KR200448616Y1 - sheet type heating element - Google Patents

sheet type heating element Download PDF

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KR200448616Y1
KR200448616Y1 KR2020080003148U KR20080003148U KR200448616Y1 KR 200448616 Y1 KR200448616 Y1 KR 200448616Y1 KR 2020080003148 U KR2020080003148 U KR 2020080003148U KR 20080003148 U KR20080003148 U KR 20080003148U KR 200448616 Y1 KR200448616 Y1 KR 200448616Y1
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South Korea
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copper foil
heating element
foil electrode
planar heating
resistance
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KR2020080003148U
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Korean (ko)
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KR20080000500U (en
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이장훈
이부훈
이관우
이륜관
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이장훈
이부훈
이관우
이륜관
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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/013Heaters using resistive films or coatings

Abstract

본 고안은 AC전압 및 DC전압으로 발열되도록 구성되는 면상발열체에 있어서, 내열성과 내화학성 및 내충격성을 갖는 절연성베이스원단, 저항열에 의해 발열되도록 인쇄형성되는 카본발열부, 동박전극으로부터 공급되는 전류를 상기 카본발열부로 전달해주는 실버부, 전류를 원거리까지 공급하도록 실버부에 적층되는 동박전극, 동박전극의 상부 또는 하부에 형성되는 박리부, 상기 절연성베이스원단이 밀폐되도록 합지되는 코팅지로 구성되는 것을 특징으로 한다.The present invention is a planar heating element configured to generate heat at an AC voltage and a DC voltage, an insulating base fabric having heat resistance, chemical resistance and impact resistance, a carbon heat generating portion printed to be generated by heat of resistance, and a current supplied from a copper foil electrode. The silver unit for transferring to the carbon heat generating unit, the copper foil electrode laminated on the silver unit to supply a current to a long distance, the peeling unit formed on the upper or lower portion of the copper foil electrode, characterized in that consisting of coated paper laminated to seal the insulating base fabric It is done.

면상발열체, 동박전극, 박리부, 구리박판, 비접착, 도전성접착제, 전극표시 Planar heating element, copper foil electrode, peeling part, copper foil, non-adhesive, conductive adhesive, electrode display

Description

면상발열체{sheet type heating element}Planar heating element {sheet type heating element}

[도 1] 은 종래의 면상발열체를 보인 도면1 is a view showing a conventional planar heating element

[도 2] 는 본 고안에 따른 면상발열체를 보인 사시도2 is a perspective view showing a planar heating element according to the present invention

[도 3] 은 본 고안에 따른 면상발열체를 보인 평면도3 is a plan view showing a planar heating element according to the present invention

[도 4] 은 본 고안에 따른 면상발열체를 보인 저면도Figure 4 is a bottom view showing a planar heating element according to the present invention

[도 5] 는 본 고안에 따른 면상발열체를 보인 단면도5 is a cross-sectional view showing a planar heating element according to the present invention

<도면의 주요부분에 대한 부호의 설명><Description of the symbols for the main parts of the drawings>

100 : 면상발열체 102 : 절연성베이스원단100: planar heating element 102: insulating base fabric

114 : 코팅지 115 : 카본발열부114: coated paper 115: carbon heat generating portion

118 : 실버부 120 : 동박전극118: silver part 120: copper foil electrode

130 : 박리부 135 : 전극구분표시부130: peeling unit 135: electrode classification display unit

145 : 열가소성수지층145: thermoplastic resin layer

본 고안은 면상발열체에 관한 것으로, 더욱 상세하게는 원적외선과 발열을 발산하도록 제조되는 통상적인 면상발열체로써 AC전압 및 DC전압으로 발열되도록 구성되는 면상발열체에 있어서, 내열성과 내화학성 및 내충격성을 갖는 절연성베이스원단; 저항열에 의해 발열되도록 인쇄형성되는 카본발열부; 동박전극으로부터 공급되는 전류를 상기 카본발열부로 전달해주는 실버부; 전류를 원거리까지 공급하도록 실버부에 적층되는 동박전극; 동박전극의 상부 또는 하부에 형성되는 박리부; 상기 절연성베이스원단이 밀폐되도록 합지되는 코팅지;로 구성되는 면상발열체에 관한 것이다.The present invention relates to a planar heating element, and more particularly, a planar heating element manufactured to emit far infrared rays and heat generation, and in the planar heating element configured to generate heat at an AC voltage and a DC voltage, having heat resistance, chemical resistance, and impact resistance. Insulating base fabric; Carbon heating unit which is printed to be generated by the heat of resistance; A silver unit for transferring the current supplied from the copper foil electrode to the carbon heating unit; Copper foil electrode laminated on the silver portion to supply a current to a long distance; A peeling part formed on an upper portion or a lower portion of the copper foil electrode; It relates to a planar heating element consisting of; coated paper which is laminated so that the insulating base fabric is sealed.

일반적으로, 기온이 낮은 동절기 난방용품이나 성애제거용, 휴대용 발열패드, 도로 융설용, 가전제품의 발열체 등 발열을 요하는 장소나 제품에 면상발열체가 이용되고 있다.In general, a planar heating element is used in a place or a product requiring heat such as a low-temperature winter heating product, defrosting, portable heating pad, road melting, heating element of home appliances.

종래의 면상발열체로 대한민국 실용신안등록출원된 출원번호 제20-2007-0000957호에서 보는바와 같이 면상발열체의 전극부재와 전선의 연결방법을 출원하였으나 면상발열체에서 전극으로 사용되는 금속박과 전선을 연결하는데 있어 절연필름을 벗겨내기 위해 가열된 도구를 사용하여 절연필름에 흠집을 내고 절연필름을 벗겨낸 후 유기용제를 사용하여 필름의 잔여물을 용해 시켜 금속박을 완전히 노출시켜 노출된 금속박에 압착단자나 압착리벳을 직접 연결하도록 면상발열체와 전선의 연결방법을 출원하였다.As a conventional planar heating element, the Korean Utility Model Application No. 20-2007-0000957 filed a method of connecting the electrode member and the wire of the planar heating element as shown in the application, but to connect the metal foil and the wire used as the electrode in the planar heating element To remove the insulation film, use a heated tool to scratch the insulation film, peel off the insulation film, and then use organic solvent to dissolve the residues of the film to expose the metal foil completely to the crimp terminal or crimp on exposed metal foil. A method of connecting a planar heating element and an electric wire is applied to connect the rivet directly.

그러나, 이러한 면상발열체 구조는 동박전극과 전선의 접촉면적을 확보하도록 상기 동박전극의 표면에 강하게 접착되어 있는 코팅지를 완전히 제거하기 위해 고온 열이 가해지는 시공공구를 사용하여 동박전극의 표면을 벗겨낸 후 약품으로 동박전극의 표면을 깨끗이 닦아내야하는 번거로움으로 인해 시공시간이 장시간 소요되어 시공능력이 저하되는 문제점이 있었다.However, the planar heating element structure is stripped of the surface of the copper foil electrode by using a construction tool subjected to high temperature heat to completely remove the coated paper strongly adhered to the surface of the copper foil electrode to secure the contact area between the copper foil electrode and the wire. Due to the hassle of cleaning the surface of the copper foil electrode with chemicals, the construction time takes a long time, there is a problem that the construction capacity is reduced.

따라서 본 고안은 전기한 바와 같은 문제점을 제거코자 안출된 것으로서, 시공시 절단된 면상발열체의 동박전극과 코팅지가 접착이 되지 않도록 동박전극의 상부와 하부에 박리부를 형성시켜 코팅지를 손쉽게 제거할 수 있어 시공시간을 절약하고 상기 동박전극과 전선의 접촉면적을 충분히 확보시켜 안정되게 전원을 공급할 수 있는 면상발열체를 제공하는데 있다.Therefore, the present invention was devised to remove the problems as described above, so that the coated paper can be easily removed by forming a peeling part on the upper and lower portions of the copper foil electrode so that the copper foil electrode and the coated paper of the planar heating element cut during construction are not adhered. The present invention provides a planar heating element which can stably supply power by saving construction time and sufficiently securing the contact area between the copper foil electrode and the electric wire.

상기 목적을 달성하기 위한 본 고안의 면상발열체(100)는, 내열성과 내화학성 및 내충격성을 갖는 절연성베이스원단(102), 저항열에 의해 발열되도록 인쇄형성되는 카본발열부(115), 동박전극으로부터 공급되는 전류를 상기 카본발열부로 전달해주는 실버부(118), 전류를 원거리까지 공급하도록 실버부에 적층되는 동박전극(120), 동박전극의 상부 또는 하부에 형성되는 박리부(130), 상기 절연성베이스원단이 밀폐되도록 합지되는 코팅지(114),로 구성되는 것을 특징으로 한다.The planar heating element 100 of the present invention for achieving the above object, from the insulating base fabric 102 having heat resistance, chemical resistance and impact resistance, the carbon heating unit 115 is formed to be generated by heat of resistance, copper foil electrode The silver part 118 to transfer the supplied current to the carbon heat generating portion, the copper foil electrode 120 stacked on the silver portion to supply the current to a long distance, the peeling portion 130 formed on the upper or lower portion of the copper foil electrode, the insulating Base fabric is coated paper 114, which is laminated so as to be sealed.

면상발열체(100)는 첨부도면에 도시된 구체적인 실시예를 통하여 본고안의 기술내용을 상세히 설명하면 다음과 같다.Planar heating element 100 is described in detail the technical contents of the present invention through the specific embodiment shown in the accompanying drawings.

본 고안의 면상발열체 도면으로, 도 1은 종래의 면상발열체를 보인 도면이 고, 도 2는 본 고안에 따른 면상발열체를 보인 사시도이며, 도 3은 본 고안에 따른 면상발열체를 보인 평면도이고, 도 4는 본 고안에 따른 면상발열체를 보인 저면도이며, 도 5는 본 고안에 따른 면상발열체를 보인 단면도이다.Planar heating element of the present invention, Figure 1 is a view showing a conventional planar heating element, Figure 2 is a perspective view showing a planar heating element according to the present invention, Figure 3 is a plan view showing a planar heating element according to the present invention, Figure 4 is a bottom view showing a planar heating element according to the present invention, Figure 5 is a cross-sectional view showing a planar heating element according to the present invention.

면상발열체(100)은 도2 내지 도5에서 보는바와 같이 절연성베이스원단(102)은 면상발열체에 전원을 통전 시 자체적으로 발생되는 고온열에 견딜 수 있도록 내열성과 장기간 사용을 하기 위해 누전이나 물리적인 충격에 견딜 수 있는 절연성베이스원단(102)을 이용하여야 한다. 상기와 같은 온도에 내열성을 갖는 절연성베이스원단(102)으로는 PET, PE, 폴리우레탄, 에폭시 원단 및 열접착성, 전기절연성, 난연성, 내굴곡성 및 접착제의 흐름성이 균일한 폴리이미드원단 등을 이용할 수 있으며, 가장 바람직하게는 PET를 사용할 수 있다.As shown in FIGS. 2 to 5, the planar heating element 100 has an insulating base fabric 102 that is short-circuit or physically shocked for heat resistance and long-term use to withstand high temperature heat generated when power is supplied to the planar heating element. Insulating base fabric 102 must be used. As the insulating base fabric 102 having heat resistance at the above temperature, PET, PE, polyurethane, epoxy fabric and polyimide fabric having heat adhesiveness, electrical insulation, flame retardancy, flex resistance, and flowability of the adhesive are uniform. It is possible to use, most preferably PET can be used.

이러한 상기 절연성베이스원단(102)에 저항열에 의해 발열기능을 갖도록 일정한 패턴을 유지하여 카본페이스트를 도포하여 건조시켜 카본발열부(115)가 형성된다.The carbon base unit 115 is formed by applying and drying a carbon paste by maintaining a predetermined pattern to have a heat generating function by the heat of resistance to the insulating base fabric 102.

그리고, 실버부(118)는 절연성베이스원단(102)에 인쇄된 카본발열부(115)의 양단 끝에 일정한 간격을 유지하여 인쇄 건조되며, 통전되는 전류를 카본발열부(115)로 접촉저항이 없이 원활히 전달하는 역할을 한다. 상기와 같은 카본발열부(115)와 실버부(118)는 1°카본인쇄와 2°실버인쇄가 상호 바뀌어도 무방하다.The silver part 118 is printed and dried by maintaining a predetermined gap at both ends of the carbon heating part 115 printed on the insulating base fabric 102, and the current flowing through the carbon heating part 115 without contact resistance. It plays a role in delivering smoothly. The carbon heating unit 115 and the silver unit 118 as described above may be interchanged with 1 ° carbon printing and 2 ° silver printing.

한편, 동박전극(120)은 상기 실버부(118)의 상부에 적층시켜 원거리의 카본발열부(115)로 전원을 공급하도록 구성된다.On the other hand, the copper foil electrode 120 is configured to be stacked on top of the silver portion 118 to supply power to the carbon heating unit 115 of the remote.

일반적으로 면상발열체의 전극은 실버부에 동박전극이 적층되는 경우와 본 고안에서는 도시 하지 않았지만 종래의 면상발열체 중 동박전극의 일면에 도전성접착제가 형성된 전극 구조를 형성하고 있다. 이러한 종래의 면상발열체는 도 1에서 보는바와 같이 시공 시 동박전극의 상부에 접착된 코팅지를 제거하기 위해 많은 시간과 노동력을 소비해야 하는 문제점이 있었다.In general, the electrode of the planar heating element forms an electrode structure in which a conductive adhesive is formed on one surface of the copper foil electrode among the planar heating elements, although not shown in the present invention and a copper foil electrode is laminated in the silver part. This conventional planar heating element has a problem in that a large amount of time and labor must be spent to remove the coated paper adhered to the upper portion of the copper foil electrode during construction, as shown in FIG.

이러한 문제점을 해소시키고자 본 고안의 면상발열체(100)는 전선이 결선될 수 있는 동박전극(120) 부위의 상부 또는 하부가 코팅지(114)와 실버부(118)에 접착되지 않도록 박리부(130)를 구성한다.In order to solve this problem, the planar heating element 100 of the present invention has a peeling part 130 so that the upper or lower portion of the copper foil electrode 120 where the wires can be connected is not adhered to the coated paper 114 and the silver part 118. ).

박리부(130)는 인쇄방식과 비인쇄방식 또는 부재부착방식으로 구성하여 형성시킬 수 있다.The peeling unit 130 may be formed by forming a printing method and a non-printing method or a member attaching method.

인쇄방식은 동박전극(120)과 코팅지(114) 사이 및 동박전극(120)과 실버부(118) 사이에 비접착성잉크를 형성시켜 코팅지(114)와 실버부(118)가 동박전극(120)에 부착되지 않아 면상발열체 시공 시 박리부(130)를 쉽게 제거시켜 시공할 수 있으며, 비인쇄방식은 동박전극의 일면에 형성된 도전성접착제가 전선과 결선되는 부위만 제거된 형태로 구성된다. 또한, 부재부착방식으로는 소정의 두께와 폭을 갖는 도전성부재 또는 비전도성부재를 형성시켜 동박전극(120)이 실버부(118)와 코팅지(114)에 접착되지 않도록 구성할 수 있다. 또한, 박리부(130)는 본 고안에는 예시하지 않았지만 동박전극(120)의 상부 또는 하부 및 카본발열부(115)의 상부 또는 하부에 형성할 수도 있다.The printing method forms a non-adhesive ink between the copper foil electrode 120 and the coated paper 114 and between the copper foil electrode 120 and the silver portion 118 so that the coated paper 114 and the silver portion 118 have the copper foil electrode 120. It is not attached to the surface heating element when the construction can be easily removed by removing the peeling unit 130, the non-printing method is composed of a form in which the conductive adhesive formed on one surface of the copper foil electrode is removed only the portion connected to the wire. In addition, the member attachment method may be configured such that the copper foil electrode 120 is not adhered to the silver part 118 and the coated paper 114 by forming a conductive member or a non-conductive member having a predetermined thickness and width. In addition, although not illustrated in the present invention, the peeling unit 130 may be formed on the upper or lower portion of the copper foil electrode 120 and the upper or lower portion of the carbon heating unit 115.

박리부(130)는 일반적인 면상발열체 구조 중 실버부에 적층되는 동박전극이나 도전성접착제가 일면에 부착된 동박전극의 상부 또는 하부에 적용할 수 있는 범위까지 포함한다.The peeling unit 130 includes a copper foil electrode or a conductive adhesive laminated to the silver portion of the general planar heating element structure to the extent that can be applied to the upper or lower portion of the copper foil electrode attached to one surface.

박리부(130)를 상기와 같이 구성할 경우 전선을 결선하고자 하는 동박전극(120) 부위가 코팅지(114)와 실버부(118)에 부착되지 않아 동박전극(120)의 표면에 형성된 코팅지(114)를 쉽게 제거하여 시공시간을 단축하고, 동박전극(120)과 전선의 접촉면적을 충분히 확보할 수 있어 원활한 전류량을 안정적으로 공급할 수 있는 효과가 있다.When the peeling unit 130 is configured as described above, the portion of the copper foil electrode 120 to which the wire is to be connected is not attached to the coated paper 114 and the silver portion 118 so that the coated paper 114 formed on the surface of the copper foil electrode 120. ), The construction time can be shortened and the contact area between the copper foil electrode 120 and the wire can be sufficiently secured, so that a smooth amount of current can be stably supplied.

삭제delete

코팅지(114)는 상기 카본발열부(115)와 실버부(118)가 고온으로 발열되는 경우와 물리적인 손상 등에 의해 저항 값이 변화되는 것을 방지하도록 절연성베이스원단(102)에 형성된 상기 카본발열부(115)와 실버부(118) 및 박리부(130)와 동박전극(120)을 밀폐시켜 합지하도록 구성된다.The coated paper 114 is formed on the insulating base fabric 102 to prevent the carbon heating unit 115 and the silver unit 118 from being heated to a high temperature and to prevent the resistance value from being changed due to physical damage. It is configured to seal and seal the 115, the silver 118, the peeling part 130, and the copper foil electrode 120.

이상에서 바람직한 실시예를 도시하여 설명하였으나 상기한 실시예에 한정되지 아니하며, 본 고안이 속하는 기술분야의 사상적 정신을 벗어나지 않는 범위 내에서 통상의 지식을 가진 자에 의해 다양한 변경과 수정이 가능한 범주까지 귀속할 수 있다 할 것이다.Although preferred embodiments have been illustrated and described above, they are not limited to the above embodiments, and various modifications and changes can be made by those skilled in the art without departing from the spirit of the technical field to which the present invention pertains. You will be able to belong.

이상에서 설명한 바와 같이 본고안의 면상발열체는 시공 시 전선을 결선하고자 하는 동박전극의 상부 또는 하부에 박리부를 형성시켜 동박전극에 접착되어 있는 코팅지와 실버부를 쉽게 제거시킴으로써 시공시간을 단축시킬 수 있으며, 전선과 동박전극의 접촉면적을 충분히 확보함으로써 안정되게 전류량을 공급할 수 있는 효과가 있다.As described above, the planar heating element of the present invention can shorten the construction time by forming a peeling part on the upper or lower part of the copper foil electrode to which the wire is to be connected during construction, thereby easily removing the coated paper and the silver part bonded to the copper foil electrode. By sufficiently securing the contact area of the copper foil electrode, there is an effect that the current amount can be stably supplied.

Claims (3)

AC용 또는 DC용 전원을 이용하여 온열을 발산하는 면상발열체(100)에 있어서, 내열성과 내화학성 및 내충격성을 갖는 절연성베이스원단; 저항열에 의해 발열되도록 인쇄형성되는 카본발열부; 동박전극으로부터 공급되는 전류를 카본발열부로 전달해주도록 상기 카본발열부 양단에 형성되는 실버부; 전류를 원거리까지 공급하도록 실버부에 적층되는 동박전극; 동박전극의 상부 또는 하부에 형성되는 박리부; 상기 절연성베이스원단이 밀폐되도록 합지되는 코팅지;가 포함되어 구성되는 것을 특징으로 하는, 면상발열체A planar heating element (100) for dissipating heat by using an AC or DC power source, comprising: an insulating base fabric having heat resistance, chemical resistance, and impact resistance; Carbon heating unit which is printed to be generated by the heat of resistance; A silver part formed at both ends of the carbon heat generating part to transfer a current supplied from the copper foil electrode to the carbon heat generating part; Copper foil electrode laminated on the silver portion to supply a current to a long distance; A peeling part formed on an upper portion or a lower portion of the copper foil electrode; The coated base material is laminated so that the insulating base fabric is sealed; characterized in that comprises a, planar heating element 청구항 1에 있어서;The method according to claim 1; 박리부가 비접착성잉크로 인쇄되는 형태 및 도전성부재 또는 비도전성부재로 형성되는 것을 특징으로 하는, 면상발열체A planar heating element, characterized in that the peeling portion is printed with a non-adhesive ink and formed of a conductive member or a non-conductive member. 삭제delete
KR2020080003148U 2008-03-07 2008-03-07 sheet type heating element KR200448616Y1 (en)

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KR200445656Y1 (en) * 2007-12-24 2009-08-20 이장훈 A sheet type heating element
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KR102039607B1 (en) * 2019-04-05 2019-11-01 (주)웰빙히트텍 Thermal Sheet Comprising Printing Layer of Thermal Conductive Carbon Ink

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Publication number Priority date Publication date Assignee Title
KR100731868B1 (en) * 2002-12-27 2007-06-25 티디케이가부시기가이샤 Method for manufacturing electronic part having internal electrode
KR20080000215U (en) * 2007-12-24 2008-02-20 이장훈 A sheet type heating element

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100731868B1 (en) * 2002-12-27 2007-06-25 티디케이가부시기가이샤 Method for manufacturing electronic part having internal electrode
KR20080000215U (en) * 2007-12-24 2008-02-20 이장훈 A sheet type heating element

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