KR20040092322A - Sound intercept material and manufacturing method - Google Patents
Sound intercept material and manufacturing method Download PDFInfo
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- KR20040092322A KR20040092322A KR1020030026611A KR20030026611A KR20040092322A KR 20040092322 A KR20040092322 A KR 20040092322A KR 1020030026611 A KR1020030026611 A KR 1020030026611A KR 20030026611 A KR20030026611 A KR 20030026611A KR 20040092322 A KR20040092322 A KR 20040092322A
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- foaming
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B1/00—Border constructions of openings in walls, floors, or ceilings; Frames to be rigidly mounted in such openings
- E06B1/04—Frames for doors, windows, or the like to be fixed in openings
- E06B1/045—Frames for doors, windows, or the like to be fixed in openings with separate wing abutment strips, e.g. adjustable; Door stops
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B7/00—Special arrangements or measures in connection with doors or windows
- E06B7/16—Sealing arrangements on wings or parts co-operating with the wings
- E06B7/22—Sealing arrangements on wings or parts co-operating with the wings by means of elastic edgings, e.g. elastic rubber tubes; by means of resilient edgings, e.g. felt or plush strips, resilient metal strips
- E06B7/23—Plastic, sponge rubber, or like strips or tubes
- E06B7/2305—Plastic, sponge rubber, or like strips or tubes with an integrally formed part for fixing the edging
- E06B7/2307—Plastic, sponge rubber, or like strips or tubes with an integrally formed part for fixing the edging with a single sealing-line or -plane between the wing and the part co-operating with the wing
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- Engineering & Computer Science (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Laminated Bodies (AREA)
- Building Environments (AREA)
Abstract
Description
본 발명은 건축용 층간 차음재의 제조방법 및 그 차음재에 관한 것으로, 3중구조로된 차음재를 2중구조로 형성하여 생산공정을 단순화하여 생산성을 향상시킬 수 있는 건축용 층간 차음재의 제조방법 및 그 차음재에 관한 것이다.The present invention relates to a method for manufacturing an interlayer sound insulating material for building and a sound insulating material thereof, and a method for manufacturing an interlayer sound insulating material for building and a sound insulating material which can improve productivity by simplifying a production process by forming a triple sound insulating material in a double structure. .
일반적으로 사무용 건축물이나 아파트와 같은 주거용 건축물의 층간 소음을 방지하기 위하여 각 층간을 형성하고 있는 플로워의 사이에 소음제를 개재시킨후 공사를 하여 상층에서 생활하면서 발생하는 소음을 차단할 수 있도록 시공을 하고 있다.In general, in order to prevent noise between floors of residential buildings such as office buildings or apartments, a noise agent is interposed between floors forming each floor, and construction is carried out to block the noise generated while living on the upper floor. have.
상기와 같은 종래 건축용 층간 차음재의 재조방법 및 그 차음재의 전형적인 일예가 도 1 및 도 2에 도시되어 있다.The conventional method for manufacturing the interlayer sound insulating material for a building and a typical example of the sound insulating material are shown in FIGS. 1 and 2.
도 1 및 도 2에서 부재번호 1은 발포원단, 2는 엠보싱층, 3은 엠보싱원단, 4는 가열부, 5는 엠보싱로울러, 7은 펀칭프레스 또는 핀로울러, 8은 완충공, 9는 소음차단판을 각각 가리킨다.1 and 2, member number 1 is a foaming fabric, 2 is an embossed layer, 3 is an embossed fabric, 4 is a heating part, 5 is an embossing roller, 7 is a punching press or a pin roller, 8 is a buffer hole, 9 is noise blocking Point to each plate.
도 1에 도시된 바와같이 건축용 층간 차음재의 제조방법은 발포원단(1)의 일측에 콘크리트와 접착면적을 줄여서 차음효과를 높이기 위하여 엠보싱층(2)을 형성한 엠보싱원단(3)을 형성하되 상기 엠보싱층(2) 형성방법은 상기 발포원단(1)을 가열부(4)를 거친후 엠보싱로울러(5)에 의해 가압하여 엠보싱표면을 형성하거나 열엠보싱로울러를 거쳐서 한쌍의 엠보싱원단(3)을 형성한다.As shown in Figure 1, the manufacturing method of the interlayer sound insulating material for building is formed on the one side of the foamed fabric (1) to form an embossed fabric (3) formed with an embossed layer (2) to increase the sound insulation effect by reducing the adhesion area with concrete The method of forming the embossing layer (2) is to press the foaming fabric (1) through the heating section (4) and to press the embossing roller (5) to form an embossed surface or to pass through a pair of embossed rollers (3) Form.
또한 다른 발포원단(1)을 펀칭 프레스 또는 핀로울러(7)를 거쳐서 일정간격으로 완충공(8)을 형성한 소음차단판(9)을 형성한다.In addition, the foam block (1) through the punching press or pin roller (7) to form a noise blocking plate (9) in which the buffer hole (8) is formed at a predetermined interval.
상기와 같이 형성된 한쌍의 엠보싱원단(3)의 사이에 소음차단판(9)을 개재시킨후 합포기(4)를 통하여 상기 엠보싱원단(3)과 소음차단판(9)의 접촉면에 열을 가하여 접촉면을 용융시켜 가압로울러(11)를 통하여 가압하여 융착과 같은 방법으로 하부 엠보싱원단을 융착시켜 차음재를 형성하였다.The noise blocking plate 9 is interposed between the pair of embossing fabrics 3 formed as described above, and then heat is applied to the contact surface of the embossing fabric 3 and the noise blocking plate 9 through the aeration machine 4. The contact surface was melted and pressed through the pressure roller 11 to fuse the lower embossed fabric in the same manner as fusion to form a sound insulating material.
상기와 같은 차음재는 도 2에 도시된 바와같이 외측으로 엠보싱층(2)이 형성된 엠보싱원단(3)이 상하측으로 형성되고 상기 엠보싱원단(3)의 중앙에는 일정간격으로 다수개의 완충공(8)을 형성한 소음차단판(9)을 형성한다.As shown in FIG. 2, the sound insulating material has an embossed fabric 3 having an embossed layer 2 formed on the outer side as shown in FIG. 2, and a plurality of buffer holes 8 at regular intervals in the center of the embossed fabric 3. The noise blocking plate 9 is formed.
그러나 상기와 같은 건축용 층간 차음재의 제조방법 및 그 차음재는 엠보싱층을 형성한 엠보싱원단과 완충공을 형성한 소음차단판을 형성한후 상기 한쌍의 엠보싱원단과 소음차단판을 가열하여 합포기를 통하여 합포하여 형성하였기 때문에 차음재를 가공하기 위해서는 부품수가 증가하므로써 작업공수가 증가하여 생산성이 저하되며 생산단가가 상승하는 문제점이 있었다.However, the method of manufacturing the building insulation sound insulation material as described above and the sound insulation material after forming the embossed fabric with the embossed layer and the noise shield formed with the buffer hole, and then heating the pair of embossed fabric and the noise shielding plate to be laminated through a foamer. In order to process the sound insulation material, the number of parts increases due to the increase in the number of parts, resulting in a decrease in productivity and an increase in production cost.
이에 본 발명은 상기와 같은 종래기술의 제반 문제점을 감안하여 안출한 것으로 차음재의 구조를 발포원단의 일측에는 엠보싱층을 형성하고 타측에는 완충홈을 형성함과 동시에 두개의 원단을 합포시켜 부품수와 작업공수를 감소시키므로써 생산성을 향상시키고 원가를 감소시킬 수 있는 건축용 층간 차음재의 제조방법 및 그 차음재를 제공하는데 그 목적이 있다.Accordingly, the present invention has been made in view of the above-mentioned problems of the prior art, and the structure of the sound insulation material is formed on one side of the foaming fabric by forming an embossing layer and forming a buffer groove on the other side, and at the same time, combining two fabrics and the number of parts. It is an object of the present invention to provide a method for manufacturing an interlayer sound insulation material for building and a sound insulation material which can improve productivity and reduce costs by reducing the labor.
상기와 같은 목적을 달성하기 위하여 본 발명은 한쌍의 발포원단에 열을 가하여 표면을 용융시키는 가열단계와, 상기 가열된 한쌍의 발포원단의 양측으로는 엠보싱로울러와 중앙으로는 핀로울러을 형성한 로울러부에 통과하여 일측에는 엠보싱층을 형성하고 타측으로는 완충홈을 형성하여 성형원단을 성형하는 성형단계와,상기 성형단계를 거친 성형원단에 완충홈을 접합하여 합포하는 합포단계로 구성되는 것을 특징으로 하며 상기 가열단계를 거치지 않고 상기 성형단계의 로울러부를 가열로울러로 형성하여 성형하는 것을 특징으로 하는 건축용 층간 차음재의 제조방법을 제공한다.In order to achieve the object described above, the present invention provides a heating step of melting a surface by applying heat to a pair of foaming fabrics, and a roller part having an embossed roller and a pin roller at both sides of the heated pair of foaming fabrics. Passing through and forming an embossed layer on one side and forming a buffer groove on the other side to form a molding fabric, and the step of joining the buffer groove to the molding fabric subjected to the molding step, characterized in that it comprises a foaming step. And it provides a manufacturing method of the inter-layer sound insulation for building, characterized in that the forming by forming the roller portion of the forming step of the heating roller without the heating step.
한편 상기 차음재는 일측으로는 엠보싱층을 형성하고 타측으로는 완충홈을 형성한 한쌍의 성형원단의 완충홈을 접합하여 한쌍의 성형원단을 합포하여 형성하는 것으로 특징으로 하는 건축용 층간 차음재을 제공한다.On the other hand, the sound insulation material provides an interlayer sound insulation material for building, characterized in that by forming a pair of forming fabrics by joining the buffer grooves of a pair of forming fabrics to form an embossed layer on one side and the buffer grooves on the other side.
도 1은 종래 층간 차음재의 제조방법을 나타낸 설명도,1 is an explanatory diagram showing a method for manufacturing a conventional interlayer sound insulation material;
도 2는 종래 층간 차음재를 나타낸 설명도,2 is an explanatory diagram showing a conventional interlayer sound insulation material,
도 3는 본 발명에 따른 층간 차음재의 제조방법을 나타낸 설명도,3 is an explanatory diagram showing a method of manufacturing an interlayer sound insulating material according to the present invention;
도 4는 본 발명에 따른 층간 차음재를 나타낸 설명도이다.4 is an explanatory diagram showing an interlayer sound insulating material according to the present invention.
< 도면의 주요 부분에 대한 부호의 설명 ><Description of Symbols for Main Parts of Drawings>
1 : 발포원단 2 : 엠보싱층1: foamed fabric 2: embossed layer
3 : 엠보싱원단 5 : 엠보싱로울러3: Embossing Fabric 5: Embossing Roller
7 : 핀로울러 10 : 예열부7: pin roller 10: preheater
11 : 로울러부 12 : 완충홈11: roller portion 12: buffer groove
13 : 소음차단층 14 : 성형원단13: noise blocking layer 14: molding fabric
15 : 압축로울러15: compression roller
이하 본 발명에 따른 바람직한 실시예를 첨부한 도면을 참조로 하여 상세히 설명하면 다음과 같다.Hereinafter, a preferred embodiment according to the present invention will be described in detail with reference to the accompanying drawings.
첨부된 도 3는 본 발명에 따른 층간 차음재의 제조방법을 나타낸 설명도이고 도 4는 본 발명에 따른 층간 차음재를 나타낸 설명도이다.3 is an explanatory view showing a method for manufacturing an interlayer sound insulation material according to the present invention, and FIG. 4 is an explanatory view showing an interlayer sound insulation material according to the present invention.
이에 도시된 바와같이 본 발명의 층간 차음재의 다른 제조방법은 도 3에 도시된 바와같이 한쌍의 발포원단(1)의 표면에 150℃-250℃로 열을 가하여 표면을 용융시키도록 예열부(10)를 통과 시키는 가열단계와, 상기 가열단계에 의해서 가열된 한쌍의 발포원단(1)의 양측으로는 엠보싱로울러(5)와 중앙으로는 핀로울러(7)을 형성한 로울러부(11)에 통과하여 일측에는 엠보싱층(2)을 형성하고 타측으로는 완충홈(12)을 형성하여 소음차단층(13)을 형성하여 성형원단(14)을 성형하는 성형단계와, 상기 성형단계를 거친 성형원단(14)에 완충홈(12)을 압축로울러(15)로 상호 접합하여 합포하는 합포단계를 거쳐 상기 건축용 층간 차음재를 제조한다.As shown in FIG. 3, another method of manufacturing the interlayer sound insulating material of the present invention is a preheating unit 10 to melt the surface by applying heat at 150 ° C. to 250 ° C. on the surface of the pair of foamed fabrics 1 as shown in FIG. 3. Pass through the heating step and the roller part 11 formed with the embossing roller 5 and the pin roller 7 at the center of the pair of foamed fabric 1 heated by the heating step. And forming an embossed layer 2 on one side and a buffer groove 12 on the other side to form a noise barrier layer 13 to form the molding fabric 14, and the molding fabric that has been subjected to the molding step. The interlayer acoustically insulating material for the building is manufactured through a step of combining the buffer grooves 12 into the compression rollers 15 to each other.
한편 발포원단을 생산하는 공정에서 같은 방법으로 예열부(10)를 통과 상기 엠보싱로울러(5)와 핀로울러(7)를 열로울러로 형성하여 상기 발포원단(1)이 상기 엠보싱로울러(5)와 핀로울러(7)를 통과하면서 압출로울러(15)에 의해 1미리 라인으로 합포되도록 제조할 수도 있다.Meanwhile, in the process of producing the foamed fabric, the embossed roller 5 and the pin roller 7 are formed as a thermal roller through the preheating unit 10 in the same manner, so that the foamed fabric 1 is embossed with the embossed roller 5. While passing through the pin roller (7) may be manufactured to be combined in a line in advance by the extrusion roller (15).
상기와 같은 건축용 층간차음제는 도 4에 도시된 바와같이 일측으로 엠보싱층(2)을 형성하고 타측으로는 완충홈(12)이 형성된 소음차단층(13)을 형성한 한쌍의 성형원단(14)의 소음차단층(13)을 접합하도록 한쌍의 성형원단(14)을 합포하여 형성한다.As shown in FIG. 4, the building interlayer sound insulation is formed of a pair of molded fabrics 14 having the embossed layer 2 formed on one side and the noise blocking layer 13 formed with the buffer groove 12 formed on the other side. A pair of forming fabrics 14 are formed by bonding the noise blocking layer 13 of
상기와 같이 구성된 본 발명의 건축용 층간 차음재의 제조방법 및 그 차음재는 발포원단에 엠보싱층과 소음차단층이 형성하면서 합포할 수 있도록 하므로써 공정을 단순화하며 두장의 성형원단으로 건축용 층간 방음제를 형성하여 부품수를 줄여 생산단가를 저렴하게 하고 생산성을 향상시킬 수 있다.The method of manufacturing the interlayer sound insulation material for building and the sound insulation material of the present invention constituted as described above simplify the process by allowing the embossing layer and the noise shielding layer to be formed on the foamed fabric, thereby simplifying the process and forming the interlayer sound insulation for building with two molding fabrics. By reducing the number, production cost can be reduced and productivity can be improved.
이상에서와 같이 본 발명은 발포원단의 일측에는 엠보싱층을 형성하고 타측에는 완충홈을 형성함과 동시에 두개의 원단을 합포시켜 부품수와 작업공수를 감소시키므로써 대량생산을 할 수 있어 생산성을 향상시키고 제품의 효율성을 높링 수 있는 효과가 있다.As described above, the present invention forms an embossed layer on one side of the foamed fabric and a buffer groove on the other side, and simultaneously combines the two fabrics, thereby reducing the number of parts and the number of work, thereby improving productivity. It has the effect of increasing the efficiency of the product.
이상에서는 본 발명을 특정의 바람직한 실시예를 예를들어 도시하고 설명하였으나, 본 발명은 상기한 실시예에 한정되지 아니하며 본 발명의 정신을 벗어나지 않는 범위내에서 당해 고안이 속하는 기술분야에서 통상의 지식을 가진자에 의해다양한 변경과 수정이 가능할 것이다.In the above, the present invention has been illustrated and described with reference to specific preferred embodiments, but the present invention is not limited to the above-described embodiments, and the present invention is not limited to the spirit of the present invention. Various changes and modifications will be made possible by those who have.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101448066B1 (en) * | 2014-04-14 | 2014-10-10 | 박경호 | Film laminating apparatus of both side film laminated goods |
| KR101448067B1 (en) * | 2014-04-14 | 2014-10-10 | 박경호 | Film laminating apparatus of both side film laminated goods |
-
2003
- 2003-04-26 KR KR1020030026611A patent/KR100544819B1/en not_active IP Right Cessation
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101448066B1 (en) * | 2014-04-14 | 2014-10-10 | 박경호 | Film laminating apparatus of both side film laminated goods |
| KR101448067B1 (en) * | 2014-04-14 | 2014-10-10 | 박경호 | Film laminating apparatus of both side film laminated goods |
Also Published As
| Publication number | Publication date |
|---|---|
| KR100544819B1 (en) | 2006-01-24 |
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