used in a papermaking size agent or the like by a conventional method besides a water treatment agent.
이하, 본 발명의 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조방법에 대해 상세히 설명하면 다음과 같다.Hereinafter, a method for preparing a polyaluminum chloride silicate solution using the waste aluminum chloride solution of the present invention will be described in detail.
<폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조공정><Manufacturing process of polyaluminum chloride silicate solution using waste aluminum chloride solution>
1. 제1공정 : 재료준비1. First Process: Material Preparation
알루미늄 콘덴서 공장에서 알루미늄 콘덴서 제조공정시 발생되는 폐염화알루미늄용액(wasted AlCl3 solution)용액을 준비한다.Prepare a waste aluminum chloride solution (wasted AlCl 3 solution) generated in the aluminum capacitor manufacturing process in the aluminum capacitor factory.
2. 제2공정 : 제올라이트 제조2. Second process: zeolite production
1) 제1과정 : 알루미늄재 혼합액 제조1) First Step: Preparation of Aluminum Material Mixture
알루미늄재(Aluminium dross)에 물을 알루미늄재 중량의 3 ~ 6 배 넣고 혼합하여 알루미늄재 혼합액을 제조한다. Water is added to an aluminum dross and mixed 3 to 6 times the weight of aluminum to prepare an aluminum mixed solution.
2) 제2과정 : 알칼리염용액 제조2) second process: preparing alkaline salt solution
가성소다용액에 규산소다용액을 가성소다용액의 부피대비 1 ~ 5 부피%를 첨가하고 혼합하여 알칼리염용액을 제조한다.An alkali salt solution is prepared by adding 1-5 vol% of sodium silicate solution to the caustic soda solution, and adding 1-5 vol% of the caustic soda solution.
3) 제3과정 : 용해3) Process 3: Melting
제1과정의 알루미늄재 혼합액에 제2과정에서 제조한 알칼리염용액을 제1과정의 알루미늄재 100 g 당 80 ~ 120 g의 비율로 넣고 용해한다.The alkali salt solution prepared in the second process is added to the aluminum mixed solution of the first process at a rate of 80 to 120 g per 100 g of the aluminum material of the first process, and dissolved.
4) 제4과정 : 여과 4) 4th process: Filtration
제3과정의 용해액을 여과하여 찌꺼기는 버리고 여과액을 분리한다.The lysate of the third step is filtered to discard the residue and the filtrate is separated.
5) 제5과정 : 제올라이트 제조5th process: zeolite production
제4과정의 여과액에 규산소다용액을 제1과정의 알루미늄재 100 g 당 70 ~ 100 ㎖의 비율로 넣고 혼합하여 교반한다.The sodium silicate solution was added to the filtrate of the fourth step at a rate of 70-100 ml per 100 g of the aluminum material of the first step, followed by mixing and stirring.
이 과반물을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트를 제조한다.This filtrate is filtered to store the filtrate separately, and the filtrate is collected to prepare a zeolite in a moist state.
또한, 함습상태의 제올라이트를 자연건조하여 제올라이트분말로 제조하여 이용하기도 한다.In addition, the zeolite in a wet state may be naturally dried to prepare a zeolite powder.
이때, 상기의 혼합액 여과시 따로 보관한 여과액은 상기 제1과정의 알루미늄재 혼합액 제조시 물 대신 사용할 수 있다. At this time, the filtrate stored separately during the filtration of the mixed solution may be used in place of water when the mixed solution of the aluminum material of the first process.
3. 제3공정 : 폴리염화알루미늄규산염용액의 제조3. Third process: preparation of polyaluminum chloride silicate solution
제1공정에서 준비한 폐염화알루미늄용액에 제2공정에서 제조한 함습상태의 제올라이트를 1 ~ 5 중량%로 넣거나, 폐알루미늄용액에 함습상태의 제올라이트를 6 ~ 10 중량% 넣고 혼합한 용액에, 물을 상기 혼합액의 20 ~ 70 중량%를 넣고 혼합하여 폴리염화알루미늄규산염용액을 제조한다.To the waste aluminum chloride solution prepared in the first step, add 1 to 5% by weight of the zeolite in the moisture state prepared in the second step, or add 6 to 10% by weight of the zeolite in the moist state to the waste aluminum solution. 20 to 70% by weight of the mixed solution was mixed to prepare a polyaluminum chloride silicate solution.
한편, 제올라이트분말을 이용하는 경우에는, 제1공정에서 준비한 폐염화알루미늄용액에 제2공정에서 제조한 제올라이트분말을 0.3 ~ 2 중량%로 넣거나, 폐알루미늄용액에 제올라이트분말을 3 ~ 10 중량% 넣고 혼합한 용액에, 물을 상기 혼합액의 40 ~ 100 중량%를 넣고 혼합하여 폴리염화알루미늄규산염용액을 제조한다.On the other hand, when using a zeolite powder, 0.3 to 2% by weight of the zeolite powder prepared in the second step to the waste aluminum chloride solution prepared in the first step, or 3 to 10% by weight of the zeolite powder to the waste aluminum solution mixed In one solution, water is added to 40 to 100% by weight of the mixed solution and mixed to prepare a polyaluminum chloride silicate solution.
상기의 공정에 의해 제조한 본 발명의 폴리염화알루미늄규산염용액(PACS)은 Al2O3 의 농도가 5.0 ~ 11.0 % 이며, pH가 1.5 ~ 2.5 이다. 또한, 겔화가 일어나지 않아 저장성이 뛰어나며, 수처리제, 제지용 사이즈제 등에 이용할 수 있다.The polyaluminum silicate solution (PACS) of the present invention prepared by the above process has a concentration of Al 2 O 3 of 5.0 to 11.0% and a pH of 1.5 to 2.5. In addition, the gelling does not occur, so it is excellent in shelf life and can be used for water treatment agents, paper size agents and the like.
그 중, 본 발명의 폴리염화알루미늄규산염용액을 수처리제로 사용시 응집효과가 뛰어나고, 침강속도가 빨라 그 효과가 뛰어나며, 수처리제로 사용시에 폐수의 pH나 염색폐수, 제지폐수 등의 폐수의 발생경로에 따라, 또는 폐수의 오염정도에 따라 투입량을 달리하여 사용해야 한다. Among them, when the polyaluminum silicate solution of the present invention is used as a water treatment agent, the flocculation effect is excellent, and the sedimentation speed is high, and the effect is excellent. Depending on the degree of contamination of the wastewater or wastewater, the dosage should be used differently.
이하, 본 발명의 폴리염화알루미늄규산염용액의 제조방법에 대하여 실시예 및 실험예를 통하여 상세히 설명하나, 이들이 본 발명의 범위를 제한하는 것은 아니다.Hereinafter, the production method of the polyaluminum silicate solution of the present invention will be described in detail through Examples and Experimental Examples, but these are not intended to limit the scope of the present invention.
<실시예 1> 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제 조1Example 1 Preparation of Polyaluminum Chloride Silicate Solution Using Waste Aluminum Chloride Solution
알루미늄재(Aluminium dross) 100 g에 물 300 g을 넣고 혼합하여 알루미늄재 혼합액을 제조하였다. An aluminum mixed solution was prepared by adding 300 g of water to 100 g of aluminum dross.
시중에서 농도가 33 %인 가성소다용액을 구입하여 준비하고, 규산소다용액은 한국산업규격 3호를 구입하여 준비하였다.A caustic soda solution with a concentration of 33% was purchased and prepared in the market. Sodium silicate solution was prepared by purchasing Korean Industrial Standard No. 3.
준비한 가성소다용액 100 ㎖에 규산소다용액 1 ㎖를 첨가하고 혼합하여 알칼리염용액을 제조하였다.To 100 mL of the prepared caustic soda solution, 1 mL of sodium silicate solution was added and mixed to prepare an alkali salt solution.
상기에서 제조한 알루미늄재 혼합액 400 g에 상기의 알칼리염용액 80 g을 넣고 용해한 다음, 여과하여 찌꺼기는 버리고 여과액을 분리하여 준비하였다.80 g of the alkali salt solution was added and dissolved in 400 g of the aluminum material mixture prepared above, and the filtrate was discarded and the filtrate was separated and prepared.
이 여과액에 규산소다용액 70 ㎖를 넣고 혼합한 다음, 이 혼합액을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트(수분함량 61.8 %)를 제조하였다.70 ml of sodium silicate solution was added to the filtrate, and the mixed solution was filtered. The filtrate was stored separately. The filtrate was collected to prepare a zeolite (moisture content 61.8%) in a humid state.
한편, 폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 5.8 %, pH 0.4)을 한국JCC(주)에서 구입하여 준비하였다.Meanwhile, a waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 5.8%, pH 0.4) was prepared and purchased from JCC Korea.
준비한 폐염화알루미늄용액 1,000 g에 상기에서 제조한 함습상태의 제올라이트를 50 g을 넣고 혼합하여 본 발명의 폴리염화알루미늄규산염용액을 제조하였다.The polyaluminum chloride silicate solution of the present invention was prepared by adding 50 g of the zeolite in the moisture state prepared above to 1,000 g of the prepared aluminum chloride solution.
상기의 폴리염화알루미늄규산염용액은 Al2O3 7.0 % 이며, pH 가 1.5 인 특징을 갖는다. The polyaluminum silicate solution is Al 2 O 3 7.0%, the pH is characterized by 1.5.
<실시예 2> 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조2<Example 2> Preparation of polyaluminum chloride silicate solution using waste aluminum chloride solution 2
알루미늄재(Aluminium dross) 100 g에 물 400 g을 넣고 혼합하여 알루미늄재 혼합액을 제조하였다. 400 g of water was added to 100 g of aluminum dross to prepare an aluminum mixture.
시중에서 농도가 50 %인 가성소다용액을 구입하여 준비하고, 규산소다용액은 한국산업규격 3호를 구입하여 준비하였다.A caustic soda solution with a concentration of 50% was purchased and prepared on the market. Sodium silicate solution was prepared by purchasing Korean Industrial Standard No. 3.
준비한 가성소다용액 100 ㎖에 규산소다용액 2 ㎖를 첨가하고 혼합하여 알칼리염용액을 제조하였다.To 100 mL of the prepared caustic soda solution, 2 mL of sodium silicate solution was added and mixed to prepare an alkali salt solution.
상기에서 제조한 알루미늄재 혼합액 500 g에 상기의 알칼리염용액 90 g을 넣고 용해한 다음, 여과하여 찌꺼기는 버리고 여과액을 분리하여 준비하였다.Into the 500 g of the aluminum material mixture prepared above, 90 g of the alkali salt solution was added and dissolved, and the filtrate was discarded and the filtrate was separated to prepare a filtrate.
이 여과액에 규산소다용액 80 ㎖를 넣고 혼합한 다음, 이 혼합액을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트(수분함량 62.1 %)를 제조하였다.80 ml of sodium silicate solution was added to the filtrate, and the mixed solution was filtered. The filtrate was stored separately. The filtrate was collected to prepare a zeolite (moisture content 62.1%) in a humid state.
한편, 폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 6.0 %, pH 0.4)을 한국JCC(주)에서 구입하여 준비하였다.Meanwhile, a waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 6.0%, pH 0.4) was purchased from JCC Korea and prepared.
준비한 폐염화알루미늄용액 1,000 g에 상기에서 제조한 함습상태의 제올라이트를 100 g을 넣고 혼합한 다음, 여기에 물을 550 g을 첨가하여 본 발명의 폴리염화알루미늄규산염용액을 제조하였다.100 g of the zeolite in the moisture state prepared above was mixed with 1,000 g of the prepared aluminum chloride solution, and 550 g of water was added thereto to prepare a polyaluminum silicate solution of the present invention.
상기의 폴리염화알루미늄규산염용액은 Al2O3 7.5 % 이며, pH 가 1.7 인 특징 을 갖는다. The polyaluminum silicate solution is Al 2 O 3 7.5%, and has a pH of 1.7.
<실시예 3> 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조3<Example 3> Preparation of polyaluminum chloride silicate solution using waste aluminum chloride solution 3
알루미늄재(Aluminium dross) 100 g에 물 500 g을 넣고 혼합하여 알루미늄재 혼합액을 제조하였다. 500 g of water was added to 100 g of aluminum dross to prepare an aluminum mixture.
시중에서 농도가 33 %인 가성소다용액을 구입하여 준비하고, 규산소다용액은 한국산업규격 3호를 구입하여 준비하였다.A caustic soda solution with a concentration of 33% was purchased and prepared in the market. Sodium silicate solution was prepared by purchasing Korean Industrial Standard No. 3.
준비한 가성소다용액 120 ㎖에 규산소다용액 6 ㎖를 첨가하고 혼합하여 알칼리염용액을 제조하였다.To 120 mL of the prepared caustic soda solution, 6 mL of sodium silicate solution was added and mixed to prepare an alkali salt solution.
상기에서 제조한 알루미늄재 혼합액 600 g에 상기의 알칼리염용액 100 g을 넣고 용해한 다음, 여과하여 찌꺼기는 버리고 여과액을 분리하여 준비하였다.100 g of the alkali salt solution was added and dissolved in 600 g of the aluminum material mixture prepared above, and the filtrate was discarded and the filtrate was separated and prepared.
이 여과액에 규산소다용액 90 ㎖를 넣고 혼합한 다음, 이 혼합액을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트를 제조한 다음, 자연건조하여 제올라이트분말을 준비하였다.90 ml of sodium silicate solution was added to the filtrate, and the mixed solution was filtered. The filtrate was stored separately. The filtrate was collected to prepare a zeolite in a humid state, and then dried naturally to prepare a zeolite powder.
한편, 폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 5.9 %, pH 0.3)을 한국JCC(주)에서 구입하여 준비하였다.On the other hand, a waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 5.9%, pH 0.3) was prepared by purchasing from JCC Korea.
준비한 폐염화알루미늄용액 1,000 g에 상기에서 제조한 제올라이트분말 20 g을 넣고 혼합하여 본 발명의 폴리염화알루미늄규산염용액을 제조하였다.The polyaluminum silicate solution of the present invention was prepared by adding 20 g of the zeolite powder prepared above to 1,000 g of the prepared aluminum chloride solution.
상기의 폴리염화알루미늄규산염용액은 Al2O3 9.5 % 이며, pH 가 1.8 인 특징을 갖는다. The polyaluminum silicate solution is Al 2 O 3 9.5%, pH is characterized by 1.8.
<실시예 4> 폐염화알루미늄용액을 이용한 폴리염화알루미늄규산염용액의 제조4 Example 4 Preparation of Polyaluminum Chloride Silicate Solution Using Waste Aluminum Chloride Solution 4
알루미늄재(Aluminium dross) 100 g에 물 600 g을 넣고 혼합하여 알루미늄재 혼합액을 제조하였다. 600 g of water was added to 100 g of aluminum dross to prepare an aluminum mixture.
시중에서 농도가 50 %인 가성소다용액을 구입하여 준비하고, 규산소다용액은 한국산업규격 3호를 구입하여 준비하였다.A caustic soda solution with a concentration of 50% was purchased and prepared on the market. Sodium silicate solution was prepared by purchasing Korean Industrial Standard No. 3.
준비한 가성소다용액 120 ㎖에 규산소다용액 6 ㎖를 첨가하고 혼합하여 알칼리염용액을 제조하였다.To 120 mL of the prepared caustic soda solution, 6 mL of sodium silicate solution was added and mixed to prepare an alkali salt solution.
상기에서 제조한 알루미늄재 혼합액 700 g에 상기의 알칼리염용액 120 g을 넣고 용해한 다음, 여과하여 찌꺼기는 버리고 여과액을 분리하여 준비하였다.120 g of the alkali salt solution was dissolved in 700 g of the aluminum material mixture prepared above, dissolved, filtered, discarded, and then separated from the filtrate.
이 여과액에 규산소다용액 90 ㎖를 넣고 혼합한 다음, 이 혼합액을 여과하여 여과액은 따로 보관하고, 여과물을 수집하여 함습상태의 제올라이트를 제조한 다음, 자연건조하여 제올라이트분말을 준비하였다.90 ml of sodium silicate solution was added to the filtrate, and the mixture was filtered. The filtrate was stored separately. The filtrate was collected to prepare a zeolite in a humid state, and then dried naturally to prepare a zeolite powder.
한편, 폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 6.0 %, pH 0.3)을 한국JCC(주)에서 구입하여 준비하였다.Meanwhile, a waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 6.0%, pH 0.3) was prepared by purchasing from JCC Korea.
준비한 폐염화알루미늄용액 1,000 g에 상기에서 제조한 제올라이트분말 100 g을 넣고 혼합한 다음, 이 혼합물에 물 880 g을 첨가하여 본 발명의 폴리염화알루미늄규산염용액을 제조하였다.100 g of the zeolite powder prepared above was added to 1,000 g of the prepared aluminum chloride solution, and then 880 g of water was added to the mixture to prepare a polyaluminum silicate solution of the present invention.
상기의 폴리염화알루미늄규산염용액은 Al2O3 10.6 % 이며, pH 가 2.0 인 특징을 갖는다. The polyaluminum silicate solution is Al 2 O 3 10.6%, pH is characterized by 2.0.
<실험예 1> 함습상태의 제올라이트 첨가량에 따른 폴리염화알루미늄규산염용액의 비교실험 Experimental Example 1 Comparative Experiment of Polyaluminum Chloride Solution According to Zeolite Addition in Moisture Condition
폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 6.0 %, pH 0.3)을 한국JCC(주)에서 구입하여 준비하였다.A waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 6.0%, pH 0.3) was prepared by purchasing from JCC Korea.
제올라이트를 실시예 1의 방법과 같이 제조하여 준비하였다.Zeolite was prepared and prepared in the same manner as in Example 1.
폐염화알루미늄용액 1,000 g에 준비한 제올라이트를 각각 5 g, 10 g, 30 g, 50 g, 60 g, 100 g, 200 g 첨가하여 폴리염화알루미늄규산염용액을 각각 제조하여 관찰하였다.5 g, 10 g, 30 g, 50 g, 60 g, 100 g and 200 g of zeolite prepared in 1,000 g of waste aluminum chloride solution were added to prepare polyaluminum silicate solution, respectively.
그 결과를 아래의 표 1에 나타내었다.The results are shown in Table 1 below.
<표 1> 제올라이트 첨가량에 따른 PACS 비교실험 결과<Table 1> Comparative Results of PACS According to Zeolite Addition
상기 표 1의 결과에서 보는 바와 같이, 50 g 첨가시 까지는 겔화가 되지 않 으나, 50 g을 초과하는 60 g, 100 g, 200 g 첨가시에는 폴리염화알루미늄용액이 시간이 흐름에 따라 겔화가 진행되는 것을 알 수 있었다.As shown in the results of Table 1, gelation does not occur until 50 g is added, but when 60 g, 100 g, and 200 g exceeding 50 g are added, the polyaluminum chloride solution progresses with time. I could see.
제올라이트 5 g을 첨가한 경우에는 겔화는 진행되지 않았으나, 폴리염화알루미늄의 효과가 떨어지는 문제가 있으므로, 폐염화알루미늄에 제올라이트를 첨가하는 경우 제올라이트를 폐염화알루미늄의 중량대비 1 ~ 5 중량% 첨가하는 것이 겔화가 진행되지 않아 저장성이 크면서 그 효과가 크다는 사실을 알 수 있다.When 5 g of zeolite was added, gelation did not proceed, but the effect of polyaluminum chloride was inferior. Therefore, when adding zeolite to waste aluminum chloride, adding 1 to 5% by weight of zeolite to the weight of waste aluminum chloride was recommended. As gelation does not proceed, the shelf life is large and the effect is great.
<실험예 2> 함습상태의 제올라이트 및 물 첨가량에 따른 폴리염화알루미늄규산염용액의 비교실험 Experimental Example 2 Comparative Experiment of Polyaluminum Chloride Solution According to Zeolite and Water Addition in Moisture Condition
폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 5.8 %, pH 0.3)을 한국JCC(주)에서 구입하여 준비하였다.A waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 5.8%, pH 0.3) was prepared by purchasing from JCC Korea.
함습상태의 제올라이트를 실시예 2의 방법과 같이 제조하여 준비하였다.Zeolite in a humid state was prepared and prepared in the same manner as in Example 2.
아래 표 2에 나타낸 바와 같이 각각 폴리염화알루미늄규산염용액을 제조하여 그 변화를 관찰하였다.As shown in Table 2 below, each of the polyaluminum silicate solutions was prepared and its changes were observed.
<표 2> 함습상태의 제올라이트 및 물 첨가량에 따른 PACS 비교실험 결과 <Table 2> Comparison results of PACS according to amount of zeolite and water added in moisture
상기의 표 2에서 보는 바와 같이, 폐염화알루미늄에 제올라이트를 6 ~ 10 중량% 첨가시에 물을 20 % 이상 첨가하여 희석하면 겔화되지 않는다는 사실을 알 수 있었다.As shown in Table 2 above, it was found that the gelation did not occur when dilute by adding 20% or more of water when adding 6-10 wt% of zeolite to waste aluminum chloride.
그러나, 물을 70 %를 초과하여 첨가하는 경우에는 폴리염화알루미늄용액의 농도가 너무 낮아 효율성이 떨어지는 문제가 있고, 제올라이트의 첨가량이 10 %를 초과하는 경우에도 겔화를 막기 위해 희석배율을 높여야 하므로 폴리염화알루미늄용액의 농도가 너무 낮아져 효율성이 떨어지는 문제가 있다.However, when water is added in excess of 70%, the concentration of polyaluminum chloride solution is too low, which leads to a problem of low efficiency, and even when the amount of zeolite is more than 10%, the dilution ratio must be increased to prevent gelation. The concentration of the aluminum chloride solution is too low, there is a problem that the efficiency is lowered.
따라서, 폐염화알루미늄에 제올라이트를 6 ~ 10 중량% 첨가하여 혼합하고, 물을 이 혼합물의 중량대비 20 ~ 70 중량%를 첨가하여 희석하는 것이 겔화가 진행되지 않아 저장성이 크면서, 농도가 적당하여 효율성 좋아 그 효과가 크다는 사실을 알 수 있었다.Therefore, 6-10 wt% of zeolite is added and mixed with waste aluminum chloride, and water is diluted by adding 20-70 wt% of the mixture to the weight of the mixture. The efficiency was good and the effect was great.
<실험예 3> 제올라이트분말의 첨가량에 따른 폴리염화알루미늄규산염용액의 비교실험Experimental Example 3 Comparative Experiment of Polyaluminum Chloride Solution with Addition of Zeolite Powder
폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 5.9 %, pH 0.4)을 한국JCC(주)에서 구입하여 준비하였다.A waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 5.9%, pH 0.4) was prepared and purchased from JCC Korea.
제올라이트분말을 실시예 3의 방법과 같이 제조하여 준비하였다.Zeolite powder was prepared and prepared in the same manner as in Example 3.
준비한 폐염화알루미늄용액 1,000 g에 준비한 제올라이트분말을 각각 3 g, 10 g, 15 g, 20 g, 25 g을 첨가하여 폴리염화알루미늄규산염용액을 각각 제조하여 그 변화를 아래의 표 3에 나타내었다.3 g, 10 g, 15 g, 20 g, and 25 g of the prepared zeolite powder were added to 1,000 g of the prepared aluminum chloride solution, respectively, to prepare a polyaluminum silicate solution, and the changes thereof are shown in Table 3 below.
<표 3> 제올라이트분말의 첨가량에 따른 PACS 비교실험 결과<Table 3> Comparative Results of PACS According to Addition of Zeolite Powder
상기의 표 3의 결과에서 보는 바와 같이, 제올라이트분말을 20 g까지 첨가하여 폴리염화알루미늄규산염용액을 제조하는 경우에는 겔화가 되지 않았으나, 25 g 이상 첨가시에는 겔화가 진행되는 것을 알 수 있었다.As shown in the results of Table 3 above, the gelation was not performed when the polyaluminum silicate solution was prepared by adding the zeolite powder up to 20 g, but it was found that the gelation proceeded when added to 25 g or more.
그러나, 제올라이트를 3 g 미만으로 첨가하여 폴리염화알루미늄규산염용액을 제조하는 경우에는, 폴리염화알루미늄규산염용액의 효과가 떨어지는 문제가 있으므로, 폐염화알루미늄용액에 제올라이트분말을 첨가시에는 폐염화알루미늄용액의 중량대비 0.3 ~ 2 중량%를 첨가하는 것이 겔화가 진행되지 않아 저장성이 높아 그 효과가 크다는 사실을 알 수 있었다.However, when preparing a polyaluminum chloride silicate solution by adding less than 3 g of zeolite, there is a problem that the effect of the polyaluminum chloride silicate solution is inferior. Therefore, when the zeolite powder is added to the waste aluminum chloride solution, It was found that the addition of 0.3 to 2% by weight to the gel does not proceed and the effect is high because of the high shelf life.
<실험예 4> 제올라이트분말 및 물의 첨가량에 따른 폴리염화알루미늄규산염용액의 비교실험Experimental Example 4 Comparative Experiment of Polyaluminum Chloride Solution with Addition of Zeolite Powder and Water
폐염화알루미늄용액(wasted AlCl3 solution ; Al2O3 5.9 %, pH 0.4)을 한국JCC(주)에서 구입하여 준비하였다.A waste aluminum chloride solution (wasted AlCl 3 solution; Al 2 O 3 5.9%, pH 0.4) was prepared and purchased from JCC Korea.
제올라이트분말을 실시예 4의 방법과 같이 제조하여 준비하였다. Zeolite powder was prepared and prepared in the same manner as in Example 4.
아래 표 4에 나타낸 바와 같이 각각 폴리염화알루미늄규산염용액을 제조하여 그 변화를 관찰하였다.As shown in Table 4 below, the polyaluminum chloride silicate solution was prepared, and the change thereof was observed.
<표 4> 제올라이트분말 및 물 첨가량에 따른 PACS 비교실험 결과 <Table 4> Comparison results of PACS according to zeolite powder and water addition amount
상기의 표 2에서 보는 바와 같이, 폐염화알루미늄에 제올라이트분말 3 ~ 10 중량% 첨가시에 물을 40 % 이상을 첨가하면 겔화가 진행되지 않는다는 사실을 알 수 있었다.As shown in Table 2 above, it was found that the gelation did not proceed when more than 40% of water was added to the waste aluminum chloride when 3-10 wt% of the zeolite powder was added.
그러나, 물을 100 %를 초과하여 첨가한 경우에는 폴리염화알루미늄용액의 농도가 떨어져 효율성이 떨어지는 문제가 있고, 제올라이트 첨가량이 10 중량%를 초과하는 경우에는 희석배율을 높여야 하므로 그 효율성이 떨어지는 문제가 있다.However, when water is added in excess of 100%, there is a problem that the concentration of polyaluminum chloride solution is lowered and the efficiency is lowered. When the amount of zeolite added is more than 10% by weight, the dilution ratio must be increased, so the efficiency is inferior. have.
따라서, 폐염화알루미늄에 제올라이트를 3 ~ 10 중량% 첨가하여 혼합하고, 물을 이 혼합물의 중량대비 40 ~ 100 중량%를 첨가하여 희석하는 것이 겔화가 진행되지 않아 저장성이 뛰어나면서, 농도가 적당하여 효율성이 좋아 그 효과가 뛰어나다는 사실을 알 수 있었다.Therefore, 3-10% by weight of zeolite is added and mixed with waste aluminum chloride, and water is diluted by adding 40-100% by weight to the weight of the mixture. The efficiency was good, the effect was excellent.
<실험예 5> 폴리염화알루미늄규산염용액을 이용한 수처리효과 비교실험Experimental Example 5 Comparative Experiment of Water Treatment Effect Using Polyaluminum Chloride Solution
시중에서 폴리염화알루미늄규산염용액을 구입하여 준비하였다.A commercial aluminum polysilicate silicate solution was purchased and prepared.
본 발명의 실시예 1 ~ 4의 방법에 의해 제조된 폴리염화알루미늄규산염용액 을 준비하였다.Polyaluminum chloride silicate solution prepared by the method of Examples 1 to 4 of the present invention was prepared.
통상적인 pH 7의 제지폐수를 준비하였다.A conventional papermaking wastewater of pH 7 was prepared.
준비한 종래의 폴리염화알루미늄규산염용액과 본 발명의 폴리염화알루미늄규산염용액을 준비한 제지폐수에 처리하여 각각의 경우에 대한 응집효과 및 침강속도를 관찰하였다.The conventional polyaluminum silicate solution prepared and the polyaluminum silicate solution of the present invention were treated in the prepared paper wastewater to observe the flocculation effect and sedimentation rate in each case.
그 결과를 아래의 표 5에 나타내었다.The results are shown in Table 5 below.
<표 5> 폴리염화알루미늄규산염용액의 효과실험 결과Table 5 Effect test results of polyaluminum silicate solution
상기의 표 5에서 보는 바와 같이, 종래의 폴리염화알루미늄규산염용액을 이용하여 수처리한 경우에 비해 본 발명의 실시예 1 ~ 4의 폴리염화알루미늄규산염용액을 이용하여 수처리한 경우가 응집효과도 뛰어나고, 침강속도 또한 빠르다는 사실을 확인할 수 있었다.As shown in Table 5 above, the water treatment using the polyaluminum chloride silicate solution of Examples 1 to 4 of the present invention is superior to the case of water treatment using the conventional polyaluminum silicate solution, and the aggregation effect is also excellent. The sedimentation rate was also fast.
따라서, 종래의 폴리염화알루미늄규산염용액에 비해 본 발명의 폐염화알루미늄을 이용하여 제조한 폴리염화알루미늄규산염용액이 그 효과가 월등히 뛰어나다는 사실을 알 수 있었다.Therefore, it can be seen that the effect of the polyaluminum silicate solution prepared using the waste aluminum chloride of the present invention is superior to that of the conventional polyaluminum silicate solution.
본 발명에 의해, 폐염화알루미늄용액을 이용하여 생산비용이 저렴하고, 저장 성이 뛰어난 폴리염화알루미늄규산염용액의 제조방법이 제공된다.According to the present invention, a method for producing a polyaluminum chloride silicate solution having low storage cost and excellent storage property by using a waste aluminum chloride solution is provided.
또한, 본 발명에 의해 수처리제, 제지용 사이즈제 등으로 이용할 수 있는 폴리염화알루미늄규산염용액이 제공되며, 특히 수처리제로 사용시 응집효과과 크고, 침전속도가 빠른 효과가 있는 폴리염화알루미늄규산염용액이 제공된다. In addition, the present invention provides a polyaluminum chloride silicate solution that can be used as a water treatment agent, a papermaking size agent, and the like. In particular, when used as a water treatment agent, a polyaluminum chloride silicate solution having a large flocculating effect and a fast settling rate effect is provided.
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CN103964482A (en) * | 2014-05-16 | 2014-08-06 | 山西大学 | Method for synergistically utilizing silicon, aluminium and carbon in gangue |
CN115838177A (en) * | 2022-07-27 | 2023-03-24 | 杭州萧山三江净水剂有限公司 | Preparation method of high-basicity polymerized aluminum silicon chloride and treatment method of papermaking wastewater containing low-concentration organic halide |
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CN103964482A (en) * | 2014-05-16 | 2014-08-06 | 山西大学 | Method for synergistically utilizing silicon, aluminium and carbon in gangue |
CN103964482B (en) * | 2014-05-16 | 2016-09-28 | 山西大学 | A kind of method that gangue silicon aluminum carbon works in coordination with utilization |
CN115838177A (en) * | 2022-07-27 | 2023-03-24 | 杭州萧山三江净水剂有限公司 | Preparation method of high-basicity polymerized aluminum silicon chloride and treatment method of papermaking wastewater containing low-concentration organic halide |
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