KR20050023997A - The combination control automatic system by the color difference with the quality of the material analysis - Google Patents

Abstract

PURPOSE: A system for automating mixing management through color difference/material quality analysis using a scanner is provided to contribute for cost reduction of an enterprise through reduction of a material expense and enhance competitiveness of the enterprise through enhancement of customer's reliability by reducing continuous bad through color/mixing analysis based on data. CONSTITUTION: A mixing management system(100) comprises computer peripherals. A mixer(101) makes a raw paste by automatically supplying/mixing materials such as chemicals, pigments, and plasticizers. An interface I/O(Input/Output) board(102) connects signal interchanged between controllers of the mixing management system and the mixer.

Description

The combination control automatic system by the color difference with the quality of the material analysis}

The present invention relates to a compound management automation system through color difference and material analysis, and the data value measured by measuring the color difference value and the texture value with a scanner, which is a color difference and material analysis measuring instrument, for the order sample color that the buyer wants to order. Is inputted into the formulation management system, and the color difference and material management information inputted into the database of the measurement value and the formulation management system, the reference information, the chemical requirement management information, and the database values of the formulation operation management information are calculated and extracted. The present invention relates to a formulation management automation system using color difference and material analysis, which enables the blender to automatically dispense the materials required for blending according to data values to produce the same color product as the custom sample color.

The present invention is mainly used in shoe companies that produce soles of shoes or can be applied to companies that are related to color difference and texture.

In general, there are many developments in the measurement of color parts in shoe companies, especially in terms of measurement equipment, but on the other hand, there is relatively little reliability of measurement data in terms of efficient data connection and color difference and material measurement of measurement equipment. In the production of high defect rate is a situation that has a lot of problems in terms of cost.

In addition, the general color analysis and formulation analysis in Korea are mainly calculated and compounded by the operator's visual judgment and the operator's experience index.

That is, in the conventional color manufacturing process, in order to produce a product of a color and a material that a buyer wants, an operator weighs a required drug on a scale, selects it, puts it into a blender, mixes it, and then produces a sample for visual inspection. The worker visually examines whether the produced sample is the same as the color difference and texture desired by the buyer, and if it is the same, the product is produced in the state of dough and then the sole of the shoe is produced as needed. If it is not a color difference and a texture, an operator adjusts a pigment again and reinserts a pigment into a blender. At this time, if it is not the desired color difference and texture due to the excessive addition of the dye, it is not easy to switch to another color even if any other dye is added, it was necessary to convert the black pigment by mixing black.

As the product calculated and compounded by the operator's experience index as described above is determined by the human eye, there is a problem that there is a problem of lack of standardization and identity in the product, so that the defect rate is high.

This caused a rise in material costs and a drop in corporate competitiveness.

The present invention has been made in order to improve the above problems, the buyer to order the sample color to measure the color difference value and the texture value of the color sample and material analysis by the scanner to measure the color difference and the texture value to the formulation management system By inputting the measured value and the color difference and material management information inputted into the database of the formulation management system, the reference information, the chemical requirement management information, and the data values extracted by mutually computing the database values of the formulation operation management information. The purpose of the present invention is to provide a formulation management automation system through color difference and material analysis, which enables the automatic administration of materials required for formulation to produce the same color product as the custom sample color.

Formulation management automation system through the color difference and material analysis as described above and the formulation management system consisting of computer peripherals; A blender which automatically mixes materials such as drugs, dyes, and plasticizers to produce dough; It is an object of the present invention to provide a compound management automation system through color difference and material analysis, characterized in that consisting of interface I / O board for connecting the signals transmitted from the control unit and the control unit of the compounding system. .

It is still another object of the present invention to improve the reliability and standardization of data through the informatization of color measurement values, to increase the reliability of quality by producing accurate numbers, and to track and manage the cause of defects by establishing a database on defects. The purpose is to reduce the cost burden due to defects by reducing the success rate of defects and to improve the company's competitiveness by increasing customer trust.

The present invention relates to a formulation management automation system through color difference and material analysis to obtain optimal raw material input and cost reduction through color measurement analysis and texture analysis, and the composition management through configuration and color difference and material analysis of the present invention. Preferred embodiments of the automation system will now be described in detail with reference to the accompanying drawings.

1 is a schematic configuration diagram showing the configuration of the present invention, the present invention is a compounding management system 100 consisting of computer peripherals; A blender 101 for automatically supplying and blending materials such as drugs, dyes, and plasticizers to produce dough; The control unit of the mixing management system 100 and the control unit of the mixer 101 is composed of an interface I / O board (102) for connecting the signals transmitted to each other.

Figure 2 is a schematic functional block diagram showing the configuration of the present invention, the database of the compound management system color difference and material management database step 200, reference information management database step 300, and drug requirements management database step 400 And a compounding work management database step 500.

Figure 3 is a structural diagram of the functional management automation function through the color difference and material analysis of the present invention;

The color difference and material management database step 200 is a color difference code management unit 201 for storing and managing analysis information comparing and analyzing the values of standard color, sample color and production color, and material code for storing and managing analysis information about materials. A management unit 202;

The reference information management database step 300 is a color code management unit 301 for storing and managing the information on the color, a drug code management unit 302 for storing and storing the coded drug information used in the formulation, and used in the formulation A blender information code manager 303 for storing and managing information on the blender, and other code manager 304 for storing and managing codes necessary for other blending managements;

The drug requirement management database step 400 is a standard requirement code management unit 401 for storing and managing the standard requirement information for the color, and a drug-specific requirement code management unit 42 for storing and managing requirements for each drug / color used in the formulation. ), And a requirement conversion code management unit 403 for converting and storing the requirements compared to the production amount,

The compounding operation management database step 500 includes a standard compounding ratio code management unit 501 for storing and managing a standard compounding ratio, a compounding ratio code managing unit 502 for storing and managing a compounding ratio for each raw material, and a compounding ratio for each blender. Compounding ratio code management unit 503 for each compounding machine to store and manage, Sole master code management unit 504 for storing and managing information on the reference sole, and Compounding work order code management unit 505 for managing compounding work orders for received orders. And a blending work result code management unit 506 for storing and managing the work results after the blending work.

For reference, FIG. 4 is a schematic flowchart of the present invention, and FIG. 5 is a flowchart schematically showing the overall flow of the present invention.

The present invention configured as described above improves the reliability and standardization of data through the informatization of color measurement values in the conventional color analysis and compounding analysis, which were judged by the naked eye and calculated and compounded by the operator's experience index, and produced by accurate numerical values. It increases the reliability of quality, and analyzes the cause of defects by establishing the database of defects, thereby reducing the continuous defects and contributing to the company's cost reduction by reducing material costs, and enhancing the company's competitiveness by increasing the reliability of customers. There is an effect that can be improved.

1 is a schematic configuration diagram showing a configuration of the present invention.

2 is a schematic functional block diagram illustrating a configuration of the present invention.

Figure 3 is a structure management automation function structure diagram through the color difference and material analysis of the present invention.

4 is a schematic work flow diagram of the present invention.

5 is a flowchart schematically showing the overall flow of the present invention.

 Explanation of symbols on the main parts of the drawings

100: blending management system 101: blender

102: interface I / O board

200: color difference and material management database steps

300: Baseline Information Management Database Steps

400: Drug Requirements Management Database Step

500: Formulation Work Management Database Steps

Claims (3)

Compound management system 100 consisting of a computer peripheral device; A blender 101 for automatically supplying and blending materials such as drugs, dyes, and plasticizers to produce dough; Mixing control system through the color difference and material analysis, characterized in that consisting of the interface I / O board (102) connecting the signals transmitted from the control unit and the control unit of the blender 101 of the blending management system (100). The database of the compound management system is characterized by consisting of color difference and material management database step 200, reference information management database step 300, drug requirements management database step 400, and compounding work management database step 500 Formulation automation system through color difference and material analysis. The color difference and material management database step 200 is a color difference code management unit 201 for storing and managing analysis information comparing and analyzing the values of standard color, sample color and production color, and material code for storing and managing analysis information about materials. A management unit 202; The reference information management database step 300 is a color code management unit 301 for storing and managing the information on the color, a drug code management unit 302 for storing and storing the coded drug information used in the formulation, and used in the formulation A blender information code manager 303 for storing and managing information on the blender, and other code manager 304 for storing and managing codes necessary for other blending managements; The drug requirement management database step 400 is a standard requirement code management unit 401 for storing and managing the standard requirement information for the color, and a drug-specific requirement code management unit 42 for storing and managing requirements for each drug / color used in the formulation. ), And a requirement conversion code management unit 403 for converting and storing the requirements compared to the production amount, The compounding operation management database step 500 includes a standard compounding ratio code management unit 501 for storing and managing a standard compounding ratio, a compounding ratio code managing unit 502 for storing and managing a compounding ratio for each raw material, and a compounding ratio for each blender. Compounding ratio code management unit 503 for each compounding machine to store and manage, Sole master code management unit 504 for storing and managing information on the reference sole, and Compounding work order code management unit 505 for managing compounding work orders for received orders. And, a compounding operation result code management unit (506) configured to store and manage the operation result after the compounding operation.