KR20060098143A - Muffler having cashmere touch and manufacturing process of it's - Google Patents

Abstract

The present invention relates to a muffler of a cashmere touch that can impart a touch feeling such as natural fibers, in particular cashmere using a lot of wool yarn, and a method of manufacturing the same, in the manufacture of the muffler using acrylic yarn, the thickness is 1.5 to Selecting an acrylic spun yarn in which a staple obtained by cutting a yarn having a fineness of 5.0 denier to a length of 28 to 130 mm is spun by an area spinning or exhaustion spinning process to generate a lot of wool; Prepare selected acrylic yarns with different color yarns, and select the yarn with a single brightness from the range of brightness 4-6 with slopes, and use the color yarns with brightness between 1-10 as weft yarns. Weaving 2/2 twill into different positions; First gathering about 10 strands of warp yarns on the woven muffler fabric first to form an S twist (hap), and then twisting two strands of the S twisted strand to a second Z twist (left margin) to form a surgery; An oil treatment step of pressing the surgical muffler fabric through an oil bath by a guide roller and compressing the muffler fabric with a compression roller; After raising the muffler fabric for oil treatment raising using a brush having an uneven surface raised (raising) to align the wool; And a calendering step in which the muffler fabric in which the wool is aligned is omitted, the tentering and brushing process, and the calendering step is pressed and fixed by the calendering process immediately. It is formed to provide high value-added muffler sensitive to the fashion according to different personalization and high-end tendency according to the taste of various classes of consumers.

Muffler, acrylic yarn, brightness, twill, raising, oil, calendering, wave pattern

Description

Muffler having cashmere touch and manufacturing process of it's}

1 is a schematic view showing an example of the present invention

2 is an organization chart showing an example of the present invention

3 is a flowchart for practicing the present invention.

Explanation of symbols on main parts of drawings

1: inclined 2: weft

2-1: Brightness 10 to 7 2-2: Brightness 3 or less

3: wave pattern 4: surgery

The present invention relates to a muffler of a cashmere touch and a method of manufacturing the same, and more particularly, to a muffler of a cashmere touch and a method of manufacturing the same, which can impart a touch feeling such as natural fibers, in particular cashmere, using a lot of wool yarn. .

Cashmere touch muffler provides high value-added muffler that can give touch of natural fiber while taking advantage of acrylic, which is synthetic fiber, and can easily respond to changes in personality and taste of consumers as well as appearance and touch price competitiveness. It can be.

In general, in the manufacture of the muffler is a method of cutting the acrylic filament and spinning to generate brushing, because there is less wool, the conventional brushing method is to use the needle bent end to break the fiber of acrylic yarn to generate wool In addition to the wool already produced in the wool, another wool occurs, which causes not only severe variation in the length of the cow but also a change in the physical properties of the final product such as a decrease in tensile strength. Not only is it difficult, it is difficult to provide high value products by changing the physical properties of the product.

In addition, in the prior art, various steps such as tentering, brushing, and calendering processes are performed after the brushing process in order to uniformly brush the fabric having a large variation in the length of the wool by the brushing process. Because it must go through there was a problem of raising the unit price of the product.

The present invention for solving the problems of the prior art as described above is a bright and colorful color and appearance when wearing a muffler, feel the comfort by a soft touch feeling, the surface is formed with a wave pattern to replace the touch feeling of natural fibers It is an object of the present invention to provide a muffler of a cashmere touch and a method for manufacturing the same, which can reduce the unit cost of a product by using acrylic yarn formed in a large amount.

In addition, it is a second object of the present invention to satisfy the needs of consumers in terms of price and quality of a muffler sensitive to fashion according to different personalization and luxury tendencies of consumers of various classes.

In order to achieve the above object, the present invention uses a staple acrylic spun yarn cut from an acrylic yarn having a fineness of 1.5 to 5.0 denier to a length of 28 to 130 mm. Gradient effect by selecting and using yarn of brightness and using weft yarn with brightness of 1-10 as weft yarn (2) and sequentially weaving color yarns with different brightness into different positions at 2/2 twill weaving. To muffler arranged in such a way that weaving, oiling and brushing are heat-fixed to form a wavy pattern 3, and the manufacturing process is acrylic yarn selection process, fabric weaving process , Surgery molding process, oil (oil) process, brushing process and calendaring (calendering) process, which will be described in more detail for each process as an embodiment as follows.

1. Selection process of acrylic yarn

In order to give a touch feeling of high-quality natural fiber cashmere to the product woven with acrylic yarn, acrylic yarn that generates a lot of wool is an essential condition. In particular, the acrylic yarn becomes an important factor of the thickness and gloss of the yarn.

Acrylic yarn selects acrylic yarns in which yarns having a fineness of 1.5 to 5.0 denier are spun into 28 to 130 mm in length and are spun by cotton spinning or waste spinning.

If the yarn is too thin below 1.5 denier, not only the strength of the yarn is weak, but also the production of the yarn is difficult, causing the increase in unit cost. It is difficult to get the touch, and the length of the staple is selected by considering the effect of spinning on the yarn's fineness.If the fineness of the yarn is thin, the staple can be spun even if the length of the staple is short. If the length is less than 28mm, the spinning property is degraded due to trimming during spinning, and if it is longer than 130mm, the staples may be entangled with each other, resulting in extremely poor spinning performance and reducing the occurrence of wool. .

2. Textile Weaving Process

In weaving a nonwoven fabric for muffler by designing the design with a beautiful appearance using the selected acrylic yarn, the acrylic yarn selected above is prepared with different colors of brightness, and the slope 1 ranges from brightness 4-6. Gradient effect by selecting and using yarn of single brightness among weaving yarn, and using weaving yarn with brightness of 1-10 as weft yarn, and sequentially weaving color yarns with different brightness into different positions at 2/2 twill weaving. Arrange so that appears.

As the inclination (1), the brightness of the weft (2) is easy to show the shadow effect by using the brightness of 4-6 showing a medium brightness, the brightness of the weft (2) from very dark color to very Gradient effect by arranging light colors evenly with bright colors with brightness 10-7 (2-1) from the center of muffler and dark dark colors with brightness less than 3 (2-2) toward both ends or vice versa In particular, the structure of the fabric can be plain weave or runner weave, but 2/2 twill weave is suitable for obtaining a more obvious shading effect.

3. Surgery shaping process

The formation of the surgery (4) in the muffler has a great effect on the overall aesthetic appearance of the product, which is a very important process. Twist balance is made by first gathering about 10 strands of warp yarns on the woven muffler fabric and forming S twist (hap) first, then twisting 2 strands of S twist again with Z twist (left margin). ) To achieve the surgery (4) having a rich sense of volume, soft and beautiful sensory properties. The effect is the same even if the direction and order of twist are reversed.

4. Oil Treatment Process

In order to impart a cashmere-like feel to the muffler fabric formed by weaving surgery, the fabric is woven with synthetic fibers (acrylic) by passing the oil bath through an oil bath by a guide roller and compressing it with a compression roller. When fabric and brushing, it gives the brush a gloss effect and arranges the wool well. The oil used is natural vegetable oil such as coconut oil, which is palm oil, which gives softer skin contact and prevents skin diseases caused by various allergies. The feeding speed of fabric is 5-7m / min. It is good, even if the speed is less than 5m, there is a problem that only the manufacturing time is delayed without improving the impregnation effect on the oil, and if the feed rate is faster than 7m, the oil does not sufficiently penetrate the fabric.

5. Raising Process

After raising the oil treatment to the muffler fabric of the present invention using acrylic yarn, which has already generated a lot of wool, it is raised using a brush having an uneven surface. Acrylic yarn used in the present invention has already been produced a lot of wool, there is no need to use a needle with a bent end, especially when brushed with an uneven surface brushed blown high-pressure steam of 100 ~ 140 ℃ to the fabric will be transferred When the wool is stretched a little by hanging on the uneven surface, when it is out of the uneven surface, it contracts elastically and becomes curly like fleece. Since only the cows are aligned without breaking, the change of the physical properties of the product is minimized, and a muffler having a high-sensitive touch like natural cashmere can be produced.

When the temperature of the steam is less than 100 ℃ in the heat hardening effect is hardly generated, the excess energy is only consumed at 140 ℃ or more does not appear any more effects.

6. Calendaring

Generally, after the brushing process, the final product has been produced by going through tentering and brushing, but this is used as part of a method to make the brushing effect even since the variation of the woolen condition of acrylic yarn becomes very large due to the brushing process. In the present invention, since the wool is aligned in the raising process, the tentering and brushing process are omitted, and only the calendering process that compresses and fixes the state of the raising is performed, so that the wavy pattern 4 formed in the raising process is more distinct and raised. This greatly reduces the process by preventing free movement, saving time and energy, resulting in a muffler with a cashmere-like touch that can reduce cost, smooth touch, volume, and excellent gloss. Can be.

The present invention as described above, while giving the touch of natural fibers while taking advantage of acrylic, a synthetic fiber, while wearing a muffler, you can feel the comfort by bright and colorful colors and appearance, soft touch feeling, which can replace the touch of natural fibers By reducing the process by using acrylic yarns with a large amount of wool, the price of the product can be reduced, and curly waves like natural cashmere are formed on the surface. According to the tendency of high-quality, high value-added muffler sensitive to the fashion does not go through tentering or brushing process, thereby providing cost-saving effect and high sensitivity muffler with excellent touch and appearance.

Claims (5)

In the muffler using acrylic yarns, a single light yarn in the range of brightness 4-6 is used as a warp yarn 1 using a staple acrylic yarn in which acrylic yarns having a fineness of 1.5 to 5.0 denier are cut to a length of 28 to 130 mm. To use the weft yarn (2), we use color yarns with brightness of 1-10, and weaving the yarns with different brightness into different positions sequentially and weaving them into 2/2 twill to produce a gradation effect. A muffler of a cashmere touch, characterized in that the arrangement is engraved, the oiling and brushed state that the curly state is heat-fixed. In manufacturing a muffler using acrylic yarn, a staple obtained by cutting a yarn having a fineness of 1.5 to 5.0 denier to a length of 28 to 130 mm is spun by a cotton spinning or a waste spinning process to produce a lot of wool. Selecting a yarn; Prepare the selected acrylic yarns with different color yarns, use a yarn with a single brightness from the range of brightness 4-6 for the warp yarn (1), and use a color yarn with brightness between 1-10 for the weft yarn (2). Weaving two to twill weaving yarns of different brightness into different positions; First, gather about 10 strands of warp yarn (1) on the woven muffler fabric and form S twist (hap) first, then twist 2 strands of S twist again with Z twist (left margin). Forming); An oil treatment step of pressing the muffler fabric having the surgery 4 formed thereon through an oil bath by a guide roller and compressing the muffler fabric with a compression roller; After raising the muffler fabric for oil treatment step of raising by using a brush to supply a steam having an uneven surface raised (raising) to align the wool; And A method of manufacturing a cashmere touch muffler comprising six steps, such as a calendering step in which a muffler fabric in which a wool is aligned is omitted, a tentering and a brushing process, and immediately presses and fixes a state of the cow by a calendering process. The brightness of the weft yarn 2 is evenly provided from the very dark color to the lightness of the weft yarn 2 to the brightness 10-7 (2). -1) a muffler manufacturing method of a cashmere touch, characterized in that the light color having a light dark color of 3 or less (2-2) arranged toward both ends. The method of claim 2, wherein the oil is a method of manufacturing a cashmere touch muffler, characterized in that it uses a natural vegetable oil such as coconut oil (coconut oil). The method for manufacturing a muffler for a cashmere touch according to claim 2, wherein the temperature of the steam in the raising step is 100 to 140 ° C.

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