KR20040087724A - Sterilization of contents of sterilization container having self-expansion and contraction function without destruction of nutrients - Google Patents

Sterilization of contents of sterilization container having self-expansion and contraction function without destruction of nutrients Download PDF

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KR20040087724A
KR20040087724A KR1020030021766A KR20030021766A KR20040087724A KR 20040087724 A KR20040087724 A KR 20040087724A KR 1020030021766 A KR1020030021766 A KR 1020030021766A KR 20030021766 A KR20030021766 A KR 20030021766A KR 20040087724 A KR20040087724 A KR 20040087724A
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sterilization
pressure
contents
expansion
temperature
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KR1020030021766A
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Korean (ko)
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박충남
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박충남
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/28Other constructional details
    • B66D1/40Control devices
    • B66D1/48Control devices automatic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D2700/00Capstans, winches or hoists
    • B66D2700/01Winches, capstans or pivots
    • B66D2700/0183Details, e.g. winch drums, cooling, bearings, mounting, base structures, cable guiding or attachment of the cable to the drum

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)

Abstract

PURPOSE: A method of sterilizing contents of a sterilization container having a self-expansion and contraction function by explosively and repeatedly heating the contents while maintaining the extra expansion space for boiling in the sterilization container is provided. It sterilizes the contents without the destruction of nutrients and is suitable for sterilization of the food containing a high viscosity material or a heat-sensitive material. CONSTITUTION: The sterilization method comprises: filling a sterilization container having a self-expansion and contraction function with contents while maintaining the extra expansion space for boiling in the sterilization container and then sealing under vacuum; putting the sterilization container into a retort; quickly elevating the temperature to the sterilization temperature+50deg.C from the sterilization temperature within 0.1 to 3min; elevating the contents to the sterilization temperature by explosively and repeatedly heating the contents at a positive pressure and a negative pressure based on the pressure resistant to the elevated pressure of the sterilization container of a 0 point; and maintaining the sterilization temperature by continuing the repeated heating at a positive pressure and a negative pressure based on the pressure resistance of the sterilization container of a 0 point during sterilization.

Description

자체 팽창 축소 능력있는 살균 포장 용기 내용물 끓음 살균방법{omitted}Self-expansion-shrinkable sterilization packaging container contents boiling sterilization method {omitted}

본 발명은 자체 팽창 축소 능력있는 살균 포장 용기를 이용 살균과정중 내용물을 끓도록 하는 살균 방법에 관한 것으로 더욱 상세하게는 살균 포장 용기내의 끓음의 예비공간을 유지하며 충전, 공기제거 밀봉후 레토르트내 압력을 살균포장용기의 팽창축소 불파손 범위내의 최대폭의 -압과 +압으로 반복 조절 내용물을 폭발적으로 끓도록하여 살균하는 방법으로 고점도물과 고수분함유 고형물 내부끓음으로 고온순간 단축살균을 할 수 있도록 한 자체 팽창 축소 능력있는 살균 포장 용기 내용물 끓음 살균 방법에 관한 것이다. 일반적인 알미늄 파우치와 일반 필름 살균에 있어서는 캔과 병살균보다 시간단축 살균으로 많은 성과를 보고 있다. 종전의 살균 방법은 주로 전도 및 대류의 열전달 방식을 사용함으로 식품의 장기간 보존은 되지만 열접촉부분이 고온에 장시간 노출되어 식품 고유 성분 물질의 다량파괴로 미생물을 사멸시키는데 요하는 온도 상승 효과가 식품 품질변화의 온도 상승효과보다 높다는 HTST 방식 고안자의 C.O.BALL 박사의 이론에 아직도 부족하여 고점도물이나 열에 민감한 향물질과 식품 고유 성분 물질을 다량 보존 못하며 외국 원료를 구입 외국 기술 지원하에 외국상표로 외국 천연향을 첨가하여 살균제품을 생산하고 있다. 이런 시점에서 외국 기술보다 월등한 자체 식품향 물질을 보존하는 살균방법을 개발못하고 외국 향물질을 수입 살균제품에 첨가 살균하는 문제점이 발생하게 되는 것이다.The present invention relates to a sterilization method to boil the contents during sterilization process using a sterilization packaging container capable of self-expansion and shrinkage. More specifically, the pressure in the retort is maintained after the filling and air removal sealing while maintaining a preliminary space for boiling in the sterilization packaging container. It is a method of sterilizing by explosively boiling the contents of repetitive control with -pressure and + pressure of the maximum width within the expansion and contraction intact damage range of sterilization packaging container so that it can be short-time sterilization by high boiling water and high moisture-containing solid inside boiling. One self-expansion shrinkable sterilization packaging container contents relates to boiling sterilization method. In general aluminum pouch and general film sterilization, more time is achieved by time-saving sterilization than can and bottle sterilization. Conventional sterilization methods mainly use conduction and convective heat transfer methods to preserve food for a long time, but the temperature increase effect required to kill microorganisms due to massive destruction of food intrinsic ingredients due to long-term exposure to high temperature. Dr. COBALL's theory of the HTST designer, which is higher than the temperature synergistic effect of change, is still insufficient, so it is not able to preserve a large amount of high-viscosity or heat-sensitive fragrances and food-specific ingredients, and purchase foreign raw materials. Produces sterilized products by adding At this point, it is impossible to develop a sterilization method for preserving its own food-flavored substances, which is superior to foreign technology, and the problem of adding and sterilizing foreign-flavored substances to imported sterilized products occurs.

본 발명은 상기한 바와 같은 문제점을 해결하기 위하여 살균포장용기 내에 끓음의 예비공간을 유지하며 충전후 공기제거 밀봉후 레토르트 내압력을 살균포장용기의 팽창축소 불파손 범위내의 최대폭의 -압과 +압으로 반복조절 내용물을 폭발적으로 끓도록하여 살균하는 방법으로 고점도물과 고수분함유 고형물 내부끓음으로 고온 순간 단축살균을 할수 있도록 한 자체 팽창 축소 능력있는 살균 포장 용기 내용물 끓음 살균 방법을 제공하는데에 있다The present invention is to maintain the preliminary space of boiling in the sterilization packaging container to solve the problems described above, the retort internal pressure after the air removal sealing after filling the maximum pressure within the expansion and contraction undamage range of the sterilization packaging container It is to provide the sterilization method of sterilization packing container with self-expansion and reduction ability to sterilize high viscous contents and high moisture-containing solids by sterilizing by explosively boiling the contents of repeated control.

상기의 목적을 달성하기 위하여 자체 팽창 축소 능력있는 살균 포장 용기에 끓음의 팽창 예비공간을 두고 내용물을 충전후 공기제거화 진공밀봉하고 밀봉포장용기의 모든면이 증기와 열수에 잘 접촉되며 팽창공간이 확보 되도록 배열 레토르트에 넣고 문을 단단히 밀폐한 다음 저온살균은 0.1∼3분 내로 저온살균온도를 올린 다음 포장용기내상승압에 0점으로 기준하여 증기와 벤트차단으로 레토르트내 압력을 용기 팽창 불파손압의 -압으로 내용물이 폭발적으로 끓도록, Vent를 열고 증기를 도입하여 +압으로 끓음이 멈추도록 반복 조절하여 내용물을 끓이면서 살균온도로 올려 살균시간 동안 저온 살균을 완료하게 되며 고온 살균시는 살균온도∼살균온도+50℃로 0.1∼3분내로 급승온후 상기와 동일한 저온살균 방법으로 내용물 온도를 상승시켜 95℃∼100℃이후부터는 Vent를 열고 레토르트내 압력을 내용물 온도 상승에 따른 살균포장 용기내 상승압을 0점으로 기준하여 밀봉 포장 용기 불파손압 내의 -압으로 조절 폭발적으로 끓고 +압으로 조절 끓음이 멈추도록 -, +폭을 크게 반복 조절 불꽃위 냄비속물의 해당 기압에서 일정 온도유지 끓음 원리대로 레토르트내 초고온 열을 이용 열접촉표면 부위부터 끓으면서 전체가 끓도록 하면서 살균온도로 올릴수 있게 되는 것이다. 살균시간 동안에도 살균 온도점에서 상기와 동일하게 폭발적으로 반복 끓도록 하여 밀봉포장용기내의 유일한 끓음 조리 효과로 생성되는 물질과 증발향 물질을 보존하며 기포의 폭발적 열확산 효과로 살균이론에 따른 밀봉 용기내 고온순간 살균을 하여 갈변없이 식품고유의 기능성 물질을 보존하며 살균을 완료한 후 레토르트 내압을 밀봉포장 용기의 팽창 불파손압내의 -압, +압으로 조절 급속 냉각을 하여 레토르트 내압을 공기로 상압 유지후 꺼내 살균을 완료하게 되는 것이다In order to achieve the above object, a sterilized packaging container capable of self-expansion and shrinkage has a reserve expansion space for boiling, and after filling the contents with air, vacuum-sealing and sealing all the sides of the sealed packaging container are in contact with steam and hot water. Place it in the arrangement retort to secure it, and tightly seal the door, and then pasteurize the pasteurization temperature within 0.1 ~ 3 minutes, and pressurize the retort by blocking the steam and vents based on the zero pressure rise in the packaging container. The contents are boiled explosively at -pressure, open the vent, and the steam is introduced repeatedly to stop the boiling at + pressure.The contents are boiled and raised to the sterilization temperature to complete low temperature sterilization during sterilization time. Sterilization temperature + 50 ℃ rapidly increased to within 0.1 to 3 minutes, and then the contents temperature is increased by the same low temperature sterilization method, 95 ℃ ~ 10 Open the vent after 0 ° C and adjust the pressure in the retort to the negative pressure within the sealed packaging container's breakage pressure based on the rising pressure in the sterilization packaging container as the content temperature rises to 0. -, + Width largely controlled It is possible to raise the sterilization temperature while boiling from the heat contact surface area using the ultra-high heat in the retort according to the boiling principle. During the sterilization time, the sterilization temperature is repeatedly exploded in the same way as above to preserve the material and evaporation-flavored substance produced by the only boiling cooking effect in the sealed packaging container, and in the sealed container according to the sterilization theory by the explosive thermal diffusion effect of the bubbles. After sterilization at high temperature, it preserves food-specific functional substances without browning, and after completion of sterilization, the retort pressure is adjusted to -pressure and + pressure in the expansion and undamage pressure of the sealed packaging container. After the take out is complete sterilization

이상에서 상술한 바와 같이 알미늄 파우치, 일반 필름, 필름용기 자체 팽창 축소되는 프라스틱 용기에 끓음의 팽창예비공간을 두고 내용물을 충전후 공기제거화 밀봉하였기 때문에 변패용기의 구별이 용이하고 급승온 급냉각으로 살균공정시간을 단축할수 있으며 살균 포장용기내 상승압을 0점압으로 기준하여 용기불파손 범위의 -, +압으로 조절함으로서 접합부 손상없이 내용물을 폭발적으로 끓고 멈추도록 하여 불꽃위 냄비물속의 해당기압에서 일정 온도 유지 끓음 원리대로 레토르트 내 초고온열을 이용 레토르트내 잔유 공기와 에어포켓(air pocket)에 큰지장없이 열접촉 표면부위부터 끓으면서 내용물 전체가 끓는 열 전달 방식을 채택함으로 종전의 전도 및 대류의 열전달 방식으로 오는 표면의 열접촉 부위가 장시간 노출 되어 식품 고유 성분이 파괴되는 것을 막을수 있어 고점도물일수록 효과가 크며 폭발적 열확산 효과의 단축살균과 세균 조직 내부 끓음 파괴로 단축 살균을 하며 고수분 함유 고형물 내부 끓음의 진폭 조절로 조직 파괴없이 살균하거나 조직을 연하게 살균할 수 있으며 몸에 이롭거나 맛있는 향물질 함유 식품을 밀봉 용기내 끓음 살균에 사용하거나 향물질이 파괴 안되는 순간 고온 살균임으로 향물질을 첨가사용할 수 있어 금속활자와 더불어 철기기술 문화중 하나인 철가마 솥뚜껑의 자연환기 냉각에 의한 증발물질 회수기술과 고온고압 끓음원리로 증발성물질과 각 식품 성분 분자간 생합성 촉진효과로 생합성되는 잊혀져가는 철기조리의 신물질 생산기술 원리를 밀봉용기내 내용물 반복 끓음 증기 이용 살균 방법으로 이어 받아 향물질보존과 밀봉용기내에 고온고압 끓음의 조리 효과로 생합성되는 전통신물질 다량보존과 맛물질 기능성 물질 증발성 물질을 다량 보존한 전통식품 살균제품과 갈변없는 순수 토종맛과 생성분이 다량 보존된 토산가공 살균 제품의 세계 수출을 촉진하며 또 그 기술 수출로 과거부터 우리 민족이 세계가 인정한 세계 제일의 기술 강국과 세계 제일 전통혼 문화의 최강국민으로서 대한민국 모든 국민은 끝도한도 없는 능력의 소유자임을 자부심으로 느끼며 이제부터는 외국 기술 피지배의 고정관념을 깨고 각 분야에서 실천하는 것과 같이 기술적 역전으로 전세계를 지배하는 기술최강국의 역군이 되시기를 조금이나마 바라고자 하는데 있다As described above, aluminum expansion pouches, general films, and plastic containers that expand and shrink the film containers themselves have an expansion reserve space of boiling and are air-removed and sealed after filling the contents, so that the differentiation containers are easily distinguished. Sterilization process time can be shortened. By adjusting the rising pressure in the sterilization packaging container to-, + pressure in the range of container breakage based on the zero point pressure, the contents can be boiled and stopped explosively without damage to the joints. Maintaining temperature By using the ultra-high heat inside the retort as the principle of boiling, it adopts a heat transfer method in which the entire contents boils from the surface of the heat contact surface without boiling the residual air and the air pocket in the retort, and transfers the heat of conventional conduction and convection. The heat-contacting part of the surface coming in the way is exposed for a long time, It is possible to prevent ingot, so the more viscous material is effective, the shorter sterilization by explosive thermal diffusion effect and the boiling destruction inside the germ tissue, and the sterilization without boiling tissue or the sterilization of tissue by the control of the amplitude of boiling inside the solid substance containing high moisture. It can be used to boil sterilization in a sealed container for foods containing beneficial or delicious fragrances or to add fragrances at high temperature sterilization when fragrances are not destroyed. Evaporation material recovery technology by ventilation cooling and high temperature and high pressure boiling principle, followed by the principle of producing new material of the forgotten iron cooking which is biosynthesized by promoting the biosynthesis between the evaporative material and each food ingredient molecule. Preservation of fragrant substances and boiling at high temperature and high pressure in sealed containers It promotes the world export of traditional food sterilized products which are biosynthesized by the cooking effect, and traditional food sterilized products that preserve a large amount of functional substances and evaporative substances, and local processed sterilized products that have abundant pure brown flavor and product content. With the export of technology, our nation has been recognized by the world as the world's greatest technological power and the strongest national culture of the world's most traditional culture, and all Koreans are proud to possess the limitless ability. From now on, we have broken the stereotype of foreign technology control. As we practice in each field, we want to be a part of the world's strongest nation that controls the world through technological reversal.

Claims (3)

자체 팽창 축소 능력이 있는 살균 용기에 끓음의 예비 팽창공간을 유지하며 내용물을 충전후 공기제거하며 진공밀봉하는 단계,Maintaining a pre-expansion space of boiling in the sterilization container having a self-expansion and shrinking capacity, and vacuum-sealed after removing the contents after filling the air, 용기의 모든면이 증기와 열수에 잘 접촉되며 팽창공간이 확보되도록 배열 레토르트에 넣고 문을 단단히 밀폐하는 단계,Putting all the sides of the container in good contact with steam and hot water and placing them in the arrangement retort to secure the expansion space, sealing the door tightly, 0.1∼3분내로 살균온도∼살균온도+50℃로 급승온하는 단계,Steeply increasing the temperature to sterilization temperature-sterilization temperature + 50 ℃ within 0.1 to 3 minutes, 레토르트내 압력을 내용물 온도상승에 따른 살균 포장 밀봉용기 내상승압을 0점으로 기준하여 포장용기 불파손압의 -압과 +압으로 반복 조절 내용물을 폭발적으로 반복 끓도록 하며 내용물을 살균 온도로 올리는 단계,The pressure in the retort is increased based on the internal pressure of the sterilized packaging sealing container according to the increase in the temperature of the contents. , 살균시간 동안 살균 온도점 해당 용기 내압을 0점으로 기준하여 레토르트내 압을 용기 불파손 압내의 -, + 압으로 반복조절 끓도록 하며 밀봉용기내의 유일한 끓음 조리 효과로 생성된 물질과 순간 살균 효과로 식품고유의 기능성 성분을 보존시키며 살균을 완료하는 단계, 레토르트내압을 불파손압내의 -압 +압으로 조절 급속 냉각하는 단계로 이루어진 것을 특징으로 하는 자체 팽창 축소 능력있는 살균 포장 용기 내용물 끓음 살균방법.Sterilization temperature point during sterilization time The pressure in the retort is repeatedly controlled and boiled with-, + pressure in the vessel's undamaged pressure, based on the internal pressure of the vessel as zero, and the material and instant sterilization effect produced by the only boiling cooking effect in the sealed container. Sterilization method of the contents of the self-expansion and sterilization packaging container, characterized in that the step of preserving the food-specific functional ingredients and complete sterilization, the step of rapidly cooling the retort pressure to -pressure + pressure in the breakage pressure. 제 1항에 있어서 120℃이상의 과열 증기 이용 자체 팽창 축소 능력있는 살균 포장 용기 내압 - 압 유지 계속적 끓음 살균 방법.2. The method of claim 1 wherein the sterilization packaging vessel is capable of self-expansion and shrinkage using superheated steam above 120 ° C. 제 2항에 있어서 120℃이상 과열 증기 이용 자체 팽창 축소 능력있는 살균 포장 용기 고온 단시간 내용물 반복끓음 살균방법.The sterilization method according to claim 2, wherein the sterilization packaging container having a high self-expansion and reduction capability using high temperature steam of 120 ° C. or higher.
KR1020030021766A 2003-04-07 2003-04-07 Sterilization of contents of sterilization container having self-expansion and contraction function without destruction of nutrients KR20040087724A (en)

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