KR20050105939A - Manufacturing method of health functional silicone rubber foamed resin blended with natural substances - Google Patents
Manufacturing method of health functional silicone rubber foamed resin blended with natural substances Download PDFInfo
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- C08J7/00—Chemical treatment or coating of shaped articles made of macromolecular substances
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- C08J9/00—Working-up of macromolecular substances to porous or cellular articles or materials; After-treatment thereof
- C08J9/22—After-treatment of expandable particles; Forming foamed products
- C08J9/228—Forming foamed products
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Abstract
본 발명은 "천연물질과 향이 배합된 건강기능성 실리콘 고무 발포수지 제조방법에 관한 것으로서, 일상 생활에 쓰여지는 침구류[이불, 매트, 쿠션, 방석, 벼개 등], 생활 필수품에 적용되어 사용함으로써 신체피부 접촉시 항균,살균은 물론 방취(防臭), 소취(消臭) 효과뿐만 아니라 원적외선과 음이온이 방사되어 인체에 좋은 효능,효과 및 세균감소률을 특징으로 하는 "천연물질과 향이 배합된 건강기능성 실리콘 고무 발포수지"에 관한 것이다.The present invention relates to a method for producing a health functional silicone rubber foamed resin blended with natural substances and fragrances, which is applied to everyday beddings (quilts, mats, cushions, cushions, paddles, etc.) and essentials for daily use. Anti-bacterial, antiseptic, deodorant and deodorant effects on skin contact, as well as far-infrared rays and anions are radiated. Silicone rubber foamed resin ".
더욱 상세하게는 실리콘 고무 용액과 천연염료 및 향기제와 나노실버촉매입자, 자수정, 연옥, 맥반석, 게르마늄, 토르와린석, 제올라이트, 태양석,(등)과 일정한 비률로 배합하거나, 고분자, 나노기법 물질이 하나이상으로 PPM단위 또는 중량%의 최적예 비률로써 배합되어진 구성과 일정온도 고열에서 가열 경화하여 모양,두께로 형상화한 "천연물질과 향이 배합된 건강기능성 실리콘 고무 발포수지"을 사출,성형하는 단계와 발포수지 내/외 표면 일체형으로 상기 천연혼합물질을 코팅, 도포 또는 디핑(DIPPING) 함으로써 항,살균 기능막이 형성이 되어 각종 세균은 물론 바이러스 등을 멸균,제독할 수 있는 각종 650가지의 세균감소률을 특징으로 하는 실리콘 고무 발포수지를 제공함으로써 각종 일상생활용품(등)에 사용자가 용이하게 적용하여 사용함으로써 위생건강에 알맞는 제품을 만들어 쓸수 있는데 그 목적으로 제공이 된다.More specifically, the silicone rubber solution, natural dyes and fragrances, nano silver catalyst particles, amethyst, nephrite, ganban stone, germanium, towarin stone, zeolite, solar stone, and the like in a constant ratio, or polymer, nano technique Injection and molding of "health functional silicone rubber foamed resin blended with natural substances and fragrances" formed into a shape and thickness by heat-hardening at a constant temperature and high temperature with a composition composed of one or more substances in PPM units or weight percent by optimum ratio. 650 kinds of anti-sterilization function membranes are formed by coating, applying or dipping the natural mixed material into the foamed resin inside / outer surface type and sterilizing and detoxifying various bacteria as well as viruses. By providing a silicone rubber foam resin characterized by a reduction rate of bacteria, the user can easily apply it to various daily necessities (etc.) You can make a product suitable for hygiene and health, and it is provided for that purpose.
Description
본 발명은 "천연물질과 향이 배합된 건강 기능성 실리콘 고무 발포수지" 제조방법에 관한 것으로서 (통상 실리콘 고무 발포수지라 명칭하고) 더욱 상세하게는 실리콘 고무용액과 천연염료 및 향기제와 나노실버촉매입자, 자수정, 연옥, 맥반석, 게르마늄, 토르와린석, 제올라이트, 태양석.(등)과 원료를 일정한 비률로 칭량하여 배합하거나, 고분자 나노기법 물질이 하나이상으로 PPM단위 또는 중량%의 어느하나 선택된 최적예 비률로써 혼합,배합되어진 배합공정과 일정 온도 고열에서 수동작업을 위한 도가니로(pot furnace), 연속작업을 위한 탱크로(tank furnace) 용융작업에 의한 용해공정과, 용해공정에서 상기 천연혼합물질 실리콘고무 용액을 (실리콘 고무 발포수지 모양,크기 형상 구조 성형틀에) 주입하여 사출,성형한 성형공정 단계와 실리콘고무 발포수지 내/외 표면 일체형으로 상기 천연혼합물질 나노실버촉매입자을 코팅,디핑(DIPPING) 또는 도포함으로써 항,살균 기능막이 형성이 되어 각종 세균은 물론 바이러스 등을 멸균,제독할 수 있는 각종 650가지의 세균 감소률을 특징으로 하는 "실리콘고무 발포수지"를 제공함으로써 일상 생활용품[침구류 등…]과 생활 필수품에 다기능성으로 사용자가 용이하게 사용함으로써 신체피부 접촉시 항균,살균은 물론 방취(防臭), 소취(消臭) 효과뿐만 아니라 신체열의 체온으로써 원적외선과 음이온이 방사되어 인체에 좋은 효능,효과와 각종 일상 생활 용품(등)에 적용하여 사용함으로써 위생건강에 알맞는 제품을 만들어 쓸 수 있는데 그 목적으로 제공이 된다.The present invention relates to a manufacturing method of "health functional silicone rubber foamed resin blended with natural substances and fragrances" (generally called silicone rubber foamed resin), and more specifically, silicone rubber solution, natural dyes, fragrances and nano silver catalyst particles. , Amethyst, nephrite, ganban stone, germanium, towarrin stone, zeolite, solar stone. (Etc.) And the raw materials are weighed and mixed at a constant ratio, or at least one polymer nano-based material is selected at any one of PPM unit or weight percent. The mixing process mixed and blended by the preliminary ratio, the pot furnace for manual operation at a constant temperature and high temperature, the melting process by melting the tank furnace for continuous operation, and the natural mixed material in the melting process. Injecting and molding the silicone rubber solution (in the form of silicone rubber foam resin and size structure) and injection molding and silicone rubber foaming water 650 kinds of bacteria capable of sterilizing and detoxifying various bacteria as well as viruses by forming anti-sterilization function membranes by coating, dipping or applying the natural mixed material nano silver catalyst particles in the interior / exterior surface. Providing "silicone rubber foamed resin" characterized by a reduction rate, such as daily household goods [bedding, etc ... ] Multi-functional and easy to use for daily necessities of the body, antibacterial, sterilization, deodorization, deodorization effect when contacting the body skin, as well as far-infrared rays and anions are radiated by body heat By applying it to the effects and various daily necessities (etc.), it is possible to make and use a product suitable for hygiene and health.
상기와 같은 문제점을 해결하기 위한 본 발명은 나노기술을 이용한 나노기술(10억분의 1m)즉 수준의 나노미터(nm)단위에 대한 조작을 가하고 거의 분자를 직접 제어하는 초미세기술에서 은(Ag)을 10나노미터로 쪼개어 고분자(상대적으로 많은 수의 원자들로 이루어진 분자) 극세입자을 만들어낸 나노실버촉매입자와 자수정, 연옥, 맥반석, 게르마늄, 토르와린석, 제올라이트, 태양석,(등) 원료를 어느하나 이상으로 잘게 부스거나, 곱게 빻아 나노크기의 분말을 만들어 천연 실리콘 고무 용액 70~80중량%, 색을 내기 위한 천연염료(나무열매 머루액, 목조액, 황토, 숯, 쪽, 꼭두서니, 소목, 오배자, 정향, 과화, 울금, 등) 및 향기제(아로마향, 허브향…등) 어느하나 이상 고분자 나노기법 물질이 10~20중량%, 나노실버촉매입자 10PPM~950PPM 범위사이,(자수정, 연옥, 맥반석, 게르마늄, 토르와린석, 제올라이트, 태양석(등)) 나노크기의 분말가루 10중량%의 원료를 일정한 비률로 칭량, 배합되어진 배합공정과 용해공정에서 일정 온도 1500℃ 이상 고열에서 가열하여 상기 천연 혼합물질 실리콘 고무 용액을 만드는 단계와 사출,성형 기계에서 만들어낸 실리콘 고무 발포수지 내/외 표면 일체에 상기 천연혼합물질 나노실버촉매입자을 코팅,디핑(DIPPING) 또는 도포함으로써 항,살균 기능막이 형성이 되어 각종세균은 물론 바이러스(등)을 멸균,제독할 수 있는 각종 650가지의 세균감소률을 특징으로 하는 실리콘 고무 발포수지를 제공하는데 그 목적이 있다.The present invention for solving the problems described above is a nano technology (nano / 1m) using nanotechnology that is applied to the nanometer (nm) units of the level and ultrafine technology that directly controls the molecules (Ag Nanosilver catalyst particles and amethyst, nephrite, ganban stone, germanium, towarin stone, zeolite, solar stone, and other raw materials that break down 10 nanometers into 10 nanometers to form ultrafine particles of polymer (relatively a large number of atoms). Or finely pulverize or finely pulverize to make a nano-sized powder 70-80% by weight of natural silicone rubber solution, natural dyes for coloring (wood fruit berry liquid, wooden liquid, ocher, charcoal, spine, scallop, Joiner, gall bladder, cloves, persimmon, turmeric, etc.) and fragrances (aroma, herb flavor, etc.) at least 10-20% by weight of polymer nano-based materials, nano silver catalyst particles 10PPM ~ 950PPM range, (Amethyst , Purgatory, macban , Germanium, torwarnestone, zeolite, solar stone (etc.)) 10% by weight of the raw powder of nano-sized powder is weighed and mixed at a constant rate, and the mixture is heated at a constant temperature of 1500 ° C. or higher at a high temperature in a mixing process and a dissolution process. The anti-sterilization function film is formed by coating, dipping or applying the natural mixed nano silver catalyst particles to the inside and outside surfaces of the silicone rubber foam resin produced by the injection molding machine and the step of making the mixed silicone rubber solution. The purpose of the present invention is to provide a silicone rubber foam resin characterized by various bacterial reduction rates capable of sterilizing and detoxifying viruses as well as various bacteria.
본 발명의 상기 목적을 달성하고자 다음과 같이 첨부된 도면과 실시 작용예 순으로 설명한다.In order to achieve the above object of the present invention will be described in the accompanying drawings and the working example.
본 발명은 "천연물질과 향이 배합된 건강기능성 실리콘 고무 발포수지" (통상 실리콘 고무 발포수지라고 명칭하고) 제조방법에 관한 것으로 다음과 같이 설명한다.The present invention relates to a manufacturing method of "health functional silicone rubber foamed resin blended with natural substances and aroma" (commonly referred to as silicone rubber foamed resin).
도1은 본 발명의 천연물질과 향이 배합된 건강 기능성 실리콘 고무 발포수지 제조 공정도이다.1 is a manufacturing process diagram of a functional silicone rubber foam resin blended with natural substances of the present invention.
상기 해당 기본 재료,원료을 배합공정, 용해공정, 성형공정, 코팅 도포 완성 단계에서 실리콘 고무 발포수지가 제조된다.Silicone rubber foaming resin is produced in the compounding step, the dissolution step, the molding step, and the coating application step of the corresponding basic materials and raw materials.
1) 배합공정에서1) In the compounding process
상기 해당 기본 재료,원료로써는 천연 고무 실리콘 용액을(암모니아로 안정화시킨 실리콘 용액) 또는 일정 온도 1500℃ 이상 고열에서 가열시킨 실리콘 용액 70~80중량%와 As the base material and raw material, 70-80% by weight of a natural rubber silicone solution (silicone solution stabilized with ammonia) or a silicone solution heated at a high temperature of 1500 ° C. or higher, and
색을 내기 위한 천연염료 [나무열매 머루액, 목조액, 황토, 숯, 쪽, 꼭두서니, 소목, 오배자, 정향, 과화, 울금,(등)) 및 향기제(아로마향, 허브향) 어느 하나 이상 고분자 나노기법 물질이 10~20중량%, 나노실버촉매입자 10PPM~950PPM 범위사이,(자수정, 연옥, 맥반석, 게르마늄, 토르와린석, 제올라이트, 태양석(등))고분자 나노기법 물질이 어느하나 이상 배합되어진 나노크기 분말가루 1~10중량%을 해당기본재료을 칭량하여 혼합하여 용해로로 운반된다.At least one of natural dyes for coloring (wood fruit buckwheat, wooden juice, loess, charcoal, spines, marionettes, joiner, gall bladder, cloves, persimmons, turmeric, etc.) and fragrances (aromas, herbal flavors) 10-20% by weight of the polymer nano-based material, between 10PPM and 950PPM of the nano-silver catalyst particles (Amethyst, nephrite, ganban stone, germanium, towarin stone, zeolite, solar stone (etc.)) at least one polymer nano-based material 1 to 10% by weight of the mixed nano-size powder powder is weighed and mixed into the melting furnace.
2) 용해공정에서2) in the melting process
적합한 재료와 설비 그리고 경험을 요구한다.Requires adequate materials, equipment and experience.
용융은 여러형태의 가마에서 행해지며 연료로는 오일이나 천연가스가 주로 사용되며, 전기용융 방법이 사용될 때도 있다. 이때 수동작업을 위한 도가니로(pot furnace), 연속 작업을 위한 탱크로(tank furnace)(등)에서 주위온도는 1000~1250도이고 내부최대온도는 1500°도 이상에서 가열시켜 천연혼합 물질 실리콘 고무용액을 만드는 단계와Melting is carried out in various types of kilns, and oil or natural gas is mainly used as a fuel, and sometimes an electromelting method is used. At this time, in the pot furnace for manual operation, the tank furnace for the continuous operation (etc.), the ambient temperature is 1000 ~ 1250 ° C and the internal maximum temperature is heated above 1500 ° C. To make a solution
3) 성형공정에서3) in molding process
성형 방법은 수동방법과 기계적 성형방법에서 압축성형, 주입성형,방법이 있으나 둘중 어느선택에서 최근에는 자동화된 기계적 성형방법으로 사용한다.Molding methods include compression molding, injection molding, and manual molding methods, but in either of these methods, recently, automated mechanical molding methods are used.
따라서 상기 실리콘 발포수지 성형구조틀은 상기 실리콘 발포수지를 만들기 위한 "모양,크기 두께"가 형성된 성형구조틀이 구비되고 "모양,크기,두께"는 실리콘 고무 발포수지을 만들 수 있는 일측 표면에 (올록볼록)돌기 형상이 구성이 되어 있다. 또한 크기는 길게 뽑아 잘라 쓸 수 있도록 성형 구조틀과 설비가 완비가 되고 두께는 1~2mm 범위에서 실리콘 발포수지 두께가 형성된 성형 구조틀이 구성이 되어 있다.Therefore, the silicone foamed resin molding frame is provided with a molding frame formed with a "shape, size and thickness" for making the silicone foamed resin, and "shape, size, thickness" is on one surface of which the silicone rubber foamed resin can be made (a convex). The protrusion shape is comprised. In addition, the molding structure and facilities are complete so that the size can be pulled out and used for a long time, and the molding structure is formed with a thickness of silicone foam resin in the range of 1 ~ 2mm.
상기 성형구조틀에 천연혼합물질 실리콘 용액을 주입시켜 실리콘 발포수지(20)을 사출,성형하여 만들어지는 단계와.And injecting and molding a silicone foamed resin 20 by injecting a silicone solution into a natural mixed material into the molding structure.
도2에서 도시된 바와같이 실리콘 고무 발포수지 표면 일체에 (올록볼록)돌기 형상(21)이 형성되고As shown in Fig. 2, the (convex) protrusion shape 21 is formed on the surface of the silicone rubber foam resin.
상기 천연혼합물질이 배합되어진 실리콘 고무 발포수지(20) 및 코팅, 디핑(DIPPING) 또는 도포한 내/외 표면 일체에 항살균막(30)이 형성된 구성으로 세균감소률을 특징으로 하는 실리콘 고무 발포수지 제조방법이 제공된다.Silicone rubber foam, characterized in that the antibacterial film 30 is formed on the silicone rubber foamed resin 20 and the coating, dipping or coating the interior / exterior surface integral with the natural mixed material is formed A resin production method is provided.
본 발명은 상기와 같이 설명한 천연물질과 향이 배합된 건강 기능성 실리콘 고무 발포수지을 제공함으로서 일상생활에서 쓰여지는 침구류(등) 생활필수품에 사용자가 용이하게 적용하여 사용함으로써 신체 피부접촉시,항균,살균은 물론 방취,소취 효과 뿐만 아니라 인체에 발생되는 체온열로 인하여 원적외선과 음이온이 방사되어 인체에 효능,효과 및 세균감소률을 특징으로 하는 천연물질과 향이 배합된 건강기능성 실리콘 고무 발포수지을 제공하는데 목적이 있으며 제조방법을 특징으로 한 실리콘 고무 발포수지에 관한 것이다.The present invention provides a health functional silicone rubber foam resin blended with the natural substances and aromas described above, so that the user can easily apply and use the beddings (etc.) daily necessities used in daily life, body contact, antibacterial, sterilization Of course, the purpose of providing a health functional silicone rubber foam resin blended with natural substances and fragrances characterized by efficacy, effect, and bacteria reduction rate as the far infrared rays and negative ions are radiated due to body heat generated in the human body as well as deodorizing and deodorizing effect. There is and relates to a silicone rubber foam resin characterized by the manufacturing method.
도1은 본 발명의 천연물질과 향이 배합된 건강 기능성 실리콘 고무 발포수지 제조 공정도1 is a manufacturing process diagram of a functional silicone rubber foam resin blended natural ingredients and flavors of the present invention
도2은 본 발명의 천연물질과 향이 배합된 건강 기능성 실리콘 고무 발포수지 입자층Figure 2 is a functional functional silicone rubber foam resin particle layer blended with natural substances of the present invention
〈도면 주요 부분에 대한 설명〉<Explanation of main parts of drawing>
10 : 실리콘 고무 발포수지 제조 공정도10: process drawing of silicone rubber foamed resin
20 : 실리콘 고무 발포수지20: silicone rubber foamed resin
21 : 실리콘 고무 발포수지 표면일체에(올록볼록)돌기 형상21: Protrusion shape on the surface of silicone rubber foam resin
30 : 상기 천연혼합물질이 배합되어진 실리콘 고무 발포수지 및 코팅,디핑(DIPPING) 또는 도포한 내/외 표면 일체에 항,살균 기능막.30: anti-sterilization functional film on the inside and outside surface of the silicone rubber foam resin and coating, dipping or coated with the natural mixed material.
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WO2021091034A1 (en) * | 2019-11-05 | 2021-05-14 | 맥섬석 지.엠. 주식회사 | Far-infrared ray- and anion-emitting silicone rubber composition using macsumsuk granules and manufacturing method therefor |
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WO2021091034A1 (en) * | 2019-11-05 | 2021-05-14 | 맥섬석 지.엠. 주식회사 | Far-infrared ray- and anion-emitting silicone rubber composition using macsumsuk granules and manufacturing method therefor |
CN113840874A (en) * | 2019-11-05 | 2021-12-24 | 麦闪石 G.M.株式会社 | Silicone rubber composition emitting far infrared rays and anions using mackerel particles and method for preparing the same |
CN113840874B (en) * | 2019-11-05 | 2023-05-30 | 麦闪石 G.M.株式会社 | Silicon rubber composition for emitting far infrared rays and anions by using Maifanitum particles and preparation method thereof |
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