KR20050081640A - A manufacturing method of a felt composite - Google Patents
A manufacturing method of a felt composite Download PDFInfo
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- KR20050081640A KR20050081640A KR1020040009984A KR20040009984A KR20050081640A KR 20050081640 A KR20050081640 A KR 20050081640A KR 1020040009984 A KR1020040009984 A KR 1020040009984A KR 20040009984 A KR20040009984 A KR 20040009984A KR 20050081640 A KR20050081640 A KR 20050081640A
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- felt
- polyester cotton
- needle
- manufacturing
- felt structure
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4326—Condensation or reaction polymers
- D04H1/435—Polyesters
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/498—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres entanglement of layered webs
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H13/00—Other non-woven fabrics
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Abstract
본 발명은 펠트구조물 제조방법에 관한 것으로, 폴리에스테르 솜을 니들로 천공하여 경화시키는 공정(S10), 경화된 폴리에스테르 솜에 염색된 펠트를 씌우는 공정(S20), 펠트를 씌운 상태에서 니들로 천공하여 폴리에스테르 솜과 펠트를 일체로 경화시키는 공정(S30), 일체로 경화된 폴리에스테르 솜과 펠트의 뭉치에 고체도료를 니들로 정착시키는 공정(S40)으로 구성되어, 폴리에스테르 솜을 펠트와 일체화시키고 다양한 도료를 결합하여 경화시킴으로써 원하는 형상의 펠트구조물을 제조할 수 있고, 그 펠트구조물로 다양한 장식구를 제조할 수 있도록 된 것이다.The present invention relates to a method for manufacturing a felt structure, the process of curing the polyester cotton with a needle (S10), the process of applying a dyed felt on the cured polyester cotton (S20), perforated with a needle in the felt state And the step of curing the polyester cotton and felt integrally (S30), and the step of fixing the solid paint with a needle on the bundle of the polyester cotton and felt cured integrally (S40), integrating the polyester cotton with the felt By combining the various paints and hardening, it is possible to produce a felt structure of the desired shape, it is to be able to produce a variety of ornaments from the felt structure.
Description
본 발명은 펠트구조물 제조방법에 관한 것으로, 특히 폴리에스테르 솜과 펠트를 결합하여 펠트구조물을 제조하는 방법에 관한 것이다.The present invention relates to a method for producing a felt structure, and more particularly, to a method for producing a felt structure by combining polyester cotton and felt.
일반적으로, 펠트(Felt)는 직조나 열융착, 접착제 등을 사용하지 않고 양모의 순수한 특성인 비늘 형태의 스캐일(SCALE)과 높은 인장성, 펠트성을 이용하여 실이 되기 직전의 양모를 습기, 압력, 마찰 등 물리적인 가공방식으로 제조하는 시트 형태의 원단으로, 기온과 습도의 변화에 따라 동화하는 양모의 특성 때문에 오래전부터 발견되어 자동차, 항공기 부품, 필터, 광택제 등의 다양한 분야에 폭넓게 사용되고 있다.In general, felt is a wool-like scale (SCALE) that is a pure property of wool without using weaving, heat fusion, adhesives, etc. It is a sheet-shaped fabric manufactured by physical processing such as pressure and friction, and has been discovered for a long time because of the characteristics of wool which is assimilated by changes in temperature and humidity. It is widely used in various fields such as automobiles, aircraft parts, filters, and polishes. .
양모섬유의 표피층은 물고기 비늘(scale)과 같이 모선단 방향으로 돌출되어 겹쳐져 scale과 scale이 맞걸리는 데에서 압력을 제거하면 가습된 양모는 그 복원성을 발휘하면서 한쪽 방향으로 진행하여 결국 수축이 일어나며 수축이 끝나면서 펠트가 되는 특성을 가지고 있다. 즉, 축융성에 따라 수증기, 열, 압력 등의 작용에 의해 섬유가 서로 엉기게 되므로 축융시켜서 천과 같은 펠트로 제조되는데, 폴리프로필렌이나 폴리에스테르과 같은 단섬유를 마 또는 저융점 섬유와 카딩하여 얇은 두께의 시트(Felt) 형태로 성형한 후 이 시트를 여러층으로 적층하여 펀칭하고 열을 가하면서 압착함으로써 다양한 두께를 가진 펠트로 제조된다.The epidermal layer of wool fibers protrudes in the direction of the mother tip like fish scales, and when the pressure is removed from the scale-to-scale alignment, the humidified wool proceeds in one direction while exerting its restorative properties and eventually shrinks and contracts. At the end, it has the characteristics of becoming a felt. That is, the fibers are entangled with each other by the action of water vapor, heat, pressure, etc., depending on their smelting properties, so that the fibers are fused and manufactured into felts, such as cloth. After forming in the form of a sheet (Felt), the sheet is laminated in multiple layers, punched and pressed with heat to produce a felt having various thicknesses.
펀칭가공(NEEDLE PUNCHING)은 직조에 대비하여 펠트직물(NON-WOVEN FELT)을 제조하는 공정으로 사용되고 있다.Punching (NEEDLE PUNCHING) is used as a process for manufacturing a nonwoven fabric (NON-WOVEN FELT) in preparation for weaving.
이에 본 발명은 상기한 바의 제반 문제점들을 해소하기 위해 안출된 것으로, 폴리에스테르 솜을 펠트와 일체화시키고 다양한 도료를 결합하여 경화시킴으로써 장식구나 유희구의 재료로 사용되는 펠트구조물을 제조할 수 있는 펠트구조물 제조방법을 제공함에 그 목적이 있다.Accordingly, the present invention has been made to solve the above problems, the felt structure that can manufacture a felt structure used as a material of decorative or playful ball by integrating polyester cotton with felt and hardening by combining various paints The purpose is to provide a manufacturing method.
상기한 바의 목적을 달성하기 위한 본 발명은, 폴리에스테르 솜을 니들로 천공하여 경화시키는 공정, 경화된 폴리에스테르 솜에 염색된 펠트를 씌우는 공정, 펠트를 씌운 상태에서 니들로 천공하여 폴리에스테르 솜과 펠트를 일체로 경화시키는 공정, 일체로 경화된 폴리에스테르 솜과 펠트의 뭉치에 고체도료를 니들로 정착시키는 공정으로 구성되어 있다.The present invention for achieving the above object, the process of curing the polyester cotton with a needle to cure, the process of applying a dyed felt on the cured polyester cotton, the polyester cotton by drilling with a needle in the felt And the process of curing the felt integrally, and the process of fixing the solid paint with a needle on a bundle of integrally cured polyester cotton and felt.
이하 본 발명의 바람직한 실시예를 첨부된 도면을 참조하여 상세히 설명한다.Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명에 따른 펠트구조물 제조방법은, 폴리에스테르 솜을 니들로 천공하여 경화시키는 공정(S10), 경화된 폴리에스테르 솜에 염색된 펠트를 씌우는 공정(S20), 펠트를 씌운 상태에서 니들로 천공하여 폴리에스테르 솜과 펠트를 일체로 경화시키는 공정(S30), 일체로 경화된 폴리에스테르 솜과 펠트의 뭉치에 고체도료를 니들로 정착시키는 공정(S40)으로 구성되어 있다.Method for producing a felt structure according to the invention, the step of curing the polyester cotton with a needle (S10), the step of applying a dyed felt on the cured polyester cotton (S20), by punching with a needle in the felt It is composed of a step (S30) of curing the polyester cotton and felt integrally (S30), a step (S40) of fixing the solid paint with a needle on a bundle of integrally cured polyester cotton and felt.
본 발명은 폴리에스테르 솜(polyester cotton)과 펠트(Felt) 및 도료(3)를 원료로 하여 펠트구조물을 제조하게 되고, 아이소핑크(Isopink)와 니들(needle)을 사용하여 천공공정을 하게 된다.The present invention is to produce a felt structure using a polyester cotton and a felt (Felt) and paint (3) as a raw material, it is a punching process using isopink (neeso) and needle (needle).
아이소핑크는 진공압출발포 폴리스티렌 수지로, 순수 고분자 폴리스티렌을 물과 진공을 이용하여 하이드로백 프로세스 공법으로 발포시켜 제조된다.Isopink is a vacuum extrusion foamed polystyrene resin, and is prepared by foaming pure polymer polystyrene using a hydrobag process method using water and a vacuum.
도 1을 참조하여 펠트구조물을 제조하는 공정을 설명하면, Referring to Figure 1 describes the process of manufacturing a felt structure,
먼저, 소정량의 폴리에스테르 솜(1)을 아이소핑크(11) 위에 올려 놓고 니들(12)을 사용하여 천공작업을 수행함으로써 폴리에스테르 솜(1)을 경화시킨다.First, the polyester cotton 1 is cured by placing a predetermined amount of the polyester cotton 1 on the isopink 11 and performing a drilling operation using the needle 12.
이렇게 경화된 폴리에스테르 솜(1)의 위에 염색된 펠트(2)를 씌우고 다시 니들(12)로 천공하면서 폴리에스테르 솜(1)과 펠트(2)를 일체로 경화시킨다.Put the dyed felt (2) on the cured polyester cotton (1) and perforated with the needle 12 again to cure the polyester cotton (1) and the felt (2) integrally.
일체로 경화된 폴리에스테르 솜과 펠트의 뭉치에 고체도료(3)를 천공작업을 통해 정착시킨다.Solid paint (3) is fixed to a bundle of integrally cured polyester cotton and felt by drilling.
상기 도료정착공정은 펠트의 색과는 다른 색상의 도료(3)를 사용하여 문양이나 점, 선, 면 등의 디자인을 하게 된다.In the paint fixing process, the design of a pattern, a dot, a line, a surface, etc. is made by using a paint 3 having a color different from that of the felt.
상기의 공정을 통해 제조된 펠트구조물을 가위 등을 이용하여 다듬어 유희구를 제조하는 재료로 사용하게 된다.The felt structure manufactured through the above process is trimmed using scissors and the like to be used as a material for producing a ball.
상기 폴리에스테르 솜을 천공하는 공정에서 폴리에스테르 솜을 겹쳐지게 접는 과정을 반복해서 수행하여 형상화함으로써 제조하고자 하는 유희구의 형상을 제조할 수 있게 된다.By repeatedly performing the folding process of folding the polyester cotton in the process of punching the polyester cotton, it is possible to manufacture the shape of the play ball to be manufactured by shaping.
도 2에 도시된 바와 같이, 상기 형상화공정에서 구형의 펠트구조물을 형성한 경우에는 볼에 철사를 관통하고 그 철사의 일단을 구부려 볼이 빠져 나가지 않게 하고 타단을 고리형상으로 형성하여 단추를 제조할 수 있게 된다.As shown in Figure 2, in the case of forming the spherical felt structure in the shaping process, penetrates the wire to the ball and bends one end of the wire so that the ball does not escape and forms the other end in a ring shape to manufacture a button. It becomes possible.
또한, 구형의 펠트구조물은 머리끈이나 가방 등의 악세사리로 사용될 수 있으며, 목걸이나 귀걸이, 팔찌 등의 귀금속을 장식하는 데에도 사용될 수 있고, 특히 하중체로 사용되어 물건을 지지하거나 유희구를 제조하는 데에도 사용할 수 있게 된다.In addition, the spherical felt structure can be used as an accessory such as a head strap or a bag, and can also be used to decorate precious metals such as necklaces, earrings and bracelets, and in particular, it can be used as a load body to support an object or to manufacture a game ball. Can also be used.
이상에서 설명한 바와 같이 본 발명에 따른 펠트구조물 제조방법에 의하면, 폴리에스테르 솜을 펠트와 일체화시키고 다양한 도료를 결합하여 경화시킴으로써 원하는 형상의 펠트구조물을 제조할 수 있고, 그 펠트구조물로 다양한 유희구나 고급스러워 보이는 장식구를 제조할 수 있는 효과가 있다.As described above, according to the method for manufacturing a felt structure according to the present invention, a felt structure having a desired shape can be manufactured by integrating polyester cotton with a felt and combining various paints, and the various kinds of felt or high-quality felt structures can be used as the felt structure. There is an effect that can produce a decorative look.
도 1은 본 발명에 따른 펠트구조물 제조방법을 나타낸 흐름도이다.1 is a flow chart showing a felt structure manufacturing method according to the present invention.
도 2는 본 발명에 따라 제조된 펠트구조물을 이용한 단추를 나타낸 개략적 사시도이다.Figure 2 is a schematic perspective view showing a button using a felt structure manufactured according to the present invention.
* 도면의 주요부분에 대한 부호의 설명 *Explanation of symbols on main parts of drawing
1 : 폴리에스테르 솜 2 : 펠트1: polyester cotton 2: felt
3 : 도료 11 : 아이소핑크3: paint 11: isopink
12 : 니들12: needle
Claims (4)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040009984A KR20050081640A (en) | 2004-02-16 | 2004-02-16 | A manufacturing method of a felt composite |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| KR1020040009984A KR20050081640A (en) | 2004-02-16 | 2004-02-16 | A manufacturing method of a felt composite |
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| Publication Number | Publication Date |
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| KR20050081640A true KR20050081640A (en) | 2005-08-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| KR1020040009984A KR20050081640A (en) | 2004-02-16 | 2004-02-16 | A manufacturing method of a felt composite |
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| KR (1) | KR20050081640A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101048544B1 (en) * | 2010-11-09 | 2011-07-11 | 이재범 | Manufacturing method for 3-dimentional structure felt product |
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2004
- 2004-02-16 KR KR1020040009984A patent/KR20050081640A/en not_active Application Discontinuation
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101048544B1 (en) * | 2010-11-09 | 2011-07-11 | 이재범 | Manufacturing method for 3-dimentional structure felt product |
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