KR20050023906A - A Metallic Panel Laminated Deposited Film and a Method of Manufacturing the Same - Google Patents

A Metallic Panel Laminated Deposited Film and a Method of Manufacturing the Same Download PDF

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Publication number
KR20050023906A
KR20050023906A KR1020030061469A KR20030061469A KR20050023906A KR 20050023906 A KR20050023906 A KR 20050023906A KR 1020030061469 A KR1020030061469 A KR 1020030061469A KR 20030061469 A KR20030061469 A KR 20030061469A KR 20050023906 A KR20050023906 A KR 20050023906A
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South Korea
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deposition
layer
film
metal plate
adhesion
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KR1020030061469A
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Korean (ko)
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KR100573413B1 (en
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이규철
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경원철강 주식회사
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B15/00Layered products comprising a layer of metal
    • B32B15/04Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B15/08Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B32B15/09Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/16Layered products comprising a layer of synthetic resin specially treated, e.g. irradiated
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00Layered products comprising a layer of synthetic resin
    • B32B27/36Layered products comprising a layer of synthetic resin comprising polyesters
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J167/00Adhesives based on polyesters obtained by reactions forming a carboxylic ester link in the main chain; Adhesives based on derivatives of such polymers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00Properties of the layers or laminate
    • B32B2307/40Properties of the layers or laminate having particular optical properties
    • B32B2307/402Coloured

Abstract

PURPOSE: Provided is a deposition-film laminated metal plate, which improves adhesive force between a deposition layer and a PET film to enhance interlayer adhesion of deposition film and is used in exterior materials of home electronics, interior and exterior materials for building, and so on. CONSTITUTION: The deposition-film laminated metal plate consists of: a base steel plate(10); a deposition-film member(20) with a deposition layer(24) having metal particles deposited on a film through a vacuum deposition, which is adhered to the top of the base steel plate(10); and an adhesive-force reinforcing member(30), which is placed between the deposition layer(24) and the film of the deposition-film member(20) and reinforces adhesive force between the deposition layer(24) and the film.

Description

증착필름 적층 금속판 및 그 제조방법{A Metallic Panel Laminated Deposited Film and a Method of Manufacturing the Same} A Metallic Panel Laminated Deposited Film and a Method of Manufacturing the Same}

본 발명은 증착 필름 적층 금속판 및 그 제조방법에 관한 것으로 더 상세하게는 소지강판에 금속질감의 미려한 증착필름을 견고하게 부착하여 강판의 장식미와 기능성을 증대시킬 수 있도록 발명된 것이다.The present invention relates to a deposited film laminated metal plate and a method for manufacturing the same, and more particularly, to invent a beautiful deposition film of a metallic texture on a steel sheet to increase the decorativeness and functionality of the steel sheet.

일반적으로 필름에 대한 증착처리는 일반화된 기술로 산업에 폭넓게 적용되고 있으며, 이 증착필름은 주로 포장용이나 라벨용으로 적용되고 있는 실정이다.In general, the deposition process for the film is a generalized technology is widely applied in the industry, the deposition film is mainly used for packaging or labeling situation.

그리고, 상기 증착필름은 통상적으로 PET 필름 상에 알루미늄 등과 같은 금속성분을 진공 증착하여 제조되며, 이 증착필름은 반사율이 우수하여 금속판에 부착되어 형광등과 같은 조명기구의 반사판을 제조하는데 사용된다.In addition, the deposition film is typically produced by vacuum deposition of a metal component such as aluminum on a PET film, the deposition film is excellent in reflectance is attached to a metal plate is used to produce a reflecting plate of a lighting fixture such as a fluorescent lamp.

그러나, 종래의 증착필름이 적층된 강판은 PET 필름과 증착층 사이의 부착력이 미흡하여 고도의 층간 부착력을 요구하는 용도에는 적용이 불가능하여 상기한 바와 같이 가공정도 및 층간 부착력 요구수준이 낮은 반사판 등에 제한적으로 적용되고 있으며, 이외의 용도로는 적용하기 어려운 문제점이 있었던 것이다.However, the steel sheet in which the conventional deposition film is laminated is not applicable to the application requiring high interlayer adhesion due to the insufficient adhesion between the PET film and the deposition layer, and the like, as described above, such as a reflector having a low degree of processing and interlayer adhesion. There is a limited application, and there was a problem that is difficult to apply to other uses.

또한, 상기한 종래의 증착필름은 강판에 적층시켜 적용할 경우 증착층과 PET 필름층의 계면이 가공시 박리되는 현상이 발생되었다.In addition, when the conventional deposition film is laminated and applied to a steel sheet, a phenomenon occurs that the interface between the deposition layer and the PET film layer is peeled off during processing.

즉, 증착필름을 강판에 부착할 경우에는 이 증착필름의 층간부착력과, 강판사이의 부착력이 떨어져 가전제품의 외판 소재, 건축 내, 외장재 등에 폭넓게 사용할 수 없어 높은 의장성에도 불구하고 제한적으로 사용될 수 밖에 없는 문제점이 있었던 것이다.In other words, when the deposition film is attached to the steel sheet, the interlayer adhesion of the deposition film and the adhesion between the steel sheets are poor, so that the deposition film cannot be widely used for exterior materials of home appliances, building interiors, exterior materials, etc. There was only a problem.

본 발명의 목적은 증착필름의 층간 부착을 강화하기 위하여 증착층과 PET 필름사이에 부착력을 증대시켜 가전제품의 외판소재, 건축 내, 외장재 등에 폭넓게 사용할 수 있도록 한 증착필름 적층 금속판을 제공하는 데 있다. SUMMARY OF THE INVENTION An object of the present invention is to provide a deposition film laminated metal plate which can be widely used for exterior materials, interior construction, exterior materials of home appliances by increasing adhesion between the deposition layer and PET film in order to strengthen the interlayer adhesion of the deposition film. .

이러한 본 발명의 목적을 달성하기 위한 구성은 금속재질의 판 형상을 가지는 소지강판부재(10)와;Configuration for achieving the object of the present invention is a steel plate member 10 having a plate shape of a metal material;

상기 소지강판부재(10)의 상부에 부착되며, 필름상에 금속입자가 진공증착된 증착층(24)을 가지는 증착필름부재(20)와;A deposition film member 20 attached to the upper portion of the base steel sheet member 10 and having a deposition layer 24 on which a metal particle is vacuum deposited on the film;

상기 증착필름부재(20)의 증착층(24)과 필름사이에 구비되어, 이 증착층(24)이 필름에 부착되는 부착력을 강화하는 부착력강화부재(30)로 구성되어 달성된다.The deposition layer 24 of the deposition film member 20 is provided between the film, the deposition layer 24 is achieved by consisting of an adhesion force enhancing member 30 to enhance the adhesion to adhere to the film.

또한, 목적을 달성하기 위한 방법은 연속도장공정을 적용하여 금속판체에 전처리공정(B)을 실시한 후, 선택적으로 바탕도장장치(C)를 이용하여 바탕색의 도료를 도장하고 건조장치(D)를 이용하여 가열 경화하고 이를 증착필름적층장치(E)로 이송하여, 금속 또는 고무재질의 롤에 의해 증착필름부재(20)를 압착시켜 증착필름 적층 금속판체가 형성된다.In addition, the method to achieve the object is to perform a pre-treatment step (B) to the metal plate by applying a continuous coating process, and then selectively paint the paint of the background color using the base coating device (C) and to apply the drying device (D) It heat-hardens by using and transfers it to the vapor deposition film laminating apparatus (E), and pressurizes the vapor deposition film member 20 with the roll of a metal or rubber material, and the vapor deposition film laminated metal plate body is formed.

즉, 상기 증착필름부재(20)가 상기 부착력강화부재(30)에 의해 증착층(24)이 필름에 부착되는 부착력이 강화되어 이 증착필름부재(20)를 소지강판부재(10)에 적용시켜 다양한 용도로 사용할 수 있게 되는 것이다.That is, the deposition film member 20 is strengthened by the adhesion force strengthening member 30 to the deposition layer 24 is attached to the film is strengthened by applying the deposition film member 20 to the holding plate member 10 It can be used for various purposes.

본 발명의 바람직한 실시예를 첨부된 도면에 의하여 상세히 설명하면 다음과 같다.When described in detail with reference to the accompanying drawings a preferred embodiment of the present invention.

도 1 은 본 발명의 구성을 도시한 단면도로서, 소지강판부재와 증착필름부재, 부착력강화부재를 이루는 다수의 층을 확대하여 나타내고 있다.Figure 1 is a cross-sectional view showing the configuration of the present invention, an enlarged view of a plurality of layers constituting the holding plate member, the deposition film member, the adhesion strengthening member.

도 2 는 본 발명이 제조되는 과정을 도시한 개략도로서, 본 발명인 증착필름 적층 금속판을 제조하는 장치들을 개략적으로 도시하여 순차적으로 나타내고 있다.Figure 2 is a schematic diagram showing a process in which the present invention is manufactured, schematically showing the apparatus for manufacturing the deposited film laminated metal plate of the present invention sequentially.

이하, 도 1 에서 도시한 바와 같이 소지강판부재(10)는 금속재질의 얇은 판형상으로 형성되어 소정의 크기를 가지는 금속판(11)과;Hereinafter, as shown in FIG. 1, the base steel plate member 10 is formed of a thin plate shape of a metal material and has a metal plate 11 having a predetermined size;

상기 금속판(11)의 표면에 형성되어 이 금속판(11)이 부식되는 것을 방지하도록 내식성을 보강하고, 부착력을 증진하는 화성처리층(12)과;A chemical conversion treatment layer (12) formed on the surface of the metal plate (11) to reinforce corrosion resistance and prevent adhesion to prevent corrosion of the metal plate (11);

상기 화성처리층(12)의 표면을 착색하여 형성되어 다양한 색상을 표현하여 외관미를 증대시키는 바탕색상층(13)으로 구성된다.Formed by coloring the surface of the chemical conversion treatment layer 12 is composed of a base color layer 13 to express a variety of colors to increase the appearance.

그리고, 상기 금속판(11)은 냉연강판, 전기아연강판, 용융 아연도금 강판, 스테인레스판, 알루미늄판 등과 같이 금속재질로 이루어진 판은 제한받지 않고 적용이 가능함을 밝혀둔다.In addition, the metal plate 11 is a cold-rolled steel sheet, electro-zinc steel sheet, hot-dip galvanized steel sheet, stainless plate, aluminum plate, etc. made of a metal material is not limited, it turns out that it can be applied.

또한, 상기 화성처리층(12)은 금속판(11)이 공기중에서 부식되는 것을 방지하여 내구성을 증대시킴과 동시에 이 화성처리층(12)의 표면으로 착색되는 바탕색상층(13)이 금속판(11)에 부착되는 부착력을 증진시킨다.In addition, the chemical conversion layer 12 prevents the metal plate 11 from corroding in the air to increase durability, and at the same time, the base color layer 13 colored on the surface of the chemical conversion layer 12 is the metal plate 11. To promote adhesion to

또, 상기 바탕색상층(13)은 폴리에스테르계 도료를 도포하여 두께는 5 ∼ 20㎛를 유지하도록 형성하며, 이 바탕색상층(13)은 후술될 증착필름부재(20)의 색상 및 패턴과 조합되어 특유의 외양설계가 가능하여 외양미를 증대시킬 수 있는 것이다.In addition, the base color layer 13 is formed by applying a polyester paint to maintain a thickness of 5 to 20㎛, the base color layer 13 is combined with the color and pattern of the deposition film member 20 to be described later Unique appearance design is possible to increase appearance beauty.

한편, 상기 소지강판부재(10)의 상부로 부착되는 증착필름부재(20)는 상기 소지강판부재(10)의 상부로 부착되는 PET필름(21)과;On the other hand, the deposition film member 20 attached to the upper portion of the holding steel sheet member 10 is a PET film 21 attached to the upper portion of the holding steel sheet member 10;

상기 PET필름(21)의 상부에 형성되어 내마모성을 보강하고 광택을 조정하도록 UV크리어 처리를 한 크리어 도막층(22)과;Cree coating layer 22 formed on top of the PET film 21 and subjected to UV-cream treatment to reinforce the wear resistance and adjust the gloss;

상기 PET필름(21)에 금속질감을 부여하도록 이 PET필름(21) 표면을 연마하여 형성되는 헤어라인층(23)과;A hairline layer 23 formed by polishing the surface of the PET film 21 to impart a metallic texture to the PET film 21;

상기 PET필름(21)상에 금속성분이 진공 증착되어 금속 고유의 색상을 부여하는 증착층(24)으로 구성된다.A metal component is vacuum-deposited on the PET film 21, and is composed of a deposition layer 24 to impart a unique color of the metal.

그리고, 상기 PET필름(21)은 증착필름부재(20)의 베이스를 이루며, 이 PET필름(21)의 두께가 작을 경우 제조상의 어려움이 발생되고, 두께가 클 경우에는 PET필름(21)과 증착층(24) 사이의 부착력이 낮아지고 경제성이 저하되므로 두께는 10 ∼ 100㎛로 하는 것이 바람직하다.In addition, the PET film 21 forms a base of the deposition film member 20. When the thickness of the PET film 21 is small, manufacturing difficulties occur, and when the thickness is large, the PET film 21 is deposited with the PET film 21. Since the adhesive force between layers 24 falls and economic efficiency falls, it is preferable to set thickness to 10-100 micrometers.

상기 크리어 도막층(22)은 PET필름(21)의 내마모성을 보강하고, 광택을 조정하는 목적으로 UV 경화형 도료를 적용하여 표면경도를 극대화 두께는 1 ∼ 5㎛를 유지하도록 한다.The Cree coating layer 22 is applied to the UV curable paint for the purpose of reinforcing the wear resistance of the PET film 21, to adjust the gloss to maximize the surface hardness to maintain a thickness of 1 ~ 5㎛.

또한, 상기 헤어라인층(23)은 시각적으로 금속의 헤어라인 질감을 부여하는 것으로 사포를 이용하여 상기 PET필름(21)의 표면에 연마를 실시하여 형성하며, 헤어라인의 두께, 간격은 적용되는 사포에 의해 결정된다.In addition, the hairline layer 23 is visually imparted to the hairline texture of the metal is formed by sanding the surface of the PET film 21 using sandpaper, the thickness, spacing of the hairline is applied Determined by sandpaper.

그리고, 상기 증착층(24)은 금속질감을 부여하는 층으로 미려하고 독특한 색상을 부여할 목적으로 적용되며, 증착 대상 금속을 용융점 이상의 온도로 가열하여 금속입자를 PET필름(21)의 표면에 진공 증착한다.In addition, the deposition layer 24 is applied to provide a beautiful and unique color as a layer to impart a metallic texture, and the metal particles are vacuumed on the surface of the PET film 21 by heating the deposition target metal to a temperature above the melting point. Deposit.

상기 증착층(24)에 진공증착되는 금속은 알루미늄, 은, 금, 동, 아연, 크롬, 니컬, 주석등 진공증착이 가능한 어떠한 금속이라도 사용가능하며, 주로 알루미늄, 동, 은을 사용한다.The metal to be vacuum deposited on the deposition layer 24 may be any metal capable of vacuum deposition, such as aluminum, silver, gold, copper, zinc, chromium, nickel, tin, and mainly aluminum, copper, and silver.

또, 상기 증착층(24)을 PET필름(21)상에 형성할 경우 은폐율을 50 ∼ 100% 사이로 조정하는 것이 바람직하며, 이 은폐율을 하향 조정할 경우 상기 소지강판부재(10)의 바탕색상층(13)이 투영되어 다양한 색상을 표현할 수 있는 것이다.In addition, when the deposition layer 24 is formed on the PET film 21, it is preferable to adjust the concealment rate between 50 and 100%, and when the concealment rate is adjusted downward, the ground color layer of the base steel sheet member 10. (13) is projected to express various colors.

한편, 상기 증착필름부재(20)의 PET필름(21)과 증착층(24) 사이에는 부착력강화부재(30)가 구비되어, PET필름(21)상에 증착층(24)이 부착되는 부착력을 증대시켜 이 증착필름부재(20)가 상기 소지강판부재(10)에 적용될 경우 증착층(24)과 PET필름(21)이 박리되는 현상을 방지하도록 한다.Meanwhile, an adhesion force enhancing member 30 is provided between the PET film 21 and the deposition layer 24 of the deposition film member 20 to provide an adhesion force to which the deposition layer 24 is attached on the PET film 21. When the deposition film member 20 is applied to the base steel sheet member 10, the deposition layer 24 and the PET film 21 are prevented from being peeled off.

그리고, 상기 부착력강화부재(30)는 상기 PET필름(21)의 하부에 형성되어 부착력을 강화하는 앙카층(31)과;And, the adhesion force enhancing member 30 is formed in the lower portion of the PET film 21 and the anchor layer 31 to strengthen the adhesion;

상기 증착층(24)의 상부에 형성되어 이 증착층(24)과 상기 앙카층(31)의 부착을 강화하는 프라이머층(32)으로 구성된다.It is formed of a primer layer 32 formed on the deposition layer 24 to enhance adhesion of the deposition layer 24 and the anchor layer 31.

한편, 상기 앙카층(31)은 PET필름(21)과 상기 프라이머층(32) 사이의 부착을 강화하는데 적용되고, 성분이 폴리에스테르계로 이루어지며 두께는 1 ∼ 5㎛를 유지한다.On the other hand, the anchor layer 31 is applied to strengthen the adhesion between the PET film 21 and the primer layer 32, the component is made of polyester and maintains a thickness of 1 ~ 5㎛.

그리고, 상기 프라이머층(32)은 앙카층(31)과 증착층(24)과의 부착을 강화하고, 성분이 아크릴계로 이루어지며 두께는 1 ∼ 5㎛를 유지한다.In addition, the primer layer 32 enhances adhesion between the anchor layer 31 and the deposition layer 24, and the component is made of acryl-based and maintains a thickness of 1 to 5 μm.

즉, 상기 PET필름(21)과 금속입자로 이루어지는 증착층(24)은 각각 견고하게 부착되는 상이한 성분의 앙카층(31)과 프라이머층(32)이 구비되며, 이 앙카층(31)과 프라이머층(32)은 합성수지로 서로 견고하게 부착 가능하므로 결과적으로 PET필름(21)과 증착층(24)사이의 부착력을 강화시켜 사용중 박리되는 것을 방지할 수 있는 것이다.That is, the deposition layer 24 made of the PET film 21 and the metal particles is provided with an anchor layer 31 and a primer layer 32 of different components firmly attached to each other, and the anchor layer 31 and the primer. Since the layer 32 can be firmly attached to each other by a synthetic resin, as a result, the adhesion between the PET film 21 and the deposition layer 24 can be prevented from being peeled off during use.

그리고, 상기 증착필름부재(20) 또는 부착력강화부재(30)의 크리어 도막층(22), 앙카층(31), 프라이머층(32) 중 어느 하나에 안료를 적용하여 색상을 부여할 수 있다.In addition, a color may be applied by applying a pigment to any one of the Cree coating layer 22, the anchor layer 31, and the primer layer 32 of the deposition film member 20 or the adhesion reinforcing member 30.

또, 상기 증착필름부재(20) 또는 부착력강화부재(30)의 크리어 도막층(22), 앙카층(31), 프라이머층(32) 중 어느 하나에 그라비어 인쇄방식을 적용하여 다양한 패턴을 형성할 수 있다.In addition, a gravure printing method may be applied to any one of the cree coat layer 22, the anchor layer 31, and the primer layer 32 of the deposition film member 20 or the adhesion reinforcing member 30 to form various patterns. Can be.

즉, 상기한 바와 같이 증착필름부재(20) 또는 부착력강화부재(30)에 형성되는 색상 및 패턴은 상기 소지강판부재(10)의 바탕색상층(13)과 조합되어 특유의 외관미를 표현할 수 있는 것이다.That is, as described above, the color and the pattern formed on the deposition film member 20 or the adhesion reinforcing member 30 may be combined with the ground color layer 13 of the base steel sheet member 10 to express a unique appearance. will be.

한편, 상기 소지강판부재(10)의 표면에는 상기 증착필름부재(20)의 증착층(24)과의 접착력을 강화시키는 핫멜트 접착제층(40)이 구비된다.On the other hand, the surface of the holding steel sheet member 10 is provided with a hot melt adhesive layer 40 to enhance the adhesive force with the deposition layer 24 of the deposition film member 20.

그리고, 이 핫멜트 접착제층(40)은 성분이 폴리에스테르계로 이루어지며 두께는 15 ∼ 20㎛를 유지하도록 형성하는 것이 바람직하다.In addition, the hot melt adhesive layer 40 is preferably formed so that the component is made of polyester and maintains the thickness of 15 to 20 μm.

상기한 본 발명의 구성에 의한 증착필름 적층 금속판의 제조공정은 도 2에서 도시한 바와 같이 연속도장공정을 적용하여 금속판체에 전처리장치(B)로 전처리공정을 실시한 후, 선택적으로 바탕도장장치(C)를 이용하여 바탕색의 도료를 도장하고 건조장치(D)를 이용하여 가열 경화하고 이를 증착필름적층장치(E)로 이송하여, 롤에 의해 증착필름부재(20)를 압착시켜 형성되는 것이다.In the manufacturing process of the deposited film laminated metal plate according to the configuration of the present invention described above, after applying the continuous coating process as shown in FIG. C) is used to paint the color of the ground color and heat-cured using a drying apparatus (D) and transfer it to the deposition film laminating apparatus (E), which is formed by pressing the deposition film member 20 by a roll.

즉, 금속판(11)이 금속판 공급장치(A)를 통해 전처리장치(B)로 유입되어 원자재표면에 존재하는 유지, 수분, 녹 등의 불순물을 제거하고, 내식성을 증대시키기 위하여 크로메이트를 도장하여 화성처리층(12)을 형성하는 전처리 공정을 거치는 것이다.That is, the metal plate 11 flows into the pretreatment device B through the metal plate supply device A to remove impurities such as fats, oils, rust, etc. present on the surface of the raw material, and is coated with chromate to increase corrosion resistance. The pretreatment step of forming the treatment layer 12 is performed.

그리고, 전처리공정을 거친 금속판(11)은 선택적으로 바탕도장장치(C)로 이송되어 바탕색의 도료를 도장하여 바탕색상층(13)을 형성한 후 건조장치(D)로 이송되어 200 ∼ 210℃로 가열 경화되어 소지강판부재(10)가 형성되는 것이다.Then, the metal plate 11 subjected to the pretreatment process is selectively transferred to the base coating apparatus (C) to coat the base color paint to form the base color layer (13) and then to the drying apparatus (D) to 200 to 210 ° C. The heat-hardened steel sheet member 10 is to be formed.

또한, 상기 공정을 마친 소지강판부재(10)는 증착필름적층장치(E)로 이송되어, 금속 또는 고무재질의 롤에 의해 증착필름부재(20)와 압착되어 부착되며, 압착이 끝난 후에는 냉각장치(F)로 이송되어 냉각수를 이용하여 냉각되어 상온으로 조정되어 제조가 완료되는 것이다.In addition, the holding steel sheet member 10 after the above process is transferred to the deposition film laminating apparatus (E), is pressed and attached to the deposition film member 20 by a roll of metal or rubber material, and after the compression is finished cooling It is transferred to the apparatus (F), cooled with cooling water, adjusted to room temperature, and manufacturing is completed.

그리고, 상기 공정을 거쳐 완성된 증착필름 적층 금속판은 코일형태로 출하될 경우에는 금속판 감김장치(G)로 이송되고 판재형태로 출하될 경우에는 금속판 절단장치(H)를 통해 절단된 후 적재장치(I)에 이송된다.Then, the deposited film laminated metal plate completed through the above process is transferred to the metal plate winding device (G) when shipped in the form of a coil, and is cut through the metal plate cutting device (H) when shipped in the form of a plate after loading device ( Is transferred to I).

한편, 상기한 바와 같이 제조된 증착필름 적층 금속판의 물성은 하기 표 1에서 나타낸 바와 같다.On the other hand, the physical properties of the deposited film laminated metal plate prepared as described above are as shown in Table 1 below.

시험 항목Test Items 시험 방법Test Methods 시험 결과Test result 연필 경도Pencil hardness UNI-PENCIL(500g 하중)UNI-PENCIL (500g load) F 이상F or more 접착성Adhesive 1mmX H1001mmX H100 100/100100/100 충격성Impact IMPACT(C1/2" X 500G X 50Cm)IMPACT (C1 / 2 "X 500G X 50Cm) 균열발생없음No crack 가공성Machinability 180°ENDING(20℃, 0T)180 ° ENDING (20 ℃, 0T) 균열발생없음No crack 내약품성 Chemical resistance 5% CH3COOH, 25℃X 24Hrs5% CH 3 COOH, 25 ℃ X 24Hrs 변화없음No change 5% NaOH, 25℃ X 24Hrs5% NaOH, 25 ° C X 24Hrs 변화없음No change 내오염성 Pollution resistance 립스틱, 25℃X 24HrsLipstick, 25 ℃ X 24Hrs 제거용이Easy to remove 매직(적, 청, 흑), 25℃X 24HrsMagic (Red, Blue, Black), 25 ℃ X 24Hrs 제거용이Easy to remove

상기한 본 발명의 구성에 의하면, 증착필름부재에 부착력보강부재를 투입하여 증착필름부재의 증착계면 부착력을 혁신적으로 개선하여 증착필름부재를 소지강판부재에 부착시켜 가전제품의 외판 소재, 건축 내, 외장재 등 산업에 폭넓게 적용할 수 있는 것이다.According to the configuration of the present invention, by applying an adhesion reinforcing member to the deposition film member to innovatively improve the deposition interface adhesion of the deposition film member to attach the deposition film member to the steel sheet member of the outer plate material of the home appliance, building, It is widely applicable to industries such as exterior materials.

또한, 가전제품의 외판소재, 건축 내, 외장재 등 에 사용되는 소지강판부재에 금속자체고유의 색상 및 질감을 표현할 수 있도록 금속 증착된 증착필름부재가 부착되므로, 외관미를 증대시킬 수 있어 장식용으로도 사용이 가능한 것이다.In addition, since the metal-deposited evaporation film member is attached to the steel sheet member used for exterior materials, building construction, exterior materials, etc. of home appliances to express the unique color and texture of the metal itself, it can increase the beauty of appearance. Can also be used.

따라서, 제품의 사용범위 및 외관미를 증대시켜 상품성을 획기적으로 향상시킬 수 있는 매우 유용한 발명인 것이다. Therefore, it is a very useful invention that can significantly improve the product properties by increasing the range and appearance of the product.

도 1 은 본 발명의 구성을 도시한 단면도.1 is a cross-sectional view showing the configuration of the present invention.

도 2 는 본 발명이 제조되는 과정을 도시한 개략도.2 is a schematic diagram illustrating a process by which the present invention is manufactured.

*도면 중 주요 부호에 대한 설명** Description of the major symbols in the drawings *

10 - 소지강판부재 11 - 금속판10-steel plate member 11-metal plate

12 - 화성처리층 13 - 바탕색상층12-chemical conversion layer 13-background color layer

20- - 증착필름부재 21 - PET필름20--Deposition Film Member 21-PET Film

22 - 크리어 도막층 23 - 헤어라인층22-Cree Coating Layer 23-Hairline Layer

24 - 증착층 30 - 부착력강화부재24-Deposition layer 30-Adhesion reinforcing member

31 - 앙카층 32 - 프라이머층31-Anchor layer 32-Primer layer

40 - 핫멜트 접착제층40-hot melt adhesive layer

Claims (11)

금속재질의 판 형상을 가지는 소지강판부재(10)와;A holding steel sheet member 10 having a plate shape of a metal material; 상기 소지강판부재(10)의 상부에 부착되며, 필름상에 금속입자가 진공증착된 증착층(24)을 가지는 증착필름부재(20)와;A deposition film member 20 attached to the upper portion of the base steel sheet member 10 and having a deposition layer 24 on which a metal particle is vacuum deposited on the film; 상기 증착필름부재(20)의 증착층(24)과 필름사이에 구비되어, 이 증착층(24)이 필름에 부착되는 부착력을 강화하는 부착력강화부재(30)로 구성된 것을 특징으로 하는 증착필름 적층 금속판.Deposition film deposition, characterized in that provided between the deposition layer 24 and the film of the deposition film member 20, the deposition layer 24 is composed of an adhesion force reinforcing member 30 to enhance the adhesion to adhere to the film plate. 청구항 제 1 항에 있어서, 상기 소지강판부재(10)는 금속재질의 얇은 판형상으로 형성되어 소정의 크기를 가지는 금속판(11)과;The metal plate member (10) of claim 1, further comprising: a metal plate (11) formed in a thin plate shape of a metal material and having a predetermined size; 상기 금속판(11)의 표면에 형성되어 이 금속판(11)이 부식되는 것을 방지하도록 내식성을 보강하고, 부착력을 증진하는 화성처리층(12)과;A chemical conversion treatment layer (12) formed on the surface of the metal plate (11) to reinforce corrosion resistance and prevent adhesion to prevent corrosion of the metal plate (11); 상기 화성처리층(12)의 표면에 형성되어 다양한 색상을 표현하여 외관미를 증대시키는 바탕색상층(13)으로 구성된 것을 특징으로 하는 증착필름 적층 금속판.Deposition film laminated metal plate, characterized in that formed on the surface of the chemical conversion treatment layer 12 is composed of a base color layer (13) to increase the appearance by expressing a variety of colors. 청구항 제 1 항에 있어서, 상기 증착필름부재(20)는 상기 소지강판부재(10)의 상부로 부착되는 PET필름(21)과;The method of claim 1, wherein the deposition film member 20 is a PET film 21 attached to the upper portion of the holding steel sheet member 10; 상기 PET필름(21)의 상부에 형성되어 내마모성을 보강하고 광택을 조정하도록 UV크리어 처리를 한 크리어 도막층(22)과;Cree coating layer 22 formed on top of the PET film 21 and subjected to UV-cream treatment to reinforce the wear resistance and adjust the gloss; 상기 PET필름(21)에 금속질감을 부여하도록 이 PET필름(21) 표면을 연마하여 형성되는 헤어라인층(23)과;A hairline layer 23 formed by polishing the surface of the PET film 21 to impart a metallic texture to the PET film 21; 상기 PET필름(21)상에 금속성분이 진공증착되어 금속 고유의 색상을 부여하는 증착층(24)으로 구성된 것을 특징으로 하는 증착필름 적층 금속판.Deposition film laminated metal plate, characterized in that consisting of a deposition layer (24) to impart a unique color of the metal by vacuum deposition of a metal component on the PET film (21). 청구항 제 1 항에 있어서, 상기 소지강판부재(10)의 표면에는 상기 증착필름부재(20)의 증착층(24)과의 접착력을 강화시키는 핫멜트 접착제층(40)이 구비된 것을 특징으로 하는 증착필름 적층 금속판.The deposition method of claim 1, wherein the surface of the base steel sheet member 10 is provided with a hot melt adhesive layer 40 for enhancing adhesion to the deposition layer 24 of the deposition film member 20. Film laminated metal plate. 청구항 제 1 항 또는 제 3 항 중 어느 한 항에 있어서, 상기 부착력강화부재(30)는 상기 PET필름(21)의 하부에 형성되어 부착력을 강화하는 앙카층(31)과;According to any one of claims 1 to 3, wherein the adhesion enhancing member 30 is formed in the lower portion of the PET film 21 and the anchor layer 31 to enhance the adhesion; 상기 증착층(24)의 상부에 형성되어 이 증착층(24)과 상기 앙카층(31)의 부착을 강화하는 프라이머층(32)으로 구성된 것을 특징으로 하는 증착필름 적층 금속판.The deposition film laminated metal plate, characterized in that formed on top of the deposition layer (24) consists of a primer layer (32) to enhance the adhesion of the deposition layer (24) and the anchor layer (31). 청구항 제 4 항에 있어서, 상기 핫멜트 접착제층(40)은 성분이 폴리에스테르계로 이루어진 것을 특징으로 하는 증착필름 적층 금속판.5. The deposited film laminated metal plate according to claim 4, wherein the hot melt adhesive layer (40) is made of polyester. 청구항 제 5 항에 있어서, 상기 앙카층(31)은 성분이 폴리에스테르계로 이루어진 것을 특징으로 하는 증착필름 적층 금속판.6. The deposited film laminated metal plate according to claim 5, wherein the anchor layer (31) is made of polyester. 청구항 제 5 항에 있어서, 상기 프라이머층(32)은 성분이 아크릴계로 이루어진 것을 특징으로 하는 증착필름 적층 금속판.6. The deposited film laminate metal plate according to claim 5, wherein the primer layer (32) is made of acryl. 청구항 제 3 항 또는 제 5 항 중 어느 한 항에 있어서, 상기 증착필름부재(20) 또는 부착력강화부재(30)의 크리어 도막층(22), 앙카층(31), 프라이머층(32) 중 어느 하나에 안료를 적용하여 색상을 부여한 것을 특징으로 하는 증착필름 적층 금속판.The method according to any one of claims 3 to 5, wherein any one of the creeper coating layer 22, the anchor layer 31, the primer layer 32 of the deposition film member 20 or the adhesion enhancing member 30. Evaporation film laminated metal plate characterized in that the color is applied by applying a pigment to one. 청구항 제 3 항 또는 제 5 항 중 어느 한 항에 있어서, 상기 증착필름부재(20) 또는 부착력강화부재(30)의 크리어 도막층(22), 앙카층(31), 프라이머층(32) 중 어느 하나에 그라비어 인쇄방식을 적용하여 다양한 패턴을 형성한 것을 특징으로 하는 증착필름 적층 금속판.The method according to any one of claims 3 to 5, wherein any one of the creeper coating layer 22, the anchor layer 31, the primer layer 32 of the deposition film member 20 or the adhesion enhancing member 30. Deposition film laminated metal plate characterized in that to form a variety of patterns by applying a gravure printing method to one. 연속도장공정을 적용하여 금속판체에 전처리장치(B)로 전처리공정을 실시한 후, 선택적으로 바탕도장장치(C)를 이용하여 바탕색의 도료를 도장하고 건조장치(D)를 이용하여 가열 경화하고 이를 증착필름적층장치(E)로 이송하여, 롤에 의해 증착필름부재(20)를 압착시켜 형성되는 증착필름 적층 금속판체의 제조방법.After applying the continuous coating process, the metal plate is subjected to the pretreatment process with the pretreatment device (B), and then optionally the base color paint is applied using the base coating device (C), and then heat-cured using the drying device (D). A method for manufacturing a deposited film laminated metal plate body, which is transferred to a deposition film stacking device (E) and formed by pressing the deposition film member 20 by a roll.
KR1020030061469A 2003-09-03 2003-09-03 A Metallic Panel Laminated Deposited Film KR100573413B1 (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101494656B1 (en) * 2013-10-16 2015-03-05 네오우드스틸(주) Metal sheet using aluminium and manufacturing apparatus and manufacturing process of the same
KR20180081884A (en) * 2017-01-09 2018-07-18 유희윤 Method of manufacturing copper foil with ultra thin thickness and copper foil with ultra thin thickness manufactured thereby
US11383492B2 (en) 2017-08-21 2022-07-12 Lg Electronics Inc. Outer plate of refrigerator and method for manufacturing the same

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR101494656B1 (en) * 2013-10-16 2015-03-05 네오우드스틸(주) Metal sheet using aluminium and manufacturing apparatus and manufacturing process of the same
KR20180081884A (en) * 2017-01-09 2018-07-18 유희윤 Method of manufacturing copper foil with ultra thin thickness and copper foil with ultra thin thickness manufactured thereby
US11383492B2 (en) 2017-08-21 2022-07-12 Lg Electronics Inc. Outer plate of refrigerator and method for manufacturing the same

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