KR200406500Y1 - Manufacturing equipment cloth for artificial lawn mat - Google Patents

Manufacturing equipment cloth for artificial lawn mat Download PDF

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Publication number
KR200406500Y1
KR200406500Y1 KR2020050031370U KR20050031370U KR200406500Y1 KR 200406500 Y1 KR200406500 Y1 KR 200406500Y1 KR 2020050031370 U KR2020050031370 U KR 2020050031370U KR 20050031370 U KR20050031370 U KR 20050031370U KR 200406500 Y1 KR200406500 Y1 KR 200406500Y1
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South Korea
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yarn
artificial turf
fabric
artificial
base fabric
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KR2020050031370U
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Korean (ko)
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김춘덕
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김춘덕
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    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D11/00—Double or multi-ply fabrics not otherwise provided for
    • D03D11/02—Fabrics formed with pockets, tubes, loops, folds, tucks or flaps
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • D03D13/004—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft with weave pattern being non-standard or providing special effects
    • D—TEXTILES; PAPER
    • D03—WEAVING
    • D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D27/00—Woven pile fabrics
    • D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
    • E—FIXED CONSTRUCTIONS
    • E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
    • E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
    • E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2505/00—Industrial
    • D10B2505/20—Industrial for civil engineering, e.g. geotextiles
    • D10B2505/202—Artificial grass

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Road Paving Structures (AREA)
  • Woven Fabrics (AREA)

Abstract

본 고안은 인조잔디매트의 원단제조장치에 관한 것으로, 더욱 구체적으로는 경사와 위사로 직조되는 바탕직물의 위사에 인조잔디원사가 교착상태로 기모되는 인조잔디원단을 제조하되 인조잔디원사가 바탕직물에서 수직방향으로 기모된 형태를 갖도록 한 인조잔디매트의 원단제조장치에 관한 것이다.The present invention relates to a fabric manufacturing apparatus of artificial turf mat, and more specifically, to manufacture artificial turf fabric raised with artificial grass yarn interlaced on the weft of the base fabric woven with warp and weft, but the artificial grass yarn is the base fabric The present invention relates to a fabric manufacturing apparatus of artificial turf mat having a raised shape in the vertical direction.

즉, 강성재질의 나일론사로 된 인조잔디원사(13)와 폴리에스텔사 및 면사로 된 바탕직물원사(15)가 직조부(40)에 각각 보내져서 직조부(40)에서 바닥경사(15a)와 바닥위사(15b)가 교차되어 상하로 바탕직물(14)이 직조되고 바탕직물(14)의 바닥위사(14b)에 인조잔디원사(13)가 교착되어 루프를 형성하는 직조가 이루어진다음 절단부(50)를 거쳐 인조잔디원단을 구성하는 것에 있어서,That is, the artificial grass yarn 13 made of rigid nylon yarn and the base fabric yarn 15 made of polyester yarn and cotton yarn are sent to the weave portion 40, respectively, and the bottom slope 15a and The bottom weave 15b is intersected so that the base fabric 14 is woven up and down, and the artificial grass yarn 13 interweaves with the bottom weave 14b of the base fabric 14 to form a loop. In constructing artificial grass fabric through

상기 인조잔디원사(13)의 공급안내로울(22)에 인조잔디원사예열부(A)를 구비하고 직조부(40)의 상하부에 인조잔디원사가열부(B)를 구비하여서 됨을 특징으로 하는 인조잔디매트의 원단제조장치이다.The artificial turf yarn preheating part (A) is provided in the supply guide roll (22) of the artificial turf yarn (13), and the artificial turf yarn heating part (B) is provided on the upper and lower portions of the weaving part (40). It is a fabric manufacturing device of grass mat.

인조잔디매트, 나일론사, 기모, 예열, 가열, 강성 Artificial grass mat, nylon yarn, brushed, preheated, heated, rigid

Description

인조잔디매트의 원단제조장치{Manufacturing equipment cloth for artificial lawn mat}Manufacturing equipment cloth for artificial lawn mat}

도 1은 본 고안에 따른 인조잔디매트 사시도1 is a perspective view of artificial turf mat according to the present invention

도 2는 본 고안의 구성을 나타낸 전체적인 구성단면예시도Figure 2 is an overall configuration cross-sectional view showing the configuration of the subject innovation

도 3은 본 고안의 직조원단이 절단부에서 절단되는 예시도3 is an exemplary view in which the woven fabric of the present invention is cut at the cut portion

도 4는 본 고안의 직조원단 단면예시도Figure 4 is an exemplary cross-sectional view of the woven fabric of the present invention

도 5는 본 고안의 직조원단을 절단한 인조잔디원단 단면예시도5 is a cross-sectional view of artificial turf fabric cut the woven fabric of the present invention

도 6은 종래의 직조원단 단면예시도6 is a cross-sectional view of a conventional woven fabric

도 7은 종래의 직조원단을 절단한 인조잔디원단 단면예시도Figure 7 is a cross-sectional view of the artificial grass fabric cut conventional weaving fabric

* 도면의 주요부분에 대한 부호의 설명* Explanation of symbols for main parts of the drawings

10 : 인조잔디매트 12 : 인조잔디원단10: artificial grass mat 12: artificial grass fabric

13 : 인조잔디원사 14 : 바탕직물13: artificial grass yarn 14: background fabric

15 : 바탕직물원사 15a : 바닥경사15: background fabric yarn 15a: bottom slope

15b : 바닥위사 16 : 직조원단15b: floor weft 16: weave fabric

17 : 바닥재 20 : 인조잔디원사공급부17: flooring material 20: artificial grass yarn supply unit

22 : 공급안내로울 24 : 중공부22: supply guide roll 24: hollow part

26 : 열풍커버 28 : 열풍기26: hot air cover 28: hot air fan

30 : 바탕직물원사공급부 32: 공급안내로울30: background fabric yarn supply unit 32: supply guide roll

40 : 직조부 42 : 열풍커버40: weave 42: hot air cover

44 : 열풍기 50 : 절단부44: hot air 50: cut portion

A : 예열부 B : 가열부A: preheating part B: heating part

본 고안은 인조잔디매트의 원단제조장치에 관한 것으로, 더욱 구체적으로는 경사와 위사로 직조되는 바탕직물의 위사에 인조잔디원사가 교착상태로 기모되는 인조잔디원단을 제조하되 인조잔디원사가 바탕직물에서 수직방향으로 기모된 형태를 갖도록 한 인조잔디매트의 원단제조장치에 관한 것이다.The present invention relates to a fabric manufacturing apparatus of artificial turf mat, and more specifically, to manufacture artificial turf fabric raised with artificial grass yarn interlaced on the weft of the base fabric woven with warp and weft, but the artificial grass yarn is the base fabric The present invention relates to a fabric manufacturing apparatus of artificial turf mat having a raised shape in the vertical direction.

일반적으로 골프장등에서 사용되는 인조잔디매트는 인조잔디원사가 기모된 인조잔디원단에 충격완화기능을 가진 바닥재가 부착된 구성으로 천연잔디와 같은 역할을 하도록 하고 있다.In general, artificial turf mats used in golf courses are made of artificial grass yarns are raised to the artificial turf fabrics are attached to the floor material having a shock-absorbing function to play the role of natural grass.

이러한 인조잔디매트를 구성하기 위해서는 경사위사로 직조되어 평직형태로 이루어진 바탕직물의 위사에 인조잔디원사를 수직방향으로 기모시킨 다음 접착제로 접합시킨 구성으로 되어 있다.In order to construct such artificial turf mat, the artificial turf yarn is raised in the vertical direction to the weft of the base fabric which is woven with a warp weave and has a plain weave shape, and then bonded with an adhesive.

이렇게 인조잔디매트를 구성하게 될때 인조잔디원사는 수직으로 기모됨이 바람직하나 바탕직물은 폴리에스텔사를 사용하고 인조잔디사는 강성의 나일론사를 사용하고 있으므로 강성재질의 나일론사가 종광에서 바탕직물과 교착되어 인조잔디원사를 직조시키는 과정에서 강성의 나일론사가 위사방향으로 눕혀지려는 성질때문에 위사밀도가 떨어지고 기모된 상태의 인조잔디원사도 경사진 상태가 되어 인조잔디매트의 완층기능이 떨어지는 등 품질이 저하되는 문제점이 있었다.When constructing artificial turf mats, artificial turf yarns are preferably raised vertically, but since the base fabric uses polyester yarns and the artificial turf yarns use rigid nylon yarns, rigid nylon yarns interlock with the base fabric in heald. In the process of weaving artificial grass yarn, the quality of rigid nylon yarn is laid down in the weft direction, so the weft density decreases, and the artificial grass yarn in the raised state is inclined, and the quality of the artificial grass mat decreases. There was a problem.

본 고안은 이러한 문제점을 해결하기 위하여 수직으로 인조잔디원사를 기모시키기 위해 공급되는 강성재질의 나일론사를 바탕직물과 교착하여 직조하기 전에 공급안내로울에서 인조잔디원사를 예열하는수단과 종광직조부에서 인조잔디원사를 가열하는수단으로 나일론사를 연성화시킨 상태에서 바탕직물의 위사와 직조되게 함으로서 바탕직물의 위사밀도를 치밀하게 하고 인조잔디원사를 수직방향으로 기모된 상태를 유지할 수 있도록 한 인조잔디매트의 원단제조장치에 관한 것이다.The present invention solves this problem by means of preheating the artificial turf yarns from the supply guide roller and the heald fabric weaving before weaving a rigid nylon yarn supplied to raise the artificial turf yarns vertically with the base fabric. Artificial turf mat to make the weft density of the base fabric dense and to maintain the raised state of the artificial grass yarn in the vertical direction by weaving the weft of the base fabric while the nylon yarn is softened as a means of heating the artificial grass yarn. The present invention relates to a fabric manufacturing apparatus.

본 고안은 강성재질의 나일론사로 된 인조잔디원사(13)는 인조잔디원사 공급부(20)에서 공급안내로울(22)을 거쳐 직조부(40)로 보내지고, 폴리에스텔사 및 면사등으로 바닥경사(15a)와 바닥경사(15b)를 갖는 바탕직물원사(15)는 바탕직물원사 공급부(30)에서 공급안내로울(32)을 거쳐 직조부(40)로 보내진 다음 일반적인 종광 제직수단으로된 직조부(40)에서 바닥재(15a)와 바닥위사(15b)가 교차되어 상하로 바탕직물(14)이 직조되고 바탕직물(14)의 바닥위사(15b)에 인조잔디원사(13)가 교착되는 루프형성으로 결속되는 제직이 이루어진 다음 직조부(40)를 거쳐 나오는 직조원단(16)의 상하바탕직물(14)사이에 있는 인조잔디원사(13)중간부분을 절단부(50)에서 절단하여 각각의 인조잔디원단(12)을 구성하고 그 인조잔디원단(12)에 탄성재질의 바닥재(17)를 부착하여 인조잔디매트(10)를 제조하는 것은 통상의 방법과 같다.The present invention artificial turf yarn 13 made of rigid nylon yarn is sent from the artificial turf yarn supply unit 20 to the weaving unit 40 through the supply guide roll 22, the bottom slope to polyester yarn and cotton yarn The base fabric yarn 15 having the 15a and the bottom slope 15b is sent from the base fabric yarn supply unit 30 to the weaving unit 40 via the supply guide roll 32 and then to the weaving unit as the general heald weaving means. At 40, the bottom material 15a and the bottom weft 15b are intersected so that the base fabric 14 is woven up and down, and the artificial grass yarn 13 is interlaced with the bottom weave 15b of the base fabric 14. The middle section of the artificial turf yarn 13 between the upper and lower ground fabrics 14 of the weave fabric 16, which is made through the weaving section 40, which is made of the weaving unit, is cut by the cutting section 50 Fabric 12 is made of artificial turf by attaching elastic material flooring material 17 to the artificial turf fabric 12 It is for producing a bit 10 equal to the conventional method.

상기에서 본 고안의 구성을 설명함에 있어서 종광제직수단으로된 직조부(40)및 직조원단을 절단하는 절단부(50)는 관련된 공지기능에 해당되므로 이러한 공지기술에 대한 구체적인 설명이 본 고안의 요지를 불필요하게 흐릴수 있다고 판단되어 그 상세한 설명을 생략하였다.In the above description of the structure of the present invention, the weaving unit 40 and the cutting unit 50 for cutting the weaving fabric made of heald weaving means correspond to a related well-known function. The detailed description is omitted since it may be unnecessarily blurred.

이러한 인조잔디매트의 원단제조장치에서 본 고안은 인조잔디원사(12)를 공급하는 공급안내로울(22)에 중공부(24)를 형성하여 온수공급을 하고 공급안내로울(22)외측에 열풍커버(26)를 설치하여 일측의 열풍기(28)로 부터 열풍이 공급되게 한 인조잔디원사예열부(A)를 구비하고, 직조부(40)의 상하부에 종광방향으로 열풍을 공급하는 열풍커버(42)를 설치하여 일측의 열풍기(44)로 부터 열풍이 공급되게한 인조잔디원사가열부(B)를 구비하여 인조잔디(13)를 연성화시킨 상태에서 직조가 이루어지도록 한 것을 특징으로 하는 것이다In the fabric manufacturing apparatus of such artificial turf mat, the present invention forms a hollow portion 24 in a supply guide roll 22 for supplying artificial turf yarn 12 to supply hot water, and a hot air cover outside the supply guide roll 22. An artificial turf yarn preheating unit (A) provided with 26 to allow hot air to be supplied from the hot air fan 28 on one side, and a hot air cover 42 for supplying hot air in the vertical direction to the upper and lower portions of the weaving unit 40. It is characterized in that the weave is made in the state that the artificial turf 13 is softened by the artificial turf yarn heat portion (B) provided by the hot air fan 44 on one side to install the

이와 같이 된 본 고안은 강성재질의 나일론사로 된 인조잔디원사(13)가 인조잔디원사공급부(20)에서 공급안내로울(22)을 거치는 동안 공급안내로울(22)의 중공 부(24)에 공급되는 온수와 함께 공급안내로울(22)외측의 열풍커버(26)에 공급되는 온풍에 의해 인조잔디원사(13)가 1차 연성화 된 다음 직조부(40)로 공급되고 직조부(40)에서 바닥경사(15a)와 바닥위사(15b)가 교차되어 바탕직물(14)이 직조되는 바닥위사(15a)에 인조잔디원사(13)가 교착되어 루프형성되는 결속이 될때 직조부(40)상하부에 설치된 인조잔디원사가열부(B)의 열풍커버(42)로 부터 공급되는 열풍에 의해 인조잔디원사(13)가 가열되어 루프형성을 원활히하므로 바탕직물의 위사밀도가 치밀하게 되고 인조잔디원사(13)는 수직방향으로 기모된 상태의 직조가 이루어진다.The present invention as described above is supplied to the hollow portion 24 of the supply guide roll 22 while the artificial turf yarn 13 made of a nylon material of the rigid material passes through the supply guide roll 22 in the artificial grass yarn supply unit 20. Artificial turf yarn 13 is first softened by the warm air supplied to the hot air cover 26 outside the supply guide roll 22 together with the hot water being supplied to the weaving part 40, and the bottom of the weaving part 40. When the inclined 15a and the bottom weft 15b intersect and the artificial grass yarn 13 interweaves on the bottom weave 15a on which the base fabric 14 is woven to form a loop, the weaving part 40 is provided on the upper and lower parts. Artificial grass yarn 13 is heated by the hot air supplied from the hot wind cover 42 of the heating portion (B), so that the weft density of the base fabric is dense and artificial grass yarn (13) because the loop formation is smooth. The weaving is made in the state raised in the vertical direction.

이어서 직조부(40)를 거쳐 나오는 직조된 직조원단(16)은 절단부(50)에서 상하부 바탕직물(14)사이의 인조잔디원사(13)중간지점을 절단하여 인조잔디원단(12)를 구성하게 되는 것이다.Subsequently, the woven weave fabric 16 passing through the weave portion 40 cuts the middle point of the artificial turf yarn 13 between the upper and lower base fabrics 14 at the cut portion 50 to form the artificial turf fabric 12. Will be.

이와 같이 본 고안의 인조잔디매트의 원단제조장치는 강성재질의 나일론사로된 인조잔디원사를 바탕직물의 바닥위사에 교착시켜 루프를 형성하는 구성으로 기모된 상태를 유지시키게 될때 나일론사로 된 인조잔디원사를 예열부 및 가열부에 의해 연성화시킨 다음 직조가 이루어지게 되므로 바탕직물의 위사밀도를 치밀하게 하고 수직방향으로 기모된 상태를 유지시킬 수 있게 되어 완충기능을 효과적으로 수행할 수 있는 인조잔디매트를 제조할 수 있는 이점이 있다.As described above, the artificial grass mat fabric manufacturing apparatus of the present invention interlocks artificial turf yarn made of rigid nylon yarn to the bottom weave of the base fabric to form a loop to maintain the raised state of artificial turf yarn made of nylon yarn. It is softened by the preheater and the heating part, and then weaving is made, so that the weft density of the base fabric can be made dense and the raised state in the vertical direction can be maintained, thereby manufacturing an artificial turf mat that can effectively perform a cushioning function. There is an advantage to this.

Claims (2)

강성재질의 나일론사로 된 인조잔디원사(13)와 폴리에스텔사 및 면사로 된 바탕직물원사(15)가 직조부(40)에 각각 보내져서 직조부(40)에서 바닥경사(15a)와 바닥위사(15b)가 교차되어 상하로 바탕직물(14)이 직조되고 바탕직물(14)의 바닥위사(14b)에 인조잔디원사(13)가 교착되어 루프를 형성하는 직조가 이루어진 다음 절단부(50)를 거쳐 인조잔디원단을 구성하는 것에 있어서,Artificial grass yarn 13 made of rigid nylon yarn and a base fabric yarn 15 made of polyester yarn and cotton yarn are sent to the weaving part 40, respectively, so that the bottom slope 15a and the bottom weft yarn from the weaving part 40 are received. 15b is crossed and the base fabric 14 is woven up and down, and the artificial turf yarn 13 interweaves on the bottom weave 14b of the base fabric 14 to form a loop, and then the cut portion 50 is formed. In constructing artificial turf fabric, 상기 인조잔디원사(13)의 공급안내로울(22)에 인조잔디원사예열부(A)를 구비하고 직조부(40)의 상하부에 인조잔디원사가열부(B)를 구비하여서 됨을 특징으로 하는 인조잔디매트의 원단제조장치The artificial turf yarn preheating part (A) is provided in the supply guide roller (22) of the artificial turf yarn (13), and the artificial turf yarn heating part (B) is provided on the upper and lower portions of the weaving part (40). Grass Mat Fabric Manufacturing Equipment 제1항에 있어서, 인조잔디원사예열부(A)는 공급안내로울(22)의 중공부(24)에 온수가 공급되고 공급안내로울(22)외측에 열풍이 공급되는 열풍커버(26)가 설치되며, 인조잔디원사가열부(B)는 직조부(40)의 상하부에 종광방향으로 열풍을 공급하는 열풍커버(42)가 설치된 것을 특징으로 하는 인조잔디매트의 원단제조장치The artificial turf yarn preheating unit (A) has a hot air cover (26) in which hot water is supplied to the hollow portion (24) of the supply guide roll (22) and hot air is supplied to the outside of the supply guide roll (22). Installed, artificial turf yarn heating unit (B) is a fabric manufacturing apparatus of artificial turf mat, characterized in that the hot wind cover 42 for supplying hot air in the vertical direction in the upper and lower portions of the weaving unit 40 is installed.
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100676907B1 (en) 2005-12-07 2007-02-01 주식회사 에스엠 인터내셔날 File upright formation method and formation system of file textile
KR100702861B1 (en) * 2006-05-08 2007-04-03 코오롱글로텍주식회사 Method of manufacturing artificial turf by single raschel method
KR101188203B1 (en) 2011-01-10 2012-10-09 (주)대원그린 Manufacturing method for artificial lawn mat
KR102651654B1 (en) * 2023-03-30 2024-03-27 (주)대원그린 The combined turf mat able to recycle, and the method for manufacturing the combined turf mat able to recycle
KR102690792B1 (en) * 2023-03-16 2024-08-05 주식회사 대원그린 The combined Turf Mat able to recycle and The method for manufacturing The combined Turft Mat

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100676907B1 (en) 2005-12-07 2007-02-01 주식회사 에스엠 인터내셔날 File upright formation method and formation system of file textile
KR100702861B1 (en) * 2006-05-08 2007-04-03 코오롱글로텍주식회사 Method of manufacturing artificial turf by single raschel method
KR101188203B1 (en) 2011-01-10 2012-10-09 (주)대원그린 Manufacturing method for artificial lawn mat
KR102690792B1 (en) * 2023-03-16 2024-08-05 주식회사 대원그린 The combined Turf Mat able to recycle and The method for manufacturing The combined Turft Mat
KR102651654B1 (en) * 2023-03-30 2024-03-27 (주)대원그린 The combined turf mat able to recycle, and the method for manufacturing the combined turf mat able to recycle

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