KR20050007969A - high temperature impact test device - Google Patents

high temperature impact test device Download PDF

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Publication number
KR20050007969A
KR20050007969A KR1020030047613A KR20030047613A KR20050007969A KR 20050007969 A KR20050007969 A KR 20050007969A KR 1020030047613 A KR1020030047613 A KR 1020030047613A KR 20030047613 A KR20030047613 A KR 20030047613A KR 20050007969 A KR20050007969 A KR 20050007969A
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KR
South Korea
Prior art keywords
impact
piece
rod
high temperature
heater
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KR1020030047613A
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Korean (ko)
Inventor
김대중
Original Assignee
두산중공업 주식회사
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Priority to KR1020030047613A priority Critical patent/KR20050007969A/en
Publication of KR20050007969A publication Critical patent/KR20050007969A/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M13/00Testing of machine parts
    • G01M13/003Machine valves
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M7/00Vibration-testing of structures; Shock-testing of structures
    • G01M7/08Shock-testing
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass
    • G01M99/002Thermal testing

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

PURPOSE: A hot impact test apparatus is provided to exactly measure the impact force at the closing of a valve disk inside a check valve by having the functions of a hot device and an impact controller. CONSTITUTION: An impact rod(26) is installed in the upper part of a fixing member(19) to axially rotate by supporting through a support(46) and to have an impact piece(28). A sample piece(54) is faced to the impact piece of the impact rod. The sample piece is connected through another support(47). A heater box(52) having a heater(50) is operated as a heat source around the sample piece. The heater box is connected with the sample piece through an arm to rotate in an impact tester(20) at a certain angle. Thereby, the impact force is exactly measured when a valve disk embedded inside a check valve is closed.

Description

밸브 디스크용 고온충격 시험장치{high temperature impact test device}High temperature impact test device for valve discs

본 발명은 밸브 디스크용 고온 충격시험장치에 관한 것으로, 보다 상세하게는 첵크밸브에 내장된 밸브 디스크의 닫힘시, 그에 따른 충격력을 정확히 측정하기 위해 고온수단과 충격조절수단의 기능을 구비시켜 정밀한 재현이 가능하도록 한 고온 충격시험장치에 관한 것이다.The present invention relates to a high temperature impact test apparatus for a valve disc, and more particularly, to precisely reproduce the function of the high temperature means and the impact control means to accurately measure the impact force upon closing of the valve disc embedded in the check valve. It relates to a high temperature impact test apparatus that makes this possible.

일반적으로 발전설비의 배관에 사용되는 역류방지용 체크(check) 밸브는 첨부된 예시도면 도 1에 도시된 바와 같이 가동중에는 증기의 이송힘으로 열려 있다가 증기의 이송이 중단되면, 일측에 연결된 힌지부(10)를 중심으로 밸브 디스크(12)가 자중에 의해 순간적으로 닫히게 되어 증기가 역류하지 않도록 차단하는 구조로 이루어져 있다.In general, a check valve for preventing a backflow, which is used for piping of a power generation equipment, is opened by a conveying force of steam during operation as shown in FIG. The valve disc 12 closes instantaneously by its own weight about 10, and has a structure which blocks | blocks steam from backflow.

따라서 화살표방향으로 이동하게 되는 중기가 중단되어 배관(14)에 설치된 밸브 디스크(12)가 닫혔을 경우, 증기나 물의 누수를 방지하기 위한 밸브 디스크(12)와 밸브시트부(16)간에 완전히 접촉된다.Therefore, when the heavy duty medium moving in the direction of the arrow is stopped and the valve disc 12 installed in the pipe 14 is closed, the valve disc 12 and the valve seat part 16 are completely contacted to prevent leakage of steam or water. do.

그러나 밸브 자체의 재질(material)로는 가동중에 발생되는 마모 및 정지시의 충격에 의해 밸브시트부(16)와 밸브 디스크(12) 사이의 면접촉을 충분히 유지할 수 없기 때문에 밸브시트부(16)와 밸브 디스크(12)에는 내충격과 내마모성을 가지는 재질로 하드페이싱(hard facing)을 하고 있다.However, since the surface contact between the valve seat portion 16 and the valve disc 12 cannot be sufficiently maintained by the material of the valve itself due to abrasion and stop shock generated during operation, the valve seat portion 16 and The valve disc 12 is hard faced with a material having impact resistance and abrasion resistance.

이에 본 발명은 상기와 같은 문제점을 해소하기 위해 제안된 것으로, 첵크밸브에 내장된 밸브 디스크의 닫힘시, 그에 따른 충격력을 정확히 측정하기 위해 고온수단과 충격조절수단의 기능을 갖추어 정밀한 재현이 가능하도록 하는 점에 목적이 있다.Accordingly, the present invention has been proposed to solve the above problems, and when the valve disc embedded in the shank valve is closed, the high temperature means and the impact control means to accurately measure the impact force according to the closed to enable precise reproduction There is a purpose in that.

도 1은 스팀이 통과하는 체크밸브를 나타낸 단면도1 is a cross-sectional view showing a check valve through which steam passes

도 2는 종래의 충격시험기를 나타낸 사시도2 is a perspective view showing a conventional impact tester

도 3은 본 발명의 충격시험기를 나타낸 정면도Figure 3 is a front view showing the impact tester of the present invention

<도면의 주요 부분에 대한 부호의 설명><Explanation of symbols for the main parts of the drawings>

10 : 힌지부 12 : 밸브 디스크10 hinge portion 12 valve disc

14 : 배관 16 : 밸브시트부14 piping 16 valve seat

20 : 고온 충격시험기 22 : 충격부20: high temperature impact tester 22: impact part

24 : 베어링 26 : 충격로드24: bearing 26: impact rod

36 : 하중조절디스크 40 : 각도눈금부36: load adjustment disk 40: angle division

44 : 가열부 48 : 콘트롤박스44: heating part 48: control box

50 : 가열기 68 : 챔버50: heater 68: chamber

70 : 아암70: arm

본 발명은 상기와 같은 목적을 달성하기 위한 것으로, 고정부재의 상부에는 수직 설치된 지지대을 통해 지지되어 자유롭게 축회전이 가능하도록 하면서 충격편이 갖추어지게 되는 충격로드가 설치되고, 상기 충격로드의 충격편이 맞닿게 되는 시험편은 다른 지지대를 통해 체결되며, 상기 시험편의 주위에는 가열기를 장착시킨 가열기박스가 열원으로 작용하여 시험편에 상기 충격시험기에 일정각도 만큼 회동하도록 아암을 통해 연결되어 있는 점에 특징이 있다.The present invention is to achieve the above object, the upper part of the fixing member is supported by a vertically installed support is provided with a shock rod that is equipped with an impact piece while allowing axial rotation freely, the impact piece of the impact rod abuts The test piece to be fastened through another support, characterized in that the heater box is equipped with a heater around the test piece is connected through the arm to act as a heat source to rotate the test piece by a certain angle to the test piece.

이하, 본 발명을 첨부된 예시도면에 의거 상세하 설명하기로 한다.Hereinafter, the present invention will be described in detail with reference to the accompanying drawings.

본 발명의 고온 충격시험기는 첨부된 예시도면 도 3에 도시된 바와 같이 충격을 가하는 충격부와 고온 유지를 위한 가열부, 충격을 받는 시험편 그리고 각 부위를 지지하는 지지부로 이루어져 있다.The high temperature impact tester according to the present invention includes an impact part for impact, a heating part for maintaining a high temperature, a test piece to be impacted, and a support part for supporting each part, as shown in FIG. 3.

우선, 고온 충격시험기(20)의 충격부(22)는 베어링(24)에 통해 축 회전이 자유로운 충격로드(26)가 수직으로 설치된 지지대(46)에 의해 지지되고, 상기 충격로드(26)의 일측에는 충격용 충격편(28)이 볼트(30)를 매개로 체결되어 있다.First, the impact portion 22 of the high temperature impact tester 20 is supported by a support 46 provided with a vertically mounted impact rod 26 free of shaft rotation through a bearing 24, and the impact rod 26 On one side, an impact impact piece 28 is fastened via a bolt 30.

또한, 상기 충격로드(26)에는 충격시의 하중을 조절하기 위해 두가지 방법이 적용되는데, 첫째는 충격편(28)과 수직으로 대응하는 위치에 하중조절판(32)이 볼트(30)를 통해 분리가능 하도록 체결된다. 둘째는 충격편(28)과 대응하는 일측단에는 나사로 가공된 하중조절로드(34)가 충격로드(26)에 연장되는 상태로 체결되어 있다.In addition, two methods are applied to the impact rod 26 to adjust the load at the time of impact. First, the load adjusting plate 32 is separated through the bolt 30 at a position corresponding to the impact piece 28 vertically. To be possible. Second, the load adjustment rod 34 machined with a screw is fastened to the impact rod 26 in a state in which one side end corresponding to the impact piece 28 is extended.

그리고, 상기 하중조절로드(34)에는 하중조절디스크(36)를 끼워 하중조절로드(34)의 범위 내에서 하중조절디스크(36)가 위치 이동이 되면서 하중조절이 이루어지도록 되어 있다. 또한 상기 하중조절디스크(36)의 임의적인 위치 이동을 방지하기 위해 양편에는 너트(38)가 하중조절로드(34)에 체결되어 하중조절디스크(36)의 위치를 고정시킬 수 있게 된다.In addition, the load adjusting rod 34 is fitted with a load adjusting disk 36 to adjust the load while the load adjusting disk 36 is moved within the range of the load adjusting rod 34. In addition, the nut 38 is fastened to the load adjusting rod 34 to fix the position of the load adjusting disk 36 on both sides in order to prevent the arbitrary position movement of the load adjusting disk 36.

또한, 상기 충격부(22)에는 모멘트의 크기를 조절하기 위하여 각도눈금판(40)이 구비되어 있으며, 아울러 정확한 각도조절을 위하여 회전축에는 각도지시계(42)가 갖추어져 있다.In addition, the impact portion 22 is provided with an angle scale plate 40 to adjust the size of the moment, and also for the accurate angle adjustment is equipped with an angle indicator 42 on the rotating shaft.

그리고, 가열부(44)는 지지대(46)에 고정된 컨트롤박스(48)가 온도제어를 하도록 연결되어 있고, 파이프 모양의 가열기(50)를 장착시킨 가열기박스(52)가 열원으로 작용하여 상기 충격시험기(20)에 일정각도 만큼 회동하도록 암(7)을 통해 연결되어 있다.In addition, the heating unit 44 is connected to the control box 48 fixed to the support 46 to control the temperature, the heater box 52 equipped with a pipe-shaped heater 50 acts as a heat source It is connected to the impact tester 20 through the arm 7 to rotate by a predetermined angle.

상기 시험편(54)은 다른 지지대(47)에 체결되는데, 이때 가열기박스(52)와의 면접촉에 의해 온도가 상승되므로 시험 전에 정확한 결합을 위해 볼트(56)와너트(60)를 이용하여 지그(58)에 고정되며, 이 지그(58)에 가공된 4개의 구멍으로 끼워진 충격각도 조절용 볼트(62)를 이용하여 미세하지만 상,하,좌우 방향으로 조정이 가능하도록 설치된다.The test piece 54 is fastened to the other support 47, the temperature is raised by the surface contact with the heater box 52, so that the jig (using the bolt 56 and the nut 60) for accurate coupling before the test ( It is fixed to 58, and is installed so that it can be finely adjusted in up, down, left and right directions using the impact angle adjusting bolt 62 fitted into four holes machined in the jig 58.

따라서, 가열기(50)로부터 발생된 열에 의해 가열기박스(52) 및 가열기박스(52)와 면접촉하고 있는 시험편(54)은 간접가열 방식이므로 온도제어를 위한 열전대(64)는 시험편(54)이 접촉하고 있는 가열기박스(52)의 표면에 설치된다.Therefore, since the test piece 54 which is in surface contact with the heater box 52 and the heater box 52 by the heat generated from the heater 50 is an indirect heating method, the thermocouple 64 for temperature control is performed by the test piece 54. It is installed on the surface of the heater box 52 which is in contact.

또한 가열기박스(52)를 보온재(66)로 감싸고 챔버(68)로 밀폐시켜 가열기(50) 전체를 외부와 차단함으로써 열이 방출되지 않도록 하며, 시험편(54)의 온도가 시험온도에 도달하면 챔버(20)를 열고 충격로드(26)의 회전경로에서 가열기박스(52)를 제거하기 위해 가열기박스(52)에 부착된 아암(70)을 이용하여 가열기박스(52)를 회동시키게 되어 충격편(28)이 시험편(54)으로 이동시에 간섭을 방지하게 된다.In addition, the heater box 52 is wrapped with a heat insulating material 66 and sealed with a chamber 68 to prevent heat from being released by blocking the entire heater 50 from the outside, and when the temperature of the test piece 54 reaches the test temperature, the chamber The heater box 52 is rotated by using the arm 70 attached to the heater box 52 to open the heater 20 and remove the heater box 52 from the rotation path of the impact rod 26. 28) to prevent interference when moving to the specimen (54).

상기의 상태가 완료되면 충격로드(26)를 하중조절로드(34)를 이용하여 각도지시계(42)가 가리키는 시험각도로 위치시킨 다음, 자중에 의하여 충격로드(26)는 축회전한다. 축회전에 의하여 충격용 시험편(28)은 고온이 유지되고 있는 피충격용 시험편(54)에 계산된 양만큼의 충격력을 전달하게 되고, 이러한 상기의 고온 충격시험을 통해 정확한 측정을 수행할 수 있다.When the above state is completed, the impact rod 26 is positioned at the test angle indicated by the angle indicator 42 using the load adjusting rod 34, and then the impact rod 26 is rotated by its own weight. By the axial rotation, the impact test piece 28 transmits the impact force as much as the calculated amount to the impact test piece 54 which is maintained at a high temperature, and through this high temperature impact test, accurate measurement can be performed. .

위와 같이 구성된 본 발명은 첵크밸브에 내장된 밸브 디스크의 닫힘시, 그에 따른 충격력을 정확히 측정하기 위해 고온수단과 충격조절수단의 기능을 구비시켜 정밀한 재현이 가능한 효과가 있다.The present invention configured as described above is equipped with the functions of the high temperature means and the impact control means to accurately measure the impact force when the valve disk built in the check valve is closed, there is an effect capable of precise reproduction.

Claims (6)

고정부재(19)의 상부에는 수직 설치된 지지대(46)을 통해 지지되어 자유롭게 축회전이 가능하도록 하면서 충격편(28)이 갖추어지게 되는 충격로드(26)가 설치되고, 상기 충격로드(56)의 충격편(28)이 맞닿게 되는 시험편(54)은 다른 지지대(47)를 통해 체결되며, 상기 시험편(54)의 주위에는 가열기(50)를 장착시킨 가열기박스(52)가 열원으로 작용하여 시험편(54)에 상기 충격시험기(20)에 일정각도 만큼 회동하도록 아암(7)을 통해 연결되어 있는 것을 특징으로 하는 밸브 디스크용 고온 충격시험장치.An upper part of the fixing member 19 is provided with a shock rod 26 which is supported by a vertically mounted support 46 and is provided with an impact piece 28 while allowing free rotation of the shaft. The test piece 54 to which the impact piece 28 abuts is fastened through another support 47, and a heater box 52 equipped with a heater 50 acts as a heat source around the test piece 54. High temperature impact test apparatus for a valve disc, characterized in that connected to (54) through the arm (7) to rotate by a predetermined angle to the impact tester (20). 제 1항에 있어서,The method of claim 1, 상기 시험편(54)은 지그(58)에 가공된 4개의 구멍에 끼워진 충격각도 조절용 볼트(62)에 의해 상,하,좌우 방향으로 미세한 각도가 만큼 이동하도록 설치된 것을 더 포함하는 밸브 디스크용 고온 충격시험장치.The test piece 54 is a high-temperature shock for the valve disk further comprises a minute angle moves up, down, left and right by the impact angle adjusting bolt 62 inserted into the four holes machined in the jig 58. Test equipment. 제 1항에 있어서,The method of claim 1, 가열기박스(52)이 표면에 시험편(54)의 가열온도를 간접적으로 측정하여 온도를 제어하도록 열전대(64)가 설치된 것을 더 포함하는 밸브 디스크용 고온 충격시험장치.High temperature impact test apparatus for a valve disc further comprises a thermocouple (64) is installed so that the heater box (52) indirectly measures the heating temperature of the test piece (54) on the surface to control the temperature. 제 1항 또는 제 3항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 3, 상기 가열기박스(52)를 보온재(66)로 감싸고 챔버(68)로 밀폐시켜 가열기(50)의 전체를 외부와 차단시켜 열이 방출되지 않도록 하고 이루어진 것을 특징으로 하는 밸브 디스크용 고온 충격시험장치.The heater box (52) is wrapped with a heat insulating material (66) and sealed with a chamber (68) to block the entire heater (50) from the outside to prevent heat from being released, characterized in that the valve disk high temperature impact test apparatus. 제 1항에 있어서,The method of claim 1, 상기 충격로드(26)의 일측에는 분리가능하도록 충격편(28)이 체결되고, 이 충격편(28)과 대응하는 상부에는 하중조절판(32)이 분리가능 하도록 체결된 더 포함하는 밸브 디스크용 고온 충격시험장치.One side of the impact rod 26 is a shock piece 28 is fastened so as to be detachable, and the upper portion corresponding to the impact piece 28 further includes a high temperature for valve disc further comprising a load control plate 32 is detachably fastened. Impact test device. 제 1항 또는 제 5항 중 어느 한 항에 있어서,The method according to any one of claims 1 to 5, 상기 충격로드(26)의 일측에는 충격편(28)과 대응하는 타측에 나사로 가공된 하중조절로드(34)가 충격로드(26)에 연장되는 상태로 체결되고, 이 하중조절로드(34)에는 하중조절디스크(36)가 하중조절로드(34)의 범위 내에서 위치 이동하도록 끼워져 있는 것을 특징으로 하는 밸브 디스크용 고온 충격시험장치.One side of the impact rod 26 is fastened in a state in which the load adjusting rod 34, which is machined on the other side corresponding to the impact piece 28, extends to the impact rod 26, and the load adjusting rod 34 High temperature impact test apparatus for a valve disc, characterized in that the load adjustment disk 36 is fitted to move within the range of the load control rod (34).
KR1020030047613A 2003-07-12 2003-07-12 high temperature impact test device KR20050007969A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104502091A (en) * 2015-01-16 2015-04-08 中国工程物理研究院总体工程研究所 Temperature field grid shelf dynamic buckling integration test apparatus
CN105258894A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Mobile phone anti-fall-damage performance detection device with adjustable fall height
CN105258893A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Rotary mobile phone anti-drop-damage detection device
CN105258897A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Double-sided push piece type multi-angle phone anti-fall-damage detection device
CN105300648A (en) * 2015-10-28 2016-02-03 重庆市新唐电科技有限公司 Double-side-pusher multi-angle mobile phone falling damage resistance detection device with falling height adjustable

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104502091A (en) * 2015-01-16 2015-04-08 中国工程物理研究院总体工程研究所 Temperature field grid shelf dynamic buckling integration test apparatus
CN105258894A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Mobile phone anti-fall-damage performance detection device with adjustable fall height
CN105258893A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Rotary mobile phone anti-drop-damage detection device
CN105258897A (en) * 2015-10-28 2016-01-20 重庆市新唐电科技有限公司 Double-sided push piece type multi-angle phone anti-fall-damage detection device
CN105300648A (en) * 2015-10-28 2016-02-03 重庆市新唐电科技有限公司 Double-side-pusher multi-angle mobile phone falling damage resistance detection device with falling height adjustable
CN105300648B (en) * 2015-10-28 2017-10-03 重庆市新唐电科技有限公司 Drop adjustable for height bilateral push piece multi-angle mobile phone drop resistant and damage detection means
CN105258894B (en) * 2015-10-28 2017-10-03 重庆市新唐电科技有限公司 Drop adjustable for height rotary mobile-phone drop resistant and damage detection means

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