KR200419549Y1 - Instant packaging tofu making device - Google Patents

Abstract

The present invention relates to an instant packaging front tofu manufacturing apparatus. Conventional instant tofu making machine has prepared instant whole tofu by natural coagulation method by adding coagulant when steaming soybean milk is steamed after mixing with whole activated soybean fine powder and soft water and steaming soybean milk is 80 ℃ ~ 85 ℃. There was a problem in the merchandise due to deterioration of the product power. In addition, there is a problem in the hygiene and merchandise because the instant tofu is not packed.

과 혼합된 두유를 효소 반응에 의한 즉석 전두부를 제조하는 항온수조 자연응고조와 제조된 즉석전두부를 일정규격으로 절단하는 수동절단기와 일정규격으로 절단된 즉석전두부를 포장 용기에 투입하여 포장하는 수동포장기와 냉각수 자

에 냉각수를 공급하며, 그리고 완성된 즉석포장 전두부를 수침하는 냉각수침조의 융합결합으로 시스템을 구성하여 고안된 즉석포장 전두부 제조 장치에 관한 것으로서 증숙 두유를 정확히 냉각할 수 있으며 냉각두유에 응고제와 효소를 혼합사용하여 냉각두유와 응고제와 효소혼합물을 제조하여 항온수조에서 정확히 효소반응의 자연 응고법으로 탄력성과 결착력이 우수한 즉석전두부의 품질을 향상시킬 수 있을 뿐만 아니라, 즉석에서 수동 포장함으로써 상품성을 높인 즉석포장전두부를 제공할 수 있도록 한 것이다.The present invention is a steam bath and steam generator and steamed soybean milk mixed with a mixing tank for stirring 1 kg: 5.5 liter of whole activated soybean fine powder and soft water, and a mixing tank and cooling water for cooling steam generator and steamed soybean milk.

Natural coagulation bath for preparing instant tofu by enzymatic reaction and manual cutting machine for cutting instant instant tofu to a certain standard, and manual packing machine for packaging by inserting instant instant tofu into a container. Coolant sleeping

It is an instant packaging frontal tofu manufacturing device which is designed by fusion combination of cooling water needle to supply coolant to water and to immerse the finished instant packing frontal head. It can precisely cool steamed soybean milk and mix coagulant and enzyme with cooling soymilk. Instant packaged tofu with high quality and instant binding of instant soybean curd with excellent elasticity and binding capacity by natural coagulation method of enzyme reaction precisely in a constant temperature water tank by preparing cooled soymilk, coagulant and enzyme mixture. It would be to provide.

Description

Instant packaging whole tofu manufacturing equipment {MACHINE FOR MANUFACTURING WHOLE CURD}

1 is a component and a process diagram of an instant packaging tofu manufacturing apparatus according to the present invention

Figure 2 is a front view showing the arrangement of the main components of the instant packaging frontal head manufacturing apparatus according to the present invention

3A is a longitudinal front view of a primary mixing tank

Figure 4a is a longitudinal front view of the coagulant and enzyme mixing tank after the second soymilk cooling

Figure 5a is a longitudinal front view of the thermostatic bath natural coagulation degree

Figure 6a is a longitudinal front view of the cooling water needle

Figure 7a is a perspective view showing the overall appearance of the manual cutter

-Explanation of symbols for the main parts of the drawings-

1: water supply source 11: manual cutting machine

2: water softener 11a: manual cutter handle

3: residual chlorine remover 11b: cutting knife

4: ultraviolet sterilizer 12: manual packaging machine

5: steam generator 13: cooling water immersion tank

5a: Electric Heater 13a: Cooling Water Drain

6: 1st mixing tank 13b: cooling pipe

6a: Stirrer 13c: Refrigerant Compressor

6b: soft water supply extension 14: soft water supply pipe

7: steam bath 15: steam supply pipe

7a: steam injection pipe 16: green soybean oil supply pipe

7b: pressure lid 17: steam soy milk supply pipe

7c: pressure relief valve 18: coolant supply pipe

7 d: far infrared ceramic plate 19: cooling water discharge pipe

M: Motor 20: Cooled soymilk, coagulant and enzyme

P: pump mixture discharge pipe

8: Coagulant after 2nd soymilk cooling and 21: Control panel

    Enzyme mixing tank 22: steam generation water supply pipe

8a: stirrer 23: main power

8b: green soybean oil supply extension 24: the wheel

9: coolant ruler

10: Natural coagulation tank

10a: Natural coagulation tank

      drain

10b: heating wire

V1: steam generating water supply valve SWS: safety switch

V2: soft water supply valve SW1: power switch

V3: green soybean oil supply valve SW2: pump switch

V4: Steam supply valve SW3: Steam generation water supply switch

V5: steam pressure reducing valve SW4: heater switch

V6: Steam soy milk supply valve SW5: Soft water supply position

V7: cold soymilk, coagulant and enzyme SW6: primary stirring switch

     Mixture Discharge Valve SW7: Steam Supply Switch

V8: Coolant discharge valve SW8: Coagulant enzyme after secondary cooling

V9: Coolant Check Valve Mixing Tank Switch

V10: Steamer Drain Valve SW9: Coolant Supply Switch

V11: Steam generator drain valve SW10: Coolant absorption switch

V12: Cooling water supply valve SW11: Constant temperature bath temperature setting switch

V13: Cooling water absorption valve SW12: Constant temperature water tank power switch

T1: steam soy milk temperature display SW13: constant temperature water tank temperature fixed switch

T2: cooling soymilk temperature display SW14: cooling pipe refrigerant power

T3: Temperature display switch in constant temperature water tank

T4: Temperature display in cooling water tank TS1: Steam soymilk temperature sensor

                                     TS2: Cooling Soymilk Temperature Sensor

The present invention relates to an instant packaging frontal tofu manufacturing apparatus, and in particular to instant packaging frontal tofu manufacturing equipment that can always produce a homogeneous high-quality instant packaging frontal tofu and to produce instant packaging frontal tofu with improved hygienic instant manual packaging. It is about.

Conventional tofu manufacturing method comprises the steps of soaking the soybeans called soybeans; Crushing the soy beans; Adding a coagulant to soybean water to make soft tofu; Tofu is made by pressing soft tofu. But. In the conventional tofu manufacturing method, the organic acids, sugars, and water-soluble proteins of soybeans are dissolved in water and disposed of during soaking of the soybeans, and 120% of soybean weight is generated, and BOD 10,000 ppm of pure water is wastewatered. there was.

Therefore, the present inventors have developed an instant frontal tofu maker (20-2002-0010906) and an instant dietary fiber frontal tofu manufacturing method and apparatus (10-0454357).

The instant tofu making machine of the registration proposal is composed of a primary mixing tank, a steaming tank, a steam generator, a secondary mixing tank, and a coagulation tank, and the ratio of 1 kg: 5.5 to 6 liters of whole activated soybean fine powder and soft water in the primary mixing tank. Green soybean milk was made by mixing with a 1,600 rpm stirrer, and the soybean milk was steamed at 102 ° C. in a steaming tank and transferred to a secondary mixing tank. When the temperature of steamed soy milk dropped to 85 ° C., a coagulant was added and mixed with a stirrer at 1,600 rpm. After the transfer to the coagulation tank to prepare instant tofu by natural coagulation method.

In addition, the instant dietary fiber frontal head manufacturing method and the apparatus of the registered invention is composed of a primary mixing tank, steaming tank, steam generator, secondary heat-retaining mixing tank, coagulation tank, ultra-high-speed homogeneous mixer (3,000 ~ 3,500 rpm) in the primary mixing tank 1kg: 5.5 ~ 6l of the whole powder of active soybean fine powder and soft water to make homogenized green soybean oil. Steamed green soybean oil at 102 ℃ After the homogenization of the steamed soymilk while the temperature of the steamed soybean milk is lowered to 80 ℃ ~ 85 ℃ while homogenizing with the high speed homogeneous mixer, it is possible to prepare instant whole tofu by natural coagulation method in the coagulation tank after homogenization. The solution was to improve productivity by 100%, eliminate waste paper and waste water, and shorten manufacturing time. However, the instant tofu preparation and the instant dietary fiber tofu manufacturing method and the apparatus of the registration proposal have the following problems.

(1) The steaming temperature of the soymilk steamed in the secondary mixing tank of the ready-to-drink tofu maker of the proposed design and the instant dietary fiber tofu manufacturing method of the registered invention, and the second heat-insulating mixing tank of the apparatus is lowered to 80 to 85 ° C, and the coagulant is steamed. There was a problem in the quality of the instant tofu prepared by dropping the binding force due to protein agglomeration at the time of manufacturing the instant whole tofu by natural coagulation method in soy milk.

(2) There was a problem in hygiene and merchandise due to unpacking of instant tofu.

Therefore, it is an object of the present invention to provide an instant packaging frontal head manufacturing apparatus capable of always producing a homogeneous instant packaging frontal high homogeneity of high elasticity and binding regardless of the skill of the operator. Another object of the present invention is to provide an instant packaging tofu maker capable of hygienically preparing instant frontal tofu.

과 두유와 응고제와 효소와의 혼합물 배출관이 설치된 2차 두유 냉각후 응고제와 효소 혼합조; 상기 2차 두유 냉각후 응고제와 효소 혼합조 외부의 냉각수단인 냉각수 자

과 냉각수 공급관과 냉각수 배출관이 연결된 냉각 파이프와 냉매압축장치가 내장된 냉각 수침조;In order to achieve the object of the present invention is connected to the soft water supply pipe from the water supply source, the primary mixing tank is installed primary stirring means; A steam bath connected to the first mixing tank with a green soybean oil supply pipe and having a steam spray pipe and a far-infrared ceramic plate embedded therein; A steam generator to which a steam supply pipe for supplying steam to the steam injection pipe is connected; It is connected to the steam soybean milk supply pipe to the steamer, the stirrer and the coolant

Coagulant and enzyme mixing tank after the cooling of the secondary soymilk having a discharge pipe of the mixture of fruit and soy milk, coagulant and enzyme; After cooling the secondary soy milk, the cooling water is a cooling means outside the coagulant and enzyme mixing tank.

A cooling water immersion tank having a cooling pipe connected to the cooling water supply pipe and the cooling water discharge pipe and a refrigerant compressor;

A natural coagulation tank having a heating wire capable of maintaining a constant temperature within 30 ° C. to 98 ° C., which is connected to the coagulant and enzyme mixture tank after cooling the secondary soymilk;

A manual cutter including a manual cutter handle and a cutting knife capable of cutting an instant frontal head manufactured in the constant temperature water tank of a coagulation tank to a predetermined standard;

A manual packaging machine which cuts the instant frontal part manufactured by the manual cutting machine to a predetermined standard and puts it in a packaging (pp) container; A cooling water immersion tank for cooling the instant frontal head packaged in the manual packaging machine;

이 구성됨을 특징으로 하는 즉석포장 전두부 제조 장치가 제공된다. 상기 2차 두유 냉각 후 응고제와 효소혼합조 외부의 냉각수 자

하부에 냉각수 공급체크밸브가 설치되어, 냉각수침조로부터 냉각수를 공급받아 냉각수 자

내부를 순환 후 냉각수 자

상부의 냉각수 배출관을 통해 냉각수 침조에 배출되도록 구성됨을 특징으로 한다.A frame supporting the primary mixing tank, the steam bath, the steam generator, the secondary soymilk cooling coagulant and the enzyme mixing tank; In the instant packaging front tofu manufacturing apparatus, characterized in that the condensation system of the cooling water settling, constant temperature water tank, manual cutting machine, manual packaging machine, characterized in that the temperature of steamed soybean milk supplied to the coagulant and enzyme mixing tank after the second soymilk cooling After cooling the second soymilk to cool down, coolant outside the coagulant and enzyme mixing tank

Provided is an instant packaging frontal head manufacturing apparatus characterized in that the configuration. After cooling the secondary soymilk, coolant outside the coagulant and enzyme mixing tank

Cooling water supply check valve is installed on the lower part and receives cooling water from cooling water needle

After circulating inside the coolant

Characterized in that configured to be discharged to the coolant needle through the coolant discharge pipe in the upper portion.

The constant temperature bath natural coagulation tank is characterized in that the temperature indicator in the constant temperature bath and the constant temperature bath natural coagulation tank drain, heating wire, constant temperature water tank power switch, constant temperature bath temperature fixed switch, constant temperature bath temperature setting switch is installed.

The cooling water immersion tank has a cooling water immersion drain, a cooling pipe, a cooling water supply valve, a cooling water absorption valve, a cooling water absorption switch, a cooling pipe refrigerant power switch, a refrigerant compressor, and a temperature indication in the cooling water needle.

The steam bath is characterized in that the pressure-type lid and the steam tank inside the steam injection tube, far-infrared ceramic plate.

The pressure relief valve is characterized in that the pressure relief valve of the expansion tank.

A steaming temperature sensor is installed inside the steaming tank, and a steaming soybean milk temperature indicator is installed on the control panel.

The primary mixing tank is characterized in that the stirrer and soft water supply extension is installed.

After the cooling of the second soy milk, the coagulant and the enzyme mixing tank are provided with an agitator, a green soybean milk supply extension part, and a cooling soymilk temperature sensor, and a cooling soymilk temperature indicator is installed on the control panel.

The manual cutter is characterized in that it is configured to cut an instant frontal head made of a manual handle and a cutting knife on a stainless plate to a certain standard.

The manual packaging machine is characterized in that it is configured to manually package the instant front head portion cut to a predetermined standard after being put in a certain packaging container.

It is characterized in that it is made to immerse and store the instant packing head in the cooling water inside the cooling water needle. Hereinafter, the instant packaging frontal head manufacturing apparatus according to the present invention will be described in detail according to the embodiment shown in the accompanying drawings.

1 is a process diagram showing the components of the instant packaging front tofu manufacturing apparatus according to the present invention, Figure 2 is a front view showing the arrangement of the main components of the instant packaging tofu manufacturing apparatus according to the present invention, Figure 3a 4A is a vertical front view of the coagulation agent and enzyme mixing tank after the secondary soymilk cooling, FIG. 5A is a vertical front view of the natural coagulation bath of constant temperature water, FIG. 6A is a vertical front view of the cooling water immersion tank, and FIG. 7A is a manual A perspective view showing the overall appearance of a cutter.

(9)과 냉각수 자

(9)에 냉각수를 공급하는 냉각수침조(13)와 증숙 두유 냉각 후 응고제와 효소와 혼합된 혼합물을 공급 받아 즉석전두부를 제조하는 항온 수조 자연응고조(10)와 항온 수조 자연응고조(10)에서 제조된 즉석전두부를 수동으로 절단하는 수동절단기(11)와 일정 규격으로 절단된 즉석 전두부를 포장하는 수동 포장기(12)의 융합 결합으로 구성된다.The instant packaging frontal tofu manufacturing apparatus according to the present invention is a steaming tank for steaming the primary mixing tank (6) to make green soybean milk by mixing the whole active soybean fine powder and soft water as shown in Figures 1 and 2 (7) and the steam generator (5) for supplying steam to the steam bath (7) and the secondary soymilk cooling and mixing the coagulant and enzyme mixed with the coagulant and enzyme after cooling the steamed soymilk (8) and installed outside Coolant sleeping

(9) and coolant sleeping

(9) a constant temperature bath natural coagulation tank (10) and a constant temperature bath natural coagulation tank (10) to prepare instant frontal tofu by receiving a mixture of a coagulant and enzyme after cooling the cooling water bath (13) and steaming soymilk. It consists of a fusion coupling of a manual cutter 11 for manually cutting the instant frontal head manufactured in and a manual packaging machine 12 for packing the instant frontal head cut to a certain standard.

The lower end of the primary mixing tank (6) is provided with green soybean milk supply pipe (16) connected between the upper end of the steam bath (7).

Green soybean oil supply valve V3 is provided in the middle of this green soybean oil supply pipe 16. The steam bath (7) is provided with a pressure safety valve (7c) on the pressure lid (7b) and the pressure lid (7b). Then, the steam injection pipe 7a is installed. The steaming tank 7 is provided with a steaming temperature sensor TS1 for sensing the temperature of steaming soymilk, and the temperature of steamed soymilk detected by the steaming temperature sensor TS1 is installed in the control panel 21. Displayed on the temperature indicator T1. The steaming soymilk supply pipe 17 is installed at the bottom of the steaming tank 7 between the coagulant and the upper end of the enzyme mixing tank 8 after cooling the secondary soymilk, and the steamed soybean milk supply pipe 17 is steamed soymilk supply valve ( V6) is installed. A drain valve V10 is provided below the steaming tank 7. The steam generator (5) is a pressure vessel made of stainless steel, and is composed of a heat transfer heater (5a) therein.

(9)이 설치된다. 상기 2차 두유 냉각후 응고제와 효소 혼합조(8)에는 냉각두유와 응고제와 효소가 골고루 혼합되도록 10,000rpm의 교반수단이 설치된다. 또한, 상기 2차 두유 냉각후 응고제 효소 혼합조(8)에는 냉각두유와 응고제와 효소와의 혼합물의 온도를 감지하기 위한 2차 혼합조 온도 감지기(TS2)가 설치되고 온도 감지기에서 감지된 냉각두유와 응고제와 효소 혼합물온도는 상기 컨트롤 판넬(21)에 설치된 온도표시기(T2)에 표시된다.After cooling the secondary soymilk, the steamed soymilk inside the coagulant and enzyme mixing tank 8 drops to a predetermined temperature.

(9) is installed. After cooling the secondary soymilk, the coagulant and enzyme mixing tank 8 is provided with a stirring means of 10,000 rpm so that the cooling soy milk, the coagulant, and the enzyme are evenly mixed. In addition, after cooling the secondary soymilk, the coagulant enzyme mixing tank 8 is provided with a secondary mixing bath temperature sensor TS2 for detecting the temperature of the mixture of the cooling soymilk, the coagulant, and the enzyme, and the cooling soymilk detected by the temperature sensor. The coagulant and enzyme mixture temperature is displayed on the temperature indicator T2 installed in the control panel 21.

A constant temperature bath temperature setting switch SW11, a temperature display in the constant temperature bath T3, and a constant temperature bath power switch SW12 are installed in the constant temperature bath natural coagulation tank SW13.

The cooling water supply switch SW9, the cooling water discharge switch SW10, the temperature display T4, and the refrigerant compressor 13c and the cooling pipe 13b are installed in the cooling water needle 13.

A manual cutter 11 and a manual packaging machine 12 are installed between the constant temperature water tank natural coagulation tank 10 and the cooling water immersion tank 13.

A steam decompression valve V5 is installed in the middle of the steam supply pipe 15. The steam generator drain valve V11 is installed below the steam generator 5. A steam drain valve V10 is installed below the steaming tank 7. After the second cooling, the coagulant and enzyme mixing tank 8 is provided with a soymilk, a coagulant, and an enzyme mixture supply valve V7.

(9)사이에 냉각수 공급관(18)이 설치되 고 냉각수 자

(9)상단부에 냉각수 배출 밸브(V8)가 설치되고, 냉각수침조(13)사이에 냉각수 배출관(19)과 냉각수 공급밸브(V12)와 냉각수 흡수밸브(V13)가 설치된다.The cooling water immersion tank 13 and the cooling water ruler

Cooling water supply pipe (18) is installed between the (9)

(9) The cooling water discharge valve V8 is provided at the upper end, and the cooling water discharge pipe 19, the cooling water supply valve V12, and the cooling water absorption valve V13 are provided between the cooling water needle tanks 13.

A control panel 21 is installed between the primary steaming tank 7 and the secondary cooling coagulation agent and the enzyme mixing tank 8, and the control panel 21 includes a power switch SW1, a pump switch SW2, and steam generation. Water supply switch (SW3), heater switch (SW4), soft water supply switch (SW5), primary stirring switch (SW6), steam supply switch (SW7). A coagulant and an enzyme stirring switch SW8 are disposed after the secondary soymilk cooling, and a steam temperature indicator T1, a coagulant and enzyme mixture temperature indicator T2 and a steam generator pressure gauge PG after the second cooling are disposed. Cooling water supply switch SW9 and cooling water discharge switch SW10 are arranged in the cooling water immersion tank 13. A constant temperature bath temperature setting switch SW11, a constant temperature bath power switch SW12, and a constant temperature bath temperature fixed switch SW13 are disposed in the constant temperature bath natural coagulation bath 10. The primary mixing tank 6 is connected to the soft water supply pipe 14 for supplying soft water. The soft water supply pipe 14 is connected to the water softener 2, the residual chlorine remover 3, and the ultraviolet sterilizer 4 on the way when connected to the water supply source 1.

Hereinafter, a process of manufacturing an instant packaged frontal tofu by the instant packaging frontal tofu manufacturing apparatus of the present invention will be described.

First, a summary of the instant packaging front tofu manufacturing process by the instant packaging tofu manufacturing apparatus of the present invention is as follows.

(19)에 공급되어 2차 두유 냉각후 응고제와 효소 혼합조(8)에 증숙두유가 품온이 하강하여 냉각두유가 되면 효소를 먼저 투입하여 교반후에 응고제를 투입한다. 그 다음 교반기(8a)로 혼합하여 냉각두유와 응고제와 효소와의 혼합물을 제조하고 두유와 응고제와 효소혼합물 공급밸브(V7)를 통해 항온수조 자연응고조(10)에 이송하여 설정된 온도에서 일정시간 효소반응하여 즉석전두부가 제조된다. 제조된 즉석전두부는 수동 절단기(11)에 의해 일정 규격으로 절단되고 절단된 즉석 전두부는 포장용기에 담아 수동포장기(12)에 의해 포장되어 즉석포장 전두부 제조가 완료된다. 완료된 즉석포장전두부는 냉각 수침조(13)에 투입하여 냉각시킨다.After supplying soft water to the primary mixing tank 6, putting the whole active soybean fine powder, and preparing the green soybean milk with the stirrer 6a, this green soybean oil is transferred to the steaming tank 7, and steaming is carried out. Steam generated in the steam (5) is supplied to the steam injection pipe (7a) in the steam bath (7) to produce steamed soymilk, which is transferred to the coagulant and enzyme mixing tank (8) after secondary cooling, Stir by the stirrer 8a, which is the stirring means, and the coolant

(19) After the cooling of the secondary soymilk, steamed soybean milk in the coagulant and enzyme mixing tank (8) drops to a low temperature so that the cooled soymilk is first introduced into the enzyme, and then the coagulant is added after stirring. Then, a mixture of chilled soy milk, a coagulant, and an enzyme is prepared by mixing with a stirrer (8a), and transferred to a constant temperature bath natural coagulation bath (10) through a soymilk, coagulant, and enzyme mixture supply valve (V7) for a predetermined time at a predetermined temperature. An immediate frontal tofu is prepared by enzymatic reaction. The prepared instant tofu is cut to a certain standard by the manual cutter 11 and the instant instant cut is cut in a packaging container by the manual packaging machine 12 to complete the instant packing tofu. The completed instant packing heads are put into the cooling water immersion tank 13 to cool.

Hereinafter, the instant packaging tofu manufacturing process by the instant packaging tofu production apparatus of the present invention will be described in detail.

<Water treatment process>

The water supplied from the water supply source 1 is softened while passing through the water softener 2, the residual chlorine is removed while passing through the residual chlorine remover 3, and finally sterilized by passing through the ultraviolet sterilizer 4 .

The soft water thus treated is supplied to the soft water supply pipe 14 on the primary mixing tank 6 side and the steam generating water supply pipe 22 on the steam generator 5 side, respectively.

Steam generation process

When the power switch SW1 is turned on and the pump switch SW2 is turned on, the motor P rotates to operate the pump P. When the steam generating water supply switch SW3 is turned on, the pump P is turned on. The steam generating water conveyed by is supplied to the steam generator (5). When the heater switch SW4 is turned on, the steam generating water in the steam generator 5 is heated by the heat transfer heater 5a, and when steam is generated, it is displayed by a pressure gauge PG installed on the control panel. 5) When the pressure inside the set value is higher than the set value, the power of the electric heater 5a is cut off by the safety switch SWS, and the safety valve SV is operated to prevent the occurrence of a safety accident due to overheating and overpressure. .

<Green soybean milk mixing process>

-13

의 생두유가 제조된다.When soft water supply switch SW5 is turned on, soft water supply valve V2 will open and soft water will be supplied to primary mixing tank 6. 5.5 liters of soft water is supplied, 1 kg of battery-activated fresh soybean fine powder is completed, and the agitator 6a, which is the stirring means of the primary mixing tank 6, is operated by turning on the primary stirring switch SW6. do. Stirring at a rotational speed of 3,000 rpm for 10 minutes gives a concentration of 12

-13

Green soybean oil is prepared.

<Green soybean milk supply process>

Green soybean milk produced in the primary mixing tank (6) is supplied to the steam bath (7) through the green soybean milk supply pipe (16).

Steaming process

After the green soybean oil is supplied to the steaming tank (7), the steam supply switch (SW7) is turned on to open the steam supply valve (V4), and the steam generated from the steam generator (5) is steamed through the steam supply pipe (15). (7) The steam supply pipe (7a) inside the steam is supplied for 5 minutes, soybean milk becomes steam soy milk. At this time, the temperature of steamed soy milk is 102 ℃.

<Coagulation and Enzyme Mixing Process after Second Soymilk Cooling>

(9)에 공급된다. 냉각수 자

(9)에 공급된 냉각수는 순환 후에 냉각수 배출 스위치(SW10)의 온으로 냉각수 배출밸브(V8)와 냉각수 배출관(19)을 통하여 냉각수침조(13)에 순환 이동 된다.When steamed soy milk is supplied to the coagulant and enzyme mixing tank 8 after the second soy milk cooling, the temperature is about 95 ° C. to 98 ° C., and the cooling water of 1 ° C. to 5 ° C. is cooled in the cooling water immersion tank 13 in this state. Cooling water outside the coagulant and enzyme mixing tank 8 after the second soymilk cooling through the cooling water supply pipe 18 and the cooling water check valve V9 with the supply switch SW9 turned on.

It is supplied to (9). Coolant sleeping

The cooling water supplied to (9) is circulated to the cooling water immersion tank 13 through the cooling water discharge valve V8 and the cooling water discharge pipe 19 to the ON of the cooling water discharge switch SW10 after circulation.

After cooling the secondary soymilk, the temperature of the steamed soybean milk of coagulant and enzyme mixing tank (8) of about 95-98 ° C. dropped to 65-60 ° C., so that 0.2% -0.3% of the enzyme of cooling soymilk was cooled. Pre-injection, after the second cooling, the coagulant and the enzyme mixing switch (SW8) are turned on, the 10,000 RPM agitator (8a) is mixed, and 0.3% coagulant of the cooling soymilk is added, and the mixture is cooled by mixing with a stirrer (8a) of 10,000 RPM. Soymilk, a coagulant, and an enzyme mixture are prepared.

<Manufacturing process of instant whole soybean in natural coagulation tank>

After cooling the secondary soymilk, the cooled soymilk, coagulant and enzyme mixture discharged from the coagulant and enzyme mixing tank (8) were turned on and the cooling soymilk, coagulant, and enzyme mixture discharge valve (V7) was turned on (20). It is transferred to the constant temperature water tank natural coagulation tank (10) through.

Turn on the constant temperature water tank power switch (SW12) of the constant temperature water tank (10), operate the constant temperature water tank temperature setting switch (SW11), and set the temperature to 55 ° C to 65 ° C, which is an appropriate temperature for the enzyme reaction. After the fixed switch (SW13) is turned on and the enzyme reaction is carried out for 30-40 minutes at a fixed temperature, the enzyme promotes cross-linking polymerization reaction between protein molecules in soymilk, forming a covalent bond, and reacting with the coagulant to form a texture and elasticity. It has high binding power, soft and delicious taste, and instant tofu is made with excellent marketability.

<Improvement of instant packaging frontal tofu by manual cutting and manual packaging>

Hold the instant frontal head with the hands of the manual cutter 11a of the manual cutter 11 with both hands, cut it to a certain standard with the cutting knife 11b, insert it into a certain packaging container, wrap it in the manual packing machine 12, and the instant packing frontal part is completed. .

<Cooling Immersion Process of Instant Packed Whole Head>

The instant packaged frontal head is put into cooling water of the cooling water immersion tank 13 at 5 ° C to 10 ° C, and cooled.

As described above, the instant packaging tofu manufacturing apparatus according to the present invention can accurately cool steamed soymilk after steaming after mixing with whole activated soybean fine powder and soft water, and by using the coagulant and enzyme of cold soy milk, By producing the enzyme mixture, the natural coagulation method of the enzyme reaction in the constant temperature water tank always has the elasticity, binding strength and taste, and has the effect of producing uniform instant tofu.

In addition, packaging instant instant tofu has the effect of improving hygiene and merchandise. In addition, it is effective to increase the preservation by cooling and storing the instant packaging frontal head in the cooling water sink.

Claims (10)

A primary mixing tank to which a soft water supply pipe connected to a water supply source is connected, and a primary stirring means is installed; A steam bath connected to the raw soybean milk supply pipe of the primary mixing tank and having a steam injection pipe; A steam generator to which a steam generating water supply pipe is connected, a heater is built in, and a steam supply pipe to which the steam injection pipe supplies steam is connected; It is connected to the steaming soybean milk supply pipe to the steaming tank, and the agitating means is built in.

Coagulant and enzyme mixing tank with secondary soymilk cooled; A frame supporting the primary mixing tank, the steam bath, the steam generator, the secondary cooling soymilk, the coagulant, and the enzyme mixing tank; The coolant

Cooling water needle that is connected to the cooling water supply pipe for supplying cooling water to A constant temperature bath natural coagulation tank connected to the cooling soymilk, coagulant, and enzyme mixture supply pipes of the secondary cooling soymilk, coagulant and enzyme mixture tank, and having a constant temperature bath temperature setting switch, a constant temperature bath temperature fixed switch, and a heating wire; A manual cutting machine for cutting the instant frontal head manufactured in the constant temperature water bath coagulation tank to a predetermined standard and a manual packing machine for packing the cut instant frontal head; Instant packaging frontal head manufacturing apparatus, characterized in that the system is designed by fusion coupling of the cooling water immersion to immerse the packed instant head The cooling water ruler according to claim 1 after cooling the secondary soymilk after the cooling of the secondary soymilk

It consists of, instant packaging whole tofu production apparatus characterized in that the stirrer (10,000 RPM) is built in the coagulation agent and the enzyme mixing tank after the second soy milk cooling The instantaneous packaging front head manufacturing apparatus according to claim 1, wherein the constant temperature bath natural coagulation bath has an internal heating wire, a constant temperature bath temperature setting switch, and a constant temperature bath temperature fixed switch. The instant packaging frontal head manufacturing apparatus according to claim 1, wherein the cooling water impregnation is connected to a cooling pipe therein, is connected to a cooling water discharge valve, and a cooling water supply switch and a cooling water discharge switch are built-in. The cooling water ruler of claim 2

Instant packaging front tofu manufacturing apparatus characterized in that the back flow check valve is attached to According to claim 1, wherein the manual cutter is made of stainless instant packaging frontal head manufacturing apparatus, characterized in that consisting of a manual cutter handle and a cutting knife According to claim 1, wherein the manual packaging machine instant packaging front tofu manufacturing apparatus characterized in that for packing the cut instant whole tofu The instant packaging frontal head manufacturing apparatus according to claim 1, wherein the instant packaging frontal head is immersed in the cooling water in the cooling water tank. The instant packaging frontal head manufacturing apparatus according to claim 1, wherein a steam decompression valve is installed in the middle of the steam supply pipe. The instant packaging frontal head manufacturing apparatus according to claim 1, wherein a refrigerant compression device is built into the cooling water settling chamber.

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