KR20060040561A - Confectionery within rice cake composition and method for therewith - Google Patents

Confectionery within rice cake composition and method for therewith Download PDF

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Publication number
KR20060040561A
KR20060040561A KR1020050073155A KR20050073155A KR20060040561A KR 20060040561 A KR20060040561 A KR 20060040561A KR 1020050073155 A KR1020050073155 A KR 1020050073155A KR 20050073155 A KR20050073155 A KR 20050073155A KR 20060040561 A KR20060040561 A KR 20060040561A
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weight
confectionery
dough
rice cake
cookie
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KR1020050073155A
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Korean (ko)
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박윤구
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주식회사청우식품
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Priority to KR1020050073155A priority Critical patent/KR20060040561A/en
Publication of KR20060040561A publication Critical patent/KR20060040561A/en
Priority to KR1020060073886A priority patent/KR100626971B1/en

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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/34Sweetmeats, confectionery or marzipan; Processes for the preparation thereof
    • A23G3/50Sweetmeats, confectionery or marzipan; Processes for the preparation thereof characterised by shape, structure or physical form, e.g. products with supported structure
    • A23G3/54Composite products, e.g. layered, coated, filled
    • A23G3/545Composite products, e.g. layered, coated, filled hollow products, e.g. with inedible or edible filling, fixed or movable within the cavity
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23GCOCOA; COCOA PRODUCTS, e.g. CHOCOLATE; SUBSTITUTES FOR COCOA OR COCOA PRODUCTS; CONFECTIONERY; CHEWING GUM; ICE-CREAM; PREPARATION THEREOF
    • A23G3/00Sweetmeats; Confectionery; Marzipan; Coated or filled products
    • A23G3/0002Processes of manufacture not relating to composition and compounding ingredients
    • A23G3/0004Processes specially adapted for manufacture or treatment of sweetmeats or confectionery
    • A23G3/0019Shaping of liquid, paste, powder; Manufacture of moulded articles, e.g. modelling, moulding, calendering
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L3/00Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
    • A23L3/40Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by drying or kilning; Subsequent reconstitution
    • A23L3/48Thin layer-, drum- or roller-drying
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L7/00Cereal-derived products; Malt products; Preparation or treatment thereof
    • A23L7/10Cereal-derived products

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Bakery Products And Manufacturing Methods Therefor (AREA)

Abstract

본 발명은 내부에 떡을 넣어 만든 과자 및 그의 제조 방법에 관한 것으로 우리 고유의 떡과 서양과자인 쿠키를 결합하여 색다른 미감을 갖는 과자를 제조함에 있어 미감과 식감이 양호하고, 보존성, 보습성이 향상된 과자를 제조하고 본 발명에 사용되는 떡이 수분활성도가 낮고 수분이행이 지연되도록 하여 미생물에 의한 변질, 변패를 방지하고, 제품의 신선도를 유지할 수 있도록 한 것으로 찹쌀분 3~5중량%, 찰옥수수 전분 10~15중량%, 식염 0.5~1중량%, 맥아 엿 6~12중량%, D-소르비톨액 4~8중량%, 글리세린 지방산 에스테르 0.1~1중량%, 에스지 에스테르 0.1~0.5중량%를 혼합기에서 혼합한 후 110~120℃에서 2㎏f/㎠의 스팀압력으로 약 15분간 일차 증자한 후 설탕 20~25중량%, 맥아 엿 35~45중량%, 벌꿀 1중량%, 발효주정 0.1~0.5중량%, 소맥분 0.5~5중량%를 추가 투입하여 90~100℃에서 1.5㎏f/㎠의 스팀압력으로 약 10분간 균일하게 이차 증자하여 떡 생지를 제조하는 공정과; The present invention relates to a confectionery made with rice cake inside and a method of manufacturing the same. In the manufacture of confectionery having a different aesthetic taste by combining our own rice cake with cookies, the aesthetics and texture are good, and the preservation and moisturizing properties are good. Produce improved confectionery and the rice cake used in the present invention has low water activity and delayed water migration to prevent alteration and deterioration caused by microorganisms, and to maintain the freshness of the product 3 to 5% by weight, glutinous 10 to 15% by weight of corn starch, 0.5 to 1% by weight of salt, 6 to 12% by weight of malt malt, 4 to 8% by weight of D-sorbitol solution, 0.1 to 1% by weight of glycerin fatty acid ester, 0.1 to 0.5% by weight of ester ester After mixing in a mixer, the first increase in steam for about 15 minutes at 110 ~ 120 ℃ at a steam pressure of 2kgf / ㎠, 20-25% by weight sugar, 35-45% by weight malt, 1% by weight honey, fermentation alcohol 0.1 ~ Add 0.5 ~ 5% of wheat flour 0.5 ~ 5% by weight to 90 ~ 100 In offering uniform for about 10 minutes secondary to the steam pressure of 1.5㎏f / ㎠ and process for producing a bread dough;

가공버터 8~10중량%, 마가린 10~15중량%, 설탕 16~20중량%, 식염 0.1~0.4중량%를 믹서에 넣고 일차로 균질 혼합한 다음 과당 7~10중량%, 계란 4~8중량%를 추가하여 2차로 균질혼합하고, 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 추가로 투입한 후 균질 혼합하여 쿠키 생지를 제조하는 공정과; 8 to 10% by weight of processed butter, 10 to 15% by weight margarine, 16 to 20% by weight sugar, 0.1 to 0.4% by weight of salt in a mixer, homogeneously mixed first, 7 to 10% by weight fructose, 4 to 8% by weight After adding 2% homogeneous, add 1 ~ 5% by weight of milk paper, 0.1 ~ 0.5% by weight of baking powder, 0.1 ~ 0.5% by weight of sodium bicarbonate (sodium bicarbonate), 40 ~ 50% by weight of wheat flour. Homogeneously mixing to prepare cookie dough;

상기 공정에 의해 제조된 쿠키 생지의 내부에 떡 생지를 충진하여 성형 및 절단하는 공정과;Filling and cutting the rice cake dough into the inside of the cookie dough produced by the above process;

상기 공정에서 성형된 제품을 오븐에 넣고 180~250℃의 온도로 7~10분간 소성하는 공정과;Putting the molded product in the process into an oven and baking for 7 to 10 minutes at a temperature of 180 to 250 ° C .;

상기 공정에서 소성된 제품을 냉각하는 공정과;Cooling the product fired in the step;

냉각된 제품을 일매 씩 밀봉하여 포장하는 공정으로 이루어짐을 특징으로 하는 떡을 내장하는 과자의 제조방법 및 상기 공정에 의해 제조되는 과자.A method of manufacturing a confectionery containing a rice cake, characterized in that the step of sealing and packaging the cooled products one by one and the confectionery produced by the above process.

쿠키, 떡, Cookie,

Description

떡을 내장하는 과자 및 그 제조방법 {confectionery within rice cake composition and method for therewith}Confectionery that incorporates rice cake and its manufacturing method {confectionery within rice cake composition and method for therewith}

본 발명은 내부에 떡을 넣어 만든 과자 및 상기 과자를 제조하는 방법에 관한 것으로, 특히 미감과 식감을 향상시키고 영양이 강화된 쿠키의 제조 방법과 그 제조물에 관한 것이다.The present invention relates to a confectionery made by putting rice cake inside and a method of manufacturing the confectionery, and more particularly, to a method for producing a cookie with enhanced aesthetics and texture and nutrition.

통상적으로 떡이라 함은 곡물의 가루를 증자하여 시식하거나 곡물을 증자하고 이에 압력을 가하여 제조되는 식품을 의미하는 것으로 주로 동양 국가에서 많이 생산하고 있는 식품의 일종이다. 상기와 같은 떡은 혹은 곡물가루로 만든 반죽에 소를 싸서 뜨거운 열기구에서 찌거나 구워 만든다.In general, rice cake refers to a food produced by increasing the powder of grain and tasting or by increasing the amount of grain and by applying pressure thereto. It is a kind of food mainly produced in Oriental countries. Rice cakes, such as the above or wrapped in a dough made of grain flour steamed or baked in a hot air balloon.

위와 같은 방법으로 제조되는 떡은 곡류의 가루를 이용하여 제조하므로 쉬 노화되어 장시간 보관할 수 없는 문제점이 있으며, 또한 가열하여 제조하는 것이 일반적이어서 오래 보관하면 미감과 식감이 떨어지고, 보습성이 좋지 않은 문제점이 있었다.Since the rice cake prepared by the above method is manufactured using the powder of grains, there is a problem that it is not easily stored for a long time due to aging. In addition, it is common to manufacture it by heating, so if it is stored for a long time, the taste and texture are poor, and the moisture retention is not good. There was this.

또한 서양의 과자들은 주로 밀가루를 반죽하여 이를 구워서 제조하므로 수분 의 함량이 적어 오래 보관할 수 있는 장점이 있으나, 단단하여 식감이 떨어지고, 어린이의 입맛에는 좋을 수 있으나, 어른의 입맛에는 잘 맞지 않는 문제가 있었다.In addition, Western sweets are mainly produced by kneading flour and baking them, so they have a low moisture content and can be stored for a long time. However, they are hard to taste and may be good for children's taste, but they are not suitable for adults. there was.

본 발명은 우리 고유의 떡과 서양과자인 쿠키를 결합하여 색다른 미감을 갖는 과자를 제공함을 목적으로 한다.An object of the present invention is to provide a confectionery having a different aesthetic taste by combining our unique rice cake and cookies.

본 발명의 또 다른 목적은 보존성이 양호한 과자를 제조하는 방법을 제공함에 있다.Still another object of the present invention is to provide a method for producing a confectionary having good shelf life.

본 발명의 또 다른 목적은 식감이 양호하고, 보존성, 보습성이 향상된 과자를 제조하는 방법을 제공함에 있다.Another object of the present invention is to provide a method for producing a confectionary with a good texture, improved preservation and moisture retention.

본 발명의 또 다른 목적은 사용되는 떡이 수분활성도가 낮고 수분이행을 지연시켜 노화를 방지하여 미생물에 의한 변질, 변패를 방지하고, 제품의 신선도를 유지할 수 있도록 함에 있다.Still another object of the present invention is to prevent the deterioration and deterioration caused by microorganisms and to maintain the freshness of the product by preventing the aging of the rice cake used by the low water activity and delayed water migration.

상기한 목적을 달성하기 위한 본 발명은 떡 생지를 제조하는 방법에 있어서, 찹쌀분 3~5중량%, 찰옥수수 전분 10~15중량%, 식염 0.5~1중량%, 맥아 엿 6~12중량%, D-소르비톨액 4~8중량%, 글리세린 지방산 에스테르 0.1~1중량%, 에스지 에스테르 0.1~0.5중량%를 혼합기에서 혼합한 후 110~120℃에서 2㎏f/㎠의 스팀압력으로 약 15분간 일차 증자한 후 설탕 20~25중량%, 맥아 엿 35~45중량%, 벌꿀 1중량%, 발효주정 0.1~0.5중량%, 소맥분 0.5~5중량%를 추가 투입하여 90~100℃에서 1.5㎏f/㎠의 스팀압력으로 약 10분간 균일 증자하여 떡 생지를 제조하는 공정과; The present invention for achieving the above object in the method for producing rice cake dough, 3 to 5% by weight of glutinous rice flour, 10 to 15% by weight of waxy corn starch, 0.5 to 1% by weight of salt, malt malt 6 to 12% by weight , 4 ~ 8% by weight of D-sorbitol solution, 0.1 ~ 1% by weight of glycerin fatty acid ester, 0.1 ~ 0.5% by weight of ester ester in a mixer and then for about 15 minutes at a steam pressure of 2kgf / ㎠ at 110 ~ 120 ℃ After the first increase, add 20 ~ 25 wt% sugar, 35 ~ 45 wt% malt malt, 1 wt% honey, 0.1 ~ 0.5 wt% fermentation alcohol, 0.5 ~ 5 wt% wheat flour, 1.5kgf at 90 ~ 100 ℃. Producing a rice cake dough by uniformly increasing the steam for about 10 minutes at a steam pressure of / cm 2;

가공버터 8~10중량%, 마가린 10~15중량%, 설탕 16~20중량%, 식염 0.1~0.4중량%를 믹서에 넣고 1차로 균질 혼합한 다음 과당 7~10중량%, 계란 4~8중량%를 추가하여 2차로 균질혼합하고, 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 추가로 투입한 후 균질 혼합하여 쿠키 생지를 제조하는 공정과; Processed butter 8-10% by weight, margarine 10-15% by weight, sugar 16-20% by weight, salt 0.1-0.4% by weight in a mixer, homogeneously mixed firstly, 7-10% by weight fructose, 4-8% by weight After adding 2% homogeneous, add 1 ~ 5% by weight of milk paper, 0.1 ~ 0.5% by weight of baking powder, 0.1 ~ 0.5% by weight of sodium bicarbonate (sodium bicarbonate), 40 ~ 50% by weight of wheat flour. Homogeneously mixing to prepare cookie dough;

상기 공정에 의해 제조된 쿠키 생지의 내부에 떡 생지를 충진하여 성형 및 절단하는 공정과;Filling and cutting the rice cake dough into the inside of the cookie dough produced by the above process;

상기 공정에서 성형된 제품을 오븐에 넣고 180~250℃의 온도로 7~10분간 소성하는 공정과;Putting the molded product in the process into an oven and baking for 7 to 10 minutes at a temperature of 180 to 250 ° C .;

상기 공정에서 소성된 제품을 냉각하는 공정과;Cooling the product fired in the step;

냉각된 제품을 일매씩 밀봉하여 포장하는 공정으로 이루어짐을 특징으로 한다.Characterized in that the process consists of sealing and packaging the cooled products one by one.

이하 본 발명의 바람직한 실시 예에 대하여 상세하게 설명하면 하기와 같다.Hereinafter, a preferred embodiment of the present invention will be described in detail.

그러나 하기의 실시 예는 설명을 위한 것이며 당업자에게 본 발명의 사상을 충분하게 전달하기 위한 것임에 유의하여야 한다. 이들 실시 예들은 본 발명을 보다 구체적으로 설명하기 위한 것으로서, 본 발명의 기술적 사상에 따라 본 발명의 범위가 이들 실시 예에 의해 제한되지 않는다는 것은 본 발명이 속한 기술분야에 종사하는 자들에게 있어서 자명한 것이다. However, it should be noted that the following examples are provided for the sake of description and to sufficiently convey the spirit of the present invention to those skilled in the art. These embodiments are intended to describe the present invention in more detail, and the scope of the present invention is not limited by these embodiments according to the technical spirit of the present invention, which will be apparent to those skilled in the art. will be.

또한 본 발명의 요지만을 함축하여 설명될 수 있도록 제과 제조에 있어서 이미 널리 알려진 공지 공정들에 대한 상세한 설명이 생략됨에 유의하여야 한다.It should also be noted that detailed descriptions of well-known processes already known in the manufacture of confectionery may be omitted so that only the gist of the present invention may be implied.

본 발명의 실시 예에 따른 과자의 제조 공정은 크게 세가지 공정으로 나뉘어지는 것으로, 첫 번째는 과자의 외피로 사용되어 지는 쿠키 생지를 제조하는 공정, 두 번째는 내부에 충진되는 떡 생지를 제조하는 공정이며, 세 번째는 제조된 쿠키 생지의 내부에 떡 생지를 충진하여 오븐에서 구워 소성하는 공정으로 이루어지며,이러한 공정을 보다 구체적으로 설명하면 하기와 같다.The manufacturing process of the confectionery according to the embodiment of the present invention is largely divided into three processes, the first of which is a process of manufacturing cookie dough used as the outer shell of the confectionery, and the second is a process of manufacturing rice cake dough filled therein. And, the third is made of a step of filling the baking dough in the cookie dough to bake in the oven and baked, it will be described in more detail such a process.

[쿠키 생지의 제조][Manufacture of Cookie Dough]

본 발명에 따른 쿠키 생지는 가공버터 8~10중량%, 마가린 10~15중량%, 설탕 16~20중량%, 식염 0.1~0.4중량%, 과당 7~10중량%, 계란 4~8중량%, 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 균질 혼합하여 쿠키 생지를 제조하게 되는데, 이를 공정별로 상세히 설명하면, 우선 내부의 브렌더(blender)를 가지는 수직형 배합기에 가공버터 8~10중량%와 마가린 10~15중량%, 설탕 16~20중량% 및 식염 0.1~0.4중량%를 넣고 브렌더를 가동하여 1차로 균질 혼합하게 되는데, 이때 설탕은 투입과정에서 덩어리가 지지 않도록 서서히 나누어 투입하는 것이 좋다. 이후 과당 7~10중량%, 계란 4~8중량%를 추가로 투입하여 2차로 균질 혼합하게 되는데 이때에는 계란이 거품이 발생하지 않도록 브렌더의 회전속도를 조절하여 주는 것이 바람직하다. 이후 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 추가로 투입한 후 균질 혼합하여 쿠키 생지를 제조하여 폴리콘테이너에 담아 보관한다.Cookie dough according to the invention 8 to 10% by weight of processed butter, 10 to 15% by weight margarine, 16 to 20% by weight sugar, 0.1 to 0.4% by weight salt, 7 to 10% by weight fructose, 4 to 8% by weight of eggs, Milk dough 1-5% by weight, baking powder 0.1-0.5% by weight, 0.1 ~ 0.5% by weight sodium bicarbonate, 40-50% by weight wheat flour is homogeneously mixed to prepare the cookie dough, which will be described in detail for each process First, start the blender by putting 8 ~ 10% by weight of processing butter, 10 ~ 15% by weight of margarine, 16 ~ 20% by weight of sugar, and 0.1 ~ 0.4% by weight of salt in a vertical mixer with internal blender. First, homogeneous mixing is performed, but the sugar is good to be added slowly divided so as not to lump in the input process. After the addition of fructose 7 ~ 10% by weight, eggs 4 ~ 8% by weight is added to the second homogeneous mixing, at this time it is preferable to adjust the rotation speed of the blender so that the eggs do not foam. After adding 1-5% by weight of milk paper, 0.1-0.5% by weight of baking powder, 0.1-0.5% by weight of sodium bicarbonate (sodium bicarbonate), 40-50% by weight of wheat flour, and homogeneously mixed to prepare cookie dough Store in a container.

상기 과정에서 한번에 모두 혼합하여도 가능하지만 나누어 혼합하는 것은 유지와 수분이 같이 혼합될 경우 잘 혼합되지 않으므로 1차로 마가린과 설탕 및 식염 을 배합기에서 혼합하면 크림화가 이루어져 2차 혼합되는 과당과 계란과 혼합되는 과정에서 잘 섞이도록 하기 위한 것이며, 상기 과정에서 배합된 졸 상태의 혼합물에 분말로 이루어진 우유지, 베이킹 파우더, 탄산수소나트륨, 소맥분을 투입하여 골고루 배합하여 쿠키 생지를 제조한다. It is possible to mix all at once in the above process, but the mixture is not mixed well when oil and water are mixed together, so margarine, sugar, and salt are mixed firstly in a blender, and the mixture is mixed with fructose and eggs, which are secondly mixed. It is intended to be well mixed in the process, the milk sol made of powder, baking powder, sodium bicarbonate, wheat flour is added evenly to the mixture of the sol state blended in the above process to prepare a cookie dough.

상기한 본 발명의 실시 예에서는 실시 예에 따른 각 재료들의 중량%를 한정하여 설명하였으나, 허용범위 내에서 재료들의 중량%의 비율을 적절하게 조절하여도 본 발명의 기술적 사상의 범주를 벗어나지 않는다는 것에 유의하여야 한다.In the above-described embodiment of the present invention, the weight percent of each material according to the embodiment has been limited to the above description, but the weight ratio of the materials within the allowable range may be appropriately adjusted so as not to depart from the scope of the inventive concept. Care must be taken.

[떡 생지의 제조][Production of rice cake dough]

찹쌀분 3~5중량%, 찰옥수수 전분 10~15중량%, 식염 0.5~1중량%, 맥아 엿 6~12중량%, D-소르비톨액 4~8중량%, 글리세린 지방산 에스테르 0.1~1중량%, 에스지 에스테르 0.1~0.5중량%를 혼합기에서 혼합한 후 110~120℃에서 2㎏f/㎠의 스팀압력으로 약 15분정도 1차 증자한 후 설탕 20~25중량%, 맥아 엿 35~45중량%, 벌꿀 1중량%, 발효주정 0.1~0.5중량%, 소맥분 0.5~5중량%를 추가 투입하여 90~100℃에서 1.5㎏f/㎠의 스팀압력으로 약 10분간 균일하도록 2차 증자하여 떡 생지를 제조하게 되는데 상기 과정에서 두번에 나누어 증자하는 이유는 1차 증자과정에서는 곡물류 를 완전 호화시켜 주어 후에 첨가되는 당류의 침투를 원활히 하도록 하기 위한 것이며, 상기 과정에서 당류이 곡류에 침투되어 곡류의 노화를 지연시키는 역할을 하는 것이다.Glutinous rice flour 3-5%, waxy corn starch 10-15%, salt 0.5-1%, malt malt 6-12%, D-sorbitol solution 4-8%, glycerin fatty acid ester 0.1-1% , 0.1 ~ 0.5% by weight of the ester ester in the mixer, and after the first increase of about 15 minutes at a steam pressure of 2kgf / ㎠ at 110 ~ 120 ℃ sugar 20 ~ 25% by weight, malt malt 35 ~ 45 weight %, Honey 1% by weight, fermentation alcohol 0.1 ~ 0.5% by weight, wheat flour 0.5 ~ 5% by weight additionally added to the steamed dough for 10 minutes at a steam pressure of 1.5kgf / ㎠ at 90 ~ 100 ℃ The reason for the increase in the dividing in two steps in the above process is to make the grains completely luxurious in the first increase process so as to facilitate the penetration of the added sugars, and in the process, the sugars penetrate into the grains to prevent aging of the grains. It is to delay.

또한 상기 과정에서 D-소르비톨액을 혼합하는 것은 상기 D-소르비톨액은 당 알코올로서 당의 재결정을 방지하여 혼합되는 재료의 보존성을 향상시키고, 굳는 것을 방지하며, 식감을 증대시키는 역할을 하는 것이며, 글리세린 지방산 에스테르, 에스지 에스테르는 곡류와 당이 균질되게 혼합되도록 하며, 발효 주정은 제균효과를 가지므로 떡 생지가 변패되는 것을 미연에 방지한다.In addition, the mixing of the D-sorbitol liquid in the process is that the D-sorbitol liquid is a sugar alcohol to prevent the recrystallization of sugars to improve the preservation of the mixed material, to prevent the hardening, to increase the texture, glycerin Fatty acid esters and SG esters allow the grains and sugars to be homogeneously mixed, and fermentation spirits have a bactericidal effect, thus preventing the rice cake from being deteriorated.

상기한 본 발명의 실시 예에서는 실시 예에 따른 각 재료들의 중량%를 한정하여 설명하였으나, 허용범위 내에서 재료들의 중량%의 비율을 적절하게 조절하여도 본 발명의 기술적 사상의 범주를 벗어나지 않는다는 것에 유의하여야 한다.In the above-described embodiment of the present invention, the weight percent of each material according to the embodiment has been limited to the above description, but the weight ratio of the materials within the allowable range may be appropriately adjusted so as not to depart from the scope of the inventive concept. Care must be taken.

[과자의 제조][Manufacture of Cookies]

상기 과정에서 제조된 쿠키 생지의 내부에 떡 생지를 충진하여 성형하고 이를 오븐에 넣고 구워 소성한 후 냉각하면 과자의 제조가 완료되는 것으로 이를 상세히 설명하면 하기와 같다.Filling the dough dough in the cookie dough prepared in the above process, molded and baked in the oven baked and cooled to complete the manufacture of the confectionery will be described in detail as follows.

상기 공정으로 제조된 쿠키 생지는 호퍼에 담긴 상태에서 오우거(Auger)에 의해 이동되어 원형의 노즐로 토출되는 과정에서 쿠키 생지의 중간에 설치된 노즐을 통해 내부에 떡 생지를 토출하면, 중앙의 떡 생지의 둘레를 쿠키 생지가 감싸는 상태로 토출되는 것이며, 이러한 상태로 토출되는 생지의 중간부위를 별도의 절단 장치가 안쪽으로 오므려 지면서 절단하면 생지는 절단됨과 동시에 과자의 형태로 만들게 되는데 이때 토출되는 쿠키 생지와 떡 생지 의 비율은 3:7 내지 7:3의 비율로 제조되는 것이며, 이는 쿠키 생지의 양이 많을 경우에는 과자가 단단하고, 떡의 맛을 제대로 느낄 수 없으며, 떡의 양이 많을 경우에는 쿠키 생지의 두께가 얇아져 소성하는 과정에서 떡 생지가 팽창되면서 쿠키 생지가 파열되는 현상이 발생하므로 적절히 조절할 필요가 있다.The cookie dough manufactured by the above process is moved by an auger in a hopper and is discharged to a circular nozzle, and the rice cake dough is discharged inside through a nozzle installed in the middle of the cookie dough. The dough is discharged in a state where the cookie dough is wrapped, and when the middle portion of the dough discharged in this state is cut while the separate cutting device is closed, the dough is cut and made into the shape of a cookie. The ratio of dough and rice cake dough is produced in the ratio of 3: 7 to 7: 3, which means that when the amount of cookie dough is large, the confectionery is hard, and the taste of the rice cake is not good, and the amount of rice cake is large. In the process of baking, the thickness of the cookie dough becomes thin, so that the dough dough is ruptured while the dough dough is expanded. There.

또한 상기 생지가 절단되는 과정에서 하면의 쿠키 생지는 떡 생지를 감싸게 되고 상면의 쿠키 생지의 상면 중앙부는 얇게 성형한다. In addition, in the process of cutting the dough, the cookie dough on the bottom wraps the dough dough, and the upper surface center portion of the cookie dough on the upper surface is formed thin.

상기 공정에서 성형된 제품은 콘베이어에 의해 옮겨져 오븐에 넣고 180~250℃의 온도를 유지하면서 약 7~10분간 소성하게 되는데, 이때 처음 1~2분간은 약한 불로 굽고 중간에는 높은 온도를 유지하며, 마지막 1~2분간은 약한 불로 소성한다.이는 소성과정에서 중간에 위치하는 떡 생지는 팽창율이 높아 처음부터 높은 열을 가하면 순간적으로 팽창하여 쿠키 생지가 파열되는 현상이 발생하므로 이를 방지하기 위한 것이며, 마지막 과정에서 온도를 낮추는 것은 팽창된 떡 생지를 서서히 안정화시키기 위한 것이다.The molded product in the process is moved by a conveyor and put in an oven and baked for about 7 to 10 minutes while maintaining a temperature of 180 ~ 250 ℃, the first 1 to 2 minutes to bake on low heat and maintain a high temperature in the middle, In the last 1 to 2 minutes, fire on low heat.This is to prevent the rice cake dough located in the middle of the baking process due to its high expansion rate, which causes the cookie dough to burst instantly when high heat is applied from the beginning. Lowering the temperature during the last step is to slowly stabilize the expanded rice cake dough.

또한 상기 소성과정에서 떡 생지는 쿠키 생지보다 많이 팽창되지만 후술하는 냉각공정에서 환원되는 것으로 이러한 과정에서 쿠키 생지의 상면 중앙부가 얇게 형성되어 있으므로 오븐에서 소성하는 과정에서 중앙부가 형성된 팽창하여 약간 위로 올라오지만 후공정에서 원래의 형태로 환원된다.In addition, the dough dough is expanded more than the cookie dough in the firing process, but is reduced in the cooling process described later. In this process, the upper portion of the cookie dough is thinly formed. It is reduced to its original form in a later process.

상기 공정에서 소성된 제품은 냉각 공정에서 식히게 되는데 이때에는 콘베이 어 상에서 이동되는 과정에서 자연적으로 서서히 냉각되는 것이며, 경우에 따라 강제 송풍기로 바람을 송풍하여 식혀도 무방하다. 이러한 냉각 과정에서 떡에 포함된 수분이 쿠키측으로 침투되어 쿠키를 부드럽게 한다.The product calcined in the above process is cooled in the cooling process, which is naturally cooled slowly in the process of moving on the conveyor, and in some cases, it may be cooled by blowing air with a forced blower. In this cooling process, moisture contained in the rice cake penetrates into the cookie side to soften the cookie.

상기 공정에 의해 과자의 제조가 완료되는 것이며, 완성된 과자는 일매씩 밀봉하여 포장하게 된다. 이때 포장지는 PET 또는 KOPP, 증착필름을 사용하며, 이는 수분의 이탈을 차단하고 투습, 투광, 산소투과를 방지하기 위한 것이며, 밀봉하는 과정에서 내부에 질소를 충전한다. 이는 산패를 방지하고, 호기성 세균의 증식을 억제하여 신선도를 유지하기 위한 것이다. Production of the confectionery is completed by the above process, and the finished confectionery is sealed and packaged one by one. At this time, the wrapping paper uses PET or KOPP, a deposition film, which is intended to block the escape of moisture and to prevent moisture permeation, light transmission and oxygen transmission, and to fill nitrogen inside during the sealing process. This is to prevent rancidity, to suppress the growth of aerobic bacteria to maintain freshness.

상기한 바와 같이 본 발명에 의하면 우리 고유의 떡과 서양과자인 쿠키를 결합하여 색다른 미감을 갖는 과자를 제조할 수 있는 것이며, 보존성과 식감이 양호하고, 보습성이 향상된 과자를 제조할 수 있게 되는 것이다.As described above, according to the present invention, it is possible to manufacture a confectionery having a different aesthetic taste by combining our unique rice cake and cookies of confectionery, and it is possible to prepare confectionery with good preservation and texture and improved moisture retention. will be.

또한 본 발명에 의하면 수분활성도가 낮고 수분이행이 지연되도록 하여 미생물에 의한 변질 변패를 방지하고, 제품의 신선도를 유지할 수 있는 떡을 제조할 수 있게 되는 것이다.In addition, according to the present invention it is possible to produce a rice cake that can prevent the alteration and deterioration caused by microorganisms, and maintain the freshness of the product by lowering the water activity and delayed water migration.

Claims (12)

과자의 외피로 사용되어 지는 쿠키 생지를 제조하는 공정과;Manufacturing a cookie dough to be used as the shell of the cake; 과자의 내부에 충진되는 떡 생지를 제조하는 공정과;Manufacturing a rice cake dough filled in the inside of a confectionery; 쿠키 생지의 내부에 떡 생지를 충진하여 일정한 크기로 절단하여 성형하는 는 공정과;Filling the inside of the cookie dough with the dough to cut to a certain size and molding; 상기 공정에서 성형된 생지를 오븐에서 굽는 소성 공정으로 이루어짐을 특징으로 하는 과자의 제조방법.Confectionery manufacturing method characterized in that the baking step of baking the dough molded in the process in an oven. 청구항 1에 있어서The method according to claim 1 상기 쿠키 생지는 배합기에 가공버터 8~10중량%, 마가린 10~15중량%, 설탕 16~20중량%, 식염 0.1~0.4중량%, 과당 7~10중량%, 계란 4~8중량%, 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 투입하고 균질 혼합함을 특징으로 하는 과자의 제조방법.The cookie dough is added to the blender 8 to 10% by weight, margarine 10 to 15% by weight, sugar 16 to 20% by weight, salt 0.1 to 0.4% by weight, fructose 7 to 10% by weight, eggs 4 to 8% by weight, right 1-5% by weight of fats and oils, baking powder 0.1-0.5% by weight, sodium bicarbonate 0.1-0.5% by weight, wheat flour 40-50% by weight, and manufacturing a confectionery characterized in that homogeneous mixing. 청구항 1에 있어서 The method according to claim 1 상기 쿠키 생지를 혼합함에 있어 배합기에 가공버터 8~10중량%와 마가린 10~15중량%, 설탕 16~20중량% 및 식염 0.1~0.4중량%를 넣고 브렌더를 가동하여 1차 로 균질 혼합하고, 이후 과당 7~10중량%, 계란 4~8중량%를 추가로 투입하여 2차로 균질 혼합하고, 이후 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 중조(탄산수소나트륨) 0.1~0.5중량%, 소맥분 40~50중량%를 추가로 투입한 후 균질 혼합함을 특징으로 하는 과자의 제조방법.In mixing the cookie dough, 8 to 10% by weight of the processing butter, 10 to 15% by weight of margarine, 16 to 20% by weight of sugar and 0.1 to 0.4% by weight of salt are added to the blender and homogeneously mixed first. Then, add 7 to 10% by weight fructose and 4 to 8% by weight of eggs, and then homogeneously mix it in the second step, then milk paper 1 to 5% by weight, baking powder 0.1 to 0.5% by weight, sodium bicarbonate (sodium bicarbonate) 0.1 ~ 0.5% by weight, wheat flour 40-50% by weight after the addition of the method of producing a confectionery characterized in that the homogeneous mixing. 청구항 1에 있어서The method according to claim 1 상기 떡 생지는 찹쌀분 3~5중량%, 찰옥수수 전분 10~15중량%, 식염 0.5~1중량%, 맥아 엿 6~12중량%, D-소르비톨액 4~8중량%, 글리세린 지방산 에스테르 0.1~1중량%, 에스지 에스테르 0.1~0.5중량%를 혼합기에서 혼합한 후 100~120℃에서 2㎏f/㎠의 스팀압력으로 약 15분정도 1차 증자한 후 설탕 20~25중량%, 맥아 엿 35~45중량%, 벌꿀 1중량%, 발효주정 0.1~0.5중량%, 소맥분 0.5~5중량%를 추가 투입하여 90~100℃에서 1.5㎏f/㎠의 스팀압력으로 약 10분간 2차 증자하는 과정으로 이루어짐을 특징으로 하는 과자의 제조 방법.The rice cake dough glutinous rice flour 3-5% by weight, waxy corn starch 10-15% by weight, salt 0.5-1% by weight, malt malt 6-12% by weight, D-sorbitol solution 4-8% by weight, glycerin fatty acid ester 0.1 ~ 1% by weight, 0.1 ~ 0.5% by weight of ester ester in a mixer, the first increase of about 15 minutes at a steam pressure of 2kgf / ㎠ at 100 ~ 120 ℃ after 20-25% by weight sugar, malt malt 35 ~ 45% by weight, honey 1% by weight, fermentation alcohol 0.1 ~ 0.5% by weight, wheat flour 0.5 ~ 5% by weight, and add 2nd increase for about 10 minutes at a steam pressure of 1.5kgf / ㎠ at 90 ~ 100 ℃ Method of producing a confectionery characterized in that consisting of a process. 청구항 1 내지 청구항 4중 어느 한 항에 있어서The method according to any one of claims 1 to 4 상기 소성 공정에서 오븐의 온도는 180~250℃의 온도로 7~10분간 소성함을 특징으로 하는 과자의 제조방법.In the firing step, the temperature of the oven is baked for 7 to 10 minutes at a temperature of 180 ~ 250 ℃ manufacturing method of the confectionery characterized in that. 청구항 5에 있어서The method according to claim 5 상기 공정에 의해 제조된 과자를 1매씩 밀봉포장하는 공정을 더 구비함을 특징으로 하는 과자의 제조방법.The method of manufacturing a confectionery characterized in that it further comprises a step of sealing and packaging the confectionery produced by the step one by one. 청구항 6에 있어서The method according to claim 6 상기 포장과정에서 포장지 내부에 질소를 충전함을 특징으로 하는 과자의 제조방법.Method of producing a confectionery characterized in that the filling of nitrogen in the wrapping paper in the packaging process. 내부에 떡이 충진되고, 외부는 쿠키로 이루어짐을 특징으로 하는 과자.The cake is filled with rice cake inside, and the outside is made of cookies. 청구항 8에 있어서 The method according to claim 8 상기 떡과 쿠키의 비율은 3 : 7 내지 7 : 3의 비율로 구성됨을 특징으로 하는 과자.The ratio of the rice cake and the cookie is a confectionery, characterized in that consisting of a ratio of 3: 7 to 7: 3. 청구항 8에 있어서 The method according to claim 8 상기 쿠키는 가공버터 8~10중량%, 마가린 10~15중량%, 설탕 16~20중량%, 식염 0.1~0.4중량%, 과당 7~10중량%, 계란 4~8중량%, 우유지 1~5중량%, 베이킹 파우더 0.1~0.5중량%, 탄산수소나트륨 0.1~0.5중량%, 소맥분 40~50중량%로 구성됨을 특징으로 하는 과자.The cookie is 8 to 10% by weight of processed butter, 10 to 15% by weight of margarine, 16 to 20% by weight of sugar, 0.1 to 0.4% by weight of salt, 7 to 10% by weight of fructose, 4 to 8% by weight of eggs, 1 to milk paper Confectionery, characterized in that consisting of 5% by weight, baking powder 0.1-0.5% by weight, sodium hydrogencarbonate 0.1-0.5% by weight, wheat flour 40-50% by weight. 청구항 8에 있어서The method according to claim 8 상기 떡은 찹쌀분 3~5중량%, 찰옥수수 전분 10~15중량%, 식염 0.5~1중량%, 맥아 엿 40~60중량%, D-소르비톨액 4~8중량%, 글리세린 지방산 에스테르 0.1~1중량%, 에스지 에스테르 0.1~0.5중량%, 설탕 20~25중량%, 벌꿀 1중량%, 발효 주정 0.1~0.5중량%, 소맥분 0.5~5중량%로 구성됨을 특징으로 하는 과자.The rice cake is 3 to 5% by weight of glutinous rice flour, 10 to 15% by weight of waxy corn starch, 0.5 to 1% by weight of salt, malt malt 40 to 60% by weight, 4 to 8% by weight of D-sorbitol solution, glycerin fatty acid ester 0.1 ~ Confectionery characterized by consisting of 1% by weight, S. ester 0.1-0.5% by weight, sugar 20-25% by weight, honey 1% by weight, fermented alcohol 0.1-0.5% by weight, wheat flour 0.5-5% by weight. 청구항 8 내지 청구항 11 중 어느 한 항에 있어서 The method according to any one of claims 8 to 11. 상기 떡을 감싸고 있는 쿠키의 상면 중앙부는 얇게 형성됨을 특징으로 하는 과자.Confectionery, characterized in that the upper center portion of the cookie surrounding the rice cake is formed thin.
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Cited By (2)

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KR101104990B1 (en) * 2009-03-10 2012-01-16 김준오 Method of nutritious sticky rice cake covered with cookie and nutritious rice cake covered with cookie
CN103458697A (en) * 2011-02-21 2013-12-18 株式会社好丽友 Preparation method for cake containing steamed glutinous rice cake therein and a cake prepared thereby

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KR100944265B1 (en) 2008-06-09 2010-02-24 이진영 Manufacturing method of rice cake with anti-aging grain
KR100927047B1 (en) * 2009-04-23 2009-11-17 주식회사 미다움식품 Rice cake sandcake manufacturing method
KR100980432B1 (en) * 2010-01-19 2010-09-24 주식회사청우식품 A method for preparing a cookie which is filled with rice-cake and enrobed with chocolate
KR101355848B1 (en) 2012-01-26 2014-01-27 로얄 패밀리 푸드 주식회사 Method for manufacturing cookie with rice cake therein and compositon of the same
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101104990B1 (en) * 2009-03-10 2012-01-16 김준오 Method of nutritious sticky rice cake covered with cookie and nutritious rice cake covered with cookie
CN103458697A (en) * 2011-02-21 2013-12-18 株式会社好丽友 Preparation method for cake containing steamed glutinous rice cake therein and a cake prepared thereby

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