KR200401240Y1 - Foam pad for pipe - Google Patents

Abstract

According to the present invention, there is provided a foam pad for piping having a novel improved structure. The foam pad has a foam pad shell and a foam pad shell in a form corresponding to the overall shape of the foam pad shell, and is provided by being stacked on one surface of the foam pad shell, wherein the foam pad shell has a thickness direction thereof. And a plurality of cutouts cut into the foam pad, wherein the foam pad endothelium is provided in a discontinuous form on one surface of the foam pad shell.

Description

Foam pad for piping {FOAM PAD FOR PIPE}

The present invention relates to a heat insulating material wound around a circumference pipe for boilers, industrial machines, district heating, etc., to prevent loss of temperature, and an impact buffer material, in particular, a foam pad, to prevent breakage of the pipe.

For industrial facilities or district heating, pipes are usually installed to supply hot water. Insulation is provided around the pipe to prevent heat leakage and to protect the pipe from the external environment. In particular, in the case of district heating plumbing, hot water for heating is supplied through a double heat insulating pipe, and the hot water is delivered to the curved portion of the double heat insulating pipe due to the rapid flow rate of the hot water. Will move to. This movement can also break the buried double insulation tube, which uses foam pads to prevent this. One installation structure of such a double thermal insulation tube and foam pad is schematically shown in FIG. 3.

As shown in FIG. 3, the foam pad 300 for piping provided in the periphery of the double thermal insulation tube according to the prior art is typically provided around the double thermal insulation tube and surrounds the foam pad inner shell ( 320 and a foam pad shell 340 bonded to the endothelium and protecting the endothelium.

The foam pad 300 having the above structure is made of crosslinked foamed polyethylene and the like, and is installed around the double insulation tube to protect the pipe from impact due to flow velocity.

However, the foam pad of the above structure has the following problems. That is, the foam pads typically have a thickness (endothelium + shell) of 50 mm to 100 mm, and have a larger thickness depending on some double insulation tubes. By the way, in general, foam pads made of polyethylene or the like may be rounded to a certain extent in the case of a thin diameter, but foam pads provided to cushion and insulate a large diameter heat insulating tube such as district heating pipe may be used. Since the diameter is quite large, it cannot be wound round in the field (for example, as an ordinary eraser), and is manufactured in a factory in the form of a round wound to such a diameter (see FIG. 3 (a)). In addition, when the cylindrical foam pad is mounted on a double complementary tube, the cylindrical foam pad must be opened at least 1100 mm in order to attach the foam pad to a large diameter double insulation tube such as the double insulation tube 850A (outer diameter 1100 mm). The problem is that the circular foam pad shape is deformed.

On the other hand, if the pipe consists only of straight pipes, the foam pads, which are manufactured at the factory, that is, rolled up, can be properly cut and opened to be mounted around the pipes, but the pipes are not only straight pipes but also curved pipes, that is, A curved pipe, for example, a curved pipe of a portion where the path of the pipe is changed, includes a problem in installation. That is, as described above, since the conventional foam pad is not thin enough to be rolled up in the field and installed on the pipe, the foam pad is provided to the site while being manufactured by fixing the shape of the pipe in a manufacturing factory. In this case, unlike the straight pipe, the curved foam pad cannot be directly installed in the curved pipe due to its curvature, and a part of the foam pad is roughly cut by the worker and mounted according to the length or curvature of the curved pipe. It is the present situation.

In addition, the foam pad is not only used as a heat insulator but also used to protect the pipe from external impact. In the case of a straight pipe in which the path of the pipe is changed at right angles, the foam pad is practically formed by hot water flowing rapidly inside the pipe. Direction, only a significant impact force is applied to the pipe. That is, in the up and down direction in which the path is changed, the piping is hardly impacted by hot water at a substantially high flow rate, but the foam pad of the above-described structure has a structure in which all parts of the curved pipe can be surrounded. Waste is generated.

The present invention is to solve the problems of the foam pads of the prior art as described above, thick foam pads in the factory in the form of a round shape to wrap the form, even if you do not provide to the construction site, thick foam easily in the field An object of the present invention is to provide a foam pad having a structure in which a pad can be wound.

Another object of the present invention is to provide a foam pad according to the curvature and curvature of the curvature so that it can be easily mounted in the field as well as the straight pipe, the curved pipe provided in the portion where the path of the pipe is changed at right angles.

Another object of the present invention, unlike the straight pipe is that in the case of curved pipe is a large impact force in the flow direction substantially by the water flowing at a high speed inside the pipe substantially and hardly impact force in the vertical direction of the flow direction. In consideration of the above, it is possible to provide a foam pad having a structure that can reduce the overall weight of the foam pad and thereby reduce the manufacturing cost of the foam pad by not forming a thick foam pad in the vertical direction.

In order to achieve the above object, there is provided a foam pad for the piping of the improved structure according to an embodiment of the present invention, the foam pad is in the form corresponding to the foam pad shell, the overall shape of the foam pad shell and And a foam pad inner shell provided laminated on one surface of the foam pad outer shell, and the foam pad inner shell includes a plurality of cutouts cut in the thickness direction thereof.

According to another embodiment of the present invention, there is provided a foam pad for an improved structure, the foam pad having a foam pad shell and a form corresponding to the overall shape of the foam pad shell, and having one surface of the foam pad shell. It includes a foam pad endothelium is provided laminated, the foam pad endothelium comprises a plurality of cutouts cut in the thickness direction, the foam pad endothelium is characterized in that it is provided in a discontinuous form on one surface of the foam pad shell . At this time, according to one preferred embodiment of the present invention, one side of the foam pad shell is provided with two foam pad inner shell, the foam pad inner shell of the foam pad shell at a predetermined interval between the foam pad inner shell It may be disposed on one surface.

According to one embodiment of the present invention, the foam pad endothelium is formed in a shape corresponding to the bending angle of the pipe to be installed may be provided on one surface of the foam pad shell.

According to an embodiment of the present invention, it is preferable that the cutout is cut in a V shape.

It is preferred that the angle from the axis of symmetry to the cutting plane about the axis of symmetry of the cutout is about 10 ° to about 30 °.

According to one embodiment of the present invention, the foam pad sheath may be laminated and bonded to the foam pad sheath according to a fusion, adhesion or pressure fusion method.

Preferably, the foam pad has a structure that is provided to the construction site in an unfolded form rather than a rounded form.

The objects, features and advantages of the present invention described above will be more clearly understood through the following detailed description of the preferred embodiments of the present invention with reference to the accompanying drawings. In the following description, the present invention will be described with reference to an example applied to a double heat insulating tube, but those skilled in the art will understand that the present invention can be applied to a general pipe, and therefore the present invention is described below with reference to the accompanying drawings. It should be noted that the description is not limited.

Figure 1 is shown a foam pad for piping according to one preferred embodiment of the present invention, Figure 1 (a) shows a pipe foam pad 100 and a double insulation tube of the type provided to the actual construction site Figure 1 (b) is a perspective view when the foam pad is mounted around the actual double insulation tube, Figure 1 (c) is a front view of Figure 1 (b).

As shown in (a) of FIG. 1, the foam pad 100 for piping according to the present invention has a planar foam pad shell 120 and a planar form corresponding to the overall form of the foam pad shell. In addition, the foam pad includes a foam pad inner shell 140 provided on one surface of the shell 120. Meanwhile, the foam pad endothelium 140 includes a plurality of cutouts 160 cut through at least a portion of the thickness direction thereof.

As can be clearly seen through the drawing, unlike the prior art, the foam pad 100 according to the present invention is provided with a plurality of cutouts 160 on the endothelium 140. That is, in the case of the foam pad 300 as shown in FIG. 3, the thickness thereof is too thick and, due to the nature of the material, it does not bend well to wrap around the pipe in the field. Therefore, as shown in Fig. 3 (a), it is manufactured in accordance with the diameter of the pipe to be used in the manufacturing plant is provided to the construction site. However, according to the present invention, by providing the cutout 160 to the foam pad endothelium 140, even if the thickness is the same as the conventional foam pad, it is able to be bent in a round shape better. Therefore, when manufacturing a foam pad such as the present invention, in the manufacturing plant, without having to round the foam pad in consideration of the diameter of the pipe in the construction site, simply the foam pad of the structure on the surface of the foam pad shell 120 It is only necessary to laminate 140 and provide it to the construction site in a planar form. Therefore, the foam pad does not need to be rounded to fit the diameter of the pipe to be installed, and only a flat foam pad needs to be manufactured, thereby making the foam pad more convenient to manufacture and construct.

According to one embodiment of the present invention, the foam pad endothelium 140 is bonded to one surface of the foam pad shell 120 using an adhesive, fusion or pressure fusion method.

The cutout 140 is preferably cut in a V shape, and when the cutout 140 is cut in this way, the foam pad may be more easily bent. The cutting angle of the cutout portion may vary depending on the thickness of the foam pad. The thicker the thickness of the foam pad is, the smaller the cutting angle is, depending on the diameter of the pipe to be constructed. According to one preferred embodiment of the present invention, in the cutting angle of the cutting portion, that is, the V-shaped cutting portion, the angle β from the symmetry axis to the cutting surface around the symmetry axis is about 10 ° to 30 °.

In addition, according to the size of the pipe pipe, as the diameter of the pipe increases, the thickness of the foam pad, that is, the sum of the thickness of the foam pad outer skin and the inner skin increases, using a foam pad of the above structure, the thickness is about 50 Unlike conventional foam pads ranging from about 100 mm to about 100 mm, the foam pads have a function to be provided even when only about 30 mm to 60 mm is manufactured.

When the foam pad 100 having the structure described above is provided at the construction site, the foam pad is bent well due to the cutout portion 160 of the endothelial, and thus, the worker has a foam pad as shown in FIG. It can be installed by wrapping it around the pipe. The form in which the foam pad 100 is mounted around the double heat insulating tube is shown in FIG. 1B, and FIG. 1C is a front view thereof.

As such, the foam pad 100 according to the present invention does not need to consider the diameter of the pipe at the construction site, and can be directly wound around the pipe at the site, so that the foam pad is considered in consideration of the diameter of the pipe as in the prior art. There is no need to provide a roll, and the installation work can be easily performed. In addition, unlike the existing foam pad to open the foam pad around the pipe, the foam pad according to the present invention is a structure that can be provided to the construction site in a flat form, the foam pad deformation problem according to the installation does not occur.

On the other hand, Figure 2 is a foam pad 200 according to another preferred embodiment of the present invention is shown in FIG. That is, in the case of the said embodiment, it can be easily installed in the field around the piping which changes the path of a normal straight pipe or piping at right angles. However, although the piping may change at right angles, depending on the piping environment, the piping may change at a predetermined angle. 2 shows one embodiment of a foam pad in which case the foam pad can be easily installed.

Specifically, as shown in (a) of FIG. 2, the foam pad 200, like the foam pad 100 of FIG. 1, forms the foam pad shell 220 and the foam pad inner shell 240. It includes, the foam pad endothelium 240 is formed with a plurality of cutouts (260). As can be clearly seen from the drawings, the foam pad 200 is in a discontinuous form, that is, a plurality of divided foam pad endothelium, unlike the foam pad 100 including the continuous foam pad endothelium 140. 240).

In other words, depending on the pipe on which the foam pad is installed, it may not be necessary to enclose the entire pipe circumference with the foam pad. For example, in the case of a curved pipe in which the pipe path is changed at right angles, the pipe may be wrapped only in the impact direction applied by the high velocity hot water supplied along the original pipe path, and the pipe may not be wrapped in the vertical direction. Insulation of the part or shock absorbing function can be performed. However, according to the prior art, due to the problem that the foam pad can not be wound directly around the pipe in the field, it was inevitable to provide a foam pad having a structure in which the foam pad endothelial was bonded over the entire outer shell, thus using excess material unnecessarily. I had to.

However, according to the present invention, due to the cutout portions 160 and 260 provided on the foam pad endothelium 140 and 240, even if the foam pad is provided in a flat form, the foam pad can be wound around the pipe at the construction site. Thus, it is not necessary to bond the foam pad endothelium over the entire foam pad sheath as in the prior art, and if necessary, the amount of material used for producing the foam pad endothelium, for example, foamed polyethylene, can be reduced. That is, as clearly shown in Fig. 2A, the foam pad endothelium 240 is not continuous but is composed of two foam pad endometries discontinuously. These foam pad endothelium are bonded to the foam pad envelope 220 (ie, L1 region) with a gap L3 between the foam pad endothelium, taking into account the intuition that the foam pad is installed. The foam pad 200 having such a structure is installed in a double heat insulating tube is shown in Figure 2 (b), Figure 2 (c) is a cross-sectional view.

As can be seen through (b) and (c) of Figure 2, the foam pad 200 is the endothelial 240 is provided only on both the left and right sides of the double insulation tube, it is not provided in the upper and lower parts correspondingly The amount of foam pad endothelial material can be reduced, which in turn reduces the manufacturing cost of the foam pad.

In addition, the embodiment of Figure 2 can be easily installed on the foam pad around the pipe in the field according to the shape of each pipe. In other words, as described above, the piping is not composed of only a straight pipe in its structure, and the path may be changed into various shapes such as a right angle, a diagonal structure (for example, a square cut corner) in consideration of the installation environment. Conventionally, in order to cope with such a pipe shape, a foam pad as shown in FIG. 3 is cut out and installed in the pipe according to the shape based on the experience of the operator or the eye mass. However, according to the present invention, as can be easily understood by those skilled in the art, in the foam pad shown in FIG. 2 (a), the endothelial 240 is adapted to an angle or a curved angle at which the pipe path is changed, for example, diagonal lines. When attached to the outer shell in the form or provided by cutting, it can be easily installed around the curved pipe.

Although the present invention has been described on the basis of preferred embodiments, the present invention is not limited to the above description, and it can be understood by those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present invention. will be.

As described above, the foam pad according to the present invention can be wound in a round shape to fit the shape of the pipe without the operator having a large force. Therefore, the foam pad does not need to be mass-produced and manufactured in a round shape in advance in accordance with the diameter of the pipe and then provided to the construction site, and the foam pad can be wound around the pipe of various diameters in the construction site and installed in the pipe. This also prevents foam pad deformation problems that can occur during installation. In addition, in the case of curved pipes that do not need to wrap the entire pipe to the foam pad, the foam pad may not be provided on a part of the curved pipe, so that the foam pad can be configured according to the characteristics of the pipe and the manufacturing cost of the foam pad can be reduced. It becomes the number.

1 is a view showing a foam pad according to an embodiment of the present invention, Figure 1 (a) shows the state before the foam pad is mounted on the double insulation tube, Figure 1 (b) is Figure 1 is a perspective view showing a state in which the foam pad is mounted on the double heat insulating tube, Figure 1 (c) is a front view of Figure 1 (b).

Figure 2 is a view showing a foam pad according to another embodiment of the present invention, Figure 2 (a) shows the state before the foam pad is mounted on the double insulation tube, Figure 2 (b) is the foam It is a perspective view which shows the state in which the pad was mounted in the double heat insulating tube, and FIG. 2 (c) is a front view of FIG.

Figure 3 is a view showing a foam pad according to the prior art, Figure 3 (a) shows a foam pad wound in a round shape corresponding to the diameter of the pipe to be installed, Figure 3 (b) shows that the foam pad Shows the installation around the pipe.

<Explanation of symbols for the main parts of the drawings>

100, 200: foam pad

120. 220: Foam pad sheath

140, 240: foam pad inner

160, 260: cutout

Claims (9)

With foam pad sheath, The foam pad inner shell is formed in a form corresponding to the overall shape of the foam pad shell, and is provided laminated on one surface of the foam pad shell. Including, The foam pad endothelium includes a plurality of cutouts cut in the thickness direction thereof. Piping foam pad, characterized in that. With foam pad sheath, The foam pad inner shell is formed in a form corresponding to the overall shape of the foam pad shell, and is provided laminated on one surface of the foam pad shell. Including, The foam pad endothelium includes a plurality of cutouts cut in the thickness direction, wherein the foam pad endothelium is provided in a discontinuous form on one surface of the foam pad shell. Piping foam pad, characterized in that. The foam pad of claim 1, wherein the foam pad endothelium is substantially provided in a continuous form over one surface of the foam pad envelope. The method according to claim 2, wherein two foam pad inner shells are provided on one surface of the foam pad shell, and the foam pad inner shell is disposed on one surface of the foam pad shell at a predetermined interval between the foam pad shells. Foam pads for piping. The foam pad according to claim 4, wherein the foam pad inner shell is formed in a shape corresponding to the bending angle of the pipe to be installed and is provided on one surface of the foam pad shell. The foam pad according to any one of claims 1 to 5, wherein the cutout portion is cut in a V shape. The foam pad of claim 6, wherein an angle β from the symmetry axis to the cutting plane about the symmetry axis of the cutout is about 10 ° to about 30 °. The foam pad according to any one of claims 1 to 5, wherein the foam pad shell is laminated and bonded to the foam pad shell according to a welding, bonding, or pressure welding method. The foam pad according to any one of claims 1 to 5, wherein the foam pad has a structure that is provided to the construction site in an unfolded form rather than a rounded form.